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Protective Services for Mud Motor Rotors
Wear Management Solutions for the Oil Industry
Protective wear coatings for stabilizers
Hardbanding and hardfacingHarHarHarHardbddbdbdbadbadbadbanding and hardfacing
DrilTec® brazing alloys
Laser cladding Plasma transferred arc coatings
“Hot” and “Cold” thermal spray applications
“Tough Environments Demand Exceptional Performance”
Mexicooooxicoccoccocooooo
ooUnited Kingdogdoommmmmmodoommmm
DDubDD aibaiai
Singaporeore
Eutectic USA
Carlos EstevesTel: +1 262 532 4602
Eutectic Services Mexico
Ricardo DueñasTel: +52 81 8675 7040
UK, Services
Derek JacksonTel: +44 (0)7894697903
Middle East, Services
Caryn DwelleTel: +971 55 471 0288
Singapore, Services
Natalie ThompsonTel: +65 9220 1043
22Stronger, with Eutecticwww.eutectic.com
Stronger, with Eutecticwww.eutectic.com
1906
Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman
1960’s
Start of Castolin workshops
1960’s Development and production of water atomized powders
1980’s Foundation of
Monitor Coatings in the
UK. Specializing in Mud
Motor Rotor repairpp
2009Monitor Coatings
receives NADCAP
accreditation
1940
Foundation of Eutectic Welding Alloys Corporation in New York
2014Replicate Mud Motor
Rotor repair process
technology in Mexico
and Dubai
“Services based on demanding aerospace specifi cations”
2.
3.
4.
7.
Inspect damaged part and preparet and prepad paI t d d t dddfor processing.
Strip and repair rotor defects. Strip and repair rotor defects. p p
Prepare the surface by grit blasting,ep re thePrepare the surface by grit blastinpare thcritical to maximize bond strength.ritical tto m
Bond Strength Min.: 75 MPa (10.8 ksi)nd Strength Deposit cermet or carbide composite coatings usingHVOF process derived from aerospace industryspecifi cations.
Inspect and measure coating quality during process.
Porosity: Less than 1%Oxides: Less than 2% Micro Hardness: Greater than 900 Hv Less than 1300Hv
5.
6.
1980’s Development
and production of
the World’s fi rst gas
atomized powder
2014Eutectic Canada
enhances its facilities
to produce high quality
gas atomized powders
2013Advanced Dublin
powder production
facility opens.
ISO9001: 2000
Certifi ed
2013Acquisition of Monitor
Coatings (UK) with
facilities in the UK,
Singapore and China
Global Leaders in the Development and Application of Wear Resistant Alloys
7.
Inspect and measure coating qual
site coatings using
3.
Strip and repair rotor defectsStrip and repair rotor defe
Deposit cermet or carbide compos
5.
bide compos
1.
Strict HVOF powder quality control from Castolin Eutectic,ol from Castolin EutecticStrict HVOF powder quality controality controthe world’s leading powder manufacturer.
Polish with diamond abrasives,Polish with diamond abrasivessmooth fi nish reduces friction.
8.
Apply proprietary SealPlex® sealer to fi llprietary SealPleA l ® l ti t S lPlmicro-porosity.
9.
Complete SealPlex® densifi cation processComplete SealPlex® densification pto increase toughness and completelyshield rotor from high chloride, corrosive environments.
10.
Finished rotor ready for service.Finished rotor ready for service
Surface fi nish to customer specifi cationsor Min. 0.5 μm.
“Maximize your rotor life, reduce replacement costs, and add value”
“Tough Environments Demand Exceptional Performance”
Surface engineering and advanced coatings applied to new and useddmud motor rotors or as a replacement for hard chrome plating
2007
The fi rst NanoAlloy®welding consumable
22Stronger, with Eutecticwww.eutectic.com
Stronger, with Eutecticwww.eutectic.com
1906
Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman
1960’s
Start of Castolin workshops
1960’s Development and production of water atomized powders
1980’s Foundation of
Monitor Coatings in the
UK. Specializing in Mud
Motor Rotor repairpp
2009Monitor Coatings
receives NADCAP
accreditation
1940
Foundation of Eutectic Welding Alloys Corporation in New York
2014Replicate Mud Motor
Rotor repair process
technology in Mexico
and Dubai
“Services based on demanding aerospace specifi cations”
2.
3.
4.
7.
Inspect damaged part and preparet and prepad paI t d d t dddfor processing.
Strip and repair rotor defects. Strip and repair rotor defects. p p
Prepare the surface by grit blasting,ep re thePrepare the surface by grit blastinpare thcritical to maximize bond strength.ritical tto m
Bond Strength Min.: 75 MPa (10.8 ksi)nd Strength Deposit cermet or carbide composite coatings usingHVOF process derived from aerospace industryspecifi cations.
Inspect and measure coating quality during process.
Porosity: Less than 1%Oxides: Less than 2% Micro Hardness: Greater than 900 Hv Less than 1300Hv
5.
6.
1980’s Development
and production of
the World’s fi rst gas
atomized powder
2014Eutectic Canada
enhances its facilities
to produce high quality
gas atomized powders
2013Advanced Dublin
powder production
facility opens.
ISO9001: 2000
Certifi ed
2013Acquisition of Monitor
Coatings (UK) with
facilities in the UK,
Singapore and China
Global Leaders in the Development and Application of Wear Resistant Alloys
7.
Inspect and measure coating qual
site coatings using
3.
Strip and repair rotor defectsStrip and repair rotor defe
Deposit cermet or carbide compos
5.
bide compos
1.
Strict HVOF powder quality control from Castolin Eutectic,ol from Castolin EutecticStrict HVOF powder quality controality controthe world’s leading powder manufacturer.
Polish with diamond abrasives,Polish with diamond abrasivessmooth fi nish reduces friction.
8.
Apply proprietary SealPlex® sealer to fi llprietary SealPleA l ® l ti t S lPlmicro-porosity.
9.
Complete SealPlex® densifi cation processComplete SealPlex® densification pto increase toughness and completelyshield rotor from high chloride, corrosive environments.
10.
Finished rotor ready for service.Finished rotor ready for service
Surface fi nish to customer specifi cationsor Min. 0.5 μm.
“Maximize your rotor life, reduce replacement costs, and add value”
“Tough Environments Demand Exceptional Performance”
Surface engineering and advanced coatings applied to new and useddmud motor rotors or as a replacement for hard chrome plating
2007
The fi rst NanoAlloy®welding consumable
Protective Services for Mud Motor Rotors
Wear Management Solutions for the Oil Industry
Protective wear coatings for stabilizers
Hardbanding and hardfacingHarHarHarHardbddbdbdbadbadbadbanding and hardfacing
DrilTec® brazing alloys
Laser cladding Plasma transferred arc coatings
“Hot” and “Cold” thermal spray applications
“Tough Environments Demand Exceptional Performance”
Mexicooooxicoccoccocooooo
ooUnited Kingdogdoommmmmmodoommmm
DDubDD aibaiai
Singaporeore
Eutectic USA
Carlos EstevesTel: +1 262 532 4602
Eutectic Services Mexico
Ricardo DueñasTel: +52 81 8675 7040
UK, Services
Derek JacksonTel: +44 (0)7894697903
Middle East, Services
Caryn DwelleTel: +971 55 471 0288
Singapore, Services
Natalie ThompsonTel: +65 9220 1043
