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Explosion panels Indoor venting systems Explosion isolation / -suppression

Explosionpanels Indoorventingsystems Explosionisolation ... · PDF fileIn the Safety Division we provide bursting discs for gene - ... section ODU 100 10 triple-section ODV 100 15

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Page 1: Explosionpanels Indoorventingsystems Explosionisolation ... · PDF fileIn the Safety Division we provide bursting discs for gene - ... section ODU 100 10 triple-section ODV 100 15

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Explosion panelsIndoor venting systemsExplosion isolation / -suppression

Page 2: Explosionpanels Indoorventingsystems Explosionisolation ... · PDF fileIn the Safety Division we provide bursting discs for gene - ... section ODU 100 10 triple-section ODV 100 15

Pressure and vacuumprotection, explosionventing for sterileapplications

Pressure and vacuumprotection, exlosionventing with specialrequirements

Dedicated venting

Indoor explosionventingflame absorber

Isolationof pipelines

Protection of elevatorsand conveying systems

Explosionsuppression system

REMBE® headquarters in Brilon / Germany

About us…

The REMBE® headquarters are located in Brilon/Germany.Since 1973 REMBE® GmbH SAFETY + CONTROl has manufac-tured world class safety- and measurements products.

Our unique team at REMBE® is a highly motivated crew of70 people comprising both, skilled craftsmen and degreedengineers. Combining their dedication with an unequal-led track record in the safety and control business is a per-fect starting point for worldwide success. Every REMBE®

employee is an important component of this system, inte-grated into the whole by living it and consequently ta-king the tasks to heart. Quality became a way of life forus and is a decisive feature in the superb performance ofall REMBE® products.

In the Safety Division we provide bursting discs for gene-ral applications and pressure / vacuum relief valves as wellas explosion protection systems engineered for variousapplications.

By means of the latest production technologies, as thereare laser- and welding equipments combined with preci-sion tools we are manufacturing the products of theSafety Division as standardised or engineered units.

Our extensive material stock is the basis for flexible pro-duction which offer you even exotic materials (Inconel,Hastelloy, Titanium, Tantalum, Aluminium, Monel, Gold,FEP, etc.) at any time. It enables us to realize even extra-ordinary customer requests at short term.

All REMBE® products are manufactured acc. to nationaland international guidelines / normatives including ASME,ATEX, DIN-EN ISO 4126-2,-4126-6, AD2000-Merkblatt A1,PED, Promatomnadzor, GOST, SQL, API, BS2915, KTA,NFPA...

Numerous applications in chemical-, plastics-, pharmaceu-tical- and food industries testify the reliability of the REM-BE® products as well as the long-lasting, custom-designedexperience of our degreed engineers.

Page 3: Explosionpanels Indoorventingsystems Explosionisolation ... · PDF fileIn the Safety Division we provide bursting discs for gene - ... section ODU 100 10 triple-section ODV 100 15

Additional information about definedfunctions and benefits

Advice! Important informationabout defined functions

ERO Sterile explosion ventingRectangular up to 2 m2 (21.5 sqft)venting area

100 % efficiencyfor food and asepticapplications (FDA-approved) 5

ODUODV

High performanceexplosion ventingDN 25 - 2000, (1" - 80")rectangular up to2 m2 (21.5 sqft) venting area

maintenance-freeperfect opening characteristicslongest lifetimefunction dispersion of shortelement and vacuum resistance

6

EDPEX-GO-VENT

Controlled explosion ventingstandard dimensionsround and rectangulartrapezium and sail panels

flexible bionic structure

7

Q-Rohr®-3Q-Box

Indoor explosion venting no vent ductsno access to outsidepassive systemmaintenance-freepressure and noiseabsorbing

101112

EXKOP® IIEXKOP® MINI

Q-Flap

Quench valvewith electronic controllerDN 80 - 600 (3"-24")

easy and quick installationself-monitoringminimum maintenancefail-safe

9

ElevatorEx® Protection conceptfor elevators andtransport systems

self-monitoringeasy installationretrofitablewater mist based

13

Q-Bic Isolation of big pipesand rectangular shaftsby means of dry powder

more safety in case of installingor retofitting the flangesremote maintenance possibleself-learning pressure detectors

14

Intelligent elimination of explosion damages -we provide the solution!

Page 4: Explosionpanels Indoorventingsystems Explosionisolation ... · PDF fileIn the Safety Division we provide bursting discs for gene - ... section ODU 100 10 triple-section ODV 100 15

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An explosion is a violent expan-sion or bursting caused by a suddenrelease of energy from a very rapidreaction creating enormous tempe-rature and pressure increases. Mostcommon reactions are of flammablegases, vapours and cracked dusts -together with ambient oxygen. As aresult of today's production techno-logies and increased productioncapacities an explosion is a threatcompanies confront daily.Manufacturing or production pro-cesses which create organic or che-mical dusts are extremely hazardous.Finer particles of dust caused byfaster machines, automatic convey-ing systems and air cleaning equip-ment increase the risk of a dustexplosion.

The finer the dust particle, themore severe the explosion will be.International guidelines includingATEX 95 (valid for manufacturers ofmachines and plants) or ATEX 137(valid for operating companies)require companies to consider the

consequences of a dust explosion toinjured workers and damagedplants.

In addition, the economic risk tothe company due to plant shutdown,contaminated product or adversepublicity must be considered.

Special attention is placed on the eli-mination of the ignition source. Thepotential source of ignition is for exam-ple mechanical or electrically producedsparks, frictional heat, electrostatic char-ges (look up earthing systems from ker-sting Industrieausrüstungen, a REMBE®

ALLIANCE company), welding or otherheat sources. Due to the high amount ofpotential ignition sources, you can imagi-ne the difficulty in eliminating them all.

Similarly the removal of the fuel isimpossible as this is the actual product ora waste product produced in the produc-tion process. The last action, is to comple-tely remove the oxygen. This can only beachieved through very expensive proces-sing. The security limits here are alsorapidly reached and the risk of a dustexplosion can not be excluded. Thereforea constructive explosion protection isessential.

Three requirements have tobe met in a modern protectionconcept:

1. ProfitabilityThe concept has to be econo-mical to implement, operateand maintain.

2. ReliabilityThe protected facility has perma-nently and optimally to be avail-able. A break in daily operations,due to false triggering, must beavoided.

3. SafetyPeople and machine must beinsured of an explosion protectedenvironment, through constructiveand effective directives.

All of these featuresare met by REMBE®.

Consequently, REMBE® customerstrust passive safety systems.

Primary explosion protectiononly provides a limited safety

Enormous economic damage…

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Silo protection with ERO panels in the food industry

Overview explosion panels

Therefore REMBE®

REMBE® offers optimal bursting discconstructions for all applications andworking conditions. For the use incorrosive atmosphere or in case ofextreme working conditions, e. g.frequent changing, pulsating pressureand vacuum REMBE® offers the appli-cable bursting disc. Standard burstpanels require a special mountingprocedure due to their dependency ontorque requirements. These standardpanels are far less efficient and requireadditional installation time resulting inhigher costs. REMBE® bursting discsdistinguish themselves by extremelyprecise burst pressures. These panelsguarantee 100 % efficiency and enableyou to save space and money by optimi-sing the installed venting area. REMBE®

bursting discs are fragmentation-freeand have ideal opening characteristicswhich leads to lower reduced pressure(Pred.). Translate the many benefits ofREMBE® bursting discs into substantialsavings of time and money for yourcompany.

Working condition Application

StandardBurst

Pressure(mbar g)@ 22 °C

LowestPossible

BurstTolerance

(in %)

Design Type

100 15single-layer

ERO

100 10triple-section

ODU

100 10triple-section

ODV

100 15single-layer

EDP

100 15single-layer

EX-GO-VENT

qualifiedpartly qualifiedunqualified

p = pressuret = time

ERO sanitary bursting discs are for foodand pharma processing equipment thathas to be protected against pressure aswell as dynamic explosion pressure rise.The process is sealed by the completesmooth and homogenous stainless steelmembrane of the ERO. The patentedconcept (Pat.-No. EP 07 73 393) allowsrobust construction in combinationwith low response pressures. The EROis the one and only sanitary burstingdisc with USDA permission.

ERO Pat.-No. EP 07 73 393

Silo Filter Sanitary

FSA 04 ATEX 1538 X

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Wood chip plant protected by ODVs

Explosion ventingwith triple-section bursting discs

These domed triple-section burstingdiscs developed by REMBE@ are success-fully in use use for more than 30 years -distinguish themselves by their sturdyconstruction and reliability. Triple sec-tion bursting discs of type ODV aremainly used for applications with lowor middle burst pressures. The burstpressure is determined by the burst ele-ment with integrated breaking pointsand its sealing part. Breaking points aremade by CNC controlled laser microcut-ting machines, that means the highestpossible precision in case of requiredpressure is guaranteed. ODV burstingdiscs are applied to working pressuresup to 80 % of the specified burst pre-ssure. The sealing part (in case of lowor middle burst pressure predominantlyof teflon) isolates the bursting membra-ne from the process - especially on cor-rosive media. ODU triple-sectionbursting discs are suitable for applica-tions without vacuum resistance.

ODU / ODV

FSA 04 ATEX 1538 X

DN / NPS / burst values ofround triple section bursting discs:

All dimensions are nominal* Valid for ODV only

Higher vacuum resistance on request

DN NPSEff.

VentingArea

Eff.Venting

Area

Min.BurstingPressure

Min.BurstingPressure

VacuumResis-tance*

mm inch cm2 sq inch barg psig mm WC

50 2" 17 2.60.8 11.60

absolute

65 2,5" 25 3.8

80 3" 35 5.4 0.6 8.70

100 4" 60 9.30.3 4.35

125 5" 80 12.4

150 6" 125 19.4 0.2 2.90

200 8" 245 38.0

0.1 1.45250 10" 400 62.0

300 12" 600 93.0

350 14" 750 116.2

400 16" 1000 155.0

0.05 0.73

450 18" 1430 221.6

500 20" 1660 257.3

550 22" 2150 333.2

600 24" 2500 387.5

700 28" 3500 542.5 5000

750 30" 4200 651.03000

800 32" 4600 713.0

900 36" 5900 914.51000

1000 40" 7400 1147

0.025 0.36

1100 44" 8950 1387

5001200 48" 10000 1550

1250 50" 11700 1813

1300 52" 12500 1937100

1400 56" 15000 2325

DN / NPS / burst values of rectan-gular triple-section bursting discs:

All dimensions are nominal* Valid for ODV only

Higher vacuum resistance on request

ventingsize

ventingsize

Eff.Venting

Area

Eff.Venting

Area

Min.BurstingPressure

Min.BurstingPressure

VacuumResis-tance*

mm inch cm2 sq inch barg psig mm WC

130 x 500 5.1 x 19.7 500 77.5

0.1 1.45

2000229 x 305 9.0 x 12.0 540 83.7

150 x 600 5.9 x 23.6 720 111.6

305 x 305 12.0 x 12.0 785 121.7

205 x 610 8.1 x 24.0 1000 155.0

1000

270 x 465 10.6 x 18.3 1000 155.0

340 x 385 13.4 x 15.2 1100 170.5

0.05 0.73

314 x 424 12.4 x 16.7 1150 178.3

345 x 405 13.6 x 15.94 1150 178.3

305 x 457 12.0 x 18.0 1200 186.0

247 x 610 9.7 x 24.0 1300 201.5

340 x 440 13.4 x 17.3 1300 201.5

400 x 400 15.7 x 15.7 1400 217,0

410 x 410 16.1 x 16.1 1450 224.8

404 x 420 15.9 x 16.5 1500 232.5

305 x 610 12.0 x 24.0 1600 248.0

354 x 580 13.9 x 22.8 1800 279.0

440 x 605 17.3 x 23.8 2400 372.0

0.035 0.51

800490 x 590 19.3 x 23.2 2600 403.0

470 x 610 18.5 x 24.0 2600 403.0

500 x 620 19.7 x 24.4 2800 434.0

386 x 920 15.2 x 36.2 2900 449.5

500

570 x 620 22.4 x 24.4 3200 496.0

590 x 620 23.2 x 24.4 3300 511.5

600 x 600 23.6 x 23.6 3300 511.5

605 x 605 23.8 x 23.8 3350 519.3

610 x 610 24.0 x 24.0 3400 527.0

575 x 645 22.6 x 25.4 3400 527.0

620 x 620 24.4 x 24.4 3500 542.5

457 x 890 18.0 x 35.0 3700 573.5

653 x 653 25.7 x 25.7 3900 604.5

600 x 800 23.6 x 31.5 4400 682.0

0.025 0.36

300

710 x 710 28.0 x 28.0 4700 728.5

620 x 820 24.4 x 32.3 4750 736.3

586 x 920 23.1 x 36.2 5000 775.0

750 x 840 29.5 x 33.1 5900 914.5

800 x 800 31.5 x 31.5 6000 930.0

457 x 1500 18.0 x 59.1 6200 961.0

610 x 1118 24.0 x 44.0 6400 992.0

645 x 1130 25.4 x 44.5 6800 1054

840 x 920 33.1 x 36.2 7300 1131

920 x 920 36.2 x 36.2 8000 1240

457 x 2000 18.0 x 78.7 8400 1302

200

586 x 1630 23.1 x 64.2 8900 1379

1000 x 1000 39.4 x 39.4 9500 1472

915 x 1118 36.0 x 44.0 9700 1503

1020 x 1020 40.2 x 40.2 9900 1534

586 x 1893 23.1 x 74.5 10400 1612

100920 x 1254 36.2 x 49.4 11000 1705

740 x 1630 29.1 x 64.2 11300 1751

740 x 1893 29.1 x 74.5 13200 2046

50750 x 1900 29.5 x 74.8 13400 2077

920 x 1920 36.2 x 75.6 17000 2635

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EX-GO-VENT panels - filter system: Holtrop & Jansma, NL

Silo with domed single-layer burst panels in the wod-processing industry

Single-layer explosion vents

The single-layer EDP explosionpanel is suited for slightly fluctuationworking pressures. Due to its domedconstruction high stability and currentcapacity of change in pressure areachieved. The rated breaking points(Pat.No. EP 07 73 393) are integratedwithin the mounting frame.Contamination is minimised by itsdomed construction. Sterility andcleaning is simplified (SIP / CIP cleaning).In this case mounting is directly madeon walls. Controlling the clampingtorque of the mounting framescrews is not necessary.

Incorporated bionic structuresguarantee an extraordinary stabilityin order to suit most standard appli-cations. It is not required to controlthe clamping torque of the screwscompared with similar competitorsconstructions. Mounting is directlymade on even walls or round-shapeequipment, e. g. cyclones, filters,silos, etc.

EDP

EX-GO-VENT

EX-GO-VENTsail panel

EX-GO-VENTtrapezium panel

EDP single-layer burst panel – provideseasy and quick mounting

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BIRD (Burst Indicator REMBE® Design)ideal for retrofitting

Assembly accessoriesAssembly kits, e. g. installation framesin galvanised or stainless version withcorresponding screws are available - ifrequested.

External isolationREMBE@ bursting discs are manu-factured with a weather-proof insula-tion in order to prevent from reduceddew point, especially in case of appli-cations in food industry or heat isolati-on. Only closed-cell elastomer withreflecting high-efficient coating is used.The insulation is permanently connectedwith the bursting disc and of lightweight. Therefore an effective openingof the bursting disc is guaranteed.

Accessories / Options

Explosion pressure relief of all burstingdiscs can electrically be signalled by theprinciple of a closed current break. Twostandard types are available:

Type SK / SRThe signalling cable is installed atthe breaking point of the bursting disc.If the bursting disc opens, the safecircuit is interrupted due to the cablebreak. The signalling cable has provenitself as a very reliable method, as thereis no additional assembly required andno movable parts remain.

Type BIRDThis signalling unit is suitable forretrofitting already installed burstingdiscs. A ceramic bar provided with elec-trical conductors is mounted in flowdirection. In case of bursting theelement breaks, the safe circuit isinterrupted like type SK.

Signal evaluationSignal evaluation can be realisedby barriers with relay output whichis used for safe disconnection of theinstallation, alarm, etc.

GasketsFollowing gasket qualities areavailable as accessories:

FDA approved materials for sterile appli-cations, e. g. silicone, EPDM are availa-ble. Further gasket qualities on request.

Certifications, inspections,guidelinesAll models are certified acc. to ATEXguidelinie 94/9 EG and approved bycertification no. FSA04 ATEX 1538X.Every single batch is manufactured acc.to the requirements of prEN 14797,tested and supplied to our customerswith test certificate acc. to EN 10204-3.1.The REMBE@ quality managementsystem has already fulfilled besides thecommon ATEX certification (BVS03 ATEXZQS/E21 0) very high quality manage-ment requirements in the field of nu-clear power and aerospace, e. g. KTA1401, China Certification SQL, ASME,ESA, etc. The REMBE® team advises youselecting the fitting product and sup-ports you calculating the effectiveventing area. Calculation is madeacc. to VDI guideline 3673, prEN 14491,NFPA 68, etc.

Triple-section-bursting discincl. signalling unit SK

Signalling

Insulation / Gaskets / Inspections

SealingMaterial

Temperaturein

°C K °C K

min. max.

EPDM black -50 223 150 423

EPDM white -40 233 120 393

Silicone -40 233 180 453

Klingersil -100 173 400 673

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The purpose of the passive non-returnQ-Flap is to protect horizontal aspirationlines with a maximum dust concentrati-on of 1/10 of the LEL (lower ex-plosionlimit) and a flow velocity between15 - 30 m/s. The opening angle of thestainless steel flap is 25° in closed po-sition plus an additional 35° during flow.

So total angle is 60° what leads to a lowpressure drop but quick enough shuttingto stop the explosion. Due to extensiveresearch work and testing under realexplosion conditions we were able toapprove the Q-Flap function for Dust-Ex-Classes St 1 oder St 2 (max. KST-value= 300 bar x m/s). Q-Flap is applicable forreduced pressure (Pred) up to 0.5 bar(72.5 psi).

The Plus version of the Q-Flap offers awear and tear sensor that monitors theabrasion that might occur on the flapitself. Both versions are equipped withan integrated clogging sensor that indi-cates any kind of product accumulationunderneath the seats and ensures safeclosing of the flap.

Diameter Quenchseal Quality

DN 80 (3") to DN 250 (10") natural rubber abrasion resistent

DN 80 (3") to DN 250 (10") natural rubber food quality

9

Proven isolation of pipelines with EXKOP®

EXKOP® II Pat.-No. EP 05 59 968 /EXKOP® MINI

Q-Flap / Q-Flap Plus

Explosion-, spark- and flame front isolation

The EXKOP® systemprovides safe, eco-nomic and easyexplosion-, spark-and flame front iso-lation. The quench-valves protect inter-connected equip-ment by high speedclosure of a fastacting pinch valve.

The quench valve is triggered by 100 %reliable signal from the maintenance-free triple-section bursting disc, theQ-Rohr®-3 or by IR-, pressure or tempe-rature sensors. The complete system isfailsafe due to an integrated pressurestorage tank and self-monitoring con-troller. In case of explosion the plantpersonell can reset the EXKOP® systemquickly and easily after inspection. Plantdowntime is reduced to a minimum.

The EXKOP® has especially beendeveloped for applications with 1-2quench valves. EXKOP® MINI fulfils theserequirements in an ideal manner.

Two separate inputs (bursting panels,Q-Rohr, spark detectors, etc.) can becombined with two quench valves QV II.

The use of the system is easy and worksacc. to the „one button easy handling”philosophy. As usual all events areobserved by a ring storage memory.

Advanced technology with EXKOP® MINI

and QV II quench valve realized by anew activation system allows totallynew applications.

Your benefits:

failsafequick resetreinforcements not necessarybi-directional function

advice

Your benefits:

applicable for organicand inorganic dusts

passive system,no triggering sensorsnecessary

low-priced comparedto other decouplingsystems

advice

FSA04ATEX1537X

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Indoor explosion venting

Q-Rohr®-3

The REMBE® Q-Rohr®-3 guaranteesthe indoor explosion venting withoutany flame and dust propagation.

The Q-Rohr®-3 is maintenance-free,that means it does not cause anyope-rational costs. Therefore thissystem is more economical comparedwith active suppression systems.Even OEMs consider the simplifiedand cost-saving Q-Rohr®-3 for theinstallation of new plants.Optimised processes ensureefficient production.

1 2 3

Thermographic records of a simple vented dust explosion

Conventional explosion venting with bursting discs:

IBExU04ATEX2028 X

Pat.-No. DE 38 22 012U.S. patents pending

Q-Rohr®-3in sizes8" to 32

Stainless steel welded constructionguarantees safe handling

Reusable flame arrester made ofa special stainless steel mesh filter

Stainless steel dust filter with speciallydeveloped pressure absorbing coils

Integrated and welded REMBE® burstingdisc with signal unit and gasket, optionallyaseptic, sanitary or sterile design

Cabled IP-65 housing with electronicservice and alarm display

DN/NPS

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Easy cleaning of Q-Rohr®

after explosion eventOptional sanitary coverkeeps Q-Rohr® clean

REMBE®Q-Rohr®

installed in a sugar refinery

1 2 3

The Q-Rohr®-3 consists of an integratedREMBE® bursting disc which vents theexplosion wave in a controlled mannerinto the Q-Rohr®-3. Flame gases withtemperatures higher than 1,500°C(2,732°F) are cooled down to less than90°C (195°F) via energy transfer withinthe special stainless steel mesh filterinlet. This leads to a reduction of theexpanding gas volume as it extinguishesthe flame. Additionally, the pressure riseand high noise level associated with afree vented explosion are reduced tonegligible levels. The specially develo-ped stainless steel mesh filter guaran-tees that no burnt or unburnt dust pas-ses off the Q-Rohr®-3. The Q-Rohr®-3 isreusable immediately after cleaning.

The Q-Rohr®-3 system is the onlyindoor explosion device recognizedworldwide by NFPA68 and acceptedalso by VDI-3673 and prEN 14797.

Q-Rohr®-3

Proven safetyfor any equipment location

Identical testline: This time vented with Q-Rohr®:

Your benefits:

expensive vent ductsare no longer necessary

full protection of environment

optimised production processes

no downtime due tofalse triggers

advice

Pat.-No. DE 38 22 012U.S. patents pending

Bursting pressure (PStat) 0.1 bar g @ 22° C / 1.45 psig @ 72 °F

Pred 0.1 bar g to 1.3 barg / 1.45 psig to 18.9 psig

Max. KSt-value 250 bar x m/s

Operating temperature -10 °C to +230 °C / 14 °F to 446 °F

Technical Data

Q-Rohr®-3

Type 8 12 16 20 24 28 32

DN [mm] 200 300 400 500 600 700 800

NPS (in) [inch] 8" 12" 16" 20" 24" 28" 32"

Eff.ventingarea

min. A [cm2] 220 530 900 1500 2200 3100 4100

min. A [sq inch] 34.1 82.2 140 233 341 481 636

max. A [cm2] 250 650 1050 1650 2350 3250 4250

max. A [sq inch] 38.8 101 163 256 364 504 636

Outside ØD [mm] 350 450 550 650 760 860 960

D [inch] 137.80 177.17 216.54 255.91 299.21 338.58 377.95

HeightH [mm] 600 600 900 900 1400 1900 2200

H [inch] 236 236 354 354 551 748 866

Weight[kg] approx. 25 30 48 60 125 195 240

[lbs] approx. 55 66 106 132 276 430 529

Max. explosionvolume

[m3] per Q-Rohr 1.2 4.5 7 18 24 32 40

[cbft] per Q-Rohr 42.4 159 247 636 848 1130 1413

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Flamereduced explosion ventingfor indoor and outdoor applications

Q-BoxThe Q-Box is the result of innovativeREMBE® safety research and develop-ment.

The new protection concept providesflamereduced venting of dust explosi-ons. Industrial plants with low strengthand the demand for large venting areasare protected safely and economically -flame propagation and heat are absor-bed.

The Q-Box allows operators to positionmachines and equipment acc. to processrequirements. Cost-saving and flexiblefor indoor- and outdoor applications.

Applications

to make existingvent applications safeto avoid flame propagationand heat on transportroutes by ventingreplaces expensivevent ducts

Features

incl. bursting panel,gasket and signalling unitfits standard rectangularbursting panel sizes

The Q-Box protects

bucket elevatorsand conveying systemsdust filterssilos and bunkers

Q-Box in two sizes

Q-Box safely protecting silos in the wood-processing-/food industry

…from the inventorof Q-Rohr®

Your benefits:

Q-Box instead ofexpensive vent ductsoptimised productionprocessesno maintenance costssafe transport routeseasy and quick installation

advice

U.S. patentspending

Q-Box Typecm 305 x 610 586 x 920

inch 12 x 24 23.2 x 36.2

Eff. venting areacm2 700 2000

sq inch 108 310

Heightmm 500 780

inch 197 307

Weightkg approx. 35 95

lbs approx. 77 209

All dimensions are nominal - further sizes on request.

BVS 06 ATEX H 028 X

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The increased number of explosions inconveyor and elevator systems illustratesthe inherent danger of these systems.

A Q-Rohr®-3 / Q-Box vents the base andthe top of the elevator without need ofadditional vent ducts. Infrared sensorsdetect a propagating flame and triggera specialized water mist suppressionsystem. Fine water mist extinguishes theflame and prohibits any propagation ofthe eminent explosion.

Its ability to be retrofitted intoexisting structures gives it an additionaleconomic advantage.

ElevatorEX®

Elevator protection concept

Safely vented top with Q-Rohr® Special nozzles for water mist injection

ElevatorEX® total concept

Water tanks and control panel of ElevatorEX®

Back-up tank forwater injection

Venting withQ-Rohr®

Your benefits:

clean processeasy to retrofitno maintenanceor excessive service

advice

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Intelligent PXD sensor

Q-Bic extinguishingbottle and trigger mechanism

REMBE®-Q-Bic-system for protectionof pipes and vessels

Explosion suppression system at a vessel

Q-Bic

Explosion suppression system –optimised for individual requirements

This system is suitable for indoor appli-cations where the explosion cannot bedischarged to the outside. It extinguis-hes the explosion at the point where itoccurs.

Combustions are identified and stoppedin the beginning. The starting explosionis suppressed due to prompt blowingout dry powder in the endangered area.The dry powder extracts the heat andthe explosion is inerted. As the explosi-on is limited consequential losses are cutto a minimum.

Your benefits:

more safety in case ofinstalling or retrofitting flangesby means of manual lockingmechanismquick and cost-savingmaintenance by reusable valvesafe and cost-efficientisolation of big pipes andrectangular shaftsdetection via a bursting discor optional via a dynamicpressure detector

advice

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Georg VonnahmeSenior Sales Engineer /Manager Replacement [email protected]: +49 (0) 29 61 / 74 05 - 31

Heinz RustemeierSenior Sales Engineer /Product Manager [email protected]: +49 (0) 29 61 / 74 05 - 32

Roland BunseManager Explosion Protection Department /Product ManagerQ-Rohr®-3, EXKOP®II,Q-BOX, Q-Bic, [email protected]: +49 (0) 29 61 / 74 05 - 40

Since 1994with REMBE®

Since 1977with REMBE®

Since 1981with REMBE®

Competence in explosion protectiondue to worldwide application experience

Safety DivisionWe provide the solution even for difficult applications.

Benefit from REMBE® competence!Extend your potentials of increasing safety and efficiency in your plant!

Orhan KaragözInternational Sales [email protected]: +49 (0) 29 61 / 74 05 - 34

Since 1990with REMBE®

Dr. Ing. Gerd MayerPresident of REMBE®, Inc.Charlotte, [email protected]: +1 (704) 661 7219

Since 2006with REMBE®

In 35 years REMBE® has built-up a highly quali-fied team of experts. This unique experience inapplications combined with our technical know-how gives you the confidence required whenplanning and carrying out your explosion pro-tection concept.

Your benefits from REMBE®:

1. Active cooperation in internationalstandardisation committees and boardsREMBE® has brought its knowledge intothe following European and internationalboards such as CEN, NFPA, ESMG, VDMA,WJI, VDI, ABNT and RosGORTECHNADZOR.

2. REMBE® technical seminarsWe provide training of our productsincluding live demonstrations locally orin groups of up to 200 people on site.

3. On site consultationRequest a visit from our specialists.After taking a look at your site we willcreate an appropriate tailor-made conceptfor you. REMBE® engineering relishes anexcellent worldwide reputation.

4. Optimised process safety -big cost savingsReduce your insurance payments byimplementing a comprehensive safetyconcept. If you are thinking about aninvestment in your safety concept -we will advise you.

Contact us! We’ll help you immediately.

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REMBE® GmbHSAFETY+CONTROL

Gallbergweg 2159929 Brilon / GermanyT + 49 (0) 29 61 - 74 05 - 0F + 49 (0) 29 61 - 5 07 [email protected]

Proudly distributed thru:

The copyright of all contents in this catalogue with its design, text, photos and graphics are owned by REMBE® GmbH SAFETY + CONTROL (except where

otherwise stated); all rights reserved. REMBE® does not accept responsibility for any mistakes or technical changes which may occur due to progress in

research and development. All copies made of this catalogue are legally prohibited. REMBE® reserves the right to change or update any information in

this catalogue without notice. REMBE® will not accept any responsibility for mistakes that occur in the production or in the use of this catalogue. It is

the sole responsibility of the operator to ensure that all REMBE® products are correctly used.

Single-Layer and Triple-Section Bursting DiscsERO Pat.-No. EP 07 73 393 / ODV /ODU / EDP / EX-GO-VENT

Indoor-Venting-SystemeQ-Rohr®-3 Pat.-No. DE 38 22 012 /Q-Box /

Explosion IsolationEXKOP® II Pat.-No. EP 05 59 968 /Q-Flap

Protection Conceptfor Bucket ElevatorsElevatorEX®

Explosion SuppressionQ-Bic

Breather Valve forlow Response PressureELEVENT®

Bursting Discs for allProcess Applications /IndustriesKUB® Pat. pend. / TC(R)-KUB® /ZW / ODV / UKB / IKB®

Signalling Units

Safety Division

Explosion ProtectionProcess Safety

Weighing Systems andInventory Control for Silos,Mixers, Vessels,…Microcell® / LESICOM® /Load Disc / LeverMount® /MasterMount®

Dry Bulk Level MeasurementBINDICATOR®

BeltscalesUNIBAND®

Dynamic Front-End-LoaderWeighing DeviceLOADRITE®

Flow Metering Systemfor Bulk & SolidsC-LEVER® IIC-LEVER® II MINI

Flow MeteringDevice for PneumaticConveying SystemseMicroFlow

Emptying of Big-Bagsand barrelsDocking StationPump System

Weighing SystemsFlow Metering

Control Division