8/3/2019 F8Q 632

http://slidepdf.com/reader/full/f8q-632 1/4

Telephone:

Fax:

VAT Registration No.:

Name: Manufacturer: Renault

Address: Model:

Year: 1999

Registration:

Tel - Private: Mileage:

Tel - Business: Job number:

Vehicle identificationNotes Specified value Measured value

No. of cylinders Type 4/OHC

Capacity cc 1870

Compression ratio :1 21,5

Injection system

Notes Specified value Measured value

Injection pump assembly Make Lucas

Injection pump assembly Type EPIC

Injection pump assembly Part No. R8640 A111A

Pump type Rotary

Injection nozzle Make LucasNozzle and holder assembly Part No. RDNOSDC 6751H

Nozzle opening pressure - new/used bar 125-140

Tuning and emissions

Notes Specified value Measured value

Crankshaft position °BTDC 0

Adjusting method Engine/Pump Special Tool/ Special Tool

Idle speed rpm 825±50

Rated no load speed rpm 5175±50

Oil temperature °C 80

Maximum time at governed speed secs 1,0

Test mode A/B BProbe type 1/2 1

Smoke opacity - EU limit m-1 (%) 2,50 (64)

Smoke opacity - homologation value m-1 (%) 1,00 (33)

Starting and charging

Notes Specified value Measured value

Battery V/RC(Ah) 12

Glow plugs

Notes Specified value Measured value

Glow plug nominal rating V/A 12/20

Glow plug activation time secs 10 Min

Service checks and adjustmentsNotes Specified value Measured value

Valve clearance - INLET mm 0,20±0,05 cold

Valve clearance - EXHAUST mm 0,40±0,05 cold

nufacturer: Renault Model: Clio II (XBO) (98-) 1,9D

gine code: F8Q 632 Output: 47 (65) 4500

1999-03

 © Autodata Limited 2004

2006-02-27

V5.373-

8/3/2019 F8Q 632

http://slidepdf.com/reader/full/f8q-632 2/4

Oil pressure bar/rpm 3,5/3000

Radiator cap bar 1,2

Thermostat (primary/secondary) open °C 89

Lubricants and capacities

Notes Specified value Measured value

Engine oil grade - cold climate SAE 5W/30

Engine oil grade - moderate climate SAE 10W/40

Engine oil grade - hot climate SAE 15W/50

Engine oil classification API/ACEA CF/B2-96

Engine oil grade - alternative - moderate climate SAE 15W/40

Engine oil classification - alternative - moderate climate API/ACEA CF/B2-96

Engine with filter litres 5,2

Gearbox oil grade SAE 75W/80W

Gearbox 4/5 speed litres 3,4

Cooling system litres 7,4

Brake fluid Type DOT 4

Tightening torques

Notes Specified value Measured value

136 Cylinder head instructions

Cylinder head

Renew bolts Yes

Other tightening torques

Main bearings Renew bolts/nuts Yes

Main bearings Stage 1 32 Nm

Main bearings Stage 2 65 Nm

Big end bearings Renew bolts/nuts Yes

Big end bearings Stage 1 24 Nm

Big end bearings Stage 2 50 Nm

Oil pump to cylinder block 25 Nm

Sump bolts 15 Nm

89 Flywheel/driveplate 20 Nm+60°

68 Clutch to flywheel

89 Crankshaft pulley/damper 20 Nm+115°

Camshaft sprocket/gear 50 Nm

67 Camshaft carrier/cap

Camshaft/rocker cover 12 Nm

Inlet manifold to cylinder head 27 Nm

Exhaust manifold to cylinder head 27 Nm

Injector/clamp 70 Nm

Injector pipe unions 25 Nm

Injection pump sprocket/gear 55 Nm

Injection pump flange 25 Nm

Injection pump mounting 25 Nm

Injection nozzle to holder 70 Nm

Glow plugs 20 Nm

Front hub 280 Nm

Rear hub 175 Nm

Steering track rod end 37 Nm

Brake disc to hub Front 20 Nm

Brake caliper to carrier Front 40 Nm

Brake caliper carrier to hub Front 100 Nm

Road wheels 90 Nm

Brake disc and drum dimensions

Notes Specified value Measured value

Minimum disc thickness - solid Front 10,5 mm

123 Minimum disc thickness - ventilated Front 17,7 mm

Disc runout Front 0,07 mm

120 Maximum drum diameter Rear 181,25 mm

nufacturer: Renault Model: Clio II (XBO) (98-) 1,9D

gine code: F8Q 632 Output: 47 (65) 4500

1999-03

 © Autodata Limited 2004

2006-02-27

V5.373-

8/3/2019 F8Q 632

http://slidepdf.com/reader/full/f8q-632 3/4

118 Minimum pad thickness Front 6 mm

118 Minimum shoe thickness Rear 2 mm

Handbrake travel No. of notches 10

Air conditioning

Notes Specified value Measured value

Air conditioning refrigerant Type R134a

Air conditioning refrigerant quantity grams 650±35

Air conditioning oil Type Sanden SP10

Air conditioning oil quantity cmł 135

Autodata Note 136

Use new bolts and tighten in the following stages:

1) 30 Nm

2) 100±4°

3) Wait 3 min

4) 1 & 2 = Slacken off + 25 Nm + 213±7°

5) 3 & 4 = Slacken off + 25 Nm + 213±7°

6) 5 & 6 = Slacken off + 25 Nm + 213±7°

7) 7 & 8 = Slacken off + 25 Nm + 213±7°

8) 9 & 10 = Slacken off + 25 Nm + 213±7°

Autodata Note 89

Use new bolts.

Autodata Note 68

M7 = 25 Nm

M8 = 30 Nm

Autodata Note 67

M6 = 10 Nm

M8 = 20 Nm

Autodata Note 123

ABS + AC = 17,6 mm

Autodata Note 120

ABS = 204,4 mm

Autodata Note 118

Measurement includes lining and pad/shoe backing plate.

nufacturer: Renault Model: Clio II (XBO) (98-) 1,9D

gine code: F8Q 632 Output: 47 (65) 4500

1999-03

 © Autodata Limited 2004

2006-02-27

V5.373-

8/3/2019 F8Q 632

http://slidepdf.com/reader/full/f8q-632 4/4

Crankshaft position/Piston position Tightening sequence

nufacturer: Renault Model: Clio II (XBO) (98-) 1,9D

gine code: F8Q 632 Output: 47 (65) 4500

 © Autodata Limited 2004

2006-02-27