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# INTRODUCTION ABOUT TORQUE FASHIONS LTD.
# FACILITIES
# ADDRESS, BANK & FACTORY.
# EXPORT DETAILS
# CONTACT PERSON.
# FACTORY DETAILS.
# PRODUCTION CAPACITY.
# OUR PRODUCTS.
# BUYERS.
# FACTORY LAYOUT
# STORE DEPARTMENT
# MACHINERIES
# SPECIAL MACHINE
# UTILITY
# SAMPLE SECTION INTRODUCTION
# CUTTING SECTION INTRODUCTION
Index
# SEWING SECTION INTRODUCTION
# FINISHING SECTION INTRODUCTION
# MANAGEMENT
# IN HOUSE AMBROYDERY
# LAB FACILITIES
# WASHING PLANT INTRODUCTION
# CERTIFICATES
# DOCTOR’S ROOM
# DAY-CARE CENTER
# NEEDLE DISPENCE & DINING HALL
# LAWS & SECURITIES
# EMERGENCY EVACUATION PLAN
# CONCLUSION
Maintaining the compliance as per requirement of European buyers (Accord), Factoryis “YELLOW” standard.
The Bangladeshi clothing manufacture’s share of global market are steadily growing inthe wake of success of the Ready-made garments sector, Torque Fashions Ltd. is alsowilling to compete in the global market to provide best quality woven products to thebuyers & achieve it’s desired goal.
Torque Fashions Ltd. is a modern woven factory equipped with the latest automationMachineries from Juki and other world class brands which made in JAPAN ,KOREA,CHINA, MALAYSIA ,TAIWAN ,UK, THAILAND, GERMANY etc.
Hence Torque Fashions Ltd wants to prove itself as a well designed and well equippedone of the woven factory in Bangladesh, with skilled workers, breathing environmentand relax working atmosphere. The Management of Torque Fashions Ltd believes thattheir main resource is there adaptable workforce.
Introduction
# Standard wage rate,
# Attendance bonuses,
# Excellent Dining area,
# Productivity bonuses,
# Overtime rate as per local law,
# Standard Clean and Hygienic Toilets,
# Day care center for workers children,
# Health care programs + full time Doctor & Nurse facility,
# Occupational and fire safe environmental friendly working area,
The company strictly prohibits practice of discrimination and employment of any child or forced labour.
Torque Fashions Ltd. abides by all the code of Conduct practices of most of the apparel importers of USA & EU.
The company has a professional Quality Assurance Department directly answerable only to the Executive
Director. Several quality control teams of inspectors and auditors are constantly monitoring the different
production sections.
Torque Fashions Ltd. highly regarded for its quality control management practice.
This factory is very special in a sense that it has extended all the facilities to its human resource as,
•Torque Fashions Ltd. is having semi lab test facilities with latest and modernequipment.
•Open space for every worker as per the internationally accepted compliancelaw.
•Modern firefighting equipment and easy evacuation plan for emergency exit asper labour law policy.
•Group insurance for all staff and workers as per labour law policy act 2006.
•Medical room with specialized doctor & nurses with emergency supportingequipment with medicines as per labour law policy.
•Clean and hygienic environment everywhere.
•Day-care center for babies of female workers as per labour law policy.
Dining hall facility for all factory workers & staff as per labour law
policy.
Cooling fans fixed to the wall for breathing environment and to make
the floor cool.
24 hours standby generator facility. Capacity 388 KVA, 350 KVA, 150
KVA , 250KVA & 700 KVA made in Germany & UK
All over the factory well designed layout and fire evacuation plan for
easy exit during emergency time.
Separate Prayer rooms for male & female workers.
Torque Fashions Ltd. is fully equipped with public announcing system
(PA system)
All over the factory with security camera installed.
For emergency exit the floor is having enough numbers of exit gates
Having Fire Hydrant system in case of fire
Address & Contact
i. Md. Kamal Uddin
Chairman
Contact: +8801819226743
E-mail: [email protected]
ii. Kazi Fahimul Hoque (Mitoo)
Managing Director
Contact : +8801713065687
E-mail: [email protected]
iii. Anowar Hossain (Azu)
Director Merchandising
Contact: +8801730093571
E-mail: [email protected]
iv. Wazed Al Mamun (Sohel)
GM Merchandising
Contact: +8801766676691
E-mail: [email protected]
Address & ContactFactory
Paragram, Ashulia Bazar, Ashulia, Savar, Dhaka-1341, Bangladesh
MAP VIEW
Map Link
i. Md. Tohidul Islam (Tushar)
Director Commercial & admin
Contact: +8801713060206
E-mail: [email protected]
ii. Saifuzzaman Bakul
GM Production
Contact: +8801777796785
Email: [email protected]
iii. Khairul Islam
GM Quality Control
Contact: +8801777743100
Email: [email protected]
Dhaka Bank Ltd.Uttara Branch
House# 01, Road# 13, Sector# 01,Uttara, Dhaka-1230.
Tel: 880-25-8956948, 880-25-8956947, 880-25-8955742, 880-2-8951788, 880-2-8951755
Fax: 891 9742, 895 1755,E-mail: [email protected]
SWIFT: DHBLBDDH204
Mercantile Bank Ltd.Mirpur Branch,
184 Senpara Parbata,,Rokeya sarani, mirpur-10,Dhaka-1216Phone: HOB: 9014582 (D), 9008852, 9015661 Ext. 101 MO:
8034588 (D), 9008852, 9015661 Ext. 102 Mobile: MOP: 01714-000003
Fax: 88-02-8034577
Meghna Bank Ltd.
Uttara Branch
Shafina Center (1st Floor),
14 Graib-E-Newaz Avenue,
Sector-11, Uttara, Dhaka-1230
Contact: +88 02 7911047
Email: [email protected]
Export Details
Year Amount
Year 2014 11.60 Million USD
Year 2015 14.86 Million USD
Year 2016 17.30 Million USD
Year 2017 23.00 Million USD (Target)
Work Force:
At this moment there are 2,200 workers and staff Work together.
Factory Space:
Torque Fashions Ltd. comprising of Twelve single stored & Two double stored industrial shade building(1,13,800 SFT), Covering Ware house, Cutting, Embroidery, Sewing, In house Printing, Finishing, Dining /Canteen, Doctor’s room.
Factory Details
We can manufacture all kind of washed
and non-washed casual pants
Such as…
Shorts / Bermuda
Fancy 5 pocket jeans
Basic 5 pocket jeans
Chino Pants / Shorts
OUR PRODUCTS
Fabrics 100% cotton, all kind of
denims, twill, canvas, 98% cotton 2%
spandex, corduroy etc..
Also we can manufacture
organic jeans, stretch and
non- stretch product.
OUR CUSTOMERS Springfield – Spain
C & A – Germany
Auchan – France
Hema – Netherland
JBC – Belgium
Takko – Germany
DK Company – Denmark
Alcott – Italy
LPP – Poland
Brain & Nephew – Belgium
OVS – Italy
ORCESTRA-- France
Factory Layout
For any new order all the raw
materials (i.e. the shell fabric, the
pocketing fabric, fusing, trims and
accessories, etc.) are received by
the stores department.
Main functions of stores
Department are:
Fabric inspection 4 point system
Accessories inspection AQL 2.5
To order the required material.
To maintain an inventory of all the material received.
To issue material to the various departments as per their
requirement. The material which are maintained by the stores
department
Fabric ,Trims & Office stationary
Machinery and equipment's.
Store Department
Fabric Warehouse
List Of MachineriesSL. Type of Machine Model / Brand Available
1 P/M Machine vertical & auto trimmer Juki/Brother 628
2 Bottom Hemming Machine EM-8011-4D, EM8012-4D
4
3 Two Needle Juki/Brother 92
4 Automatic Rivet Machine Bros-China 2
5 Blind stitch Machine Japan 1
6 Snap Button Machine YKK/UZO 26
7 END Cutter Machine EC-3NL 3
8 DLR (Three Needle Kansai) Japan 10
9 Over Lock Juki/Brother 101
10 Flat Lock (Three Needle) Juki/Brother 16
11 Bartack Juki/Brother 73
12 Eyelet Hole Machine Juki/Brother 7
13 Button Hole Juki/Brother 16
14 Button stitch Juki/Brother 9
SL. Type Of Machine Model/Brand Available
15 Cloth Cutting Machine-8’’+10’’ Japan 11
16 Vacuum Table -- 18
17 Kansai Special PMD Kansai 41
18 Welt Pocket Machine for Chino ASS / Germany 4
19 Kansai Loop make Machine B-2000C 5
20 Kansai Pocket Facing machine Kansai 14
21 Thread Sucking Machine -- 3
22 Fusing Machine Hasima / Osima HP-900L 2
23 Fabric Inspection Machine Modern 1
24 Fabric Relaxing Machine China 2
25 Metal Detector Hasima 3
26 Velcro/Label Attach Machine Juki/Brother 7
27 Compressor Machine -- 5
28 Chain Stitch Machine (Three & Two Needle) Kansai 12
29 Zig Zag Machine Brother 2
30 Waist-Tag Attach Machine -- 4
SL. Type Of Machine Model/Brand Available
32 Saddle Stitch Machine Juki & Jack 4
33 Fabric Shade Light Box Machine -- 1
34 Safe Guard (Pull test Machine) -- 1
35 GT Cad Plotter Printer 1 Set
36 Moisture Meter Machine TEM-1 1
37 Generator Machine -- 7
38 Feed of The Arm (2 Needle & 3 Needle) Juki/Brother 47
39 Boiler Modern 5
Total 1,189
UTILITYBoiler Compressor
Generator
Torque Fashions Ltd. has brought all modern & hi-tech machineries
to ensure the quality & high productivity of our customers.
Special Machines
WELT POCKET MACHINE
AUTO LABEL ATTACHING MACHINE
Automatic Button Attaching MACHINE
TURNER MACHINE
IN HOUSE EMBROIDERY
IN HOUSE PRINTING
Main functions of sampling department.To develop samples as per the buyersrequirements. To develop a fabric consumptionreport for each order.
Various samples which are being developed at
different stages are being mentioned below:-
a) Proto Sample
b) Fit Sample
c) Sales Sample
d) Pre Production Sample
e) Size Set Sample
Sampling is the process by which a small number of garments are made so
as to match the buyer requirement and to get approval from the buyer
Sample Section
Cutting is one of the important department of the
manufacturing unit. The first stage in the
manufacture of the garments is the cutting of the
materials into the necessary patterns shapes.
The pattern shapes for these garments maybe
drawn on a paper marker placed on top of the lay,
or information as to their shape and position maybe
held within a computer, to be plotted similarly on
the paper marker or used to drive an automatic
cutter.
Cutting Section
Cutting Section
At this moment our production capacity 5,50,000 pcs per monthbased on basic 5 pockets, consideration of 26 working days in amonth and as per labour law act 2006, working 10 hours maximumper days in 18 lines.
Production Capacity
Sewing department is responsible for stitching the
garment as per the sample and Tec pack provided
by the sampling department.
Assembly line system is followed here with a
combination of modular system. In this system
there are different line/teams which individually
do the production. The team works on few
garments at a time instead of a bundle of garments
and the operators are continuously motivated to
work as a team and try to achieve the target
production.
Sewing Section
Sewing Section
Piece of Good Quality Control
After 100% inventory, all the trims item with all accessories has to inspected as per standard 2.5 Faileditems has to be to AQL 2.5 . keep on hold and it has to inform merchandiser immediately and rejectspecimen has to be sent to merchandiser along with inspection report. Based on merchandisingapproval it has to be done 100% inspection before issuing trims & other accessories to production.Quantity less than 10,000 should be checked 100% .
Quality Assurance
Random check of cut panels at input section (see Cutting and Laying Defect Report)
100% inspection at assigned initial key operation by line Q/C (see Intermediate Quality Report)
100% inspection at end line (see End Line Inspection Report) If defect is found keep line supervisor informed and operator to carry Yellow
tag If the defect was not corrected (repeated) in the next hour operator will be
marked with Red tag until the defect is corrected. Consult QC whether to stop the operation.
QC is required to check all operators within first hour of work to ensure standards
Random inspection at key operations to be carry out by QC for 10 garments (or pieces) and allow only one defect with own judgment or reject the whole bundle and hand over to line supervisor. All defective garments to be marked.
Recheck the operation within next hour or at intervals of 10 min, 20 min, etc. depending on the gravity of fault (see 10 Piece Input System/ Inline Quality Report)
Sewing Quality Control
Each line takes input from the
corresponding sewing line and
prepares the garments for
packing and finally packs the
garments to send them to
warehouse.
Finishing department is
responsible for incorporating
the buyer’s specified finishes
to the stitched garments and
packing those garments as
per the specified packing
details specified by buyer.
Finishing Section
Organic Section
PACKAGING
Process flow for finishing of a Trouser
SL. Operation M/C used
1 Button Stitch B/S m/c
2 Extra Loop Cut
3 Thread Trimming (Inside) Trimmer
4 Iron (Inside) Iron
5 Quality Check (Inside)
6 Thread Sucking Sucker mc
7 Trim Threads outside) Trimmer
8 Dust Removing Air Jet
9 Inspection
10 Buck press W.B. Font, Back
Buck Press
SL. Operation M/C used
11 Topper Finish Topper
12 Final Iron Iron
13 Measurement Check
14 Final Inspection
15 Staple W.B./joker Tag Plastic Stapling
16 UPC Attach Tag Gun
17 Brushing
18 Folding
19 Poly Bag Packing
20 Carton packing
G.S.M Test
Snap and Button Pull Test
Color fastness to washing
Light Box Test
Lab Facilities
Sharoj Washing & Dyeing is a sister concern of
Torque Fashions Ltd. with having facilities to do all kind of
fancy washing.
Washing Plant
Whisker, Hand Brash
P.P Spray
DB Board
Fire Detection System
E.T.P Plant
CERTIFICATES
CERTIFICATES
Medical room with specialized doctor & nurses with emergency supporting equipment with medicines as per
labour law policy. Two separate sick rooms for Men & woman with four numbers of beds in each category
for rest.
Doctor’s Room
Doctor’s Room
Day-Care CenterDay-care center for babies of female workers as
per labour law policy, including playing place with
separate room for Brest feeding.
Skill Building and Awareness Meeting
We always believe about motivation & training so Torque Fashions Ltd. Has taken special
measure by providing full equipped training center / conference hall for workers
Needle ControlThere are well maintain needle Policy
All needles, or parts of broken/damaged needles must be accounted for
throughout the production process and complete manufacturing unit.
Without exception, when a needle breaks the operator must find all the
fragments.
Dining hall facility for all factory
workers & staff as per labour law
policy. Clean and hygienic
environment everywhere. Filtered
drinking water is available for
workers in production floor as well as
dining hall
Dining & Pure Drinking Water
General factory housekeeping must be maintained to a very high standard as a safety
measure, for example:
Work in progress must be kept to a minimum and all work in progress must be stored neatly.
Excess raw material should be disposed of at the end of each production run to prevent the build-
up of stocks.
All fittings and fixtures (such as light fittings, windows, cupboards etc.) should be kept clean at
times.
All machinery should be regularly serviced.
Interior and exterior building structure and decoration should be well maintained.
Housekeeping
Law & Securities
Modern firefighting equipment
and easy evacuation plan for
emergency exit as per labour
law policy.
Fire Hydrant System
Security System
Internet Communication SystemWe have our own Tower for Internet communication system
which is maintain by secured Mikrotik Router In the factory
Office for communication
LPS
Emergency Evacuation Plan
Finishing Section
Emergency Evacuation Plan Cutting Section
Emergency Evacuation Plan
Sewing Section
Our conclusion is mainly to give end customers good quality finished products & keep delivery
on time. We have recruited the most experience staff and Skilled workers to ensure our
commitment of high quality garment’s to our customers.
MOTTO OF TORQUE FASHIONS LTD.:
Our business policy is “Fashion and Quality garments at the best price within a committed time
frame” We don’t compromise with any of them. The good prices are ensured due to good
sources, efficient production planning and a good Quality Assurance system. We commit to
supply top quality product at the best possible price.
Lead Time:
Average Lead time of 110 to 120 days, if importing raw materials, If
using local 90 days to 100 days.
Thanking you,
Torque Fashions Ltd.
Conclusion
THE END
