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In 1968 faigle started to develop the irst escalator roller made of thermoplastic polyurethane. since then, faigle has continued to successfully develop and reine its plastic rollers. today, faigle supplies many millions of rollers every year for escalators, sorting plants and conveying systems to renowned manufacturers like schindler, Kone, otis, Beumer, TGW and many more.
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moving forward
rollers
faigle rollers a GloBal sUccess story For more tHaN 40 years
in 1968 faigle started to develop the irst es-
calator roller made of thermoplastic polyu-
rethane. since then, faigle has continued to
successfully develop and reine its plastic
rollers. today, faigle supplies many millions of
rollers every year for escalators, sorting plants
and conveying systems to renowned manu-
facturers like schindler, Kone, otis, Beumer,
tGW and many more.
faigle rollers are used all around the world
in any type of application which combines a
demand for long service life with high loads.
they are just as capable of meeting the harsh
requirements for continuous use in subway
escalators as they are of meeting the de-
mands of fast-moving luggage sorting sys-
tems. Not only can faigle lay claim to a leading
position among international competitors, but
the company also impresses with a range of
products which represent excellent value for
money.
escalators, moViNG WalKWays
step rollers, chain rollers, handrail guide
rollers
WareHoUse loGistics systems
Flanged rollers, belt delector rollers
coNVeyiNG systems
luggage conveying systems, package and
letter sorting systems – rollers and lateral
guidance rollers for sorters
otHer areas oF Use
automatic gate systems
Wood processing machines
Packaging machines
Pallet conveying systems
… and many more
faigle rollers tecHNically imPressiVe
QUality assUraNce laBoratory
testing of faigle rollers is performed with state-of-the-
art equipment in our laboratory.
HarDNess rateD to sHore a or D
more than 120 test stations for short and long-term
test runs are in use at faigle .
_ standard load test bench up to 2,000 N
_ Heavy-duty load test bench up to 3,400 N
_ High-speed test bench up to 4 m/s
meDia resistaNce, HyDrolysis resistaNce
run tests after storage in various media and in hot
water (hydrolysis test).
aPPlicatioN tecHNoloGy, DeVeloPmeNt
the faigle Development and technology centre is
home to experienced engineers who work together to
transform speciic customer requirements into tailor-
made faigle solutions.
in the process, they can fall back on a knowledge da-
tabase full of empirical data, test results and expertise
from over 40 years of faigle development.
caD
DimeNsioNal cHecKs
concentricity, axial run-out, dimensions
Fem
mould low
our engineers work with state-of-the-art tools:
_ 3D caD Pro/eNGiNeer
_ Finite element method (Fem) based systems for com-
puter-assisted strength calculations
_ mould low analyses for simulation and optimisation
of injection moulding processes
_ rapid Prototyping for fast and cost-effective manufac-
turing of demonstration models and prototypes
faigle rollers maDe From tHe FiNest iNGreDieNts
Pas®-PU 90a-H
thermoplastic polyurethane with a hardness of 90 shore a. our
standard material for roller binding. alternatively also available in
hardnesses of 85 shore a to 64 shore D.
Pas®-80 GF 30
our standard polyamide-based material for roller bodies. 30% re-
inforced with glass ibres for optimum strength, impact resistance
and creep strength. reliable bonding to the polyurethane binding
can be achieved.
Pas®-lXy
Pom-based slide bearing material developed by faigle. With
incorporated dry lubricants for maintenance-free and smooth
running. excellent as a replacement for ball bearings in rollers.
Pas®-80 moD.
Friction-modiied polyamide 6.6 for sl rollers. low-maintenance,
smooth running on metal axles.
ProPerties oF Pas®-PU 90a-H
aBrasioN resistaNce
Pas®-PU 90a-H offers abrasion resistance which is
several times higher than rubber. this makes Pas®-
PU 90a-H the perfect material for rollers in harsh
continuous applications.
tear ProPaGatioN resistaNce
the high tear propagation resistance of Pas®-PU 90a-H
prevents any damage to the tyre, for example as a result of
sharp edges or chips, developing into larger cracks or tears.
DamPiNG BeHaVioUr aND resilieNce
Pas®-PU 90a-H is very highly capable of absorbing
impacts and dynamic loads and can thus dampen noise
and vibrations. its good resilience prevents permanent
deformation or lattening of faigle rollers.
HyDrolysis
conventional polyurethane can be badly damaged by water
penetration. For many years all faigle rollers have been
manufactured exclusively from the hydrolysis-resistant
material Pas®-PU 90a-H.
staNDarD materials
faigle ROLLERS VERSATILE
L ROLLER
2 or 3-component roller with slide bearing,
roller body made of PAS®-PA or PAS®-PA
GF and running surface made of PAS®-PU
SK ROLLER
Flanged roller with ball bearing, roller body
made of PAS®-80 mod. and tyre made of
steel plate
SL ROLLER
1-component roller made of PAS®-80 mod.
with slide bearing function
HL ROLLER
1-component roller with ball bearing and hard
tyre made of PAS®-PA, PAS®-PP and PAS®-L
SR ROLLER
Rope sheave with ball bearing and
circumferential groove
L ROLLER
2-component roller with ball bearing, roller
body made of PAS®-PA GF and running
surface made of PAS®-PU
VB ROLLER
1-component roller with ball bearing or
slide bearing and running surface
made of PAS®-PU
AR ROLLER
2-component drive roller with ball bearing,
roller body made of PAS®-80 GF with
circumferential groove for drive belts and
tire made of PAS®-PU
HD ROLLER
3-component heavy-duty roller with ball
bearing, roller body made of metal and
running surface made of PAS®-PU
HD ROLLER
2-component heavy-duty roller with ball
bearing, roller body made of PAS®-PA GF
and running surface made of PAS®-PU
RR ROLLER
2-component friction wheel with drive
flange, roller body made of PAS®-80 GF
and running surface made of PAS®-PU
SPECIAL ROLLERS / ASSEMBLIES
_ Special ball bearings with flange
_ Rollers with pins and circlips
_ Belt deflector heads with roller, axle and
housing
_ Roller with bearing block
_ ... and many more
moving forward
faigle Kunststoffe GmbH
Landstrasse 31
A-6971 Hard · Austria
T + 43 (0)5574/6811
F + 43 (0)5574/6811-1809
www.faigle.com
faigle Industrieplast GmbH
Grafenweg 31
A-6971 Hard · Austria
T + 43 (0)5574/6 13 10
F + 43 (0)5574/6 13 10-2003
www.faigle.com/industrieplast
faigle Igoplast AG
Werkstrasse 1 1
CH-9434 Au/SG · Switzerland
T + 41 (0)71 747 41 41
F + 41 (0)71 747 41 42
www.faigle.com/igoplast
Suzhou faigle Engineering Plastics Co., Ltd.
No. 32–369 Tayuan Road Suzhou New District
215129 Suzhou · China
T +86 (0) 512/6536 5886
F +86 (0) 512/6536 5882
www.faigle.com/suzhouImp
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