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Vision Zero - Odisha 1 23 th November 2019 FALL PROTECTION MEASURES Odisha State Safety Conclave 2019 (Bhubaneswar) HARSHVARDHAN PANDE Vedanta Limited - Jharsuguda

FALL PROTECTION MEASURES · 23th November 2019 FALL PROTECTION MEASURES Odisha State Safety Conclave 2019 (Bhubaneswar) ... rapidly and without control / lose one's balance and

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Page 1: FALL PROTECTION MEASURES · 23th November 2019 FALL PROTECTION MEASURES Odisha State Safety Conclave 2019 (Bhubaneswar) ... rapidly and without control / lose one's balance and

Vision Zero - Odisha

1

23th November 2019

FALL PROTECTION MEASURES

Odisha State Safety Conclave 2019 (Bhubaneswar)

HARSHVARDHAN PANDE

Vedanta Limited - Jharsuguda

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VEDANTA LIMITED - JHARSUGUDA

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Vision Zero - Odisha

INGOT WIRE ROD BILLET

POWER

SLAB

PRODUCT MIX - ALUMINIUM & POWER

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WHY HAVE FALL PROTECTION?

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WHY HAVE FALL PROTECTION?

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WHY HAVE FALL PROTECTION?

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WHY HAVE FALL PROTECTION?

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WHY HAVE FALL PROTECTION?

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WHY HAVE FALL PROTECTION?

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WHY HAVE FALL PROTECTION?

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WHY HAVE FALL PROTECTION?

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FATAL ACCIDENT STATISTICS (2001-16) - ODISHA

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WHAT IS A FALL ?

“Movement from a higher to a lower level, typically rapidly and without control / lose one's balance and

collapse.”

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Fall on Same Level

Fall during Climbing up/down

Fall from Elevated

Level

FALL HAZARDS

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SAME LEVEL

Slip / Trip:

1. Uneven Floor

2. Poor Illumination

3. Slippery Floor

4. Poor Housekeeping

ASCENDING/DESCENDING

Slip:

1. Wrong Design

2. Slippery Surface

3. Unstable Structure

4. Wrong Operation

ELEVATED LEVEL

Fall Off/Through Surface:

1. Unguarded Edge

2. Floor Openings

3. Fragile Damaged Surface

4. Compromised Structural Stability

FALL HAZARDS

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Work at Height

Fall Prevention

Visuals

Barriers & Guards

Fall Restraints

Fall Protection

Personal Fall Arrest System

Anchorage

Point Anchorage

Life Lines

Horizontal Lifelines

Vertical Lifelines

Body Harness

Connecting Device

Lanyards & Energy

Absorbers

Self Retracting Blocks

Safety Nets

Rescue

WORK AT HEIGHTS - HAZARDS

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FALL PREVENTION

VISUAL RESTRAINT HARD BARRIER FALL RESTRAINT

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SAFETY NETS

Distance from Platform – 2M (Not more than 30 Feet)

Maximum mesh size ≤ 6” X 6” – Dist bet nets 6” max

Webbing border rope - min break strength 5,000 lbs

Relevant standards (BS EN 1263-1:2002), test methods

Testing once in 12 months - Competent person

Adequate clearance below net for deformation

Daily Inspections against checksheets

Drop test after each installation/major repair/6 months• 400 lbs bag of sand 28”-32” in dia• dropped from the highest surface• not less than 42” above the net level

Safety Net shall maintain the

minimum size and clearance req.

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A- ANCHORAGE (POINT)

Tested at 5000lb (22.2kN) per worker (Point Anchorage)• Combined person & tool weight of < 310 lbs (140 kg)• Factor of Safety of 2 for weight > 310 lbs

Anchor point part of Fall Arresting System - testing load asper design - maintain factor of safety as 2.

Anchor point - above Lanyard connection Ring of harness

In case of fall - worker neither swing nor touch ground

Installation checking and supervision - competent person

Periodic inspection and testing

Maintain Fall Clearance Distance

HAND RAIL IS NOT ANCHOR POINT

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VERTICAL CLIMBING: CABLE SYSTEM

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VERTICAL CLIMBING: RAIL SYSTEM

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Installation using

Telescopic PolesRope Grab

Vertical lifelines are designed to be used:

• By only one person

• With a rope grab

• For vertical mobility

ANCHORING VERTICLE LIFELINES

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LIFELINES - HORIZONTAL

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LIFELINES - HORIZONTAL

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LIFELINES – TEMPORARY & PORTABLE

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Vision Zero - Odisha

A full body harness is described as “a body support for fall arrest purposes, i.e. a component of a fall arrest system”

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BODY HARNESS

Shoulder Strap Rrestrainer

Buckles

Thigh Straps

Sub Pelvic Strap

Shoulder Straps

D Ring

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BODY HARNESS - REQUIREMENTS

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LANYARDS MUST BE

DOUBLE AND MUST

HAVE A SHOCK

ABSORBER

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LANYARD - FALL CLEARANCE

Max Free Fall - 6 ft (1.8 M)

Shock Absorber - 3.5 ft (1.06 M)

Max Weight with Tools - 140 Kg

Max arresting Force - 900 lbf /4kN

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Free Fall < 6’ Free Fall > 6’

ANCHORAGE - FREE FALL DISTANCE

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ANCHORAGE - FALL CLEARANCE

Cable Wrap

Lanyard

Energy Absorber

Height of Person

Safety Clearance

17 to 18 Feet

from Anchor

point

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5 - 10 mins Average time to symptoms:

8 - 20 mins Unconsciousness

5 - 40 mins Loss of Consciousness to DEATH

FALL SUSPENSION TRAUMA

FALL ! - Arrested by harness

Blood pools in leg muscles. Brain starts to loose oxygen

Brain raises pulse rate and respiration’s to compensate

Gravity makes more blood pool in legs. Reduction in blood flow to brain

Syncopal response triggered. Pulse and breathing rates drop

Slow loss of consciousness. Remains upright

0xygen levels continue to fall. Posture puts Airway at risk

Brain damage

Also known as Orthostatic Shock.

It is the medical term for the body’s inability to cope

with prolonged periods of immobility in a vertical

position.

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REVIEWED AND PRACTICED

TOOLS & RESOURCES

TRAINING

SKILL

SIMPLE AND SAFE

SUSPENSION TRAUMA KIT

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HIERARCHY OF RESUE

SELF

RESCUE

ASSISTED

SELF

RESCUE

MECAHNICALLY

AIDED

RESCUE

RESCUE

PICK-OFF

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SUSPENSION TRAUMA STRAPS

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LIFELINES - VEDANTA

VEHICLE LIFELINE ROOF LIFELINE GIRDER LIFELINES

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MEDICAL TEST, HEIGHT PASS & PERMIT

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LIFE SAVING RULES

Safety Devices and Guards:

Devices installed to assure

safe machine operation shall

not be removed, tampered with

or bypassed without isolation.

Electrical HV Work/Arc/Flash:

Appropriate PPE must be used

when electrical work is being

done or there is arc flash

potential.

Confined Space Entry:

No person shall enter

confined space without an

approved permit and a

standby person.

Lockout/Tagout/Verification:

LOTOV instruction must be

strictly followed..

Fall Protection:

Fall arrest systems must be

used when working at height of

6 feet (1.8 meters) or greater

Illegal Drugs and Alcohol:

No one shall come to work

with influence of illegal

drugs or alcohol.

LIFE SAVING RULES

Rules to LIVE by

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CONSEQUENCE MANAGEMENT

Red Safety Notice Red Safety Notice

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ROOF WORK – MOST CRITICAL

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• A pendulum-like motion may result when an individual moves or walks away from a fixed anchorage point and

then falls.

• The force of striking an object while swinging (horizontal speed of the user due to pendulum effect) may cause

serious injury.

SWING FALL HAZARD

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