FC170-D05-Rev02_F_List of Special Tools

Total 11 Sheets (Including cover sheet) REQ. NO. : BXGT010 ITEM NO. : 131-JX/131-JG SERVICE : EXPANDER - GENERATOR VENDOR DOC. No. : FC170-D05 K5 – A6 – 131JXJG – TB – 003 DOCUMENT TITLE : List of Special Tools

PT PUPUK KALIMANTAN TIMUR

CONSORTIUM IKPT & TOYO

2500 MTPD AMMONIA – 3500 MTPD UREA KALTIM-5 PROJECT

REQ. NO.: BXGT010 PO. NO.: BA096321 EQUIP. NO.: 131-JX/131-JG

2 05/04/2013 Final S.Blanchet S.Blanchet G.Vandeweeg

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1 16/07/2012 Issue For Review S.Blanchet S.Blanchet G.Vandeweeg

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0 16/05/2012 Issue For Review S.Blanchet S.Blanchet G.Vandeweeg

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REV. DATE DESCRIPTION PREP’D CHK’D APP’D AUTH’D

VENDOR NAME : CRYOSTAR SAS

KALTIM-5

CLIENT

CONTRACTOR

User: Bill of Material / Nomenclature

Pos quantity FactorUnit

P/NDescription I D Material

Dimensions

printed on: 16JUL12 15:47

Page: 1/ 2BLANCHS Valid BOM

Created:10.02.11 by:KILLIAMList P/N : 762205789

|B Bill of material for special toolsUpdated:02.03.12 Last Revision #77004TG 400/ 90/x

-----------------------------------------------------------------------------------------------------------------------------------------------001 1.000 1.000 740205845

PC Loose Protection sleeve-----------------------------------------------------------------------------------------------------------------------------------------------002 1.000 1.000 740205889



PC Loose Hexagon socket head cap screw-----------------------------------------------------------------------------------------------------------------------------------------------005 2.000 1.000 795000650

PC Loose Hexagon socket head cap screw-----------------------------------------------------------------------------------------------------------------------------------------------006 2.000 1.000 730000008

PC Loose Hexagon nut 0.8d-----------------------------------------------------------------------------------------------------------------------------------------------007 2.000 1.000 795002444

PC Loose Stud bolt with chamfered ends-----------------------------------------------------------------------------------------------------------------------------------------------008 1.000 1.000 740205846

PC Loose Protection sleeve-----------------------------------------------------------------------------------------------------------------------------------------------009 1.000 1.000 740141945-01

PC Loose Index plunger-----------------------------------------------------------------------------------------------------------------------------------------------010 1.000 1.000 753128450-06

PC Loose Wheel tensile bolt hyd. fastening device-----------------------------------------------------------------------------------------------------------------------------------------------011 1.000 1.000 798135729

PC Loose Socket wrench-----------------------------------------------------------------------------------------------------------------------------------------------012 1.000 1.000 798135730

PC Loose Stricking-face wrench-----------------------------------------------------------------------------------------------------------------------------------------------013 1.000 1.000 798139035

PC Loose Stricking-face wrench-----------------------------------------------------------------------------------------------------------------------------------------------014 1.000 1.000 762205904

PC Loose Cartridge/plug in lifting tool-----------------------------------------------------------------------------------------------------------------------------------------------015 1.000 1.000 762205848

PC Loose Various lifting tool-----------------------------------------------------------------------------------------------------------------------------------------------016 1.000 1.000 740206236

PC Spacer-----------------------------------------------------------------------------------------------------------------------------------------------017 2.000 1.000 730000048

PC Hexagon socket head cap screw-----------------------------------------------------------------------------------------------------------------------------------------------




Dimensions




|B Bill of material for special toolsUpdated:02.03.12 Last Revision #77004TG 400/ 90/x

018 2.000 1.000 730000166PC Hexagon socket head cap screw

-----------------------------------------------------------------------------------------------------------------------------------------------019 2.000 1.000 740121705-17

PC Centering pin-----------------------------------------------------------------------------------------------------------------------------------------------020 1.000 1.000 740210248

PC Protection plug-----------------------------------------------------------------------------------------------------------------------------------------------021 1.000 1.000 798860773

PC Extracteur===============================================================================================================================================




Dimensions




Various lifting toolUpdated:10.02.11TG 400/ 90/x

-----------------------------------------------------------------------------------------------------------------------------------------------001 1.000 1.000 730010200

PC Loose Lifting eye bolt-----------------------------------------------------------------------------------------------------------------------------------------------002 1.000 1.000 795001790

PC Loose Lifting eye bolt "HR-VRS Starpoint"-----------------------------------------------------------------------------------------------------------------------------------------------003 2.000 1.000 730000561




PC Loose Lifting eye bolt-----------------------------------------------------------------------------------------------------------------------------------------------007 1.000 1.000 740125097-01

PC Loose Threaded sleeve===============================================================================================================================================




Dimensions




Cartridge/plug in lifting toolUpdated:10.02.11MTC 500/200/x

-----------------------------------------------------------------------------------------------------------------------------------------------001 1.000 1.000 798400790

PC Loose Chain sling===============================================================================================================================================

Universal Chargingand Testing UnitFPU-1For Bladder, Piston andDiaphragm Accumulators

1. DESCRIPTION

1.1. FUNCTIONThe charging and testing unitFPU-1 is used to chargeaccumulators with nitrogen or tocheck or to change the existingpre-charge pressure inaccumulators. For this purposethe charging and testing unit isscrewed onto the gas valve of thehydraulic accumulator andconnected to a commercialnitrogen bottle via a flexiblecharging hose. If the nitrogenpressure is only to be checked orreduced, the charging hose doesnot need to be connected.The unit has a screw-type fittingwith a built-in gauge, check valveand a spindle for opening theaccumulator gas valve to controlthe pressure.HYDAC piston and diaphragmaccumulators can be charged andchecked without the need foradaptors. Bladder accumulators,however, require an adaptor(A3 supplied as standard, seemodel code on page 2).

2

2. TECHNICAL SPECIFICATIONS2.1. MODEL CODE

(also order example)FPU-1 250 F 2.5 G2 A1 K

Universal charging and testing unit

Gauge indication range0 - 10 bar 0 - 145 psi 100 - 25 bar 0 - 363 psi 250 - 100 bar 0 - 1450 psi 1000 - 250 bar 0 - 3626 psi 2500 - 400 bar 0 - 5714 psi 400

Charging hoseF = for 200 bar nitrogen bottle

with connection W24.32 x 1/14 (DIN 477, Part 1)FM = for 300 bar nitrogen bottle

with connection M30 x 1.5 (DIN 477, Part 5)FW = for 300 bar nitrogen bottle

with connection W30 x 2 (CEN)

Length of charging hose2.5 m 2.54.0 m 4Special lengths on request

Adaptor G for nitrogen bottlesSee table under point 10 (page 15)

Adaptor AA1 = M16 x 1.5A2 = 5/8 - 18 UNFA3 = 7/8 - 14 UNFA4 = 7/8 - 14 UNFA5 = M8 x 1A6 = G 3/4 AA7 = G 1/4A8 = G 3/4A9 = Vg 8A10 = 7/8 – 14 UNFA11 = M16 x 2D4 = 5/8 - 18 UNF(Material no. 366374)other adaptors on request

Protective case

Accessories (Please give full details when ordering.)Gas safety valve with intermediate piece (see point 5.3.).Pressure reducer (see point 5.1.).Adaptor for connector D (see point 4.1.).Wrench 14x15 (material no. 1011065).Allen key SW6 (material no. 1005164).Valve tool for gas valve (material no. 616886).

(A3 is supplied as standard)

1.2. INTERVALS BETWEENCHECKINGOn the whole, nitrogen losses onHYDAC hydraulic accumulatorsare very low. However, a regularcheck of the gas pre-chargepressure is recommended toprevent the piston from hitting thecover plate or the bladder ordiaphragm from becoming toodeformed, if there is a drop in thepressure p0.The pre-charge pressure p

0 as

shown on the label or theaccumulator body, must be re-setafter every new installation orrepair and then checked at leastonce during the following week.If no nitrogen loss is detected, afurther check should be madeafter approx. 4 months. If afterthis period no change in thepressure is found, a yearly checkshould be sufficient.

1.3. CONSTRUCTIONThe HYDAC charging and testingunit for bladder, piston anddiaphragm accumulators consistsof:

�Valve body�Spindle�Check valve�Release valve�Gauge�Charging hose�A3 adaptor for bladder

accumulators

1.4. ACCESSORIES�Gas safety valve with

intermediate pieceTUV set and lead sealed, it mustbe fitted between the hydraulicaccumulator and the nitrogenbottle by means of theintermediate piece, if the gaspressure in the commerciallyavailable nitrogen bottle is higherthan the max. permissibleoperating pressure of thehydraulic accumulator.

�Pressure reducerfor setting the required pre-chargepressure between nitrogen bottleand accumulator.

�Protective casefor storing the charging andtesting unit and adaptors.

Different types of case areavailable, depending oncustomer requirement.

2.2. WEIGHTStandard model without case:approx. 1.4 kgStandard model with case:approx. 3.0 kg

3

For pressures exceeding 400 bar,the following special models areavailable:

�FPS 600for bladder accumulators up to600 bar max. pre-charge pressure(see technical information293715).

�FPK 600for piston, diaphragm and SB800-1.5 accumulators up to 600 barmax. pre-charge pressure (seetechnical information 297248).

�FPH 800for high pressure bladderaccumulators up to 800 bar max.pre-charge pressure (seetechnical information 292948).

2.3. FPU-1 STANDARD MODELS2.3.1 Model without case

Model code Material no.

FPU-1-010F2.5A3 2114486FPU-1-025F2.5A3 2114481FPU-1-100F2.5A3 2114310FPU-1-250F2.5A3 2114306FPU-1-400F2.5A3 2115646FPU-1-010F4A3 2115056FPU-1-025F4A3 2116876FPU-1-100F4A3 2115657FPU-1-250F4A3 2114311FPU-1-400F4A3 2119673

2.3.2 Model with case


FPU-1-010F2.5A3K 2115365FPU-1-025F2.5A3K 2114305FPU-1-100F2.5A3K 2115314FPU-1-250F2.5A3K 2114302FPU-1-400F2.5A3K 2114307FPU-1-010F4A3K 3013690FPU-1-025F4A3K 2116738FPU-1-100F4A3K 2114842FPU-1-250F4A3K 2114303FPU-1-400F4A3K 2114304

2.3.3 Model without case with Gadaptor


FPU-1-250F2.5G2A3 2120252FPU-1-250F2.5G3A3 2115555FPU-1-250F2.5G4A3 2124611FPU-1-250F2.5G9A3 2114312FPU-1-250F4G3A3 2123839FPU-1-250F4G6A3 2117532FPU-1-250F4G10A3 2119789FPU-1-400F2.5G2A3 2115823FPU-1-400F2.5G3A3 2121557FPU-1-400F2.5G8A3 2115693

2.3.4 Model with case and G adaptor


FPU-1-010F2.5G2A3K 2116766FPU-1-010F2.5G3A3K 2127228FPU-1-010F2.5G4A3K 2125524FPU-1-010F2.5G6A3K 2115661FPU-1-010F2.5G7A3K 2117851FPU-1-010F2.5G8A3K 2117303FPU-1-010F2.5G9A3K 2114482FPU-1-010F2.5G10A3K 3008015FPU-1-010F4G7A3K 2124450FPU-1-025F2.5G2A3K 2114401FPU-1-025F2.5G3A3K 2121210FPU-1-025F2.5G4A3K 2115247FPU-1-025F2.5G5A3K 3013724FPU-1-025F2.5G8A3K 2119888FPU-1-025F2.5G9A3K 2123949FPU-1-025F2.5G10A3K 2119564FPU-1-025F4G9A3K 2119680FPU-1-100F2.5G2A3K 2122515FPU-1-100F2.5G4A3K 2122089FPU-1-100F2.5G6A3K 3003846FPU-1-100F2.5G9A3K 2119883FPU-1-100F4G3A3K 2120359FPU-1-250F2.5G2A3K 2114309FPU-1-250F2.5G3A3K 2114308FPU-1-250F2.5G4A3K 2103046FPU-1-250F2.5G5A3K 2117038FPU-1-250F2.5G6A3K 2115420FPU-1-250F2.5G7A3K 2120010FPU-1-250F2.5G8A3K 2115216FPU-1-250F2.5G9A3K 2115833FPU-1-250F4G2A3K 2116743FPU-1-250F4G3A3K 2116779FPU-1-250F4G4A3K 2128944FPU-1-250F4G8A3K 2124860FPU-1-250F4G9A3K 2116004FPU-1-250F4G10A3K 2125750FPU-1-400F2.5G2A3K 2114605FPU-1-400F2.5G3A3K 2115692FPU-1-400F2.5G4A3K 2128360FPU-1-400F2.5G5A3K 2124387FPU-1-400F2.5G6A3K 2121984FPU-1-400F2.5G8A3K 2116005FPU-1-400F2.5G9A3K 2115757FPU-1-400F4G2A3K 2122119FPU-1-400F4G3A3K 2115656FPU-1-400F4G7A3K 2124504FPU-1-400F4G8A3K 2119759FPU-1-400F4G9A3K 2126309FPU-1-400F4G10A3K 2116642

2.4. SPECIAL MODELS

Documents

FC170-D05-Rev02_F_List of Special Tools