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Service Manual / FCB330,350-EN - ABB internal only - CoriolisMaster FCB330, FCB350, FCH330, FCH350 Coriolis Mass Flowmeter CoriolisMaster Service Manual FCB330, 350 and FCH330, 350 ABB internal only -

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  • Service Manual / FCB330,350-EN - ABB internal only -

    CoriolisMaster FCB330, FCB350, FCH330, FCH350

    Coriolis Mass Flowmeter

    CoriolisMaster Service Manual FCB330, 350 and FCH330, 350

    ABB internal only -

  • 2 OI/FCB300-EN | CoriolisMaster FCB330, FCB350

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 3

    CoriolisMaster FCB330, FCB350

    Coriolis Mass Flowmeter

    Service Manual

    OI/FCB300-EN

    Issue date: 03.2012

    Translation of the original instruction

    Manufacturer

    ABB Automation Products GmbH

    Process Automation

    Dransfelder Str. 2

    37079 Gttingen

    Germany

    Tel: +49 551 905-534

    Fax: +49 551 905-555

    Customer service center

    Phone: +49 (0) 180 5 222 580

    Fax: +49 (0) 621 381 931-29031

    [email protected]

    Copyright 2012 by ABB

    Subject to changes without notice

    This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this

    document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.

  • Service Manual / FCB330,350-EN - ABB internal only -

    CoriolisMaster FCB330, FCB350, FCH330, FCH350

    Coriolis Mass Flowmeter

    Change from one to two col umns

    Contents

    1 Influences on Coriolis Massflow meters ........................... 5 Fluids with gas contents ................................................... 5 Cavitation ......................................................................... 5 Temperature ..................................................................... 5

    2 Troubleshooting ............................................................... 6 Finding the error ............................................................... 6 Correcting the calibration factor ....................................... 6

    3 Checking the sensor ........................................................ 8 Normal operating driver current ........................................ 8 Normal operating sensor amplitudes ................................ 8 Resistances FCB330, 350 ................................................ 8 Integral Version ................................................................ 8 Remote Version: .............................................................. 8 Check the following resistances: ...................................... 9

    4 Default parameter values ............................................... 11

    5 Service Menu ................................................................. 11

    6 Data Link connection Computer converter (TTL) ........ 16

    7 How to ............................................................................ 20 compact electronic exchange ......................................... 20 compact electronic backplane exchange........................ 22 Conversion of a compact sensor into a remote one ....... 24

    8 Statement on the contamination of devices and components 29

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 5

    1 Influences on Coriolis Massflow meters

    Fluids with gas contents

    As a rule all Coriolis meters should be completely filled with homogenious medium. Most problems with Coriolis meters in the field result from air contents. Indications for gas contents are:

    stable zero point at zero flow, high zero point offset

    Vibration of the primary

    Increasing driver current

    Error in density measurement

    Bigger flow error These effects depend on the type of the gas, pressure, temperature, vaporization point of the fluid, gas content, gas distribution and the size of the gas bubbles. Consequently a prediction of the resulting error is not possible. The gas phase creates an inbalance of the normally balanced tubes of the meter, which interruptes the mechanical resoncance loop the meter. Additionally the gas content acts as a damper, which increases the driver current. As worst case the amplitude of the tubes cannot be kept or the tubes stop vibrating creating the error code density < 0,5kg/l. The pressure drop of the primary is repsonsible fort he fact that the gas bubbles expand towards the outlet of the meter, i.e. gas content is bigger at the end of the meter than at the inlet. Increasing gas content reduces the fluid part in the tubes and creates a flow error. Gas bubbles act as damper on the tube movements. The average density of the mixture is lower than the density of the pure fluid. One could expect the resoncance frequency to increase, to show a lower density, but praxis can also show a bigger damping effect, which results in a decreasing resoncance frequency and an increasing density. Counteractions

    System pressure as high as possible

    Orrifice plates at the outlet to oncreas the backpressure

    Use of gas separator

    Straight inlet sections could create a more homogene distribution of the gas bubbles.

    Destroying of the bubbles by flow straighteners or filters

    Installing the meter as low as possible

    Vertical installation with flow upwards are preferred.

    Cavitation

    Cavitation means the craetion of voids and bubbles in flowing fluids, when the system pressure is lower than the vapour pressure of the fluid. This effect can occur at the outlet of the meter and will create, due to acustic effects, signal processing problems. Worst case could be a signal processing not working at all. In extreme cases cavitation can be so forceful, that even steel can be damaged. Counteractions:

    Orrifice plate at the outlet and high system pressure

    The pressure at the outlet should be 1.5 times the pressure drop.

    Temperature

    Temperature effects can occur in case of rapid, strong temperature changes during startup or operation. Reason are the different temperature coefficients of the housing and the measurement tubes. This creates changes in the zero point of the meter and in the frequency behaviour of the meter. During the changes flow or density errors can occur. Counteractions:

  • 6 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    A longer warm up time (min. 30min in case of bigger changes) helps as well as an iso lation of the meter. In case

    of an external heating the maximum temperature applied, should not exceed the maximum temperatures of the

    meter. Otherwise damages of the meter can occur!

    2 Troubleshooting

    Coriolis meters are hardly fixable on site. In most cases the only thing one can do on-site is checking whether it is an application or a meter problem. In case of a meter problem, the unit has to be send back to ABB Gttingen. As application problems are often very hard to detect, a significant number of meters are send to Gttingen, where no problem can be found. Mainly application problems can be found afterwards. This shows the importance of a thorough meter and application check on-site. To avoid unnecessary shipments of the units, before sending the meter please contact ABB Service at Gttingen.

    Finding the error

    Analysis of the problem and collecting of all available informationi is the key to succeed. The factory can only help, when all relevant data is collected. This includes:

    - What kind of problem exists (accuracy, zero point, errors messages, noise)? - Is the problem only present at certain times? - Is any documentation of the problem available (like data logging etc.) - Precise installation description (Foto?) - Precise description of the application (what kind of process, is the process changing when the

    problem occurs, a scheme of the piping) - Please double check all information as often even the customer is not knowing everything in detail

    and might not notice some crucial details (like air in the pipe).

    Check of the unit - Do not change the values within the submenu instrument and primary calibration - Please check the error codes and try to find the reason with the help of our customer manual. - Please check the wiring. - Please also check the frequency, as faulty wiring can cause a meter to oscillate with a frequency

    1.4 times of its normal frequency. - Please check the resistances of the meter as described later on. - Please check the amplitudes of the sensor A and B. The amplitudes should be stable at either

    60mV or 30mV, the changes should not exceed approximately 10mV. Specifically at gas measurements the 10% range can be well used in real life.

    - Does the primary create noise? - Please check the driver current. If the driver current is unstable, gas bubbles are very likely in the

    fluid. Driver current bigger than 40mA are critical as the control loop efficiency is affected heavily above this value.

    If all these checks showed no noticeable problems, the instrument should be ok, and one should proceed with the installation check

    - Corresponds the installation to the recommendations in our data sheet and manual? If not: please try to implement changes

    - Are there strong vibrations? - Does the piping or the meter produce any noise? If yes, please check for cavitation - Hints for cavitation:

    Instable flow- and density signal. Density value is much too low or even creates an error low density

    Ist he zero point stable and close to 0 ( 0,1%) and the reason is unknown!

    Correcting the calibration factor

    The factor can be found below submenu primary calibration (service level, Code: 4000)

    Submenu Flow

    Zero 0,00 ns Zero point of the primary

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 7

    kappa 25000,00 t/s2 The Span oof the primary

    The factor for flow is called kappa. Please define first the offset of the verification. Example

    Assume the meter shows 0.5% too much flow (+0.5%) o Please multiply kappa with 0.995

    Assume the meter shows 0.5% too little flow (-0.5%) o Please multiply kappa with 1.005

  • 8 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    3 Checking the sensor

    Normal operating driver current

    The standard operating driver current should be ca. 5mA. The maximum allowable driver current is 50mA (eff.)

    There are no differences between Ex and non-Ex sensors.

    The driver current should at all times be capable of keeping the sensor coil amplitudes stable.

    Normal operating sensor amplitudes

    The amplitudes are adjusted and controlled according to the density of the medium.

    Below a density of 0,5kg/l the amplitude should be 60mV.

    Above 0,5kg/l the amplitude is 30mV

    This can be set manually even at the customer accessible menu level:

    Submenu operating mode

    Signal level

    automatic

    automatic: change the setpoint of the Amp. Controller based on the density high: Set poit of Amplitude as under "Amp. ControlMode" low: Set poit of Amplitude is the half of "Amp. ControlMode"

    Resistances FCB330, 350

    Where to check the resistances:

    Integral Version

    Remote Version:

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 9

    Check the following resistances:

    Remote Integral

    Sensor DN15 (1/2) Driver Coil Terminals 91 - 92 Cable pin 10 20 36 10%

    Sensor Coil A Terminals 85 - 86 Cable pin 1 11 23 10%

    Sensor Coil B Terminals 87 - 88 Cable pin 3 - 13 23 10%

    Sensor DN25 (1) Driver Coil Terminals 91 - 92 Cable pin 10 20 36 10%

    Sensor Coil A Terminals 85 - 86 Cable pin 1 11 36 10%

    Sensor Coil B Terminals 87 - 88 Cable pin 3 - 13 36 10%

    Sensor DN50 (2) Driver Coil Terminals 91 - 92 Cable pin 10 20 50 10%

    Sensor Coil A Terminals 85 - 86 Cable pin 1 11 36 10%

    Sensor Coil B Terminals 87 - 88 Cable pin 3 - 13 36 10%

    The built in temperature sensors are 2 PT1000 sensors. They can be checked by conducting a resistance measurement. It is important not to have the sensor transmitter cable attached! The following values should be found at 20C ambient and process temperature:

    Remote Integral

    IT+ vs IT- 95 - 96 15 - 5 Ca. 2140 At 20C ambient & medium temperaure

    UT+ vs UT- 89 - 90 16 6 Ca. 1077 At 20C medium temperature (tube sensor)

    UT- vs IT- 90 96 6 5 Ca. 1077 At 20C ambient temperature (housing sensor)

    IT+ vs UT+ 95 - 89 15 - 16 Ca. 0 (shortcut) At 20C ambient & medium temperaure

    89 or 90, or 96 or 96 to any other terminal

    Ca. 1 M

  • 10 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    As PT100 or PT1000 values of course differ with the temperature, please find a standard PT100 table below. To get a Pt1000 value, please multiply these values with factor 10.

    Resistances PT100-sensor:

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 11

    4 Default parameter values

    5 Service Menu

    Description of Menu / Software Differences Software: Part Number: 3KXF002358U0100 Version : FCB3 00.01.00

    Menu Submenu

    1 Submenu

    2 Submenu

    3 Default Unit Description

    Submenu Instrument

    Electronic specific adjustment menu

    Submenu Flow

    Adjustments related to mass flow measurement. Big differce to the old design is here, that the FCT3 electronic do not need a Span adjust anymore.Adjustable at a sensor simulator.

    Zero Calibration 0,00 ns

    Start the zero point adjust of the electronic.

    Zero SaSb 1,00 ns Calculated zero points during adjust procedure. Zero point between the sensors required for mass flow and the zero points to the driver current, requeired for the freq-control.

    Zero SaSi 2,00 ns

    Zero SbSi 3,00 ns

    Submenu Temp. Pipe

    Only for PT1000 not as in the C.11 for PT100 & PT1000

    Adj.Temp.PipeMin -100,00 C Lower adjust limit

    Nennweite Qmax DN Kappa Reverse Cor. Gamma Delta Zero_ns D1 D2 F1 F2 alpha beta m

    1 2 10 11 12 13 14 15 16 17 18 19 20 21

    NENNWEITE_FCB_DN15_V1 , 8000.0/3600.0 , -630,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 486,00 , 446,00 , 0,429 , 0,094 , 12,0 ,

    NENNWEITE_FCB_DN25_V1 , 35000.0/3600.0 , -1560,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 456,00 , 384,00 , 0,432 , 0,091 , 2,0 ,

    NENNWEITE_FCB_DN50_V1 , 90000.0/3600.0 , -3760,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 443,00 , 370,00 , 0,436 , 0,088 , 3,7 ,

    NENNWEITE_FCB_DN15_V2 , 8000.0/3600.0 , -630,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 486,00 , 446,00 , 0,429 , 0,094 , 12,0 ,

    NENNWEITE_FCB_DN25_V2 , 35000.0/3600.0 , -1560,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 456,00 , 384,00 , 0,432 , 0,091 , 2,0 ,

    NENNWEITE_FCB_DN50_V2 , 90000.0/3600.0 , -3760,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 443,00 , 370,00 , 0,436 , 0,088 , 3,7 ,

    NENNWEITE_FCB_DN80_V2 , 250000.0/3600.0 , -10500,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 385,00 , 320,00 , 0,417 , 0,090 , 0,0 ,

    NENNWEITE_FCB_DN100_V2 , 520000.0/3600.0 , -17000,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 310,00 , 260,00 , 0,413 , 0,090 , 5,0 ,

    NENNWEITE_FCB_DN150_V2 , 860000.0/3600.0 , -14560,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 235,00 , 175,00 , 0,413 , 0,090 , 5,0 ,

    NENNWEITE_Sim_PRIMARY , 36000.0/3600.0 , 2500,0 , 0,0 , -0,45 , 0,000 , 0,0 , 0,0012 , 1,0 , 600,00 , 460,00 , 0,000 , 0,000 , 0,0 ,

    Flow Calibration Density Calibration

    Nennweite On (1) / Off(0) Set point P I D P I D Low High Limit Step

    1 37 38 39 40 41 42 43 44 45 46 47 48 49 50

    NENNWEITE_FCB_DN15_V1 , 0 , 1 , 486,0 , 0,040 , 0,010 , 0,050 , 0,040 , 0,010 , 0,050 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_FCB_DN25_V1 , 0 , 1 , 456,0 , 0,040 , 0,010 , 0,050 , 0,040 , 0,010 , 0,050 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_FCB_DN50_V1 , 0 , 1 , 443,0 , 0,040 , 0,010 , 0,050 , 0,040 , 0,010 , 0,050 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_FCB_DN15_V2 , 0 , 1 , 486,0 , 0,040 , 0,010 , 0,050 , 0,220 , 0,040 , 0,180 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_FCB_DN25_V2 , 0 , 1 , 456,0 , 0,040 , 0,010 , 0,050 , 0,110 , 0,020 , 0,050 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_FCB_DN50_V2 , 0 , 1 , 443,0 , 0,040 , 0,010 , 0,050 , 0,110 , 0,020 , 0,050 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_FCB_DN80_V2 , 1 , 1 , 385,0 , 0,040 , 0,010 , 0,050 , 0,110 , 0,020 , 0,050 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_FCB_DN100_V2 , 1 , 1 , 310,0 , 0,040 , 0,010 , 0,050 , 0,110 , 0,020 , 0,050 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_FCB_DN150_V2 , 1 , 1 , 235,0 , 0,040 , 0,010 , 0,050 , 0,110 , 0,020 , 0,050 , -200,0 , 100,0 , 1 , 15,0 , 1,00 ,

    NENNWEITE_Sim_PRIMARY , 0 , 0 , 500,0 , 0,040 , 0,010 , 0,050 , 0,220 , 0,040 , 0,180 , -200,0 , 100,0 , 0 , 15,0 , 1,00 ,

    Process Cycle Time Frequency Control Frequency Control Low Dynamic Frequency Control High Dynamic Quick Search

    short (1) / long (0) ON(1) / OFF(1)

    Delta Frequency

    Nennweite Limit Step Amp Control Mode Gain Set Point PT1_T P1 I1 D1 PT1_T_D PT1_K_D PT1_P2 PT1_I2 PT1_D2

    1 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

    NENNWEITE_FCB_DN15_V1 , 1 , 15,0 , 1,00 , AMP_CON_V_1_ON , 200,0 , 60,0 , 0,050 , 0,100 , 0,015 , 0,250 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_FCB_DN25_V1 , 1 , 15,0 , 1,00 , AMP_CON_V_1_ON , 150,0 , 60,0 , 0,050 , 0,050 , 0,015 , 0,050 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_FCB_DN50_V1 , 1 , 15,0 , 1,00 , AMP_CON_V_1_ON , 200,0 , 60,0 , 0,050 , 0,100 , 0,015 , 0,250 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_FCB_DN15_V2 , 1 , 15,0 , 1,00 , AMP_CON_V_2_ON , 200,0 , 60,0 , 0,050 , 10,000 , 0,100 , 0,000 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_FCB_DN25_V2 , 1 , 15,0 , 1,00 , AMP_CON_V_2_ON , 150,0 , 60,0 , 0,050 , 10,000 , 0,100 , 0,000 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_FCB_DN50_V2 , 1 , 15,0 , 1,00 , AMP_CON_V_2_ON , 200,0 , 60,0 , 0,050 , 10,000 , 0,100 , 0,000 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_FCB_DN80_V2 , 1 , 15,0 , 1,00 , AMP_CON_V_2_ON , 150,0 , 60,0 , 0,010 , 15,000 , 0,100 , 0,000 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_FCB_DN100_V2 , 1 , 15,0 , 1,00 , AMP_CON_V_2_ON , 200,0 , 60,0 , 0,010 , 15,000 , 0,100 , 0,000 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_FCB_DN150_V2 , 1 , 15,0 , 1,00 , AMP_CON_V_2_ON , 200,0 , 60,0 , 0,010 , 15,000 , 0,100 , 0,000 , 0,5000 , 1,0000 , 5,0 , 0,000 , 0,000 ,

    NENNWEITE_Sim_PRIMARY , 0 , 15,0 , 1,00 , AMP_CON_OFF , 300,0 , 60,0 , 0,000 , 0,000 , 0,000 , 0,000 , 0,0000 , 1,0000 , 0,0 , 0,000 , 0,000 ,

    Quick Search

    ON(1) / OFF(1)

    Amplitude Control Stage 1 Amplitude Control Stage 2Amplitude Control

  • 12 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    Adj.Temp.PipeMax 500,00 C Uppper adjust limit

    Temp.Pipe Span 1,00 The span of the adjustment

    Temp.Pipe Zero 0,00 The zero of the adjustment

    Submenu Temp. Housing

    Adj.TempHous.Min -100,00 C Lower adjust limit

    Adj.TempHous.Max 500,00 C Uppper adjust limit

    Temp.Hous.Span 1,00 The span of the adjustment

    Temp.Hous.Zero 0,00 The zero of the adjustment

    Submenu Hardware

    Comms Xcp

    0x00000000

    In case of DSP comms error this counter will be increased.

    DSP SystemState

    0x00000000

    If internal ranges are exceed this are show by this state ADC_INITIALISATION_ERROR 0x00000001 DAC_INITIALISATION_ERROR 0x00000002 TIMING_ERROR_SIGNALPROC 0x00000004 ADC_CHANNEL_OVER_UNDER_FLOW_SA 0x00000008 ADC_CHANNEL_OVER_UNDER_FLOW_SB 0x00000010 ADC_CHANNEL_OVER_UNDER_FLOW_SI 0x00000020 ADC_CHANNEL_OVER_UNDER_FLOW_SU 0x00000040 DAC_LIMITED_OPERATION_SIGNAL 0x00000080 DAC_LIMITED_TEST_SIGNAL 0x00000100 FREQUENCY_QUICK_SEARCH 0x00000200 AMP_CONTROL_LIMIT 0x00000400 AMP_CONTROL_RESET 0x00000800 CONTROL_TEST_MODE_OFFEST_CHANGED 0x00001000 CONFIGURATION_DATA_CHANGED 0x80000000

    Submenu Primary Calib.

    Default option

    Sim Sensor

    Select the default configuration: Possibel selection is: > Sim Sensor > FCB DN15 > FCB DN25 > FCB DN50

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 13

    Submenu Driver

    Submenu Freq. Control

    The Frequency controller. The control is based on a PID.

    Freq. Control off Switch on / off the controller

    Set Frequency 500,00 Hz Set the Frequnecy manually

    Submenu Low Dynamic

    Time Control P 0,04

    PID parameters

    Time Control I 0,01

    Time Control D 0,05

    Submenu High Dynamic

    Time Control P 0,11

    PID parameters

    Time Control I 0,02

    Time Control D 0,05

    Time LowLimit -200,00 Hz

    Min frequency for this configuration

    Time HighLimit 100,00 Hz

    Min frequency for this configuration

    Submenu Amp. Control

    The submenu is different depending on v1 or v2 selection

    Amp. Control On (v1)

    The Amplitude controller. The control is based on a PID.

    Amp. ManualMode 200,00 Set the Amplitude manually

    Amp. ControlMode 60,00 mV The setpoint in controler mode

    Amp Control P 0,10

    PID params

    Amp Control I 0,015

    Amp Control D 0,25

    Amp. Control On (v2)

    The Amplitude controller. The control is based on a PID.

    Amp. ManualMode 200,00 Set the Amplitude manually

    Amp. ControlMode

    60,00 mV The setpoint in controler mode

    Submenu Stage 1

    PT1 T1 0,01

  • 14 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    Amp

    Control P1 15.00

    Amp

    Control I1 0.1

    Amp

    Control D1 0.0

    Submenu Stage 2

    PT1 T for

    deriv. 0.5

    PT1 K for

    deriv. 1.0

    Amp

    Control P2 5.00

    Amp

    Control I2 0.0

    Amp

    Control D2 0.0

    Submenu Quick Search

    Quick F-Search off

    Switch on / off the Quick Search funktionality

    Quick Amp-Limit 15.00 %

    The threshold for srating quick search.

    Quick Freq-Steps 0,20 Hz

    The maximal step width during quick search

    Submenu Temp. Pipe

    Adj.Temp.PipeMin -100,00 C Lower adjust limit

    Adj.Temp.PipeMax 500,00 C Uppper adjust limit

    Temp.Pipe Span 1,00 The span of the adjustment

    Temp.Pipe Zero 0,00 The zero of the adjustment

    Submenu Temp. Housing

    Adj.TempHous.Min -100,00 C Lower adjust limit

    Adj.TempHous.Max 500,00 C Uppper adjust limit

    Temp.Hous.Span 1,00 The span of the adjustment

    Temp.Hous.Zero 0,00 The zero of the adjustment

    Submenu Density

    F1(20C empty) 600,00 Hz

    Density adjust paramter D1 (empty) 0,0012 kg/l

    F2 (20C filled) 460,00 Hz

    D2 (filled) 1,00 kg/l

    alpha 1/1000K

    Temperature compensation factor

    beta 1/1000K

    Temperature compensation factor

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 15

    m 1/ms2 Flowrate compensation factor

    Submenu Flow

    Zero 0,00 ns Zero point of the primary kappa 25000,00 t/s2 The Span oof the primary

    gamma 0,00 1/1000K Temperature compensation factor

    delta 0,00 1/1000K Density compensation factor

    Submenu operating mode

    Signal level

    Automatic

    High

    Low

    automatic: change the setpoint of the Amp. Controller based on the density high: Set poit of Amplitude as under "Amp. ControlMode" low: Set poit of Amplitude is the half of "Amp. ControlMode"

    Control dynamic

    Low

    High

    Low: ideal for gases and continuous processes, very stable signal cycle time empty tube filled tube: ~ 25sec High: ideal for dymamic process, gas entrainment or empty filled tube cycles Cycle time empty tubes filled tubes ~ 2sec

    Process Cycle

    100ms

    2 * 50ms

    100ms: standard value, ideal for low dynamic processes 2*50ms: optional, ideal for high dynamic processes, should be used with High setting of Control dynamic

    Submenu Function test

    Simulator Mode

    Simulator On/Off

    off

    To activate the simulator mode. In this case the control will be disabled. The operating frequency will be set to 500 Hz. The Driver current will be set to nearly 10mA. The Sensor amplitude at the sensor simulator shall be in the range of 40mV.

  • 16 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    6 Data Link connection Computer converter (TTL)

    The DSP electronic provides a sophisticated tool for diagnosis and converter acces: the TTL interface to a standard computer via Hyperterminal.

    You need

    Computer with a terminal program (for example HyperTerminal) TTL-Box, In case of Fieldbus electronic a FCM2000 Fieldbus adapter New converter program

    You have to

    Connect the TTL-Box to the computer and to the service connector of the converter

    3x11 TTL Service Connector for Standard electronics

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 17

    Start the terminal program with the following settings Please open a new connection with the standard Windows Hyper Terminal. Please choose the following settings and make sure you selected the right com port number.

    In order to connect to the meter it is important to know that the meter software only detects the communication speed (Bits per second) during startup. So please power down the transmitter, connect the TTL connector and then power up again. If you have to connect to the meter without the ability to shut off the power, please select within the transmitter software -> service code area -> submenu data link -> submenu service connector -> select the Hyperterminal speed instead of automatic.

  • 18 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    When all this is done please proceed like shown in this diagram: So please press the space character at your computer to get the bootloader statup screen: Bootloader menu and startup screen:

    Please select M for options. A new software can be stored by chosing -> transfer -> send file in the Hyperterminal menu:

    Power on the converter

    Bootloader starts up and

    checks the service connector

    TTL-Converter

    pluged in

    Waiting for "Space"-Character

    while switching the baudrate

    Bootloader

    start screen

    Start converter

    program

    Yes

    No

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 19

    The software is transferred:

    After success please press any button on your PC and the standard bootloader startup screen appears. Please choose Start converter program to startup the meter with the new software.

  • 20 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    7 How to

    compact electronic exchange

    Please be aware that changes on the instrument through non ABB personnel may affect the liability of ABB for this particular instrument. Changes are made on own risk and responsibility! ABB recommends not conducting changes on the instrument! Please follow the manual of the meter and your local standards, laws and regulations.

    1.) Please ensure that the power supply is turned off and wait at least 5 minutes. 2.) Disconnect the internal cable looms (2 wires and 10 wires)

    Please pull the cable loom on the plug itself and not on the cables in order to prevent damages!

    3.) Open the 2 screws fixing the electronic module

    2 wires (Driver circuit)

    10 wires (temperature and phase sensors)

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 21

    4.) Keep the FRAM as well as the splint.

    5.) Check the type number of the old module and ensure that the new module has the same type number. This number is placed on the back of the module:

    Example type number electronic Ex 24V: D674A869U05 Ex 110 - 230V: D674A868U05

    6.) Plug in the new module and connect the cable loom. Plug in the FRAM and fix it with the splint.

    7.) High Voltage Test a. In case of 24V electronic no further tests are required. b. In case of 110V to 265V the European low voltage directive demands manufacturers to conduct a High

    voltage test:

    i. Short circuit phase and null (L and N) -> test point 1 ii. Short circuit all other terminals (current output, earth, contact output etc.) -> test point 2

    FRAM

    FRAM splint

    L and N

    All other connections

  • 22 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    iii. A test voltage of 2450VDC has to be applied between point 1 and 2 in the following test cycle:

    iv. During this test cycle the current between these 2 test points must not exceed 3mA.!

    This High Voltage Test must be conducted by trained personnel! Mishandling can lead to serious injury or death!

    A test procedure not obeying all points above especially time ramps in above drawing can destroy the electronic or can lead to lethal injuries!

    compact electronic backplane exchange

    Please be aware that changes on the instrument through non ABB personnel may affect the liability of ABB for this particular instrument. Changes are made on own risk and responsibility! ABB recommends not conducting changes on the instrument! Please follow the manual of the meter and your local standards, laws and regulations.

    1.) Please ensure that the power supply is turned off and wait at least 5 minutes. 2.) Disconnect the internal cable looms (2 wires and 10 wires)

    Voltage [V DC]

    time [sec]

    2 4

    2450

    6

    2 wires (Driver circuit)

    10 wires (temperature and phase sensors)

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 23

    Please pull the cable loom on the plug itself and not on the cables in order to prevent damages!

    3.) Open the 2 screws fixing the electronic module

    4.) Unscrew the backplane:

    5.) Unplug the 2 terminal connectors for power supply and signal cabeling

    6.) Plug in the new backplane, connect the 2 cable plugs and fix the 3 screws, and the plug in the slide in. All

    steps in reverse order as described in 1 to 5.

    7.) FM or Ex approved meters only require a High Voltage Test a. In case of 24V electronic no further tests are required.

    Unscrew 3 screws to open the backplane

  • 24 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    b. In case of 110V to 265V the European low voltage directive demands manufacturers to conduct a High voltage test:

    i. Short circuit phase and null (L and N) -> test point 1 ii. Short circuit all other terminals (current output, earth, contact output etc.) -> test point 2 iii. A test voltage of 2450VDC has to be applied between point 1 and 2 in the following test cycle:

    iv. During this test cycle the current between these 2 test points must not exceed 3mA.!

    This High Voltage Test must be conducted by trained personnel! Mishandling can lead to serious injury or death!

    A test procedure not obeying all points above especially time ramps in above drawing can destroy the electronic or can lead to lethal injuries!

    Conversion of a compact sensor into a remote one

    Voltage [V DC]

    time [sec]

    2 4

    2450

    6

    L and N

    All other connections

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 25

    1.) Open the cap with window

    2.) Disconnect the two connector

    3.) Remove this both screws and pull out the converter

    4.) Take out the spring ring

    5.) Take out the screws and remove the tower adapter oft he compact housing:

  • 26 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

    6.)

    8.)

    The connection box of the FCB330, 350 is different to the one shown here, but the functional differences are minor. 9.)

    10.) The final result should look like this:

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 27

    11.) Next Step: remote transmitter:

    12.)

    13.) After you`ve anything well done, connect the signal wire due to our operating instruction.

  • 28 OI/FCB300-EN | CoriolisMaster FCB330, FCB350 ABB internal only

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 29

    8 Statement on the contamination of devices and components

    Repair and / or maintenance work will only be performed on devices and components if a statement form has been

    completed and submitted.

    Otherwise, the device / component returned may be rejected. This statement form may only be completed and signed by

    authorized specialist personnel employed by the operator.

    Customer details:

    Company:

    Address:

    Contact person: Telephone:

    Fax: E-Mail:

    Device details:

    Typ: Serial no.:

    Reason for the return/description of the defect:

    Was this device used in conjunction with substances which pose a threat or risk to health?

    Yes No

    If yes, which type of contamination (please place an X next to the applicable items)?

    Biological Corrosive / irritating Combustible (highly / extremely combustible)

    Toxic Explosiv Other toxic substances

    Radioactive

    Which substances have come into contact with the device?

    1.

    2.

    3.

    We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous

    substances.

    Town/city, date Signature and company stamp

  • 30 OI/FCB300-EN | CoriolisMaster FCB330, FCB350

    Notes

  • ABB internal only - CoriolisMaster FCB330, FCB350 | OI/FCB300-EN 31

    Notes

  • Contact us

    OI/F

    CB

    300

    -EN

    0

    3.2

    012

    ABB Ltd.

    Process Automation

    Oldends Lane, Stonehouse

    Gloucestershire, GL10 3TA

    UK

    Tel: +44 (0)1453 826661

    Fax: +44 (0)1453 829671

    ABB Inc.

    Process Automation

    125 E. County Line Road

    Warminster PA 18974

    USA

    Tel: +1 215 674 6000

    Fax: +1 215 674 7183

    ABB Automation Products GmbH

    Process Automation

    Dransfelder Str. 2

    37079 Goettingen

    Germany

    Tel: +49 551 905-534

    Fax: +49 551 905-555

    www.abb.com

    Note We reserve the right to make technical changes

    or modify the contents of this document without

    prior notice. With regard to purchase orders, the

    agreed particulars shall prevail. ABB does not

    accept any responsibility whatsoever for potential

    errors or possible lack of information in this

    document.

    We reserve all rights in this document and in the

    subject matter and illustrations contained therein.

    Any reproduction, disclosure to third parties or

    utilization of its contents - in whole or in parts is

    forbidden without prior written consent of ABB.

    Copyright 2012 ABB

    All rights reserved

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