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DESCRIPTION
SPARE PARTS CATALOGUE PERKINS ENGINE
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Table of Content
Description PagePERKINS ENGINE
Short / Long Engine
Short Engine
SHORT ENGINE
Core Unit
Cylinder Block & Liners
CYLINDER BLOCK ASSEMBLY
Pistons & Rings
PISTON AND RING KIT
Connecting Rods
CONROD KIT
Rear End Oil Seal
Cylinder Head Assembly
CYLINDER HEAD KIT
CYLINDER HEAD ASSEMBLY
Rocker Shaft Assembly
ROCKER SHAFT ASSEMBLY
ROCKER SHAFT ASSY - MINOR
ROCKER ARM ASSEMBLY
ROCKER ARM ASSEMBLY
Timing Gear & Camshaft
Crankshaft, Main & Big End Bearings
CRANKSHAFT KIT
Fuel Injection Equipment
Fuel Injection Pump
FUEL INJECTION PUMP
High Pressure Fuel Pipes
Atomisers
INJECTOR
Throttle & Stop Controls
Control Unit
ELECTRONIC GOVERNOR KIT
Pick-Up Sensor
Fuel Leak-Off Pipe
Fuel Injection Pump
Pick-Up Sensor
Flywheel Housing
Flywheel Housing
Flywheel & Ring
Flywheel & Starter Ring
FLYWHEEL
Starter Motor
Starter Motor
Fan Drive
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
Table of Content
Description PageFan Drive
Pulleys
Lubricating Oil Sump
Sump
Dipstick & Filler Tube
TUBE ASSEMBLY
Oil Strainer
Lubricating Oil Filler & Breather
Cylinder Head Cover
CYL HEAD COVER ASSY
OIL FILLER CAP
Breather
PIPE - BREATHER
Blanking Plates
Cylinder Head Cover
Lubricating Oil Filter & Integral Oil Cooler
Oil Filter
Blanking Plates
Oil Cooler
OIL COOLER
Lubricating Oil Filter & Integral Oil Cooler
Oil Filter
Front End Drive Input
Front End Drive Input
Water Pump & Thermostat
Water Pump
WATER PUMP KIT
WATER PUMP
Pipes
CONNECTION
Water Pump
REPAIR KIT - WATER PUMP
Water Outlet / Inlet
Water Outlet Housing
CONNECTION
Water Outlet Housing
THERMOSTAT ASSEMBLY
Fan & Extension
Fan
Alternator & Generator
Alternator
Alternator Bracket & Fixings
Pulleys
Timing Case & Gear
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
166
168
170
172
174
176
178
180
Table of Content
Description PageTiming Case
Timing Cover
IDLER GEAR
Timing Cover
FRONT COVER KIT
Gear Driven Auxiliary Drive Options
Blanking Plugs
Lubricating Oil Pump & Delivery Housing
Lubricating Oil Pump & Delivery Housing
Joints & Gaskets - Top Service Kit
Top Service Kit
GASKET KIT - TOP
SEAL KIT
Turbocharger, Manifolds & Air Charge Cooler
Turbocharger
Feed Pipes
PIPE - TURBO OIL FEED
Leak-Off Pipes
Pipework & Connections
Exhaust Manifold
Joints & Gaskets - Bottom Service Kit
Bottom Service Kit
GASKET KIT - BOTTOM
Induction Manifold & Air Charge Cooler
Air Charge Cooler
Pipework & Connections
CONNECTION
Air Charge Cooler
Air Charge Cooler
Low Pressure Fuel System
Filter to Injection Pump Pipe
Lift Pump
LIFT PUMP
FUEL FILTER
MOUNTING KIT
Injection Pump to Filter Pipe
Cold Start System
Heater Plugs
Engine Lifting Eyes
Engine Lifting Eyes
Mountings
Engine Mounts
Lubricating Oil Pressure Switch / Gauge
Lubricating Oil Pressure Switch/Gauge
182
184
186
188
190
192
194
196
198
200
202
204
206
208
210
212
214
216
218
220
222
224
226
228
230
232
234
236
238
240
242
244
246
248
250
252
254
256
258
260
262
264
266
268
Table of Content
Description PageLubricating Oil Pressure Switch/Gauge
Temperature Gauge & Sender
Temperature Gauge & Sender
Applications Miscellaneous & Auxiliaries
Miscellaneous & Auxiliaries
270
272
274
276
278
Pos. No. Part No. Description Qty Unit From To
ACE40004 Short / Long Engine
ACHR0082 Core Unit
AFHR4591 Fuel Injection Equipment
CDHR1042 Flywheel Housing
DDHR2014 Flywheel & Ring
EDHR0955 Starter Motor
FBHR0893 Fan Drive
GBHR2324 Lubricating Oil Sump
HBHR2966 Lubricating Oil Filler & Breather
JBHR2347 Lubricating Oil Filter & Integral Oil Cooler
JDHR0023 Lubricating Oil Filter & Integral Oil Cooler
KBHR0519 Front End Drive Input
LBHR2253 Water Pump & Thermostat
LDHR0702 Water Outlet / Inlet
MDHR1069 Fan & Extension
NDHR2711 Alternator & Generator
QCHR0022 Timing Case & Gear
QDHR1368 Gear Driven Auxiliary Drive Options
RBHR0031 Lubricating Oil Pump & Delivery Housing
SACR0354 Joints & Gaskets - Top Service Kit
SBHR1524 Turbocharger, Manifolds & Air Charge Cooler
SGBR0382 Joints & Gaskets - Bottom Service Kit
TBHR0980 Induction Manifold & Air Charge Cooler
VBHR2178 Low Pressure Fuel System
WDHR0345 Cold Start System
XBHR0458 Engine Lifting Eyes
ZCHR1176 Mountings
ZJHR0546 Lubricating Oil Pressure Switch / Gauge
ZLHR0360 Temperature Gauge & Sender
ZZHR1012 Applications Miscellaneous & Auxiliaries
PERKINS ENGINERJ51407
Pos. No. Part No. Description Qty Unit From To
(3) 936-132 CRANKSHAFT KIT - EXCHANGE 1
(4) 915-812 CON ROD ASSEMBLY 4
(4) 915-814 CON ROD ASSEMBLY 4
(4) 915-810 CON ROD ASSEMBLY 4
(4) 915-813 CON ROD ASSEMBLY 4
(4) 915-809 CON ROD ASSEMBLY 4
(4) 915-811 CON ROD ASSEMBLY 4
(5) 936-116 PISTON AND RING KIT - O/S 4
(5) 936-117 PISTON AND RING KIT - O/S 4
2 915-839 CYLINDER BLOCK ASSEMBLY 1
3 915-841 CRANKSHAFT KIT 1
4 CONROD KIT 4
5 915-815 PISTON AND RING KIT 4
6 998-712 SEAL - REOS HOUSING 1
7 915-744 METRIC BOLT 10
SHORT ENGINE10000-02852
Pos. No. Part No. Description Qty Unit From To
PPL028813 Cylinder Block & Liners
PPL028816 Pistons & Rings
PPL028818 Connecting Rods
PPL028819 Rear End Oil Seal
PPL028820 Cylinder Head Assembly
PPL028821 Rocker Shaft Assembly
PPL028822 Timing Gear & Camshaft
PPL038893 Crankshaft, Main & Big End Bearings
Core UnitACHR0082
Pos. No. Part No. Description Qty Unit From To
1 915-839 CYLINDER BLOCK ASSEMBLY 1
Cylinder Block & LinersPPL028813
Pos. No. Part No. Description Qty Unit From To
2 CYLINDER BLOCK 1
3 BEARING CAP 1
4 BEARING CAP 2
5 BEARING CAP 1
6 BEARING CAP 1
7 988-763 THIMBLE 10
8 909-262 BOLT 10
9 915-733 CAMSHAFT BUSH 1
10 915-753 PLUG 1
11 915-752 PLUG 2
12 986-983 PLUG 1
13 902-107 PLUG 1
14 915-746 PLUG 1
15 915-754 DOWEL 2
16 934-249 PLUG 2
17 915-717 PLUG 1
18 915-749 PLUG 1
19 10000-01165 PISTON COOLING JET 4
20 987-586 SCREW 4
21 915-775 BLANKING PLATE 1
22 915-792 GASKET - OIL FILTER HEAD 1
23 987-608 SCREW 4
CYLINDER BLOCK ASSEMBLY915-839
Pos. No. Part No. Description Qty Unit From To
(1) 936-116 PISTON AND RING KIT - O/S 4
(1) 936-117 PISTON AND RING KIT - O/S 4
1 915-815 PISTON AND RING KIT 4
Pistons & RingsPPL028816
Pos. No. Part No. Description Qty Unit From To
2 PISTON 1
3 GUDGEON PIN 1
4 981-980 CIRCLIP 2
5 998-703 PISTON RING KIT 1
PISTON AND RING KIT915-815
Pos. No. Part No. Description Qty Unit From To
(1) 915-809 CON ROD ASSEMBLY 4
(1) 915-810 CON ROD ASSEMBLY 4
(1) 915-811 CON ROD ASSEMBLY 4
(1) 915-812 CON ROD ASSEMBLY 4
(1) 915-813 CON ROD ASSEMBLY 4
(1) 915-814 CON ROD ASSEMBLY 4
1 CONROD KIT 4
Connecting RodsPPL028818
Pos. No. Part No. Description Qty Unit From To
2 CON ROD 1
3 915-732 SMALL END BUSH 1
4 915-747 CON ROD BOLT 2
CONROD KIT
Pos. No. Part No. Description Qty Unit From To
1 998-712 SEAL - REOS HOUSING 1
2 915-744 METRIC BOLT 10
Rear End Oil SealPPL028819
Pos. No. Part No. Description Qty Unit From To
1 915-840 CYLINDER HEAD KIT 1
23 998-708 GASKET - CYLINDER HEAD 1
24 998-706 CYLINDER HEAD BOLT 7
25 998-707 CYLINDER HEAD BOLT 3
Cylinder Head AssemblyPPL028820
Pos. No. Part No. Description Qty Unit From To
2 CYLINDER HEAD ASSEMBLY 1
10 998-701 INTAKE VALVE 4
11 916-160 SEAL - VALVE STEM 4
12 998-704 VALVE SPRING 4
13 915-762 CAP 4
14 982-308 VALVE COLLET 8
15 998-702 EXHAUST VALVE 4
16 10000-00118 SEAL - VALVE STEM 4
17 998-704 VALVE SPRING 4
18 915-762 CAP 4
19 982-308 VALVE COLLET 8
20 915-756 PLUG 1
21 915-705 SEAL - SENSOR 1
22 929-400 PLUG SET CYL HEAD 1
CYLINDER HEAD KIT915-840
Pos. No. Part No. Description Qty Unit From To
3 CYLINDER HEAD 1
4 994-774 VALVE GUIDE 4
5 994-774 VALVE GUIDE 4
6 915-760 VALVE SEAT INSERT 4
7 915-761 VALVE SEAT INSERT 4
8 909-324 PLUG 2
9 986-983 PLUG 4
CYLINDER HEAD ASSEMBLY
Pos. No. Part No. Description Qty Unit From To
1 915-818 ROCKER SHAFT ASSEMBLY 1
Rocker Shaft AssemblyPPL028821
Pos. No. Part No. Description Qty Unit From To
2 915-819 ROCKER SHAFT ASSY - MINOR 1
5 915-816 ROCKER ARM ASSEMBLY 4
10 915-742 ROCKER SHAFT SPRING 3
11 915-817 ROCKER ARM ASSEMBLY 4
16 980-189 CIRCLIP 2
17 915-688 WASHER 2
18 915-700 SCREW 1
19 915-701 SCREW 3
ROCKER SHAFT ASSEMBLY915-818
Pos. No. Part No. Description Qty Unit From To
3 ROCKER ARM SHAFT 1
4 915-716 PLUG 2
ROCKER SHAFT ASSY - MINOR915-819
Pos. No. Part No. Description Qty Unit From To
6 ROCKER ARM 1
7 PAD 1
8 973-827 NUT 1
9 994-255 SCREW 1
ROCKER ARM ASSEMBLY915-816
Pos. No. Part No. Description Qty Unit From To
12 ROCKER ARM 1
13 PAD 1
14 973-827 NUT 1
15 994-255 SCREW 1
ROCKER ARM ASSEMBLY915-817
Pos. No. Part No. Description Qty Unit From To
1 915-740 CAMSHAFT 1
2 10000-12163 TAPPET 8
3 907-003 PUSH ROD 8
4 929-511 KEY 1
Timing Gear & CamshaftPPL028822
Pos. No. Part No. Description Qty Unit From To
(1) 936-132 CRANKSHAFT KIT - EXCHANGE 1
1 915-841 CRANKSHAFT KIT 1
8 915-736 CRANKSHAFT GEAR 1
Crankshaft, Main & Big End BearingsPPL038893
Pos. No. Part No. Description Qty Unit From To
(3) 915-832 MAIN BEARING KIT - U/S 1
(3) 915-831 MAIN BEARING KIT - U/S 1
(3) 915-833 MAIN BEARING KIT - U/S 1
(4) 10000-12253 BIG END BRG KIT - U/S 1
(4) 10000-12251 BIG END BRG KIT - U/S 1
(4) 10000-12252 BIG END BRG KIT - U/S 1
(5) 904-053 THRUST WASHER 2
(6) 929-090 THRUST WASHER 2
2 CRANKSHAFT 1
3 998-711 MAIN BEARING KIT 1
4 10000-07369 BIG END BEARING KIT 1
5 904-015 WASHER THRUST 2
6 904-016 WASHER THRUST 2
7 929-511 KEY 1
CRANKSHAFT KIT915-841
Pos. No. Part No. Description Qty Unit From To
PPL050717 Fuel Injection Pump
PPL050719 High Pressure Fuel Pipes
PPL050720 Atomisers
PPL050724 Throttle & Stop Controls
PPL050726 Control Unit
PPL050727 Pick-Up Sensor
PPL050730 Fuel Leak-Off Pipe
PPL050737 Fuel Injection Pump
PPL050738 Pick-Up Sensor
Fuel Injection EquipmentAFHR4591
Pos. No. Part No. Description Qty Unit From To
1 915-722 FUEL INJECTION PUMP 1
Fuel Injection PumpPPL050717
Pos. No. Part No. Description Qty Unit From To
2 FUEL INJECTION PUMP 1
3 986-164 SEAL - O RING 1
4 934-151 SOLENOID 1
5 986-009 NUT 1
6 988-955 WASHER 1
FUEL INJECTION PUMP915-722
Pos. No. Part No. Description Qty Unit From To
1 915-764 PIPE - FUEL INJ NO 1 CYL 1
2 915-765 PIPE - FUEL INJ NO 2 CYL 1
3 915-766 PIPE - FUEL INJ NO 3 CYL 1
4 915-767 PIPE - FUEL INJ NO 4 CYL 1
5 915-714 CLIP 2
6 915-715 CLIP 1
7 982-104 CLIP 1
High Pressure Fuel PipesPPL050719
Pos. No. Part No. Description Qty Unit From To
1 998-700 INJECTOR 4
6 915-797 INJECTOR CLAMP 4
7 915-699 SCREW 4
AtomisersPPL050720
Pos. No. Part No. Description Qty Unit From To
2 INJECTOR NOZZLE HOLDER 1
3 915-723 INJECTOR NOZZLE 1
4 10000-00097 SEAL - INJECTOR 1
5 988-957 INJECTOR WASHER 1
INJECTOR998-700
Pos. No. Part No. Description Qty Unit From To
1 10000-00271 BRACKET 1
2 973-664 SCREW 1
Throttle & Stop ControlsPPL050724
Pos. No. Part No. Description Qty Unit From To
1 936-081 ELECTRONIC GOVERNOR KIT 1
Control UnitPPL050726
Pos. No. Part No. Description Qty Unit From To
2 ELECTRIC GOVERNOR 1
3 915-691 SCREW 4
4 915-708 SEAL - O RING 1
ELECTRONIC GOVERNOR KIT936-081
Pos. No. Part No. Description Qty Unit From To
1 990-660 PLUG 1
2 929-424 PLUG 1
Pick-Up SensorPPL050727
Pos. No. Part No. Description Qty Unit From To
1 915-728 HOSE 3
2 915-725 CAP 1
Fuel Leak-Off PipePPL050730
Pos. No. Part No. Description Qty Unit From To
1 915-737 FUEL INJECTION PUMP GEAR 1
2 909-222 SCREW 3
3 915-702 WASHER 3
4 915-778 BRACKET 1
5 909-224 SCREW 1
6 973-548 NUT 1
7 973-552 SCREW 1
Fuel Injection PumpPPL050737
Pos. No. Part No. Description Qty Unit From To
1 996-612 FLYWHEEL HOUSING 1
2 986-869 PLATE 1
3 987-615 SCREW 2
4 987-629 SCREW 1
5 995-158 PLUG 1
6 10000-05651 DOWEL 2
7 987-631 SCREW 2
8 987-015 PLUG 2
9 929-632 SCREW 3
Flywheel HousingPPL024860
Pos. No. Part No. Description Qty Unit From To
PPL025200 Flywheel & Starter Ring
Flywheel & RingDDHR2014
Pos. No. Part No. Description Qty Unit From To
1 929-567 FLYWHEEL 1
4 909-251 BOLT 10
5 989-216 WASHER 10
Flywheel & Starter RingPPL025200
Pos. No. Part No. Description Qty Unit From To
2 FLYWHEEL 1
3 930-775 STARTER RING GEAR 1
FLYWHEEL929-567
Pos. No. Part No. Description Qty Unit From To
1 10000-16477 STARTER MOTOR 1
2 988-575 STUD 3
3 986-013 NUT 3
Starter MotorPPL069762
Pos. No. Part No. Description Qty Unit From To
PPL025201 Fan Drive
PPL025202 Pulleys
Fan DriveFBHR0893
Pos. No. Part No. Description Qty Unit From To
1 915-808 FAN DRIVE HOUSING 1
2 973-550 SCREW 4
Fan DrivePPL025201
Pos. No. Part No. Description Qty Unit From To
1 987-163 FAN DRIVE PULLEY 1
2 909-053 BELT 1
PulleysPPL025202
Pos. No. Part No. Description Qty Unit From To
PPL026328 Sump
PPL026329 Dipstick & Filler Tube
PPL026331 Oil Strainer
Lubricating Oil SumpGBHR2324
Pos. No. Part No. Description Qty Unit From To
1 915-795 SUMP 1
2 915-782 GASKET - SUMP 1
3 915-777 BRIDGE PIECE 1
4 987-571 SCREW 2
5 915-745 STUD 2
6 973-548 NUT 2
7 929-276 PLUG 2
8 902-104 O RING 2
9 929-400 PLUG SET CYL HEAD 1
10 929-400 PLUG SET CYL HEAD 1
11 987-004 PLUG 1
12 915-694 SCREW 2
13 915-697 SCREW 4
14 987-602 SCREW 4
15 909-224 SCREW 8
SumpPPL026328
Pos. No. Part No. Description Qty Unit From To
1 973-041 TUBE ASSEMBLY 1
4 931-013 DIPSTICK 1
5 986-219 OLIVE 1
Dipstick & Filler TubePPL026329
Pos. No. Part No. Description Qty Unit From To
1 915-768 SUCTION PIPE 1
2 984-292 GASKET 1
3 909-222 SCREW 2
Oil StrainerPPL026331
Pos. No. Part No. Description Qty Unit From To
PPL028581 Cylinder Head Cover
PPL028583 Breather
PPL028584 Blanking Plates
PPL028586 Cylinder Head Cover
Lubricating Oil Filler & BreatherHBHR2966
Pos. No. Part No. Description Qty Unit From To
1 10000-10852 CYL HEAD COVER ASSY 1
Cylinder Head CoverPPL028581
Pos. No. Part No. Description Qty Unit From To
2 CYLINDER HEAD COVER 1
3 998-697 GASKET - CYL. HEAD COVER 1
4 SCREW 10
5 915-743 SPRING 1
6 915-802 CAP 1
7 915-805 DIAPHRAGM 1
8 915-771 COVER PLATE 1
9 915-689 SCREW 4
10 915-803 CAP 1
11 973-824 OIL FILLER CAP 1
CYL HEAD COVER ASSY10000-10852
Pos. No. Part No. Description Qty Unit From To
12 OIL FILLER CAP 1
13 997-125 SEAL - O RING 1
OIL FILLER CAP973-824
Pos. No. Part No. Description Qty Unit From To
1 10000-01164 PIPE - BREATHER 1
5 987-589 SCREW 2
6 10000-07370 HOSE 1
7 994-248 SPRING 1
8 930-409 HOSE CLIP 1
9 981-661 SUPPORT BRACKET 1
BreatherPPL028583
Pos. No. Part No. Description Qty Unit From To
2 BREATHER PIPE 1
3 915-703 SEAL - O RING 1
4 10000-01166 SEAL - O RING 1
PIPE - BREATHER10000-01164
Pos. No. Part No. Description Qty Unit From To
1 915-720 PLUG 1
2 915-719 PLUG 1
Blanking PlatesPPL028584
Pos. No. Part No. Description Qty Unit From To
1 915-804 COVER 1
2 987-588 SCREW 3
Cylinder Head CoverPPL028586
Pos. No. Part No. Description Qty Unit From To
PPL025121 Oil Filter
PPL025123 Blanking Plates
PPL051183 Oil Cooler
Lubricating Oil Filter & Integral Oil CoolerJBHR2347
Pos. No. Part No. Description Qty Unit From To
1 10000-00099 OIL FILTER HEAD 1
2 915-792 GASKET - OIL FILTER HEAD 1
3 987-609 SCREW 4
4 915-757 PLUG 1
5 915-707 SEAL - O RING 1
Oil FilterPPL025121
Pos. No. Part No. Description Qty Unit From To
1 915-775 BLANKING PLATE 1
2 915-792 GASKET - OIL FILTER HEAD 1
3 987-608 SCREW 4
Blanking PlatesPPL025123
Pos. No. Part No. Description Qty Unit From To
2 915-721 OIL COOLER 1
3 915-788 GASKET - OIL COOLER 2
4 HOUSING 1
5 10000-00275 GASKET - OIL COOLER 1
6 987-636 SCREW 3
7 909-222 SCREW 8
8 973-068 SCREW 2
9 987-599 SCREW 4
OIL COOLER10000-07371
Pos. No. Part No. Description Qty Unit From To
PPL042033 Oil Filter
Lubricating Oil Filter & Integral Oil CoolerJDHR0023
Pos. No. Part No. Description Qty Unit From To
PPL023541 Front End Drive Input
Front End Drive InputKBHR0519
Pos. No. Part No. Description Qty Unit From To
1 987-154 CRANKSHAFT PULLEY 1
2 981-247 BLOCK 1
3 909-264 BOLT 3
Front End Drive InputPPL023541
Pos. No. Part No. Description Qty Unit From To
PPL023648 Water Pump
PPL023651 Pipes
PPL031928 Water Pump
Water Pump & ThermostatLBHR2253
Pos. No. Part No. Description Qty Unit From To
1 915-838 WATER PUMP KIT 1
4 994-963 SCREW 2
5 909-220 SCREW 2
6 987-601 SCREW 5
Water PumpPPL023648
Pos. No. Part No. Description Qty Unit From To
2 WATER PUMP 1
3 915-785 GASKET - WATER PUMP 1
WATER PUMP KIT915-838
Pos. No. Part No. Description Qty Unit From To
3 BODY 1
4 COVER 1
5 GASKET 1
6 IMPELLER 1
7 DRIVE SHAFT 1
8 SEAL 1
9 CIRCLIP 1
10 CIRCLIP 1
11 ROLLER BEARING 1
12 OIL SEAL 1
13 BEARING 1
14 915-673 WATER PUMP GEAR 1
14 915-673 WATER PUMP GEAR 1
WATER PUMP
Pos. No. Part No. Description Qty Unit From To
1 915-822 CONNECTION 1
5 909-224 SCREW 2
PipesPPL023651
Pos. No. Part No. Description Qty Unit From To
2 CONNECTION 1
3 915-710 SEAL - O RING 1
4 915-709 SEAL - O RING 1
CONNECTION915-822
Pos. No. Part No. Description Qty Unit From To
1 998-713 REPAIR KIT - WATER PUMP 1
Water PumpPPL031928
Pos. No. Part No. Description Qty Unit From To
2 IMPELLER 1
3 ROLLER BEARING 1
4 BEARING 1
5 OIL SEAL 1
6 SEAL 1
7 CIRCLIP 1
8 CIRCLIP 1
9 916-574 GASKET - WATER PUMP 1
10 DRIVE SHAFT 1
11 915-785 GASKET - WATER PUMP 1
REPAIR KIT - WATER PUMP998-713
Pos. No. Part No. Description Qty Unit From To
PPL023846 Water Outlet Housing
PPL037454 Water Outlet Housing
Water Outlet / InletLDHR0702
Pos. No. Part No. Description Qty Unit From To
1 915-823 CONNECTION 1
5 909-222 SCREW 2
Water Outlet HousingPPL023846
Pos. No. Part No. Description Qty Unit From To
2 CONNECTION 1
3 998-698 THERMOSTAT 1
4 915-706 SEAL - WATER OUTLET 1
CONNECTION915-823
Pos. No. Part No. Description Qty Unit From To
1 936-038 THERMOSTAT ASSEMBLY 1
5 909-222 SCREW 2
Water Outlet HousingPPL037454
Pos. No. Part No. Description Qty Unit From To
2 CONNECTION 1
3 THERMOSTAT 1
4 936-016 SEAL - THERMOSTAT HOUSING 1
THERMOSTAT ASSEMBLY936-038
Pos. No. Part No. Description Qty Unit From To
1 997-830 EXTENSION 1
2 915-692 STUD 4
3 930-536 NUT 4
FanPPL024852
Pos. No. Part No. Description Qty Unit From To
PPL023657 Alternator
PPL023659 Alternator Bracket & Fixings
PPL023660 Pulleys
Alternator & GeneratorNDHR2711
Pos. No. Part No. Description Qty Unit From To
1 915-807 ALTERNATOR BRACKET 1
2 987-620 SCREW 2
3 915-695 SCREW 1
4 930-536 NUT 1
5 934-339 LEVER 1
6 909-222 SCREW 1
7 915-698 SCREW 1
8 973-854 WASHER 1
9 988-228 SPACER 1
10 986-013 NUT 1
Alternator Bracket & FixingsPPL023659
Pos. No. Part No. Description Qty Unit From To
PPL024434 Timing Case
PPL024435 Timing Cover
PPL026626 Timing Cover
Timing Case & GearQCHR0022
Pos. No. Part No. Description Qty Unit From To
1 10000-07372 TIMING CASE 1
2 10000-04364 FRONT OIL SEAL 1
3 909-224 SCREW 8
4 987-609 SCREW 4
5 10000-05411 GASKET - TIMING CASE 1
Timing CasePPL024434
Pos. No. Part No. Description Qty Unit From To
1 10000-00090 IDLER GEAR 1
4 10000-15130 HUB 1
5 10000-07373 PLATE 1
6 973-991 SCREW 3
7 915-738 CAMSHAFT GEAR 1
8 929-511 KEY 1
9 915-734 THRUST WASHER 1
10 929-506 PIN 1
11 989-232 WASHER 1
12 987-632 SCREW 1
Timing CoverPPL024435
Pos. No. Part No. Description Qty Unit From To
1 936-039 FRONT COVER KIT 1
4 973-664 SCREW 10
5 987-601 SCREW 5
Timing CoverPPL026626
Pos. No. Part No. Description Qty Unit From To
2 TIMINGGEAR COVER 1
3 915-783 GASKET - TIMING CASE COVER 1
FRONT COVER KIT936-039
Pos. No. Part No. Description Qty Unit From To
PPL029659 Blanking Plugs
Gear Driven Auxiliary Drive OptionsQDHR1368
Pos. No. Part No. Description Qty Unit From To
1 987-582 SCREW 1
2 997-128 WASHER 1
Blanking PlugsPPL029659
Pos. No. Part No. Description Qty Unit From To
PPL023626 Lubricating Oil Pump & Delivery Housing
Lubricating Oil Pump & Delivery HousingRBHR0031
Pos. No. Part No. Description Qty Unit From To
1 915-821 OIL PUMP 1
2 987-621 SCREW 5
Lubricating Oil Pump & Delivery HousingPPL023626
Pos. No. Part No. Description Qty Unit From To
PPL039219 Top Service Kit
Joints & Gaskets - Top Service KitSACR0354
Pos. No. Part No. Description Qty Unit From To
1 10000-01591 GASKET KIT - TOP 1
Top Service KitPPL039219
Pos. No. Part No. Description Qty Unit From To
2 998-708 GASKET - CYLINDER HEAD 1
3 998-697 GASKET - CYL. HEAD COVER 1
4 936-016 SEAL - THERMOSTAT HOUSING 1
5 915-784 GASKET - EXHAUST MANIFOLD 1
6 984-365 GASKET 1
7 915-789 GASKET 1
8 995-410 GASKET - TURBOCHARGER 1
9 988-957 INJECTOR WASHER 4
10 915-790 GASKET 1
11 10000-00117 SEAL KIT 1
GASKET KIT - TOP10000-01591
Pos. No. Part No. Description Qty Unit From To
12 10000-00118 SEAL - VALVE STEM 4
13 916-160 SEAL - VALVE STEM 4
SEAL KIT10000-00117
Pos. No. Part No. Description Qty Unit From To
PPL027719 Turbocharger
PPL027721 Feed Pipes
PPL027722 Leak-Off Pipes
PPL027725 Pipework & Connections
PPL027726 Exhaust Manifold
Turbocharger, Manifolds & Air Charge CoolerSBHR1524
Pos. No. Part No. Description Qty Unit From To
(1) 10000-02803 TURBOCHARGER 1
1 915-729 TURBOCHARGER 1
2 995-410 GASKET - TURBOCHARGER 1
3 988-595 STUD 4
4 929-518 NUT 4
TurbochargerPPL027719
Pos. No. Part No. Description Qty Unit From To
1 915-820 PIPE - TURBO OIL FEED 1
Feed PipesPPL027721
Pos. No. Part No. Description Qty Unit From To
2 PIPE - TURBO OIL FEED 1
3 915-751 BANJO BOLT 1
4 915-686 WASHER 1
5 915-686 WASHER 1
6 915-751 BANJO BOLT 1
7 915-686 WASHER 1
8 915-686 WASHER 1
PIPE - TURBO OIL FEED915-820
Pos. No. Part No. Description Qty Unit From To
1 915-769 PIPE - TURBO OIL DRAIN 1
2 915-789 GASKET 1
3 915-790 GASKET 1
4 994-151 SCREW 2
5 909-224 SCREW 2
Leak-Off PipesPPL027722
Pos. No. Part No. Description Qty Unit From To
1 915-800 EXHAUST ELBOW 1
2 915-806 BRACKET 1
3 10000-10841 ADAPTOR 1
4 909-221 SCREW 3
5 929-518 NUT 3
6 929-632 SCREW 2
7 988-595 STUD 3
Pipework & ConnectionsPPL027725
Pos. No. Part No. Description Qty Unit From To
1 10000-00281 EXHAUST MANIFOLD 1
2 915-784 GASKET - EXHAUST MANIFOLD 1
3 915-750 SCREW 8
Exhaust ManifoldPPL027726
Pos. No. Part No. Description Qty Unit From To
PPL039702 Bottom Service Kit
Joints & Gaskets - Bottom Service KitSGBR0382
Pos. No. Part No. Description Qty Unit From To
1 00000-00052 GASKET KIT - BOTTOM 1
Bottom Service KitPPL039702
Pos. No. Part No. Description Qty Unit From To
2 915-782 GASKET - SUMP 1
3 902-104 O RING 1
4 984-292 GASKET 1
5 915-783 GASKET - TIMING CASE COVER 1
6 986-164 SEAL - O RING 1
7 915-793 GASKET - OIL FILTER HEAD 1
8 915-792 GASKET - OIL FILTER HEAD 1
9 915-785 GASKET - WATER PUMP 1
10 915-789 GASKET 1
11 10000-00275 GASKET - OIL COOLER 1
12 915-788 GASKET - OIL COOLER 2
13 986-153 SEAL - O RING 1
14 10000-05411 GASKET - TIMING CASE 1
GASKET KIT - BOTTOM00000-00052
Pos. No. Part No. Description Qty Unit From To
PPL034226 Air Charge Cooler
PPL034227 Pipework & Connections
PPL034236 Air Charge Cooler
PPL034237 Air Charge Cooler
Induction Manifold & Air Charge CoolerTBHR0980
Pos. No. Part No. Description Qty Unit From To
1 915-770 PLATE 1
2 984-365 GASKET 1
3 987-608 SCREW 4
Air Charge CoolerPPL034226
Pos. No. Part No. Description Qty Unit From To
1 915-830 CONNECTION 1
4 987-609 SCREW 4
Pipework & ConnectionsPPL034227
Pos. No. Part No. Description Qty Unit From To
2 CONNECTION 1
3 915-786 GASKET - IND MANIFOLD 1
CONNECTION915-830
Pos. No. Part No. Description Qty Unit From To
1 915-770 PLATE 1
2 984-365 GASKET 1
3 987-608 SCREW 4
Air Charge CoolerPPL034236
Pos. No. Part No. Description Qty Unit From To
1 915-770 PLATE 1
2 984-365 GASKET 1
3 987-608 SCREW 4
Air Charge CoolerPPL034237
Pos. No. Part No. Description Qty Unit From To
PPL023955 Filter to Injection Pump Pipe
PPL043540 Lift Pump
PPL044998 Injection Pump to Filter Pipe
Low Pressure Fuel SystemVBHR2178
Pos. No. Part No. Description Qty Unit From To
1 915-726 PIPE - FILTER TO INJ PUMP 1
Filter to Injection Pump PipePPL023955
Pos. No. Part No. Description Qty Unit From To
1 10000-10633 LIFT PUMP 1
8 915-837 MOUNTING KIT 1
13 915-799 CONNECTION 1
Lift PumpPPL043540
Pos. No. Part No. Description Qty Unit From To
2 LIFT PUMP 1
3 934-181 FUEL FILTER 1
6 10000-04149 BOWL 1
7 10000-04150 DRAIN PLUG 1
LIFT PUMP10000-10633
Pos. No. Part No. Description Qty Unit From To
4 FUEL FILTER ELEMENT 1
5 O RING 1
FUEL FILTER934-181
Pos. No. Part No. Description Qty Unit From To
9 MOUNTING 6
10 SPACER 3
11 10000-04151 SCREW 3
12 915-687 WASHER 3
MOUNTING KIT915-837
Pos. No. Part No. Description Qty Unit From To
1 916-198 PIPE - INJ PUMP TO FILTER 1
2 915-798 CONNECTION 1
3 10000-05414 CLIP 1
4 936-017 CLIP 1
5 916-248 BRACKET 1
6 10000-10832 PIPE CLIP 1
Injection Pump to Filter PipePPL044998
Pos. No. Part No. Description Qty Unit From To
1 998-699 GLOWPLUG 4
2 10000-05408 BAR 1
3 936-017 CLIP 1
Heater PlugsPPL022822
Pos. No. Part No. Description Qty Unit From To
PPL023448 Engine Lifting Eyes
Engine Lifting EyesXBHR0458
Pos. No. Part No. Description Qty Unit From To
1 915-772 LIFTING BRACKET 1
2 973-552 SCREW 2
3 915-776 LIFTING BRACKET 1
4 973-552 SCREW 2
Engine Lifting EyesPPL023448
Pos. No. Part No. Description Qty Unit From To
1 10000-02809 PLUG 4
2 987-021 PLUG 10
Engine MountsPPL029661
Pos. No. Part No. Description Qty Unit From To
PPL032665 Lubricating Oil Pressure Switch/Gauge
PPL032669 Lubricating Oil Pressure Switch/Gauge
Lubricating Oil Pressure Switch / GaugeZJHR0546
Pos. No. Part No. Description Qty Unit From To
1 915-755 PLUG 1
2 915-704 SEAL - O RING 1
Lubricating Oil Pressure Switch/GaugePPL032665
Pos. No. Part No. Description Qty Unit From To
1 986-985 PLUG 1
Lubricating Oil Pressure Switch/GaugePPL032669
Pos. No. Part No. Description Qty Unit From To
PPL023596 Temperature Gauge & Sender
Temperature Gauge & SenderZLHR0360
Pos. No. Part No. Description Qty Unit From To
1 915-756 PLUG 1
2 915-705 SEAL - SENSOR 1
Temperature Gauge & SenderPPL023596
Pos. No. Part No. Description Qty Unit From To
PPL020917 Miscellaneous & Auxiliaries
Applications Miscellaneous & AuxiliariesZZHR1012
Pos. No. Part No. Description Qty Unit From To
1 929-400 PLUG SET CYL HEAD 1
2 929-400 PLUG SET CYL HEAD 1
3 929-400 PLUG SET CYL HEAD 1
Miscellaneous & AuxiliariesPPL020917
Index
Description Part No. Page
CON ROD ASSEMBLY 915-809 25, 13
CON ROD ASSEMBLY 915-810 25, 13
CON ROD ASSEMBLY 915-811 25, 13
CON ROD ASSEMBLY 915-812 25, 13
CON ROD ASSEMBLY 915-813 25, 13
CON ROD ASSEMBLY 915-814 25, 13
CRANKSHAFT KIT - EXCHANGE 936-132 49, 13
PISTON AND RING KIT - O/S 936-116 21, 13
PISTON AND RING KIT - O/S 936-117 21, 13
TURBOCHARGER 10000-02803 211
MAIN BEARING KIT - U/S 915-832 51
MAIN BEARING KIT - U/S 915-831 51
MAIN BEARING KIT - U/S 915-833 51
BIG END BRG KIT - U/S 10000-12253 51
BIG END BRG KIT - U/S 10000-12251 51
BIG END BRG KIT - U/S 10000-12252 51
THRUST WASHER 904-053 51
THRUST WASHER 929-090 51
ALTERNATOR 915-730 175
ALTERNATOR BRACKET 915-807 177
ALTERNATOR PULLEY 915-735 179
BLANKING PLATE 915-775 129, 19
BRACKET 10000-00271 65
CAMSHAFT 915-740 47
BREATHER PIPE, CON ROD,CONNECTION, CRANKSHAFT,CYLINDER BLOCK, CYLINDERHEAD COVER, ELECTRICGOVERNOR, FLYWHEEL, FUELINJECTION PUMP, IDLER GEAR,IMPELLER, INJECTOR NOZZLEHOLDER, LIFT PUMP, PIPE -TURBO OIL FEED, PISTON,TIMINGGEAR COVER, TUBE,BEARING CAP, BODY, BUSH,CYLINDER HEAD, GUDGEON PIN,ROCKER ARM SHAFT, ROLLERBEARING, THERMOSTAT,BEARING, CONROD KIT, COVER,FUEL FILTER ELEMENT, HOUSING,SCREW, GASKET, O RING, OILSEAL, ROCKER ARM, SEAL,CIRCLIP, DRIVE SHAFT, PAD,MOUNTING, SPACER, OIL FILLERCAP
119, 27, 153,163, 167,235, 51, 19,113, 69, 87,57, 187, 157,63, 247, 215,23, 191, 105,149, 35, 41,13, 249, 133,43, 251, 115,45
COVER 915-804 123
CRANKSHAFT KIT 915-841 13
CRANKSHAFT PULLEY 987-154 141
Description Part No. Page
CYLINDER BLOCK ASSEMBLY 915-839 13
ELEMENT OIL 901-103 137
EXHAUST ELBOW 915-800 219
EXHAUST MANIFOLD 10000-00281 221
EXTENSION 997-830 171
FAN DRIVE HOUSING 915-808 95
FAN DRIVE PULLEY 987-163 97
FLYWHEEL HOUSING 996-612 81
FUEL INJECTION PUMP GEAR 915-737 75
GLOWPLUG 998-699 257
HOSE 915-728 73
LIFTING BRACKET 915-772 261
OIL FILTER HEAD 10000-00099 127
OIL PUMP 915-821 199
PIPE - FILTER TO INJ PUMP 915-726 243
PIPE - FUEL INJ NO 1 CYL 915-764 59
PIPE - INJ PUMP TO FILTER 916-198 253
PIPE - TURBO OIL DRAIN 915-769 217
PISTON AND RING KIT 915-815 13
PLATE 915-770 231, 237, 239
PLUG 990-660 71
PLUG 915-718 77
PLUG 915-720 121
PLUG 10000-02809 265
PLUG 915-755 269
PLUG 986-985 271
PLUG 915-756 275, 33
PLUG SET CYL HEAD 929-400 279, 101, 33
SCREW 987-582 195
SEAL - REOS HOUSING 998-712 29, 13
STARTER MOTOR 10000-16477 91
SUCTION PIPE 915-768 107
SUMP 915-795 101
TIMING CASE 10000-07372 183
TURBOCHARGER 915-729 211
BAR 10000-05408 257
BELT 909-053 97
BLOCK 981-247 141
BRACKET 915-806 219
CAP 915-725 73
CONNECTION 915-798 253
Index
Description Part No. Page
FRONT OIL SEAL 10000-04364 183
GASKET 984-292 107, 227
GASKET 915-789 217, 205, 227
GASKET 984-365 231, 237,239, 205
GASKET - CYLINDER HEAD 998-708 205, 31
GASKET - EXHAUST MANIFOLD 915-784 221, 205
GASKET - OIL FILTER HEAD 915-792 127, 129,227, 19
GASKET - SUMP 915-782 101, 227
GASKET - TURBOCHARGER 995-410 211, 205
METRIC BOLT 915-744 29, 13
OIL COOLER 915-721 133
PIPE - FUEL INJ NO 2 CYL 915-765 59
PLATE 986-869 81
PLUG 929-424 71
PLUG 915-719 121
PLUG 987-021 265
SCREW 973-664 65, 189
SCREW 909-222 75, 107, 161,165, 177, 133
SCREW 973-550 95
SCREW 987-588 123
SCREW 987-620 177
SCREW 987-621 199
SCREW 973-552 261, 75
SEAL - O RING 915-704 269
SEAL - SENSOR 915-705 275, 33
STUD 988-575 91
STUD 915-692 171
TAPPET 10000-12163 47
WASHER 997-128 195
ADAPTOR 10000-10841 219
BANJO BOLT 915-751 215
BOLT 909-264 141
BRIDGE PIECE 915-777 101
CLIP 10000-05414 253
CLIP 936-017 257, 253
GASKET 915-790 217, 205
GASKET - CYL. HEAD COVER 998-697 113, 205
GASKET - IND MANIFOLD 915-786 235
GASKET - OIL COOLER 915-788 133, 227
Description Part No. Page
GASKET - TIMING CASE COVER 915-783 191, 227
GASKET - WATER PUMP 915-785 147, 227, 157
INJECTOR NOZZLE 915-723 63
LIFTING BRACKET 915-776 261
MAIN BEARING KIT 998-711 51
NUT 986-013 91, 177
NUT 995-388 105
NUT 930-536 171, 177
O RING 902-104 227, 101
PIPE - FUEL INJ NO 3 CYL 915-766 59
PUSH ROD 907-003 47
SCREW 915-691 69
SCREW 987-615 81
SCREW 987-609 127, 183, 233
SCREW 987-608 129, 231,237, 239, 19
SCREW 915-695 177
SCREW 909-224 183, 75, 151,217, 101
SCREW 915-750 221
SEAL - O RING 986-164 57, 227
SEAL - O RING 915-703 119
SEAL - O RING 915-710 153
SMALL END BUSH 915-732 27
STARTER RING GEAR 930-775 87
STUD 988-595 211, 219
THERMOSTAT 998-698 163
WASHER 915-702 75
BIG END BEARING KIT 10000-07369 51
BOLT 909-251 85
BRACKET 915-778 75
CIRCLIP 981-980 23
CON ROD BOLT 915-747 27
DIPSTICK 931-013 103
HUB 10000-15130 185
KEY 929-511 47, 51, 185
NUT 929-518 211, 219
PIPE - FUEL INJ NO 4 CYL 915-767 59
PLUG 915-716 41
PLUG 915-757 127
SCREW 987-629 81
SCREW 987-571 101
Index
Description Part No. Page
SCREW 994-963 145
SCREW 994-151 217
SCREW 909-221 219
SEAL - INJECTOR 10000-00097 63
SEAL - O RING 915-708 69
SEAL - O RING 10000-01166 119
SEAL - O RING 915-709 153
SEAL - THERMOSTAT HOUSING 936-016 167, 205
SEAL - WATER OUTLET 915-706 163
SOLENOID 934-151 57
VALVE GUIDE 994-774 35
WASHER 915-686 215
BRACKET 916-248 253
CLIP 915-714 59
GASKET - OIL COOLER 10000-00275 133, 227
GASKET - TIMING CASE 10000-05411 183, 227
INJECTOR WASHER 988-957 63, 205
LEVER 934-339 177
NUT 986-009 57
OLIVE 986-219 103
PISTON RING KIT 998-703 23
PLATE 10000-07373 185
PLUG 995-158 81
SCREW 987-589 117
SCREW 909-220 145
SCREW 987-601 189, 145
SEAL - O RING 915-707 127
SPRING 915-743 113
STUD 915-745 101
WASHER 989-216 85
WASHER THRUST 904-015 51
BOWL 10000-04149 247
CAP 915-802 113
CLIP 915-715 59
DOWEL 10000-05651 81
HOSE 10000-07370 117
INJECTOR CLAMP 915-797 61
NUT 973-548 75, 101
PIPE CLIP 10000-10832 253
SCREW 987-636 133
SCREW 973-991 185
Description Part No. Page
SCREW 929-632 219, 81
VALVE SEAT INSERT 915-760 35
WASHER 988-955 57
WASHER THRUST 904-016 51
CAMSHAFT GEAR 915-738 185
CLIP 982-104 59
DIAPHRAGM 915-805 113
DRAIN PLUG 10000-04150 247
GASKET - OIL FILTER HEAD 915-793 227
PLUG 929-276 101
SCREW 915-699 61
SCREW 987-631 81
SCREW 915-698 177
SPRING 994-248 117
THIMBLE 988-763 19
VALVE SEAT INSERT 915-761 35
BOLT 909-262 19
COVER PLATE 915-771 113
CRANKSHAFT GEAR 915-736 49
HOSE CLIP 930-409 117
NUT 973-827 43, 45
PLUG 909-324 35
PLUG 987-015 81
SCREW 973-068 133
WASHER 973-854 177
CAMSHAFT BUSH 915-733 19
GASKET - WATER PUMP 916-574 157
PLUG 986-983 35, 19
SCREW 994-255 43, 45
SCREW 915-689 113
SCREW 987-599 133
SPACER 988-228 177
SUPPORT BRACKET 981-661 117
THRUST WASHER 915-734 185
CAP 915-803 113
INTAKE VALVE 998-701 33
PIN 929-506 185
PLUG 915-753 19
ROCKER SHAFT SPRING 915-742 39
PLUG 915-752 19
PLUG 987-004 101
Index
Description Part No. Page
SCREW 10000-04151 251
SEAL - VALVE STEM 916-160 33, 207
WASHER 989-232 185
SCREW 915-694 101
SCREW 987-632 185
SEAL - VALVE STEM 10000-00118 207, 33
VALVE SPRING 998-704 33
WASHER 915-687 251
CAP 915-762 33
CONNECTION 915-799 245
PLUG 902-107 19
SCREW 915-697 101
SEAL - O RING 997-125 115
SEAL - O RING 986-153 227
PLUG 915-746 19
SCREW 987-602 101
VALVE COLLET 982-308 33
WATER PUMP GEAR 915-673 149
DOWEL 915-754 19
EXHAUST VALVE 998-702 33
CIRCLIP 980-189 39
PLUG 934-249 19
PLUG 915-717 19
WASHER 915-688 39
PLUG 915-749 19
SCREW 915-700 39
PISTON COOLING JET 10000-01165 19
SCREW 915-701 39
SCREW 987-586 19
CYLINDER HEAD BOLT 998-706 31
CYLINDER HEAD BOLT 998-707 31
Description Part No. Page