CHOOSE THE NUMBER ONE.CHOOSE THE NUMBER ONE.

More questions? We would be pleased to answer them! Your EREMA advisor will be pleased to attend to your request personally and quickly. If you are interested in a demonstration or a test run with your specifi c material it would be a pleasure for us to make an appointment and welcome you to our EREMA Customer Centre at the head-quarters in Ansfelden, near Linz in Austria.

We look forward to seeing you at EREMA!

For worldwide representatives please visit www.erema.at

Subject to technical modifi cations. © EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.

APPLICATION FIBRE, NONWOVEN, TAPE, TEXTILE

English

Headquarters & Production FacilitiesEREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.Unterfeldstraße 3 / A-4052 Ansfelden / AustriaPhone: +43 (0)732/31 90-0 / Fax: -23erema@erema.at / www.erema.at

Subsidiaries3S SCHNECKEN + SPINDELN + SPIRALENBearbeitungsges.m.b.HPühretstraße 3 / A-4661 Roitham / AustriaPhone: +43 (0)7613/5004 / Fax: -5005offi ce@3s-gmbh.at / www.3s-gmbh.at

EREMA NORTH AMERICA INC. 23 Old Right Road - Unit#2 / Ipswich, MA 01938 / USAPhone: +1 978 356-3771 / Fax: -9003erema@erema.net / www.erema.net

EREMA Shanghai Offi ceRoom 1009 / Tomson Financial Building710 Dong Fang Road / Pudong / Shanghai China (200122)Phone: +86 21 6876-6201, -6204 / Fax: -6203erema@erema.com.cn / www.erema.at

3

APPLICATION

FIBRE, NONWOVEN, TAPE, TEXTILE

Page 2 - 3

Plastic fibres going from

strength to strength.

Fibres for textile and industrial applications have to face ever increasing requirements.

Requirements w

hich in many cases are fulfilled better by industrially m

anufactured, so-called plastic fibres rather than natural fibres due to their specific property profiles. M

ore comfortable to w

ear, easier care, better colouring and a perfect balance between

weight and strength are just som

e of the reasons in favour of the increasing use of plastic fibres not only in textile consum

er goods, hygiene and household products, but also in the building and autom

otive industry. In today‘s cars, for example, around 35

m² of textile m

aterials are already used in 40 applications – ranging from door and side

panels and airbags to headliners. Visible nonwovens account for approx. 10 %

of these.

Capitalising on w

aste as a cost-efficient secondary resource.

The trend towards higher quality fibres, nonw

ovens, tapes and textile fabrics faces in-creasing raw

material prices and m

ore stringent environmental regulations. A

s a result, the use of fibre w

aste as an inexpensive secondary resource is becoming a bigger factor

in terms of efficiency – w

ithout affecting the quality of the end product.

Solution com

petence from the N

umber O

ne.

The challenges when recycling fibre w

aste from production are different to those w

ith post consum

er waste from

collection systems. W

ith EREMA

, the pioneer of plastic re-cycling system

s and the Num

ber One in the global m

arket, you can count on a partner w

ho has many years of tried-and-tested know

-how in all fields of fibre recycling.

Fib

res in

front.

Globe-spanning technologies for

flexible solutions.

1. Highly effi

cient recycling solu-tions for:• Large-volum

e input materials

w

ithout additional size reduc-

tion• H

ygroscopic, moist and contam

-

inated materials (e.g. through

spinning oils)

2. Up to 100 %

return to the pro-duction process through optim

um

processing and sensitive recycling

3. User-friendliness

Smart Start principle for extrem

ely easy operation and m

aximum

user-friendliness w

ith EREMA

systems

EREM

A because:

• Size reduction required when pro-

cessing large-volum

e input materi-

als such as PP and PA

fibre bales or

PP tape piles

• Efficient decontamination required

for large surfaces w

hich are suscep-

tible to dirt and moisture, especially

in the case of hygroscopic m

aterials

and contamination through spin-

ning oils

• Ultrafine and efficient filtration

• Minim

um viscosity loss through the

recycling process

• Extremely easy to operate

Key criteria:

Page 4 - 5

Grow

ing challenges.

The rapidly increasing variety of fibre applications also means a grow

th in the potential of reusable in-house or post-consum

er waste. W

orldwide fibre production in 2011,

for example, reached a new

record figure of 82 million tonnes. A

s in previous years, the grow

th factor was the dem

and for manm

ade fibres and, in particular, for synthetic fibres w

hich climbed to 48 m

illion tonnes in 2011. Polyester products such as PET fila-m

ents and staple fibres account for some three quarters of the dem

and for synthetic fibres – i.e. 39 m

illion tonnes – followed by PA

, PP and PLA fibres.

Applic

atio

n-o

riente

d.

EREM

A solutions for future issues

in fibre recycling.

1. C

ounter Current technology

• Highest process stability through im

proved material intake ensures constantly

high output over a considerably broader tem

perature range• H

igher fl exibility and operational reliability with a variety of m

aterials• Increased throughputs w

ith the same plant size for m

ore productivity

2. S

mart S

tart

• Remarkably easy to operate thanks to logical, clearly structured and sim

pli-

fi ed handling and ultramodern, ergonom

ic touchscreen display• Few

er buttons, more user-friendliness – thanks to high degree of autom

ation

including extensive control packages• The right recipe for every application – saved processing param

eters can be

loaded easily and conveniently from the recipe m

anagement system

at the push of a

button

3. ecoS

AV

E®

• Lower specifi c energy requirem

ents thanks to a complete package

featuring design and process engineering m

easures including the new direct drive for

the extruder screw

• Lower production costs through optim

ised control technology and high-quality,

energy-effi cient components such as high-perform

ance motors

• Additionally, the practical energy display on your operating panel gives you a con-

stant overview

of energy consumption at all tim

es, thus enabling you to take specifi c

measures to optim

ise consumption

• Reduced CO2 em

issions – an important contribution to environm

ental protection

ensures constantly

thanks to logical, clearly structured and simpli-

– thanks to high degree of automation

loaded easily and conveniently from

the recipe managem

ent system at the push of a

featuring design and process engineering m

easures including the new direct drive for

Page 6 - 7

INTA

REM

A®

EREM

A’s new

core technology with 3

groundbreaking benefits

INTA

REM

A® T

In-house recycling solution for PP, PE and PLA applications

The compact IN

TAREM

A® T system

with short single-screw

ex-truder w

ithout degassing is the ideal recycling solution for dry and clean PP and PE production w

aste which has not been

contaminated by spinning oil. For optim

um feeding the star-

ting material m

ust be available in dose-ready form or the size

reduced accordingly.

Application exam

ples• N

onwovens

• Tapes• Filam

ents and fi bres• G

eotextiles• Raffi a• D

ry and clean production waste, free from

spinning oils• Pre-shredded m

aterials or dose-ready materials

PA fi bres

PP fi laments

PP geotextiles

EREMA

cutter/compactor –

the dynamically controlled

preconditioning unit

Page 8 - 9

INTA

REM

A® TV

Eplus®

INTA

REM

A® TE

Recycling solution for PP, PE and PA applications

from post consum

er waste

In-house recycling solution for PP, PE, PA, PET

and PLA applications

The patented extruder system IN

TAREM

A® TVEplus

® is de-signed to handle clean or slightly contam

inated and printed PP and PA

applications. This is made possible through ultrafi ne fi l-

tration, thorough melt hom

ogenisation and high-performance

degassing in a single step.

Application exam

ples• N

onwovens

• Raffi a nets • C

arpets• Fibres• C

lean or slightly contaminated and printed post-consum

er

waste w

ith up to 10 % m

oisture content• Pre-shredded m

aterials or dose-ready materials

The INTA

REMA

® TE system additionally features double degas-

sing. This enables the processing of production waste w

ith up to 8 %

moisture content and up to 2 %

contamination through

spinning oils. INTA

REMA

® TE technology ensures minim

al IV loss and is thus ideal for hygroscopic m

aterials such as PET fi bre w

aste.

Application exam

ples• N

onwovens

• Filaments and fi bres

• Geotextiles

• Clean production w

aste with up to 8 %

moisture content

and up to 2 %

contamination through spinning oils

• Pre-shredded materials or dose-ready m

aterials

EREMA

cutter/compactor –

the dynamically controlled

preconditioning unit

EREMA

cutter/compactor –

the dynamically controlled

preconditioning unit

Page 10 - 11

Custo

mis

ed.

The right system for every application.

EREMA

‘s product range offers the right recycling solution for every application scenar-io. Besides system

s for the recycling of fi bres, nonwovens, tapes and textile fabrics

our range also includes in particular systems for the in-house recycling of production

waste and heavily contam

inated post consumer w

aste, FDA

-compliant bottle recycling

plus special materials such as in autom

otive applications, compounding, bioplastics

and WPC

.

CH

OO

SE T

HE N

UM

BER

ON

E.

APPLIC

ATIO

N

IN-H

OU

SE &

IN

DU

STR

IAL

specia

lists

CH

OO

SE T

HE N

UM

BER

ON

E.

APPLIC

ATIO

N

PO

ST C

ON

SU

MER

specia

lists

2

Additional application brochures available:

The modular system

innovation CO

REMA

® brings together for

the fi rst time all the benefi ts of recycling and com

pounding in a single process step. H

ere the proven, robust EREMA

technolo-gy is used to turn recycling raw

material such as PP nonw

oven or PA

fi bres into a fi ltered melt w

hich then goes directly to a co-rotating tw

in-screw com

pounding extruder. With its excel-

lent mixing and gas rem

oval properties this system com

ponent can handle all com

pounding tasks according to the customer‘s

individual wishes. Besides the dosing of a w

ide variety of addi-tives, fi llers and reinforcing agents (e.g. 80 %

CaC

O3 , 70 %

talc or 50 %

glass fi bres) can be admixed in doses that are higher

than those previously possible with EREM

A recycling system

s.

Application exam

ples• PP nonw

oven production waste w

ith up to 70 % talc for

highly fi lled PP/talc recyclates

• Silicone-coated PA 6.6 fi bre or fabric w

aste from the pro-

duction of airbags w

ith up to 50 % glass fi bres for injection

m

oulding applications• PP fi bres contam

inated with spinning oils

CO

REM

A®

In-house upcycling solution for compounding

In-house & Industrial

Post Consumer

CH

OO

SE T

HE N

UM

BER

ON

E.

APPLIC

ATIO

N

SPEC

IAL

MATER

IALS

Autom

otive, Com

pounding, Bioplastics, W

PC

specia

lists

5

Special Materials

Autom

otive, Com

pounding, Bioplastics, W

PC

AC

UR

EM

A®

Bottle-to-B

ottleFood C

ontact Approved

CH

OO

SE T

HE N

UM

BER

ON

E.

English

AC

UR

EM

A®

Bottle-to-B

ottleFood C

ontact Approved

CH

OO

SE T

HE N

UM

BER

ON

E.

English

1602072ERE_folder_VAC

UR

EMA BtB_2016_E_V04.indd 2

09.06.16 10:18

EnglishEnglish

AC

UR

EM

A®

Inline Applications

Food Contact A

pproved

CH

OO

SE T

HE N

UM

BER

ON

E.

1604005ERE_Folder_VAC

UR

EMA_InlineApp_E.indd 1

09.06.16 10:40

Bottle-to-BottleFood C

ontact Approved

Inline Applications

Food Contact A

pproved

CHOOSE THE NUMBER ONE.

More questions? We would be pleased to answer them! Your EREMA advisor will be pleased to attend to your request personally and quickly. If you are interested in a demonstration or a test run with your specifi c material it would be a pleasure for us to make an appointment and welcome you to our EREMA Customer Centre at the head-quarters in Ansfelden, near Linz in Austria.

We look forward to seeing you at EREMA!

For worldwide representatives please visit www.erema.at

Subject to technical modifi cations. © EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.

APPLICATION FIBRE, NONWOVEN, TAPE, TEXTILE

English

Headquarters & Production FacilitiesEREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.Unterfeldstraße 3 / A-4052 Ansfelden / AustriaPhone: +43 (0)732/31 90-0 / Fax: -23erema@erema.at / www.erema.at

Subsidiaries3S SCHNECKEN + SPINDELN + SPIRALENBearbeitungsges.m.b.HPühretstraße 3 / A-4661 Roitham / AustriaPhone: +43 (0)7613/5004 / Fax: -5005offi ce@3s-gmbh.at / www.3s-gmbh.at

EREMA NORTH AMERICA INC. 23 Old Right Road - Unit#2 / Ipswich, MA 01938 / USAPhone: +1 978 356-3771 / Fax: -9003erema@erema.net / www.erema.net

EREMA Shanghai Offi ceRoom 1009 / Tomson Financial Building710 Dong Fang Road / Pudong / Shanghai China (200122)Phone: +86 21 6876-6201, -6204 / Fax: -6203erema@erema.com.cn / www.erema.at

3