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CJCTM Filter SeparatorSolutions for separation of water, removal of particles,adsorption of oxidation by-products and varnish from oils
Intended for:
• Diesel Oils• Gear Oils
• Hydraulic Fluids• Various Lube Oils
O i l M a i n t e n a n c e
Application examples: Marine, Off-shore, Fishing, Light and Heavy Industry
The Problem80% of all breakdowns in oil systems are related toparticle and water contamination of the oil1Particle and water contamination of an oil system will lead to variousproblems which can cause machinery breakdowns, frequent repairs ofequipment and reduced oil lifetime. This will result in inefficient produc-tion, unnecessary expenses for repairs and frequent oil changes.
Problemscaused by
contamination
Principle drawing of
in-line filtration
Oil SystemHydraulic, gear, lube etc.
External EnvironmentWater from the external environ-ment is ingressing the system via the elements, high-pressurewater blasting, washing etc.
Air VentParticles and water is ingressingthrough the air vent
Internal EnvironmentWater condensate in the oil reservoir
Water Produced by OxidationHigh temperature + dirty oil= Acid, water and resin
Rust/CorrosionWater instigates the formation of rust particles which with resinand particles are accumulated in the oil reservoir
Cooler Leaking WaterA leaking cooler results in waterentering the oil reservoir
The water is gathering in the bottom of the oil reservoir
In-line Filter
System Pump
Millipore membrane
Sample taken before off-line filtration
The most common
types of wear caused by contami-nation:
“Sandblasting” When particles subjected to high
flow velocity are catapulted against metal parts, they destroy the metal
surfaces and generate new particles.
CavitationCavitation occurs in areas where water
is present and oil is compressed; the water implodes, causing the metal surfa-ces to crackle and release more particles.
GrindingWhen hard particles are wedged
between movable metal parts, the metal surfaces may deteriorate and be
open for further chemical subversion.
WaterContaminated
Oil
Abrasion
Corrosion /Rust
Resin/Varnish
Contamination Sources:
The SolutionWater and particle free oil through off-line filtrationand separation2The CJC™ Filter Separators combine depth filtration with water separationand are used for water contaminated lubricating and hydraulic oils.
PTU2 27-27
PTU 15/25
PTU1 27-54
PTU3 27-81
PTU3 4x
27/108
The CoalescingPrinciple
Adsorption of Oxidation By-Products Resin in the oil is attracted to the polar fibres of the filter mass and are retained there
Coalescing of Water in the CJC™ Fine Filter Insert
The coalescing process starts in the filter insert.
On their way through the cellulose fibres microscopic water
particles aggregate into water droplets,
sinking down into the coalescing
element
Separation of Water in theCJC™ Coalescing Element
The droplets aggregate (coalesce) in the coa-lescing element and settle in the bottom of the housing and
filter base
Removal of ParticlesParticles down to 0.8 µm are retained in the filter mass
Automatic WaterDischarge UnitSimple mechanicallevel controland dischargeunit
The ResultLess maintenance, increased productivity and lowerenergy consumption3The benefits that you get when implementing a CJC™ Filter Separator willhave a positive effect on your maintenance budget as well as increase yourproductivity and reduce your energy consumption.
Benefits andadvantages
of usingCJC™ FilterSeparators
Principle drawing of
off-line filtration
The CJC™ Filter Separator
Clean oilis returnedto the oilreservoir
Millipore membrane
Sample taken after off-line filtration
Water contentis now main-tained at lowlevel
External EnvironmentWater from the external environment is still ingressing into the system but with theCJCTM Filter Separator installed it is continously removed
Air VentContamination can be reduced by adding an Air/Silica Gel filter
Internal EnvironmentWater still condensates in the oilreservoir but with the CJCTM FilterSeparator installed it is removedbefore it reaches the oil system
Water Produced by OxidationThe risk of developing water,acids, and oxidation by-productshas been considerably reduced
Rust/CorrosionContamination is still being created but is removed by theCJCTM Filter Insert
Cooler Leaking WaterThe leaking cooler can be repairedat scheduled overhauls as theCJCTM Filter Separator continuouslyremove water in large volumes
Less MaintenanceLess wear and increased lifetime of components, oil and filter insertsLonger time between service intervalsEnhanced operational precision
Increased ProductivityFewer unplanned breakdowns and stops of productionLeaking coolers can be repaired at scheduled overhauls
Lower Energy ConsumptionLubricating capabilities remain intact and internal friction is loweredReduced pressure drop over in-line filters Viscosity index is kept stable and efficiency is maintained
-all advantages to the total economy!
Oil SystemHydraulic, gear, lube etc.
In-line Filter
System Pump
Clean Oil
Contamination Sourcesare now under control:
The CJCTM Filter SeparatorThe CJC™ Filter Separator is of uncomplicated designand almost maintenance free
The CJC™ Filter Separators are depth filters for diesel, hydraulic and lubri-cating oils for all sizes of oil systems.
The CJC™ Filter Insert System
The modular build-up of the CJC™ Filter Insertsmeans that a CJC™ Fine Filter can be sized to fit
any applications and requirements
Key featuresof the
CJC™ FilterSeparators
The CJC™ Filter Insert Modular System
A used sliced through filterinsert (sliced half way down)showing the large dirt holding capacity
CJC™ Filter Inserts3 micronabsolute rating
Pressure GaugeWhen the gaugeindicates a pres-sure drop of 2 bar, the filter insert isdue for replace-ment
CoalescerElementCleanable stainless steel
Filter BaseFor collectingseparated water
Oil Inlet Contaminated oil is entering the filter
Filter HousingEasy to remove when changing the insert
Oil OutletDry and particle free oil is returned to the oil system
Automatic WaterDischarge UnitSimple, mechanical levelcontrol and discharge unit
Water Drain Valve
Gear PumpStrong and reliable gear pump
Electrical MotorLow energy consumption
Insert 15/25
Insert 27/27
Insert 2x27/27(27/54)
Insert 3x27/27(27/81)
Insert 4x27/27(27/108)
Main components
(PTU2 27/27 Series)
C.C.JENSEN all over the WorldThe CJC™ off-line Filters are distributed through our owninternational sales organisation and designated distributors
O i l M a i n t e n a n c eHead office:
C.C.JENSEN A/S • Denmark Løvholmen 13 • DK 5700 SvendborgTel. +45 63 21 20 14 • Fax: +45 62 22 46 15E-mail: [email protected] • www.cjc.dk
CJC™ stands forreliable supply
world-wide
Your local CJCTM distributor
We are represented all over the world by distributors. Find your nearest distributor
on our website: www.cjc.dk - or give us a call.
C.C.JENSEN A/S • Løvholmen 13 • DK-5700 Svendborg • DenmarkTel.: +45 63 21 20 14 • Fax: +45 62 22 46 15 • E-mail: [email protected] • www.cjc.dk
C.C.JENSEN LTD. • Tel.: +44 1 388 420 721 • E-mail: [email protected] • www.ccjensen.co.ukC.C.JENSEN INC. • Tel.: +1 206 789 1710 • E-mail: [email protected] • www.ccjensen.comC.C.JENSEN Ibérica, S. L. • Tel.: +34 93 590 63 31 • E-mail: [email protected] • www.ccjensen.esC.C.JENSEN Polska Sp. z o.o. • Tel.: +48 22 648 83 43 • E-mail: [email protected] • www.ccjensen.com.plC.C.JENSEN (Netherland) A/S • Tel.: +31 182 37 90 29 • E-mail: [email protected] A/S (Ireland) • Tel.: +353 61 374 943 • E-mail: [email protected] S.L. Limitada • Tel.: +56 2 555 80 02 • E-mail: [email protected] • www.ccjensen.cl C.C.JENSEN Greece LTD. • Tel.: +30 210 42 81 260 • E-mail: [email protected] & HENNEMANN GmbH & Co. KG • Tel: +49 40 85 31 09 0 • E-mail: [email protected] & HENNEMANN sarl • Tel: +33 1 48 17 76 85 • E-mail: [email protected] & HENNEMANN srl • Tel: +39 059 29 29 498 • E-mail: [email protected] A/S China • Tel: +86 139 115 616 82 • E-mail: [email protected]
Denmark:
UK:USA: Spain: Poland:Netherland: Ireland: Chile: Greece: Germany:France:Italy:China:
Manufacturer
Subsidiaries
