FINAL DOCUMENT CERTIFICATION RELEASE PACK INDEX …

FINAL DOCUMENT CERTIFICATION RELEASE PACK

INDEX CHECK SHEET

Customer Order No

Customer Customer Item No.

Cast No.

98196 2021-1235

1

Abbey Order No.

57780

Certification requirements - whenever appears below, the following documents are required and attached within the certification pack.ü

FINAL DOCUMENT CERTIFICATION RELEASE PACK CONTAINS

Applicable Attached Date Comp

Abbey Certificate of Analysis and Test þ þ 98196 - 1 Issue 1 2021-04-13

MPQP / Quality Plan o o

Abbey Deviation / Concession o o

Customer Drawing o o

Material Mill Certificate / Supplier Certificate þ þ 718788 REV 00 2020-06-29

Heat Treatment Charts þ þ 57255 2021-03-30

Furnace Load Plan o o

Hardness Report o o

Test Location Drawing þ þ AFP-MS5-TP-BLANK>50 REV 0

Mechanical Test Certificate þ þ 21C 0775 21C 0775 A1 2021-04-12

Check Analysis Certificate þ þ 21C 0775 21C 0775 A1 2021-04-12

Metallurgical Report þ þ 21C 0775 21C 0775 A1 2021-04-12

CMM Dimensional Report o o

Dimensional Report o o

Visual Examination Report o o

Ultrasonic Examination Report * þ þ U118680 2021-04-08

Magnetic Particle Examination Report * o o

Dye-Penetrant Examination Report * þ þ DP42899 2021-04-09

Positive Material Inspection (PMI) Report þ þ P10430 2021-04-08

Ferritescope Report o o

First Article Inspection Report (FAIR) o o

BS EN 10204 3.1 Certificate þ þ

BS EN 10204 3.2 Certificate o o

PED Certificate o o

Operator Qualifications (*Where Applicable) þ þ

Calibration Certificates o o

I hereby confirm that all the required applicable documents are contained and attached and the order

reference detail/numbers are correct.

Signed Date

Mark Stones

13/04/2021

Authorised Signatory Abbey QA Department

AFP DOC 097 Rev 4

INSPECTION CERTIFICATEEN 10204:2004 / 3.1

Number: 718788Page: 1 / 3

Created on:Date: 29.06.2020

ACERÍA DE ALAVA S.A.U.Registro Mercantil de Álava Tomo 414,Folio 131, Hoja VI-325. NIF A-01.010.958

Poligono Industrial Saracho TL: +34 946719300

01470 Amurrio(Álava) FAX: +34 946725062

Spain E-MAIL: [email protected]

CUSTOMER DESCRIPTION

CLIENT SOLD TOAMODIL SUPPLIES LTD.FOREST PARKCLEOBURY MORTIMER (NR.KIDDERMINSTER) DY14 9BDUNITED KINGDOM

CLIENT SHIP TOAMODIL SUPPLIES LTD.FOREST PARKCLEOBURY MORTIMER (NR.KIDDERMINSTER) DY14 9BDUNITED KINGDOM

CLIENT ORDER: AC2852

SALES ORDER: 350854 STAINLESS STEEL SQUARE BILLET

RANDOM LENGTHS: 2.000/4.000 MM ,

GRADE: F51,F60,S31803,S32205,1.4462

STANDARD: QAD 40 REV.16

ASTM A182/A182M-18

ASTM A276/A276M-17

ASTM A479/A479M � 18

EN 10088-3:2014;

ASME SECT.II PART.A SA182/SA182M-2017 ED.

ASME SECT.II PART.A SA479/SA479M-2017 ED.

ANSI/NACE MR0103/ISO 17945:2015

ANSI/NACE MR0175/ISO 15156-3:2015

AD 2000 W0/07.2006 according to P.E.D. 2014/68/EU; TUV;

ABBEY-F51 REV:4

Abbey Group Procurement Specification for UNS S31803 F51 hot rolled or

forged bar/billet.

TOLERANCES: ASTM A182/A182M-19

EN 10088-3:2014

DIMENSIONS: 400 MM SQ

PRODUCTION TYPE: FORGING

Sales Item Client Item Delivery No Lot No. Heat No Pieces Weight Un Lgth 60 8120055480 200250224 57780 1 4.190 KG 2000-4000 MM

LOT No BAR No 200250224 11

Rev: 00

Modified on:

We hereby certify that the material herein described has been manufactured, sampled, tested, andinspected in accordance with above standards and specifications and satisfies order#s requirements. Thiscertificate is issued by a computerized system and it is valid without original signature. In case the ownerof the certificate would release as a copy of it, he must attest its conformity to the issued, assuming the

responsibility for any unlawful or TUBACEX, not allowed use. Any forgery or falsification of this certificateshall legally prosecuted.




RAW MATERIAL Heat Nr: Supplier Method 57780 ACERALAVA (SPAIN) Electric furnace+AOD

CHEMICAL COMPOSITION (%) *L: Ladle C:Products * Heat Seq C Mn Si P S Ni Cr Mo Al Cu L 57780 1 0,019 1,08 0,510 0,024 0,0004 5,65 22,50 3,13 0,013 0,23 * Heat Seq Sn V Ti Nb B W Co As Ta N L 57780 1 0,005 0,049 0,003 0,001 0,0021 0,040 0,050 0,004 0,010 0,1685 * Heat Seq Fe Pren Nbvtial L 57780 1 66,5800 35,5250 0,0660 SURFACE FINISH FULLY SURFACE GROUND INGOT REDUCTION

Item Reduction60 2,20

TENSILE TEST Lot No. Sample T Rp0.2 Rm A4 A5 Z Type

°C MPa MPa % % % 200250224

1 20 545 718 34 33 76 T

HARDNESS TEST Lot No. Sample HBW1 HBW2 200250224

1 226 231

IMPACT TEST Lot No. Sample T Wspec Ecv 1 Ecv 2 Ecv 3 Ecv AVG Type Le1 Le2 Le3 Shear 1 Shear 2 Shear 3

°C mm J J J J mm mm mm % % % 200250224

1 -46 10,0 100 148 142 130 L 1,00 1,20 0,90 100 100 100

Lot No. Sample Shear 1 Shear 2 Shear 3 SamCond

% % % 200250224

1 100 100 100 S

Corrosion test ASTM G48 practice A Lot No. Sample T Pits-20x W.loss time

°C g/m2 Horas 200250224

1 30 N 0,0304 24,0

Rev: 00

Modified on:






FERRITE ACCORDING TO ASTM E 562 Lot No. Sample %Fer Dev.Ferr MAGN

% % 200250224

1 51,15 2,36 200

MICROINCLUSIONS ACCORDING TO ASTM E45 Lot No. Sample A Thin A Heavy B Thin B Heavy C Thin C Heavy D Thin D Heavy MAGN 200250224

1 0,0 0,0 0,5 0,5 0,5 0,0 1,0 0,5 100

METALURGICAL TESTS

INTERGRANULAR CORROSION TEST ACC. TO DIN 50914/DIN EN ISO 3651-2 MET.A:

SATISFACTORY

NON-DESTRUCTIVE TESTS

ULTRASONIC TESTED ACCORDING TO: CLASS FBH=6; STANDARD ASTM

A-388/SA388/A-745 QL2 SATISFACTORY

STEEL GRADE ASSESMENT BY LASER ANALIZER: WITHOUT OBJECTIONS

REMARKS STAMP OF THE INSPECTION REPRESENTATIVE: AC1 THIS MATERIAL AND THE ELEMENTS USED ALONG MANUFACTURING ARE MERCURY FREE NO WELDING WAS PERFORMED ON THE MATERIAL RADIATION CONTAMINATION TEST: OK TENSION TEST : PERFORMED ON SOLUTION HEAT TREATED SPECIMEN. MATERIAL MANUFACTURER APPROVED BY TÜV SÜD Industrie Service GmbH (NOTIFIED BODY 036)TO ISSUE CERTIFICATES OF SPECIFIC PRODUCT CONTROL IN ACCORDING TO PRESSURE EQUIPMENT DIRECTIVE 2014/68/EU ANNEX 1 POINT 4.3.

Rev: 00

Modified on:



1/1File Name : 114252_210328_191420.DAD,...,114285_210330_041420.DADFile Message :Device Type : DX2000Serial No. : S5GB07106Time Correct. : NoneStarting Cond. : AutoDividing Cond. : AutoMeas Ch. : 30Math Ch. : 0Ext. Ch. : 0Data Count : 6120

Sampling Int. : 20.000 secStart Time : 2021/03/28 19:14:20.000Stop Time : 2021/03/30 05:14:00.000Trigger Time : 2021/03/30 05:14:00.000Trigger No. : 6119Damage Check : Not DamagedStarted by : [Key In]Stopped by : [Running]

Calibration Corrected Ch. : None

Print Groups : FURNACE No2Print Range : 2021/03/29 09:54:00.000 - 2021/03/29 20:13:00.000Comment : CYCLE 57255 1090C WATER QUENCHED

03/29 10:00 03/29 12:00 03/29 14:00 03/29 16:00 03/29 18:00 03/29 20:002021/03/29 2hours/divAbsolute Time [M/D h:m]

TRIG TRIG TRIG TRIG TRIG TRIG TRIG TRIG TRIG TRIG

Legend

CH026CH025CH007CH006

400

600

800

1000

1200

CH

007[°

C]

1/1File Name : 114252_210328_191420.DAD,...,114285_210330_041420.DADFile Message :Device Type : DX2000Serial No. : S5GB07106Time Correct. : NoneStarting Cond. : AutoDividing Cond. : AutoMeas Ch. : 30Math Ch. : 0Ext. Ch. : 0Data Count : 6120

Sampling Int. : 20.000 secStart Time : 2021/03/28 19:14:20.000Stop Time : 2021/03/30 05:14:00.000Trigger Time : 2021/03/30 05:14:00.000Trigger No. : 6119Damage Check : Not DamagedStarted by : [Key In]Stopped by : [Running]

Calibration Corrected Ch. : None

Print Groups : QUENCH TANKPrint Range : 2021/03/29 20:11:20.000 - 2021/03/29 21:24:00.000Comment : CYCLE 57255 1090C WATER TEMP

20:20:00 20:30:00 20:40:00 20 50:00 21 00:00 21:10:00 21:20 002021/03/29 10min/divAbsolute Time [h:m:s]

TRIG TRIG

LegendCH013

0

20

40

60

80

100

CH

013[°

C]

Ultrasonic Examination Report Beeley Wood Works

Beeley Wood Lane

Sheffield

S6 1ND

Tel +44 (0)114 231 2271

Fax +44 (0)114 232 4983

Cert Number: U118680

Abbey Order Number: Total Qty:

Customer Order Number:

Customer Name:

98196/1

2021-1235

NORSOK MDS D44 Rev 5 (F51) (Blanks >50mm)

API 6A PSL 3 (21st Edition) & ASTM A745-20 (Quality Level 1)

57780

Product Specification:

Acceptance Standard:

Cast: Couplant:

Surface Condition: Material Grade:Black F51

ASTM A388 Rev 19NDT Specification:

Customer Part :

1

Cellulose Paste

Test Date: 08/04/2021

Blank 606mm x 181mm in material F51Abbey Part Number:

Serial # Range

mm

Ref

dB

Transfer

dB

Scan

dB

Calib. Sensitivity

mm

Size

mm

Freq

MHz

Type Angle

degrees

Code

1169 74 0(GE) K2S-C SINGLE 2.0 024 600 74 6mm FBH DAC

1169 52 0(GE) K2S-C SINGLE 2.0 024 200 58 6mm FBH DAC

52983 63 0(GE) SEB2E TWIN 2.0 07x18 60 69 3mm FBH DAC

Reference Block 1:

Reference Block 2:

Reference Block 3:

AFP-UT-FBH-F51-52

AFP-UT-FBH-F55-70

AFP-UT-FBH-718-69

Scan Plan Statements:

Straight Beam-All accessible faces scanned

End faces scanned

Twin probe scan [Single crystal dead zone coverage]

Flaw Detector:

Reference Block 4:

Reference Block 5:

Sonatest 250S -I008824

17/06/2020Calibrated on:

Temperature:18.2°C

Operator:Leroy Gayle (PCN Level II 316266/SNT-TC-1a level II 12438)

Item(s) are Acceptable to Standard Referenced Above.Relevant Comments

Proof Machined: 98196/1 - 01

Surface Finish: Proof Machined

OD/ID Ratio = N/A

Max Angle = N/A

Dimensions: 594mm ø x 176mm Long

Proof Machined: Blank

Report Date:

08/04/2021

Acceptable

1Surface Suitable for Inspection

Reportable

PASS100% Inspection Coverage

Test Result

Page 1 of 1Doc Ref: AFP UT 4.11

Documents

FINAL DOCUMENT CERTIFICATION RELEASE PACK INDEX …