FIRE PROTECTION HANDBOOK · 2017. 4. 21. · FIRE SECURITY SYSTEMS FIRE PROTECTION HANDBOOK Norway : Skibåsen 20b -4636 Kristiansand Norway Tel:+ 47 95 47 80 00 Fax: +47 38 02 15

FIRE SECURITY SYSTEMS

FIRE PROTECTIONHANDBOOK

Norway :

Skibåsen 20b -4636 Kristiansand NorwayTel:+ 47 95 47 80 00 Fax: +47 38 02 15 31

[email protected]

Canada:

PO Box 21096, Coquitlam BC V3E 3P9 CanadaTel:+1 604 941 1001 Fax: +1 604 648 9311

[email protected]

www.Fire-Security.net

UAE :

PO Box 40068Ajman - United Arab Emirates

Tel: +971 6 7478842 Fax: +971 6 [email protected]

Contents

1.................................................................Mission Statement2.....................................................................Company Profile3....................................................................................Products4................................................................Project Description

Norway :


[email protected]

Canada:

PO Box 21096, Coquitlam BC V3E 3P9 CanadaTel:+1 604 941 1001 Fax: +1 604 648 9311

[email protected]


UAE :

PO Box 40068Ajman - United Arab Emirates

Tel: +971 6 7478842 Fax: +971 6 [email protected]

Section 1:

Mission Statement

We believe it is better to prevent a loss than try to recover from one afterward. FIRE SECURITY SYSTEM’S mission is to manufacture and supply technically superior fire products to meet the needs of owners, designers, insurers and operators of buildings. We develop customized loss prevention solutions through Passive Fire Protection to lower your risk.


Section 2:

Company Profile

“Excellence in Fire Technology”

Anyone who is concerned with Fire Protection or the protection of buildings knows the name FIRE SECU-RITY. For over 20 years FIRE SECURITY has been synonymous with New and Proven Solutions and economic products for the protection, safeguarding and design of buildings. FIRE SECURITY’S supply only business FIRE SECURITY SYSTEMS is the internation supply arm of our operation.

PREVENTING PROPERTY LOSS BY MANAGING EXPOSURE

FIRE SECURITY SYSTEMS believe it is better to prevent a loss than try to recover from one afterward. We partner with our clients to address the property hazards and possible associated business risks that threaten their facilities from fire, and develop customized loss prevention solutions through Passive Fire Protection to lower risk.

The Head Office for FIRE SECURITY SYSTEMS is located in Norway with branch offices located in Canada, UAE, Mexico, Brazil and Indonesia. As part of our strategic management solution, we also have warehous-ing located at several key points to fulfill our client’s global requirements.

Close communication with International customers in all major markets is maintained by the activities of distribution centres, located in the USA, Germany, Australia and the UAE. They are supported by a network of distribution partners in all major world markets and regions, such as Malaysia, Bahrain, Saudi Arabia, India, Pakistan, USA, Canada, Mexico, Chile, Columbia, Kenya and Brazil to name a few.

PROTECTION, SAFEGUARD AND DESIGN

FIRE SECURITY SYSTEMS is the right partner for fire protection. The company has years of experience, inter-nationally approved products, and products certified to the Quality Assurance System ISO 9001.


Section 3:

Fire Security System Products

Our Cable Protection Products includes:

- FS11 Intumescent Cable Coating (Interior Only)- FS15 Ablative Cable Coating (Interior & Exterior)- FS20 Firestop Mortar- FS21 Firestop Panel- FS22 Firestop Pillows- FS23 HE Intumescent Sealant- FS23A Intumescent Sealant- FS24 Firestop Collars

Our Structural Steel Protection Products includes:

- FS370i Interior Thin Film Intumescent coating- FS370e Exterior Thin Film Intumescent coating- FS460 Interior Thin Film Intumescent coating- FS470 Interior Thin Film Intumescent coating- FS490 Interior Thin Film Intumescent coating

Our Wood Protection Products includes:

- 1 KS Interior Thin Film Intumescent coating- 2 KS Interior and Exterior Thin Film Intumescent coating



Cable Fire ProtectionFS11

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Water Based Intumescent Cable Coating for the fire protection of Electrical Cables up to 90 minutes

DESCRIPTION

FS11 is a water-based intumescent coating for interior applications specially developed to stop fire from spreading on single, grouped or bundled electrical cables.

FS11 Cable Coating protects electrical cables through insulation. Under fire, FS11 expands up to 1000% to form an insulation layer to protect the cable from heat and flame spread, effectively creating a sacrificial blanket around the cable.

FS11, upon expanding, also prevents fire from penetrating the electrical cable by leeching oxygen. Fire needs oxygen to survive, a lower-oxygen environment means the fire cannot spread as easily further increasing the durability and lifetime of the cable under fire.

FS11 is the PERFECT solution for protecting your interior cable system due to it’s incred-ibly low DFT (Dry Film Thickness) of 1mm.

WHERE TO USE FS11

FS11 can be applied to interior electrical cables in industrial, marine and commercial projects or where cable protection is required to avoid spread of flame. THE WINNING ADVANTAGE

- Recognized as the Lowest DFT on the market- Classified for up to 90 minute Fire Rating- Water based- Non-Toxic Non-Hazardous- Solvent and asbestos free- Lightweight, thin-film application.- Cost effective for the customer and installer- Applications worldwide - Single component (stir and spray).- Worldwide approvals- Interior applications only

WHY USE FS11?

FS11 is an ideal solution for the protection of electrical cables from flame spread in an interior application.

One of the main reason for coating cables is to isolate the fire to it’s source and not let the fire spread from one area to another along the cable system.

FS11 is perfected for interior applications where a cost effective solution to cable protection is required.

FS11 does not effect the current carrying capacity of the electrical cable, so there is no derating required.

FS11 will last the lifetime of the cable once applied.

FS11 is typically applied on the following:- New and existing electrical cables- HV and LV cables- Cable in need of repair

FS11 can also be applied to electrical cables in rooms and areas such as:

- Substations- Cable Galleries- Switch Rooms- Battery Rooms- Cable Basements- Transformer Bays / Areas- Motor Rooms- Marine applications (ships / rigs)

pp

FS11 is typically applied on the followin

TYPICAL APPLICATIONS

REQUIRED DATA

Product Fire Rating (minutes) FS11 up to 90 minutes Interior use onlyApprovals IEC 60331-21 (90 Minutes), IEC 60331-3, DNV, Germanischer Lloyd

Transport / Storage - Transport and store free from frost- preferably at a minimum of +5oC to a maximum of +30oC.- shelf-life of unopened pails: 12 month from date of manufacture.- Opened pails must be re-sealed.

Packaging - 25 kg net weight (19 litres or 5 gallons)- Plastic pails- Other sizes on request

Surface Preparation Please refer to the Technical Data Sheet

Application Please refer to the Technical Data Sheet

Drying Time Please refer to the Technical Data Sheet

Top Coats Please refer to the Technical Data Sheet

Safety and the Environment Please refer to the Technical Data Sheet

FIRE SECURITY SYSTEMSNorway :


[email protected]

Canada:PO Box 21096, Coquitlam BC V3E 3P9 Canada

Tel:+1 604 941 1001 Fax: +1 604 648 [email protected]


Disclaimer: The above data, particularly the recommendations for the application and use of Fire Security products are based on the manufacturer's knowledge and experience. Due to different materials and conditions of application, which are beyond our control, we recommend in any case to carry out sufficient tests in order to ensure that Fire Security products are suitable for the intended purpose and applications. Therefore, any liability for such recommendations or any oral advice is expressly excluded unless we have acted willfully or by gross negligence. It is always the responsibility of the installer / purchaser to guarantee correct preparation, DFT (Fire Security Coatings) and thickness (Fire Security Firestop Products) of all Fire Security products. Fire Security Systems is not liable for installation or faulty installation. It is always the responsibility of the installer / purchaser to guarantee and certify the installation of materials.

UAE :PO Box 40068

Ajman - United Arab EmiratesTel: +971 6 7478842 Fax: +971 6 7478843

[email protected]

Description Intumescent Fire Protection Coating for electrical cables Fire Rating FS11 – Up to 90 minutes under IEC60331-11 Approvals Germanischer Lloyd, IEC 60332-3 cat. A / U 97085 | Germanischer Lloyd, IEC 60331-

21 (90 minutes) | DNV Test Supervision Official Material Testing Laboratory for the Building Industry, Brunswick Application Areas FS11 is assessed as a fire protection coating for:

• Electrical cable either single, grouped or in horizontal or vertical tray • Supporting cable structures • For interior use

Benefits • Colour: White • Intumescent Coating • Solvent free • Latex binder • Fibre free • Flexible

Application • Stir thoroughly before application recommended conditions for application:

• Material- and air-temperature > 5°C, humidity < 80% • FS11 has to be stirred thoroughly before application by a slow running stirrer • Application by brush, roller or airless spraying • Recommended tip size for airless spraying: 0.017" – 0.019" • Pressure at least 200 bar

coverage rate: • Approx. 1.6 mm wet = 1.00 mm dry = approx. 1.8 kg/m2

• perforated or slotted plates with a width of 15 mm have to be installed on vertical oriented cable trays alongside the clamps

• Thinning: max. 3 % water Drying • At 20oC object temperature and 65% relative

• Dust dry: approx. 3 hours • Touch dry: approx. 6 hours • Full cure: approx. 24 hours

Calculation of coverage without wastage

Single cable: • d x 3.14 x 1.05 x 1.7 = kg/m

Cable bundle: • d x 3.14 x 1.4 x 1.05 x 1.7 = kg/m

Cable bundle on cable tray: • f(4 x h) + (2 x b) + (d x 1,4)g x 1.05 x 1.7 = kg/m

d = diameter of cable or cable loom in m 3.14 = phi 1.05 = coefficient of spraying loss

1.7 = coverage rate kg/m2 1.4 = coefficient of increase of surface based on crotches h = height of cable tray in m b = width of cable tray in m

Technical Data Sheet FS11 Cable Coating

Transport / Storage • Transport and storage free from frost- preferably at a minimum of +5oC to a maximum of +30oC

• Shelf-life of unopened pails: 12 month from date of manufacture • Opened pails must be sealed completely

Packaging • 25 kg net weight (19 Litres or 5 Gallons) • plastic pails • other sizes on request

Precautions for Safety Use

Use FS11 indoor in accordance with all applicable local and national regulations

Environment Health and Safety

• Non-Hazardous | Non-Toxic • As regulations are often revised please request for the actual safety data sheet

before using the product Disclaimer: The above data, particularly the recommendations for the application and use of Fire Security products are based on the manufacturer's knowledge and experience. Due to different materials and conditions of application, which are beyond our control, we recommend in any case carrying out sufficient tests in order to ensure that Fire Security products are suitable for the intended processes and applications. Therefore, any liability for such recommendations or any oral advice is expressly excluded unless we have acted willfully or by gross negligence. It is always the responsibility of the installer / purchaser to guarantee correct preparation, DFT (Fire Security Coatings) and thickness (Fire Security Firestop Products) of all Fire Security products. Fire Security Systems is not liable for installation or faulty installation. It is always the responsibility of the installer / purchaser to guarantee and certify the installation of materials.

FIRE SECURITY SYSTEMS Canada: PO Box 21096, Coquitlam BC V3E 3P9 Canada Tel:+1 604 941 1001 Fax: +1 604 648 9311 Norway: Skibåsen 20b -4636 Kristiansand Norway Tel:+ 47 95 47 80 00 Fax: +47 38 02 15 31 [email protected] www.Fire-Security.net

Dubai, UAE: PO Box 40068 Ajman - UAE Tel: +971 6 7478842 Fax: +971 6 7478843

mailto:[email protected]

http://www.fire-security.net/


FS15Ablative Cable Coating

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Water Based Ablative Cable Coating for the fire protection of electrical cables up to 90 minutes

DESCRIPTION

FS15 is THE revolutionary Ablative Cable Coating from FIRE SECURITY SYSTEMS.

FS15 is a water-based ablative coating for interior and exterior applications specially developed to stop fire from spreading on single, grouped or bundled electrical cables.

FS15 Cable Coating protects electrical cables through ablation as opposed to insu-lation. Energy is consumed or generated to change a material from one condition or state to another.

FS15, when exposed to fire, starts to ablate by chemical and physical reactions (for instance: evaporation, chemical cracking, melting). This ablation consumes large amounts of energy (heat) while keeping the cable cool (for a certain length of time, as the process is self sacrificial).

FS15 is the PERFECT solution for protecting your cable system due to it’s incredibly low DFT (Dry Film Thickness) of 1mm.

WHERE TO USE FS5

FS15 can be applied to interior and exterior electrical cables in industrial, marine and commercial projects or where cable protec-tion is required to avoid spread of flame.

THE WINNING ADVANTAGE

- Recognized as the Lowest DFT on the market- Classified for up to 90 minute Fire Rating- Water based- Non-Toxic Non-Hazardous- Solvent, halogen and asbestos free- Lightweight, thin-film application- Cost effective for the customer and installer- Applications worldwide - Single component (stir and spray)- Worldwide approvals

WHY USE FS15?

FS15 is the ideal solution for the protection of electrical cables from flame spread.

One of the main reason for coating cables is to isolate the fire to it’s source and not let the fire spread from one area to another along the cable system.

For exterior cable applications, FS15 also helps stop UV degradation of the cable sheath, and also with FS15, we can repair cracked sheaths extending the lifetime of the cable.

FS15 does not effect the current carrying capacity of the electrical cable, so there is no derating required.

FS15 will last the lifetime of the cable once applied.

FS15 is typically applied on the following (interior or exterior):- New and existing electrical cables- HV and LV cables- Cable in need of repair

FS11 can also be applied to electrical cables in rooms and areas such as:

- Substations- Cable Galleries- Switch Rooms- Battery Rooms- Cable Basements- Transformer Bays / Areas- Motor Rooms- Marine applications (ships / rigs)

FS15 is typically applied on the follow


REQUIRED DATA

Product Fire Rating (minutes) FS15 up to 90 minutes

Approvals FM Approval, IEC 60331-21 (90 Minutes), IEC 60331-3, DNV, Germanischer Lloyd










[email protected]





UAE :PO Box 40068


[email protected]

Description Ablative Fire Protection Coating for electrical cables Fire Rating FS15 – Up to 90 minutes under IEC60331-11 Approvals Germanischer Lloyd, IEC 60332-3 cat. A / U 97085 | Germanischer Lloyd, IEC 60331-

21 (90 minutes) | FM Approval | DNV Test Supervision Official Material Testing Laboratory for the Building Industry, Brunswick Application Areas FS15 is assessed as a fire protection coating for:

• Electrical cable either single, grouped or in horizontal or vertical tray • Supporting cable structures • For interior and exterior use

Benefits • Colour: white • Solvent free • Halogen free • Plasticizer free • Non-abrasive viscoelastic • Impermeable according to DIN 1048 • Resistant to oil and petrol spills • Weatherproof / UV resistant according to DIN 53 384 • Ageing resistant • Flexible • After completion (full cure) temperature resistant down to -40°C

Application • Stir thoroughly before application Recommended conditions for application:

• Material- and air-temperature > 5°C, humidity < 80% • FS15 has to be stirred thoroughly before • Application by a slow running stirrer • Application by brush, roller or airless spraying • Recommended tip size for airless spraying: 0.023" – 0.027" • Pressure at least 200 bar

Coverage rate: • Approx. 1.4 mm wet = 1.00 mm dry = approx. 1.8 kg/m2 • Thinning: max. 3 % water

Drying • At 20oC object temperature and 65% relative • Dust dry: approx. 3 hours • Touch dry: approx. 6 hours • Full cure: approx. 24 hours

Calculation of coverage without wastage

Single cable: • d x 3.14 x 1.05 x 1.8 = kg/m

Cable bundle: • d x 3.14 x 1.4 x 1.05 x 1.8 = kg/m

Cable bundle on cable tray: • {(4 x h) + (2 x b) + (d x 1,4)} x 1.05 x 1.8 = kg/m

d = diameter of cable or cable loom in m 3.14 = phi 1.05 = coefficient of spraying loss

1.8 = coverage rate kg/m2 1.4 = coefficient of increase of surface based on crotches h = height of cable tray in m b = width of cable tray in m

Technical Data Sheet FS15 Cable Coating

Transport / Storage • Transport and storage free from frost- preferably at a minimum of +5oC to a

maximum of +30oC • Shelf-life of unopened pails: 12 month from date of manufacture • Opened pails must be sealed completely



Use FS15 indoor in accordance with all applicable local and national regulations


• Non-Hazardous | Non-Toxic • As regulations are often revised please request for the actual safety data sheet

before using the product Disclaimer: The above data, particularly the recommendations for the application and use of Fire Security products are based on the manufacturer's knowledge and experience. Due to different materials and conditions of application, which are beyond our control, we recommend in any case carrying out sufficient tests in order to ensure that Fire Security products are suitable for the intended processes and applications. Therefore, any liability for such recommendations or any oral advice is expressly excluded unless we have acted willfully or by gross negligence. It is always the responsibility of the installer / purchaser to guarantee correct preparation, DFT (Fire Security Coatings) and thickness (Fire Security Firestop Products) of all Fire Security products. Fire Security Systems is not liable for installation or faulty installation. It is always the responsibility of the installer / purchaser to guarantee and certify the installation of materials.





Fire Security Systems FZC

Cable Coating Application Manual

FS11 / FS15

FIRE SECURITY SYSTEMS Canada: PO Box 21096, Coquitlam BC V3E 3P9 Canada Tel:+1 604 941 1001 Fax: +1 604 648 9311 [email protected] www.Fire-Security.net


Norway: Skibåsen 20b -4636 Kristiansand Norway Tel:+ 47 95 47 80 00 Fax: +47 38 02 15 31



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Table of Contents Introduction ……………………………………………………………… Page 3 Product Description ……………………………………………………………… Page 4 FS11 ……………………………………………………………… Page 4 FS15 ……………………………………………………………… Page 4 Equipment Recommendations ……………………………………………………………… Page 5 Pumps, Hoses, Spray Guns, Tips ……………………………………………………………… Page 5 Spare Parts and Accessories ……………………………………………………………… Page 6 Miscellaneous Equipment ……………………………………………………………… Page 7 Surface Preparation ……………………………………………………………… Page 8 Airless Application ……………………………………………………………… Page 9 Equipment Operation ……………………………………………………………… Page 9 Airless Spray Application ……………………………………………………………… Page 9 Down Time and Clean Up ……………………………………………………………… Page 10 Important Application Procedures ……………………………………………………………… Page 11

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Introduction This manual has been prepared to provide you with basic information for the application methods of Fire Security Systems FS11 and FS15 Cable Coating. Further, equipment recommendations and application suggestions are included to assist you and your project supervisor in proper preparation and execution of work. The objective of this manual is to explain the necessary components and methods to provide the required fire protection as specified by the owner or designer. It is your responsibility, as a competent and professional applicator, to apply the product in accordance with appropriate tests and in compliance with recommendations. It is important that you have full knowledge of our product(s) and its application methods in order to maintain our record of proven performance and consistent customer satisfaction. We urge your studied review of the information contained in this manual and the transmission of this same information to all personnel who will be involved in the application of Fire Security Systems’ Cable Coatings. As additional information is developed, it will be forwarded to you for as an addition. Should you desire additional copies, or should there be questions requiring clarification, please contact offices or your local representative. Why do cables have to be fire protected? Electrical cables themselves can be the cause of a fire (short-circuit, electrical overload, arcing). They allow the rapid spread of flame mainly in vertical cable shafts and can cause secondary fires. The rapid propagation of flame is the biggest risk in cable fires. Propagation rate is 20metres/ min (66ft/min) in vertical runs, that means 5 storeys/min. Insulating and jacketing of most cables used today consist of plastics; polyvinylchloride (PVC) contributes by the largest part, but plastics such as polyethylene (PE), polypropylene (PP) and others are used to lesser extents. PVC contains chlorine which in fire is emitted as hydrogen chloride. This gas is carried by the air through the entire building structure reaching parts which are not affected by heat or flames. This hydrogen chloride condensates after combining with water vapour to produce hydrochloric acid, which is deposited on all surfaces and may cause severe corrosive damage to metal surfaces, for instance in electrical or electronic installations and cement or concrete structure.

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Product Description FS11 FS11 Cable Coating is an interior water based, intumescent fire protective coating designed to enhance the fire resistance of electrical power, communication and control cables. It is commonly applied to continuous cable runs to prevent the propagation of fire. It is designed for labor saving spray applications on cables. With a DFT (Dry Film Thickness) of 1mm it is one of the lowest in the cable coating market. FS11 will also protect the integrity of the cable system for up to 90 minutes under IEC 60331-21

FS15 FS15 Cable Coating is an FM Approved, water-based, ablative fireproofing material especially developed for the fire protection of grouped or bundled electrical cables and penetration seals for interior or exterior applications. FS15 will also protect the integrity of the cable system for up to 90 minutes under IEC 60331-21.

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Equipment Recommendations Pumps

1. Graco Airless spray units such as King, Bulldog or similar units under Wiwa brand and for smaller applications Graco Merkur.

Hoses

• BlueMax II hoses of dimensions 3/8” and ¼” is used to connect the Airless spray pump with the gun. The hoses are fitted with 1 pc gun filter housing and 1 pc swivel for improved manoeuvrability at the gun.

Spray Guns and Tips

• Application is carried out by the use of a Graco Silver Plus Gun with a two finger trigger which provides the best gun control while spraying. This gun is fitted with a RAC 5 switch tip 317/325. This tip is fitted with a tip guard Rack 5 Handtite tip guard.

*For application in difficult to reach areas we use Graco pole gun extensions to create different length pole guns. You should always have a range of tip sizes on hand at a job site since cable tray and single and grouped cable, hose length, vertical lift, and job site conditions all impact spray patterns.

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Spare parts and Accessories To reduce additional job application start-up or down time expenses due to equipment failure, the following spare parts and accessories are recommended:

• Sufficient tools in the form of long handled screwdrivers, wrenches, hose clamps, etc. to allow for quick maintenance checks and repairs in the field.

• Extra 50 ft. section of material hose. • Spare tips. • Sufficient supplies of empty pails to allow for cleaning of pump and material hose with water flushing. • A recommended spare parts kit as published by the pump manufacturer. • Spare material and air hose connectors (including swivel end connectors).

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Miscellaneous Equipment

The following items are recommended for use or storage on the project for optimum job production:

• Sufficient cover sheets and tape as well as non-absorbent masking cloths to prevent or minimize overspray on finished surfaces or equipment.

• Movable scaffolding as required. • Barrel or drum handling equipment to facilitate moving of pails (if required). • Thickness measuring gauges to assure adequate wet and dry film thickness. • Extra brushes for touch up after spray completion. • Mechanical mixing of FS11 and FS15 is required to assure uniformity of blended ingredients and proper

material viscosity. For best results, use of an air operated motor or electric mixer is recommended.

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Surface Preparation

• FS11 and FS15 are designed to be applied over suitably prepared and cleaned cable(s). • A thorough cleaning of cables is not required. However, oil and grease should be removed with dry rags • (No solvent!). • Using a broom or vacuum cleaner to remove heavy layers of dust is sufficient.

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Airless Application Prior to spraying, FS11 and FS15 must be thoroughly mixed to a "smooth, creamy" consistency.

WARNING! AIRLESS EQUIPMENT SHOULD ONLY BE USED BY TRAINED AND EXPERIENCED PERSONNEL

Airless spraying Water Based

• A material temperature of +5oC is recommended for optimal spraying behavior • If needed thinning with max. 3% of water • Recommended operating pressure: 200 - 250 bar • Recommended tip sizes: 0.023" – 0.027" • Approx. 1.4 mm wet = 1.00 mm dry = approx. 1.8 kg/m2 • Tip extensions with swivel ends can be used to reach inaccessible areas.

Brushing

• Brushing with standard or long-bristled brushes for touch up only.

Drying Time

At 20oC object temperature and 65% relative humidity at least 24 hours between each coat.

o Dust dry: approx. 3 hours o Touch dry: approx. 6 hours o Full cure: approx. 24 hours

• Lower temperatures, higher relative humidity, insufficient air movement and different fire protection coating

thicknesses can prolong drying time.

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Down Time and Clean Up When stopping work for a break, immerse the tip of the gun in water and cover the open drum to prevent the material from hardening. This will permit quick resumption of work without the need to clean the equipment. When stopping work overnight or longer, as well as when the job is completed, place the pump equipment in a container of water. Clean the pump of residual coating material using a brush or rag. Activate pump in order to cycle water, directing the material hose back into the can. When the pump and material hose are thoroughly clean cycle clean water through the pump to help prevent rusting. Disconnect the material line and remove the gun for hand cleaning.

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Important Application Procedures Cold Weather Application: FS11 and FS15 cannot be applied, below 5oC. Also the following important points should be noted:

• FS11 and FS15 MUST be stored free from frost- preferably at a minimum of +5oC to a maximum of +30oC


Steel Fire ProtectionFS370 Indoor / Outdoor

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Solvent based thin-film intumescent coating optimised for 120 minutes fire resistance to structural steelwork

DESCRIPTION

Fire Security Systems FS370 is a Solvent based intumescent coating for exterior and interior structural steel. Unlike ordinary fireproofing, FS370 is applied at minimum thickness and requires no reinforcement. With its incredibly THIN Dry Film Thickness it represents a breakthrough in interior fire protection, design and technology.

FS370 is spray applied and offers up to 120 minutes fire protection under BS476: Part 21

FS370 has been designed to allow fireproof-ing without compromising aesthetic appeal.

FS370 protects open and closed steel sections against loss of bearing capacity for up to 120 minutes. The major appeal for the FS370 is the external application ability where architects and engineers want to view their steelwork designs.

WHERE TO USE FS370

FS370 can be applied in commercial, indus-trial and residential applications, exterior and interior where architectural designs call for a thin-film, aesthetic, highly decorative finish.

WHY USE FS370?

FS370 gives you Fire Protection with Aesthetic Appeal.

FS370 has been designed to allow fireproof-ing without compromising the look of the structure:- Competitive dry film thicknesses,- Applied as a thin layer that does not com-promise intricate designs and shapes created from the structural steel,- Easy over coating with a wide range of coloured (RAL) finishes,- 2 Hour Protoection for interior and exterior applications.

FS370 Provides intumescent fire protection to exterior and interior structural steelwork while maintaining architectural aesthetics for commercial infrastructure, assets including:

- Airports- Stadiums and Leisure Facilities- Office Buildings- Retail Complexes- Cinemas- Residential low and Highrise Apartments- Atriums

FS370 Provides intumescent fire prote


Primer

FS370

Topcoat

STANDARD APPLICATION


- Exterior and Interior application- Recognized as the Lowest DFT’s on the market- Classified for up to 2 hours to BS476: Part 21.- Market Leader- Solvent based- Lightweight, thin-film application.- Maintains contour of substrate.- Architectural, decorative finish. - Single component (stir and spray).- Cost effective due to low film thicknesses.

REQUIRED DATA

Product Fire Rating (minutes) FS370 Indoor 30 / 60FS370 Outdoor 90 / 120Approvals BS476: Part 21

Transport / Storage - Transport and store free from frost- preferably at a minimum of +5oC to a maximum of +30oC.- shelf-life of unopened pails: 12 month from date of manu-facture.- Opened pails must be re-sealed.









[email protected]





UAE :PO Box 40068


[email protected]

Description Single pack thin-film Solvent based fire protection coating for interior use on steel sections in accordance with BS 476; Part 21

Fire Rating FS370 - 30 to 120 minutes Approvals BS476: by Certifire Application Areas • Structural steel members as columns, beams, girders and framework

• 1/H-sections and Hollow Sections • Also on galvanized members • Excluded are steel constructions permanently stressed by ponding water due

to rainfall or condensation or aggressive gases • Fire resistance rates R30 - R120 • For interior use

Benefits • Extremely low DFT • Extra fine granulated raw materials guarantee a smooth surface • Maintenance-free • Easy to handle • Top coat in RAL, NCS or individual colour shades available • VOC<350g/l

Instructions for the Application of FS460 & FS470 KS - indoor

• FS370 Indoor should be preferably applied at a temperature of ≥ 5oC and at ≤ 80% relative humidity. In case of high relative humidity e.g. 80% good ventilation conditions are essential.

• Substrate temperature should at least be +3oC above dew point and in any case above 0oC

• FS370 Indoor should only be applied by trained installers Surface Preparation • FS370 Indoor is designed to be applied over suitably prepared and primed

substrate • The compatibility between FS370 Indoor and unknown already applied primers

would need to be reviewed; any damage (corrosion, impact etc.) must be repaired carefully with an approved primer; a DATA sheet and MSDS is required or ask the Fire Security Systems service team for technical support

• For bare profiles sandblasting Sa 2.5 according to EN ISO 12944-4 or manual cleaning St 2 is recommended

• On galvanized steel an approved primer is recommended • Surface has to be cleaned to remove contamination and to secure adhesion • Incompatible primer must be removed by acceptable techniques and

subsequently primed with an acceptable primer. One technique recommended is commercial blast cleaning as outlined in the Steel Structure Painting Council (SSPC).

• Generally we recommend to record the application data according to EN ISO 12944-7 I -8

Application • Stir thoroughly before application Airless spraying

• A material temperature of about 20oC is recommended for optimal spraying behavior

• If needed thinning with max. 5% solvents: 85% Xylene (Cas-No. 1330-20-7 ) and 15% Solvent Naptha (CAS-Nr. 64742-95-6)

• Recommended operating pressure: 200 - 250 bar • Nozzle sizes: 0.017 " - 0.025 " ; flow rate > 4 L/min • Machine and gun filters and screens should be removed • Up to 1000g/m2 can be applied in one layer • 1st layer on primer: wet fi lm thickness approx. 500 microns - DFT approx. 350

Technical Data Sheet FS370 Indoor

microns • Typical coverage rate of FS370 Indoor applied in one layer depends on the

type of steel specimens and the position within the construction Brushing and rolling

• Rolling by lambskin mohair roller, resistant against solvents • Brushing with long-bristled brushes; resistant against solvents

Drying • At 20oC object temperature and 65% relative humidity at least 24 hours between each coat

• Lower temperatures, higher relative humidity, insufficient air movement and different fire protection coating thicknesses can prolong drying time

Top Coat • Application of topcoat after through-drying of FS370 Indoor, thus after at least 48h

• Thorough-drying of FS370 Indoor can be checked by fingernail test • Topcoat with an approved coating is required



Packaging • 25 kg net weight (19 Litres or 5 Gallons) • Tinplate buckets • other sizes on request


Use FS370 Indoor in accordance with all applicable local and national regulations


As regulations are often revised please request for the actual safety data sheet before using the product

Disclaimer: The above data, particularly the recommendations for the application and use of Fire Security products are based on the manufacturer's knowledge and experience. Due to different materials and conditions of application, which are beyond our control, we recommend in any case carrying out sufficient tests in order to ensure that Fire Security products are suitable for the intended processes and applications. Therefore, any liability for such recommendations or any oral advice is expressly excluded unless we have acted willfully or by gross negligence. It is always the responsibility of the installer / purchaser to guarantee correct preparation, DFT (Fire Security Coatings) and thickness (Fire Security Firestop Products) of all Fire Security products. Fire Security Systems is not liable for installation or faulty installation. It is always the responsibility of the installer / purchaser to guarantee and certify the installation of materials.


Dubai, UAE: Skibåsen 20b -4636 Kristiansand Norway Tel:+ 47 95 47 80 00 Fax: +47 38 02 15 31



Description Single pack thin-film Solvent based fire protection coating for exterior use on steel sections in accordance with BS 476; Part 21

Fire Rating FS370 - 30 to 120 minutes Approvals BS476: by Certifire Application Areas • Structural steel members as columns, beams, girders and framework

• 1/H-sections and Hollow Sections • Also on galvanized members • Excluded are steel constructions permanently stressed by ponding water due

to rainfall or condensation or aggressive gases • Fire resistance rates R30 - R120 • For external use

Benefits • Extremely low DFT • Extra fine granulated raw materials guarantee a smooth surface • Maintenance-free • Easy to handle • Top coat in RAL, NCS or individual colour shades available • VOC<350g/l

Instructions for the Application of FS460 & FS470 KS - Indoor

• FS370 Outdoor should be preferably applied at a temperature of ≥ 5oC and at ≤ 80% relative humidity. In case of high relative humidity e.g. 80% good ventilation conditions are essential.

• Substrate temperature should at least be +3oC above dew point and in any case above 0oC

• FS370 Outdoor should only be applied by trained installers Surface Preparation • FS370 Outdoor is designed to be applied over suitably prepared and primed

substrate • The compatibility between FS370 Indoor and unknown already applied primers

would need to be reviewed; any damage (corrosion, impact etc.) must be repaired carefully with an approved primer; a DATA sheet and MSDS is required or ask the Fire Security Systems service team for technical support


• On galvanized steel an approved primer is recommended • Surface has to be cleaned to remove contamination and to secure adhesion • Incompatible primer must be removed by acceptable techniques and





• If needed thinning with max. 5% solvents: 85% Xylene (Cas-No. 1330-20-7 ) and 15% Solvent Naptha (CAS-Nr. 64742-95-6)

• Recommended operating pressure: 200 - 250 bar • Nozzle sizes: 0.017 " - 0.025 " ; flow rate > 4 L/min • Machine and gun filters and screens should be removed • Up to 1000g/m2 can be applied in one layer • 1st layer on primer: wet film thickness approx. 500 microns - DFT approx. 350

Technical Data Sheet FS370 Outdoor

microns • Typical coverage rate of FS370 Outdoor applied in one layer depends on the

type of steel specimens and the position within the construction Brushing and rolling

• Rolling by lambskin mohair roller, resistant against solvents • Brushing with long-bristled brushes; resistant against solvents



Top Coat • Application of topcoat after through-drying of FS370 Outdoor, thus after at least 48h

• Thorough-drying of FS370 Outdoor can be checked by fingernail test • Topcoat with an approved coating • Available in RAL or NCS colour shades and on request individual shades



Packaging • 25 kg net weight (19 Litres or 5 Gallons) • Tinplate buckets • Other sizes on request


Use FS370 Outdoor in accordance with all applicable local and national regulations









Steel Fire ProtectionFS470

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Water based thin-film intumescent coating optimised for 120 minutes fire resistance to structural steelwork

DESCRIPTION

FS470 is a water-based intumescent coating for interior structural steel. Unlike ordinary fireproofing, FS470 is applied at minimum thickness and requires no reinforcement. With its incredibly THIN Dry Film Thickness it represents a breakthrough in interior fire protection, design and technology.

FS470 is spray applied and offers up to 120 minutes fire protection under BS476: Part 21

FS470 is solvent free and virtually odourless. It has been designed to allow fireproofing without compromising aesthetic appeal.

FS470 protects open and closed steel sections against loss of bearing capicity for up to 120 minutes. This product has got the confirmation as an environmentally friendly building material according to LEED require-ments.

WHERE TO USE FS470

FS470 can be applied in residential, commer-cial and industrial applications where archi-tectural designs call for a thin-film, aesthetic, highly decorative finish.

WHY USE FS470?

FS470 give you Fire Protection with Aesthetic Appeal

FS470 has been designed to allow fireproof-ing without compromising aesthetic appeal:- Competitive dry film thicknesses,- Applied as a thin layer that does not com-promise intricate designs and shapes created from the structural steel,- Easy over coating with a wide range of coloured (RAL) finishes,- 2 hour Fire Protection for interior applica-tions,- LEED approved for enviromentally friendly construction.

Provides intumescent fire protection to structural steelwork while maintaining architectural aesthetics for commercial infra-structure assets including:


Provides intumescent fire protection t


Primer

FS470

Topcoat



- Recognized as the Lowest DFT on the market- Classified for up to 2 hours to BS476: Part 21.- 2 hour DFT starting at 0.912mm (beam).- Water based: solvent and asbestos free.- Lightweight, thin-film application.- Maintains contour of substrate.- Architectural, decorative finish. - Single component (stir and spray).- Cost effective due to low film thicknesses.- LEED Approved

REQUIRED DATA

Product Fire Rating (minutes) FS460 30 / 60FS470 90 / 120Approvals BS476: Part 21LEED Approved


Packaging - 25 kg net weight (19 Litres or 5 Gallons)- Plastic pails- Other sizes on request








[email protected]





UAE :PO Box 40068


[email protected]

Description Single pack thin-film water based fire protection coating for interior use on steel sections in accordance with BS 476; Part 21

Fire Rating FS460 - 30 and 60 minutes FS470 - 90 and 120 minutes

Approvals BS476: by Certifire Classification LEED Approved Application Areas • Structural steel members as columns, beams, girders

• 1/H-sections • Also on galvanized members • Fire resistance rates R30 - R120; for other fire resistance rates request

Technical advise • For interior use

Benefits • Water based intumescent coating system, also on galvanized surfaces • Free from APEO (alkylphenol ethoxylate free), free from halogens and borate • Non-VOC according to LEED 2009 • Extra fine granulated raw materials guarantee a smooth surface • Maintenance-free • Easy to handle • Top coat in RAL, NCS or individual colour shades available

Instructions for the Application of FS460 & FS470 KS - Indoor

• FS460 & FS470 Indoor should be preferably applied at a temperature of ≥ 5oC and at ≤ 80% relative humidity. In case of high relative humidity e.g. 80% good ventilation conditions are essential.

• FS460 & FS470 Indoor should only be applied by trained installers Surface Preparation • FS460 & FS470 Indoor is designed to be applied over suitably prepared and

primed substrate • The compatibility between FS460 & FS470 indoor and unknown already

applied primers would need to be reviewed; any damage (corrosion, impact etc.) must be repaired carefully e.g. with an approved primer; ask the Fire Security Systems service team for technical support


• Surface has to be cleaned to remove contamination and to secure adhesion • Incompatible primer must be removed by acceptable techniques and





• If needed thinning with max. 5% of water • Recommended operating pressure: 200 - 250 bar • Nozzle sizes: 0.017 " - 0.025 " ; flow rate > 4 L/min • Machine and gun filters can remain inside • Up to 1000g/m2 can be applied in one layer • 1st layer on primer: wet film thickness approx. 500 microns - DFT approx. 350

microns • Typical coverage rate of FS460 & FS470 - Indoor- applied in one layer depends

Technical Data Sheet FS460 / FS470

on the type of steel specimens and the position within the construction Brushing and rolling

• Rolling by foam or lambskin roller • Brushing with long-bristled brushes; Chinex bristles are recommended



Top Coat • Application of topcoat after thorough drying of FS460 & FS470 Indoor, thus after at least 48h

• Thorough drying of FS460 & FS470 Indoor- can be checked by fingernail test • Topcoat with an approved acrylic or latex based coating • Available in RAL or NCS colour shades and on request individual shades



Packaging • 25 kg net weight (19 Litres or 5 Gallons) • Plastic pails • Other sizes on request


Use FS460 & FS470 Indoor in accordance with all applicable local and national regulations





UAE: PO Box 40068 Ajman - UAE Tel: +971 6 7478842 Fax: +971 6 7478843




Steel Fire ProtectionFS490

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UL/ULC Approved water based thin-film intumescent coating optimised for 120 minutes fire resistance to structural steelwork

DESCRIPTION

FS490 is a water-based intumescent coating for interior structural steel. Unlike ordinary fireproofing, FS490 is applied at minimum thickness and requires no reinforcement. With its incredibly THIN Dry Film Thickness it represents a breakthrough in interior fire protection, design and technology.

FS490 is spray applied and offers up to 120 minutes fire protection under UL263 and ASTM E-119 (UL/ULC Approved).

FS490 is solvent free and virtually odourless. It has been designed to allow fireproofing without compromising aesthetic appeal.

FS490 protects open and closed steel sections against loss of bearing capicity for up to 120 minutes under UL/ULC approval.

WHERE TO USE FS490

FS490 can be applied in residential, commer-cial and industrial applications where archi-tectural designs call for a thin-film, aesthetic, highly decorative finish.

WHY USE FS490?

FS490 gives you fire protection with Aesthetic Appeal.

FS490 has been designed to allow fireproof-ing without compromising aesthetic appeal:- Competitive dry film thicknesses,- Applied as a thin layer that does not com- promise intricate designs and shapes created from the structural steel,- Easy over coating with a wide range of coloured (RAL) finishes,- Complete UL/ULC Approval for 2 hours for internal applications.

Provides intumescent fire protection to structural steelwork while maintaining architectural aesthetics for commercial infra-structure assets including:


Provides intumescent fire protection t


Primer

Hensotherm460/470 KS

Topcoat



- Recognized as the Lowest DFT on the market- Classified for up to 2 hours to UL/ULC/ASTM.- 2 hour DFT starting at 0.912mm (beam).- Water based: solvent and asbestos free.- Lightweight, thin-film application.- Maintains contour of substrate.- Architectural, decorative finish. - Single component (stir and spray).- Cost effective due to low film thicknesses.- LEED Approved

REQUIRED DATA

Product Fire Rating (minutes) FS490 30 - 120

Approvals UL263 - ASTM E-119


Packaging - 25 kg net weight (19 litres or 5 Gallons)- Plastic pails- Other sizes on request








[email protected]





UAE :PO Box 40068


[email protected]

Description Single pack thin-film water based fire protection coating for interior use on steel sections in accordance with UL263 – ASTM E-119

Fire Rating FS490 - 30 to 120 Minutes Approvals UL263 – ASTM E-119 by Underwriters Laboratory Application Areas • Structural steel members as columns, beams, girders

• 1/H-sections • Also on galvanized members • Fire resistance rates R30 - R120; for other fire resistance rates request

Technical advise • For interior use

Benefits • Water based intumescent coating system, also on galvanized surfaces • Free from APEO (alkylphenol ethoxylate free), free from halogens and borate • Extra fine granulated raw materials guarantee a smooth surface • Maintenance-free • Easy to handle • Top coat in RAL, NCS or individual colour shades available

Instructions for the Application of FS490

• FS490 should be preferably applied at a temperature of ≥ 5oC and at ≤ 80% relative humidity. In case of high relative humidity e.g. 80% good ventilation conditions are essential.

• FS490 should only be applied by trained installers Surface Preparation • FS490 is designed to be applied over suitably prepared and primed substrate

• The compatibility between FS490 and unknown already applied primers would need to be reviewed; any damage (corrosion, impact etc.) must be repaired carefully e.g. with an approved primer; ask the Fire Security Systems service team for technical support


• Surface has to be cleaned to remove contamination and to secure adhesion • Incompatible primer must be removed by acceptable techniques and





• If needed thinning with max. 5% of water • Recommended operating pressure: 200 - 250 bar • Nozzle sizes: 0.017 " - 0.025 " ; flow rate > 4 L/min • Machine and gun filters can remain inside • Up to 1000g/m2 can be applied in one layer • 1st layer on primer: wet film thickness approx. 500 microns - DFT approx. 350

microns • Typical coverage rate of FS490 applied in one layer depends on the type of

steel specimens and the position within the construction Brushing and rolling

• Rolling by foam or lambskin roller • Brushing with long-bristled brushes; Chinex bristles are recommended

Technical Data Sheet FS490



Top Coat • Application of topcoat after thorough drying of FS490, thus after at least 48h • Thorough-drying of FS490 can be checked by fingernail test • Topcoat with an approved acrylic or latex based paint • Available in RAL or NCS colour shades and on request individual shades





• Use FS490 in accordance with all applicable local and national regulations









Wood Fire Protection1 KS & 2 KS

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Thin-film intumescent coatings for Timber (wood) surfaces

DESCRIPTION

Hensotherm 1 and 2 KS, are wood (timber) coatings applied to the surface to stop flame spread.

1 KS is a transparent intumescent fire protection coating. The natural surface of the wooden materials remains visible. 1 KS is an environmentally friendly building material according to LEED valuation.

2 KS Outdoor protects wooden building com-ponents outside.

2 KS Indoor is designed for interior use on wooden materials. In combination with top coat HENSOTOP both coatings are good for accents of creative colour.

1 and 2 KS are normally spray applied and are classified according to European Stan-dard, SBI-Test DIN EN13501-1

WHERE TO USE 1 & 2 KS

1 & 2 KS can be applied in residential, com-mercial and industrial construction where you would like to have a highly decorative finish while continuing to use your timber.

Why Use 1 & 2 KS?

Fire Protection with Aesthetic Appeal for wood.

1 & 2 KS has been designed to allow fire protection of wood without compromising aesthetic appeal or function-ality:- Complete primer, fireproofing and topcoat solution,- Applied as a thin layer that does not compromise intri-cate designs and shapes created by timber,- Easy over coating with a wide range of coloured (RAL) finishes.

REQUIRED DATA

Product Spread of Flame Approval 1 KS SBI-Test DIN EN13501-12 KS SBI-Test DIN EN13501-1Approvals SBI-Test DIN EN13501-1 - Spread of Flame


Packaging - 12.5 and 25 kg net weight- Plastic pails- Other sizes on request






Provides intumescent fire protection to wood structures and materials while maintaining architectural aesthetics for commercial infra-structure assets including:

- Homes- Airports- Stadiums and Leisure Facilities- Office Buildings- Retail Complexes- Cinemas- Residential low and Highrise Apartments- Atriums

Provides intumescent fire protection to w


Manufactured by Rudolf Hensel GmbH, Germany



[email protected]





UAE :PO Box 40068


[email protected]

Certificate number: FS453/04

FS20 FIRESTOP MORTAR

Application FS20 Firestop Compound is used to provide a fire

rated seal around service penetrations in fire rated

walls and floors. Tested in accordance with

BS 476:Part 22, Fire Security Firestop Compound

provides up to 6 hours fire protection.

General benefits:

• Smoke seal

• Good acoustic insulation

• Simple installation

• Load bearing seal

• Suitable to make good around most types of

service penetrations

• Unaffected by humidity

• Maintenance free

• No smoke emission

Fire Rating

Acoustic

Description

FS20 Firestop Compound is a specially formulated

gypsum based mortar, which is mixed with water to be

trowelled or poured around service penetrations.

Plastic pipework must be protected with either Fire

Security Firestop Collars or Intumescent Pipe Wraps

(see data sheets).

In floors, permanent formwork panel (50mm) is cut

and friction fitted between services and the edges of

the floor slab. FS20 Firestop Compound is then

trowelled over the formwork to a depth of 25mm thick.

This is allowed to harden. The FS20 Firestop

Compound is then mixed to a pouring grade and tops

the seal up to the required depth.

In walls, FS20 Firestop Compound is mixed into a stiff

consistency for trowelling into smaller openings. In

larger openings, FS20 Firestop Compound can be

cast into blocks which can be built into walls.

Coverage

These are approximate calculations based on 22kg

bags. The coverage does not take into account the

percentage of the hole filled with services.

Specification Install FS20 Firestop Compound to provide 1,2,3 or 4

hour fire rating to all service penetrations through all

fire rated walls and floors. Installation to be fully in

accordance with manufacturer’s instructions.

Tested to BS 476:Part 22

0 3hr 6hr

Fire Rating

You can request from our technical

sales office the following information:

• Material Safety Data Sheets

• Installation Instructions

• Product Certification

FS20 Firestop Compound

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TECHNICAL INFORMATION

Fire Rating Thickness of Mortar 1-2 Hours 75mm

3-6 Hours 100mm

Thickness of Mortar Number of Bags per m²

75mm 3.15

100mm 4.2

150mm 6.3

FIRE RATINGS

Thickness of Mortar Weighted Sound

Reduction Index (Rw)

50mm 39dB

100mm 46dB

150mm 51dB

Load Bearing Fire Seals

The open area free of services: thickness of seal

ratios for non-reinforced seals given above, allow an

ample safety margin for normal foot traffic e.g. loads

of two men plus equipment with a combined weight of

up to 200kg. FS20 Firestop Compound sets in 30-45

minutes and is capable of accommodating foot traffic

in approximately 72 hours.

* As a further safety margin, we would recommend

that all floor seals with clear areas greater than in the

above table must be reinforced. Please contact our

technical department for details.

When ordering this product you will

need the following information:

• Size of opening

• Details of service penetrations

• Fire rating

• Quantity required

Please order from our technical

sales office.

Canada: PO Box 21096, Coquitlam BC V3E 3P9 Canada P: +1 604 941 1001 F: +1 604 648 9311 Norway: Skibåsen 20b -4636 Kristiansand Norway P: +47 95 47 80 00 F: +47 38 02 15 31 UAE: PO Box 40068 Ajman UAE P: +971 6 7478842 F: +971 6 7478843

Email: [email protected]

www.fire-security.net

ORDERING

FS20 Firestop Compound trowelled into wall.

FS20 Firestop Compound

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Thickness of Mortar Load Bearing Area

Free of Services

75mm 500 x 500mm *

100mm 750 x 750mm *

FS20 Firestop Compound poured onto permanent

mineral fibre shutter in floor.


Application

FS21 Firestop Panel is used to firestop mechanical and

electrical services where they pass through fire rated

walls. Tested in accordance with BS476:Parts 20 & 22,

FS21 Firestop Panel provides up to 4 hours fire

protection.

General benefits:

• Cold smoke and air tight seal

• Good acoustic insulation (up to Rw of 52dB)

• No coat back required

• Simple installation

• Light weight

• Suitable to make good around most types of service

penetrations

• Unaffected by humidity


• Low smoke emission

Fire Rating

Acoustic

Weighted Sound Reduction Index (Rw) of up to 52dB.

Contact our sales office with details of:

• Wall construction

• Acoustic rating required

• Size of opening

Cold Smoke and Air Tight Seal

FS21 Firestop Panel will provide a cold smoke seal

around services penetrating through compartment walls.

Description

FS21 Firestop Panel comprises of three Fire Security

System’s elements:

• FS21 Firestop Panel

(1200mm x 600mm x 50mm)

• FS23 Acoustic Intumescent Sealant

• FS11 Ablative Coating

FS21 Firestop Panel are manufactured by spraying high-

density rock fibreboard with a fire rated ablative coating.

The coated panels are simply cut and friction fitted

between the services and the edges of the structure.

Plastic pipework needs to be sealed with FS21 High

Expansion Intumescent Sealant or sleeved with Insulated

Fire Sleeves prior to installation of the coated panel

system.

The FS23 Intumescent Sealant is used as an adhesive on

the edges of the panel to form a barrier with surrounding

structure. All joints in the barrier are pointed in with FS23

Intumescent Sealant to form a monolithic layer. The FS15

Ablative Coating is largely used to make good any

damaged coating or for a more aesthetic finish. In

plasterboard partitions, the panel must be fitted to both

sides of the wall to fire protect the studs. The panels can

be fitted by either a pattress fix or by being cut into

openings. For large floor openings we would advise using

FS20 Firestop Mortar (see technical data sheet).

Fibre Migration

FS21 Firestop Panel will not allow fibre migration as all

exposed edges of mineral fibre are encapsulated with an

acrylic based polymer.

Colour

White matt finish. Can be over painted if desired.

Specification

Install FS21 Firestop Panel to provide up to 4 hours fire

rating to all service penetrations passing through all fire

rated walls. Installation to be fully inn accordance with

manufacturer’s instructions.

Tested to BS 476:Parts 20 & 22

0 1hr 4hr

Fire Rating






FS21 Firestop Panel

FIRE RATINGS

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Construction

Tested

Panel

Configuration Integrity Insulation

Block Wall 1 x 50mm 4 Hours 1 Hour

Plasterboard

Partition 2 x 50mm 1 Hour 19 mins

Plasterboard

Partition (Patrice) 2 x 50mm 2 Hour 15 mins

FS21 Firestop Panel firestopping service penetrations FS21 Firestop Panel fitted around service penetrations

in plasterboard partition (no coat back required). in bulkhead above fire door (no coat back required).

FS21 Firestop Panel installed as a pattress surface mounted to outside of plasterboard partition fitted around plastic

pipes with Fire Security Systems FS23 Expansion Intumescent Sealant (no coat back required).



• Fire rating




sales office.




FS21 Firestop Panel

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ORDERING


Application

FS22 Firestop Pillows will provide up to 4 hours fire protection

to metal services and cables passing through compartment

floors and walls.

General benefits:

• Simple to install

• Easy to remove and reinstate whilst changing services


• Dry System

• 3rd Party Certificated

Fire Rating FS22 Firestop Pillows will provide 4 hours fire integrity and 2

hours insulation rating as tested in accordance with BS

476:Part 20 & BS EN 1366-3.

FS22 Firestop Pillows friction fitted between

services and firewall.

FS22 Firestop Pillows forming cavity barrier

under raised access floor. Specification Install FS22 Firestop Pillows to provide up to

4 hours fire protection where services pass through fire rated

walls and floors. Installation to be fully in accordance with


Description

The pillows are simply packed tightly in between penetrating

services and the wall. In a floor, pillows are additionally

supported by means of a mesh support system (see diagram).

Under fire conditions, the pillows expand several times their

original volume to form an effective seal around service

penetrations. Pillows are suitable for use with:

• Metal Pipework

• Cable Trays

• Electrical Trunking (inside and outside)

FS22 Firestop Pillows supported

by mesh cage in service riser floor.

Labels

A = FS22 Firestop Pillows

B = Basket of galvanised steel wire mesh 50mm x 50mm

squares, wire diameter 2.5mm mesh basket mechanically

fixed to floor slab.

C = Wire mesh as above, overlapping basket mesh and tied

together with steel wire

Estimating Quantities

Tested to BS 476:Part 20 & EN 1366-3

0 2hr 4hr

Fire Rating








• Details of hole size




sales office.




FS22 Firestop Pillows

FIRE RATINGS


ORDERING

SERV

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Pillow Size Approximate Number

300mm x 50mm x 35mm 660 per m2 opening




Tested to BS EN:1366-3

0 1hr 2hr

Fire Rating





Application

FS23 HE Intumescent Sealant is recommended for use where a flexible and durable fire resistant seal is required. In the event

of fire, the sealant exerts a positive pressure to make a joint, smoke, gas or water tight seal. Tested in accordance with BS

EN:1366-3, FS23 HE Firestop Sealant will provide up to 2 hours fire protection.

Suitable applications include:

• Combustible and non combustible pipes

• Cables (single cables or bunches of cables)

• Other permanent services

• Suitable for masonry/plasterboard walls and concrete floors

Fire Rating

In 2 hour plasterboard wall:

In concrete floors:

* Mineral wool shutter removed before test

In 150mm thick masonry walls:

FS23 High Expansion Intumescent Sealant

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Service Penetration

Hole Size

In Wall

Design of Joint

Depth of Sealant

Fire Integrity

55mm Diameter HDPE/PVC Pipe Up to 100mm x 100mm

25mm annular joint in Pattress fixed coated panel (50mm thick) on both sides of wall 40mm 120 mins

110mm Diameter HDPE/PVC Pipe Up to 150mm x 150mm

25mm annular joint in Pattress fixed coated panel (50mm thick) on both sides of wall 40mm 120 mins

FIRE RATINGS


Service Penetration

Hole Size

Design of Joint

Depth of Sealant

Fire Integrity

110mm Diameter HDPE / PVC Pipe 160mm Mineral wool shutter (25mm thick) / sealant* 75mm 90 mins

Service Penetration

Hole Size

in Wall

Design of Joint

Depth of Sealant /

Backer

Fire Integrity

Fire

Insulation

Cable Tray (150mm x 25mm) Up to 200mm x 100mm Sealant / Coated Panel / Wool* / Sealant 40 / 50 / 40mm 120 mins 120 mins

Cable Bunch (100mm diameter) Up to 150mm Diameter (25mm annular gap)

Sealant / Coated Panel / Wool* / Sealant 40 / 50 / 40mm 120 mins 60 mins

HDPE / PVC Pipe (110mm)

Up to 162mm Diameter (25mm annular gap) Sealant / Coated Panel x 2 40 / 50mm

(both sides) 120 mins 120 mins

HDPE / PVC / ABS Pipe (50mm) Up to 150mm Diameter (50mm annular gap) Sealant / Coated Panel x 2 40 / 50mm

(both sides) 120 mins 120 mins

* 10mm mineral fibre wool backer




Please order from our technical sales

office.




Description

FS23 HE Intumescent Sealant is an easy to apply water based acrylic emulsion sealant containing graphite which expands at

temperatures above 135ºC sealing around various penetrations and services to prevent the passage of smoke and flames. Application Procedure

All surfaces must be clean and sound, free from dirt, grease and other contamination. Wood, plaster and brick may be damp but

not running wet. Use mechanical abrasion to clean porous surfaces before application. For extra performance in movement

situations, a primer can be prepared by diluting 1 part sealant with 2 parts of water and mixing thoroughly. The primer should be

brush applied and allowed to dry for 2 to 3 hours before applying sealant. Alternatively a standard PVA sealer may be used on

the surface.

Prepare joint by cleaning and priming if necessary, as previously detailed. Cut nozzle to the desired angle and gun firmly into

the joint to give a good solid fill. Strike off the sealant flush with the joint sides within five minutes of application, before surface

skinning occurs. A small amount of shrinkage will occur on curing. If a flush finish is required, fill the joint slightly proud of the

surface to allow for shrinkage. Coverage

FS23 HE Intumescent Sealant (310ml cartridge) will yield 0.155 linear metre per cartridge at 25mm wide and 80mm depth.

Approximate coverage rates are shown in the table below.

Pipe / Conduit Size No of Cartridges

20mm 0.95

25mm 1.08

32mm 1.22

40mm 1.39

55mm 1.70

63mm 1.88

82mm 2.28

90mm 2.45

110mm 2.88

Limitations

• The sealant is not intended for application on bituminous substrates or substrates that can exude certain oils and

plasticizers or solvents.

• The sealant is not recommended for submerged joints or areas exposed to high abrasion.

• The sealant is not suitable for food contact or medical applications.

Application Temperature Range + 4°C to + 35°C

Service Temperature Range - 15°C to 70°C

FS23 High Expansion Intumescent Sealant

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ORDERING

Tested to BS 476:Parts 20 & 22:1987 BS EN 1366-4

0 2hr 4hr

Fire Rating







F30 670A SEALANT

Application FS23A Intumescent Sealant is suitable for sealing

joints and service penetrations in fire walls, partitions,

fire rated door frames and glazing systems. Tested in

accordance with BS 476:Parts 20 & 22:1987 and BS

EN 1366-4, FS23A Intumescent Sealant provides up

to 4 hours fire protection in joints of up to 30mm wide.

In addition to the fire rating the sealant may be used

to seal joints in party walls to provide an acoustic seal.

Acoustic FS23A Intumescent Sealant provides a Weighted

Sound Reduction Index (Rw) of up to 57dB. Please

consult our sales office with details of:

• Type of construction

• Required acoustic rating

• Size of joint

Airtight & Smoke Seal FS23A Intumescent Sealant will provide an airtight

and cold smoke seal.

Fire Rating

Description

FS23A Intumescent Sealant is a high specification,

one part water based acrylic sealant, extruded from a

cartridge loaded into a standard sealant gun. The

depth of the joint will depend on the gap to be filled

and the fire rating required (see fire rating).

All surfaces must be thoroughly clean and free of

bond breaking contaminants prior to application of the

sealant. No priming is required for most construction

substrates, however, it is recommended that a small

area be tested on substrates.

The sealant should not be applied if the ambient

temperature is below 5ºC as adhesion will be

impaired. The sealant is fast curing approximately 15

minute tack free time. When fully cured, the sealant is

overpaintable. Under fire conditions the sealant forms

a fire resistant ash.

FS23A Intumescent Sealant

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FIRE RATINGS

Joint Size Depth of Sealant Integrity Insulation Backing Type of Seal

10mm 10mm 240 mins 30 mins PE Foam Single

15mm 10mm 240 mins 30 mins PE Foam Single

20mm 15mm 240 mins 120 mins PE Foam Dual

20mm 20mm 240 mins 60 mins C144 Firestrip Single

30mm 15mm 240 mins 120 mins PE Foam Dual

30mm 15mm 240 mins 60 mins C144 Firestrip Single




• Size of cartridge



office. Canada: PO Box 21096, Coquitlam BC V3E 3P9 Canada P: +1 604 941 1001 F: +1 604 648 9311 Norway: Skibåsen 20b -4636 Kristiansand Norway P: +47 95 47 80 00 F: +47 38 02 15 31 UAE: PO Box 40068 Ajman UAE P: +971 6 7478842 F: +971 6 7478843



Sizes FS23A Intumescent Sealant is available in 310ml

cartridges, 600ml foil packs and 900ml jumbo

cartridges.

Colours

The sealant is available in white and grey.

Coverage One 310ml cartridge will provide the following

coverage rates:

Specification

Install FS23A Intumescent Sealant to provide up to 4

hours fire protection in all joints up to 30mm in all

firewalls. Installation to be fully in accordance with


FS23A Intumescent Sealant

SEA

LANT

S

Joint Size Depth of Sealant Yield per 310ml

Cartridge

10mm 10mm 3.1 metres

20mm 15mm 1.03 meters

30mm 20mm 0.51 meters

ORDERING

FS23A Intumescent Sealant in blockwork joints.

FS23A 900ml Jumbo Cartridge

FS23A Intumescent Sealant sealing around service

penetrations passing through blockwork wall.

FS23A 600ml Foil Pack

Tested to BS 476:Part 20 & EN 1366-3

0 2hr 4hr

Fire Rating








• Outside diameter of pipework

• Fire rating



office.





FS24 FIRESTOP COLLAR CONCEALED INTUMESCENT

Application

FS24 Firestop Collars provide a simple and effective

method of firestopping plastic pipework where it

passes through compartment walls and floors. Tested

in accordance with BS 476:Part 20 and EN 1366-3,

FS24 Firestop Collars will provide up to 4 hours fire

protection.

General benefits:

• Simple to install

• Water resistant


• Available to suit pipe sizes ranging from 55mm to

250mm outer diameter

• 3rd Party Certificated

Fire Rating

Suitable for sealing PVC, UPVC, CPVC

Polypropylene, HDPE, MDPE, PE plastic pipes.

ABS plastic pipes can be sealed up to 55mm.

Not suitable for ventilated pipe applications. Please

consult our technical sales office for clarification.

Specification

FS24 Firestop Collars to provide up to 1, 2, 3 or 4

hours fire protection to all plastic pipework. Installation

to be fully in accordance with manufacturers

instructions.

Description FS24 Firestop Collars consist of a powder coated

steel sleeve containing a flexible graphite based

intumescent liner manufactured to suit the pipework to

be firestopped.

Integral toggles are opened up and the collar is simply

fitted around the plastic pipe. The toggles are closed

and the collar is pushed flush to the surface of the wall

or underside of floor. The collar is then securely

fastened to the structure by means of fire resistant

fixings threaded through fixing tabs.

Annular gaps around the pipe of up to 15mm should

be filled with FS21 HE Firestop Sealant. For annular

gaps greater than 15mm FS20 Firestop Mortar can be

used. Under fire conditions the intumescent material

swells filling the void left by the burnt out plastic.

Outside Diameter of Pipework Fire Rating

55mm - 250mm 2 or 4 Hours

FS24 Firestop Collars

PIP

EWOR

K

FS24 Firestop Collars fixed to both sides of wall.

FIRE RATINGS


ORDERING

Section 4:

Project Description

Fire Security Systems supply Cable, Steel and Wood protection products to the following types of facilites:

- Power Stations- Sub Stations (Transmission Stations)- Mines (Coal, Iron Ore, Bauxite, Sand and others)- Steel Plants- Alumina Refineries- Offshore Platforms- Petro-chemical Plants- Cement Plants- And other facilities that scope into heavy Industry.- Airports- Stadiums and Leisure Facilities- Office Buildings- Retail Complexes- Cinemas- Residential low and Highrise Apartments- Atriums

Applications with these projects include the sealing of Cable and Pipe Penetrations to BS 476 approvals and the coating of Electrical Cables to FM and IEC approvals. Fire Security Systems also manufactures Structural Steel Coatings for the protection of Steelwork under UL263, ASTM-E119and BS476


Documents

FIRE PROTECTION HANDBOOK · 2017. 4. 21. · FIRE SECURITY SYSTEMS FIRE PROTECTION HANDBOOK Norway : Skibåsen 20b -4636 Kristiansand Norway Tel:+ 47 95 47 80 00 Fax: +47 38 02 15