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Fives Giddings & Lewis Vertical Turning Centers VTC SERIES

Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

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Page 1: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Fives Giddings & LewisVertical Turning CentersVTC SERIES

Page 2: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Multi-Functional. Modular. Productive.Whether it’s standard turning, hard turning, hobbing, grinding, live spindle

machining, four-axis operations or cutting on mulitple sides of the part, there

is a Fives Giddings & Lewis vertical turning center configuration to meet the

demand.

, Optimize standard turning operations with the ability to cut from both sides

of center and probe diameters. Full X-axis travel left and right of center

makes this possible

, The optional live spindle adds grinding, milling, drilling and tapping

capabilities.The C-axis provides full contouring

, Perform milling, drilling and tapping on the side of a part without a second

setup with a right angle head

, Simultaneously cut parts with a four-axis VTC featuring two heads and

rams. Rough with one head and finish with the other. Perform ID and OD

cuts at the same time

, Turn features on the sides of parts with the optional sidehead. Rigid

and able to reach under obstructions such as lips or flanges, the side

head adds machining versatility

, For gear cutting, several optional hobbing heads are available

, Manufacturers can fit the machine to the job with the modular design

of Fives Giddings & Lewis machine tools

04 | 05

VTC Series Vertical Turning Centers

Page 3: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Standard Turning Right Angle Live Spindle

Live Spindle Drilling, Milling, Tapping

Multi-Functional Capabilities Optimize Performance

Grinding Sidehead

Four-Axis Live Spindle

Page 4: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Robust Design Provides Superior Customer Value

Accurate Cross Slide Elevation and ClampingThe hydraulic actuation of the cross slide elevation and clamping system

is simple, safe and accurate.

, Slip-stick free motion, of the linear roller ways provides truer rail positioning

, Infinite number of cross slide positions. Adjustable cross slide

accomodates parts of varying heights while minimizing ram extension

, Precision cross slide leveling using standard linear scale feedback, provides

immediate machine referencing and eliminates need for limit switches

, Hydraulic cylinder elevates rail. Mechanical clamps secure rail with 1,000

kN (225,000 lb) of force per side

, Precision cross slide leveling using standard linear scale feedback

Rigid Hydrostatic RamHeavy cuts and better surface finishes with greater accuracy are

possible due to the high dynamic stiffness of the hydrostatic ram.

, Headstock is a rigid and thermally-symmetrical one-piece casting

, Large 250 mm (9.8 in) square ram capable of up to 75 kW (100 hp)

cuts and able to reach into 324 mm (12.8 in) minimum bore

diameters

, Wear-free system uses preloaded hydrostatic pads. The hydrostatic

design eliminates the need for gibs while maintaining alignments

and accuracies

, Rapid traverse of 20 m/min (787 ipm)

Fixed Rail Models AvailableFor low profile parts such as bearings, fixed rail vertical turning centers

are available.

06 | 07

Page 5: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

High-Performance Way SystemHeavy-duty, size 65, linear roller bearing carriages ride on hardened and

ground guideways. This rigid low-friction system supports high loads and

fast 20 m/min (787 ipm) traverse speeds. Advantages of a roller bearing

system include:

, Lower friction results in higher positioning accuracy, better circular/

contouring accuracy and low thermal growth for consistent accuracy

, Low maintenance and ease of repair. Roller guides require less oil,

reducing coolant contamination. Robust design and ease of replacement of

the roller guides reduces the machine’s overall life cycle cost

Fast, High-Capacity Table and Bearing, Table speeds to 630 rpm

, Dual motor transmission standard on VTC 1250 through VTC 4500;

optional on VTC 1000

, Combination angular and roller thrust bearing design minimizes part

deflection and provides superior load carrying capacity

, Table runout of 0.005 mm (0.0002 in) TIR radially and axially produces

precise, quality parts

, Plain tables and several chuck configurations available

, Two-speed transmission with 4:1 gear ratio

Page 6: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Large Part Capacity and Productive Machining Capabilities

Large Swing Capacity and Ergonomic Access, 1200 to 4700 mm (47.2 to 185 in) maximum swing

, Wide operator access to parts

, All enclosures allow easy crane loading of parts

, Convenient tool loading and servicing with toolchanger installed

at floor level

, Floor-level installation eliminates need for special foundations and

facilitates machine relocation

Full X-Axis Travel Optimizes CuttingCut from both sides of center and probe diameters with full X-Axis travel

left and right of center. Part processing time is optimized with the

capability of cutting from both sides since longer time is spent in the cut and

fewer tool changes are required. Full X-axis travel left and right of center is

available on VTC 1250 through VTC 3500.

08 | 09

Page 7: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Standard Enclosure on a VTC 1000

Full Enclosure on a VTC 3500

Performance and Convenience Enhancing Features, Centralized services simplify maintenance. Gauges and fluid levels are

positioned on one well-marked, floor-level service panel for easy monitoring

and maintenance

, Standard side-discharge chip conveyor minimizes floor space requirements

, Coolant systems offer a choice of coolant pressure from 16 to 70 bar and

tank capacities of 480 to 1800 liters. The systems provide clean coolant to

the tool tip and optimize chip evacuation.

Filter options and programmable pressure settings allow for flexible

machining processes.

Enclosure OptionsEnclosure options are available from the standard to the full enclosed.

Both enclosures meet CE requirements.

Maintenance panel

High-Pressure Coolant System

Page 8: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Power vs Table Speed

120

20

40

60

80

100

25 50 75 100 125Table Speed (rpm)

108 kW S6-40%

75 kW S1-100%

Pow

er (k

W)

Pow

er (h

p)

107.3

80.5

53.6

26.8

150 175

134.1

160.9

VTC 3000 / VTC 3500VTC 1000FX / VTC 1250FX Optional, Dual Motor

Pow

er (h

p)

60

10

20

30

40

50

70

80

100 200 300 400 500Table Speed (rpm)

84 kW S6-40%

Pow

er (k

W)

107.3

93.9

80.5

67.1

53.6

40.2

26.8

13.4

600 700

90 120.7

56 kW S1-100%

Pow

er (h

p)

90

10

20

30

40

50

100 200Table Speed (rpm)

84 kW S6-40%

Pow

er (k

W)

40.2

53.6

26.8

13.4

300

93.9

56 kW S1-100%

80

70

60

67.1

80.5

107.3

120.7

VTC 2000 / VTC 2500, Dual MotorVTC 1000FX / VTC 1250FX Standard, Single Motor

Pow

er (h

p)

60

10

20

30

40

50

100 200 300 400Table Speed (rpm)

56 kW S6-40%

Pow

er (k

W)

67.1

40.2

53.6

26.8

13.4

500

80.5

37 kW S1-100%

Power Charts

VTC 4500

Pow

er (h

p)

60

10

20

30

40

50

70

80

100 200 300 400 500Table Speed (rpm)

84 kW S6-40%

Pow

er (k

W)

107.3

93.9

80.5

67.1

53.6

40.2

26.8

13.4

90 120.7

56 kW S1-100%

VTC 1250 / VTC 1600, Dual Motor

120

20

40

60

80

100

25 50 75 100Table Speed (rpm)

Pow

er (k

W)

Pow

er (h

p)

107.3

80.5

53.6

26.8

125

134.1

160.9108 kW S6-40%

100 kW S1-100% (4 axis)

75 kW S1-100% (2 axis)

10 | 11

Page 9: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Variety of Workholding Options

Six-Jaw Power Chuck with Special Risers Six-Jaw Manual or Power Chuck

Four-Jaw Manual Chuck

Four-Jaw Manual with Three-Jaw Combination (manual or power) Chuck

Six-Jaw Hydraulic Chuck

Choose the Chuck to Suit the ApplicationA variety of chucks are available including

, Manual, power or a combination

, Three, four or six jaw configurations

, Hydraulic

, Magnetic

, Special applications

* Table load capacity varies depending on workholding and workpiece balance conditions. Table bearing capacity is substantially higher.

Estimated Table Load Capacity* VTC 1000/1250 FX VTC 1250/1600 VTC 2000/2500 VTC 3000/3500kg 7,500 15,000 30,000 60,000

lb 16,500 33,000 66,000 132,000

Page 10: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Productivity-Enhancing Options

12 | 13

Full Contouring with C-AxisDrill and mill turn a variety of features anywhere on a workpiece with the

360,000 position full contouring/positioning table. Dual pinions, under

independent servo control, are meshed with the table ring gear providing

a preloaded backlash-free joint.

Four-Axis Model for Simultaneous CuttingTwo heads provide twice the productivity. The four-axis VTC model features

two heads and two rams for simultaneous cutting of large diameter parts

including bearings, disks and pulleys.

, Rough with one head and finish with the other

, Perform OD and ID cutting at the same time

Page 11: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

0

10

20

30

40

0 500 1000 1500 2000 2500 3000 3500 4000

Spindle Speed (min-1)

Pow

er (k

W)

0

13.4

26.8

40

53.6

Pow

er (h

p)

Low Range Ratio 6.2:1High Range Ratio 1.55:1Base Speed 242 min-1

Shift Speed 968 min-1

S6-40% Duty Cycle

S1 Continuous Duty Cycle

Torq

ue (f

t lbs

)

0

250

500

750

1000

0 500 1000 1500 2000 2500 3000 3500 4000

Spindle Speed (min-1)

Torq

ue (N

m)

0

184

369

553

738

922

11061500

1250

1301 Nm

868 Nm

S6-40% Duty Cycle

S1 Continuous Duty Cycle

Power vs Spindle Speed - Optional Live Spindle

Torque vs Spindle Speed - Optional Live Spindle

Versatile Live Spindle OptionLive spindles increase machining versatility. Mill, drill and tap vertically or

horizontally with the live spindle or right angle live spindle attachments.

, Live spindle produces 33 kW (44.3 hp) of power

, Cartridge design has isolated bearings for better reliability and reduced

maintenance and is field replaceable

, Spindle bearings are located at the extreme end of the housing to provide

maximum cutting stiffness

, Live spindle works with modular tool systems

, Productivity enhancing processes such as plunge milling and helical

interpolation are possible with a live spindle

Right Angle HeadImprove cycle time and part quality with the live spindle right angle head.

, Perform milling, drilling and tapping on the side of the part without

having to do a second setup. By leaving the part fixtured and performing

the operations on the side, positioning remains true and part quality is

maximized

, Coolant through-the-spindle provides lubrication for improved cutting

performance and facilitates chip evacuation for drilling operations

, The right angle head is stored in the tool magazine for quick and easy

head changes

, Tooling for the right angle head may be stored in the 6 or 12 position

tool drawer or the extended 60, 100 or 200 position tool magazine

Page 12: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Tooling Systems and Tool Magazines

Cost-Effective Modular Tooling SystemThe Fives Giddings & Lewis tooling system accepts standard industry tool

retention systems and modular tools reducing tooling costs.

, Large gauge diameter provides optimal taper contact and permits use

of long tools - up to 700 mm (27.6 in)

, Maximum tool diameter is 410 mm (16.1 in)

, Maximum tool weight is 115 kg (253 lb)

, 84 kN (19,000 lb) clamping force

, Coolant throught-the-tool is standard

, Accepts standard modular tools including Coromant Capto ® C8 and KM 80

14 | 15

Page 13: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Convenient Tool StorageA floor-mounted, 26-position tool storage disk is standard. For operations

requiring more than 26 tools, a chain-type magazine is available.

, Several disk configurations are available with various combinations of

WedgeLock and modular tooling

, The storage disk also handles right angle heads, long boring bars and

proprietary tools

, The floor-mounted system puts the height of the magazine at a

convenient level for tool loading/unloading and maintenance

, Optional chain-type magazine expands tool capacity to 68, 108 or

208 tools. Any tool in the chain-type magazine may be used vertically

or horizontally in a right-angle head

Large Capacity Chain-Type Tool Magazine

Disk Tool Magazine

Tool Magazines

Modular Tool Drawer

Attachment Drawer

Page 14: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

16 | 17

Sidehead VTC

Sidehead VTCAvailable on 1250 to 3500 mm table vertical turning centers, the sidehead

option is ideal for pinch turning or machining of tall or flanged parts.

, Substantial 250 mm (10 inch) square ram

, Delivers 34,000 N (7,600 lbs) of thrust

, Side head travels

X travel 1250 mm (49.2 in)

Y travel 1900 mm (74.8 in)

, Equipped for automatic tool change

, Uses standard modular tooling including Kennametal KM and Sandvik

Coromant Capto C8

Page 15: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

SIEMENS SINUMERIK 840D Fanuc 31i

Tool ProbeTool probes increase machine utilization and provide precision from the first

cut. The tool probe corrects and modifies tool lengths. Tools can be qualified

to 0.050 mm (0.002 in).

Part ProbeThe part probe updates offsets and measures surfaces, diameters, lengths

and angles to insure part quality. Probing on both sides of center provides up

to four times the probe accuracy compared to probing the radius. The probe

is stored in the tool changer.

Control ChoicesChoose the control that is right for the job. Fives Giddings & Lewis offers

Siemens and Fanuc controls on all vertical turning centers. All control

choices include: fast ethernet connection, rigid tapping, high-level

programming capabilities, interior lighting for control cabinets and remote

hand-held pendant with MPG (manual pulse generator).

Probing and Control Choices

Page 16: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Automation Adds ProductivityFor higher volume jobs, the automation of a pallet shuttle, cell or system

optimizes production time. Operators are able to set up additional parts while

the machine is cutting.

, Standard pallet shuttles are equipped with one rotating load/unload

station. Configurations with one or two park stands are available

, Giddings & Lewis Vertical Turning Centers may be linked with

additional VTCs or horizontal boring mills. The tables are compatible.

The machines may be linked with shuttle systems or linear transports

Pallet Load CapacityVTC 1250/1600 kg 7000

lb 15,400

VTC 2000/2500 kg 12,000

lb 26,400

Automate Large Part Production

VTC with Pallet Shuttle

18 | 19

Page 17: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Vertical Turning Centers with Linear Transport

VTC and HBM with Common Pallet Shuttle

Page 18: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

VTC 1000FX(1) VTC 1250FX(1) VTC 1250 VTC 1600 VTC 2000 VTC 2500 VTC 3000 VTC 3500 Capacities Table size mm 1000 1250 1250 1600 2000 2500 3000 3500

inch 39.4 49.2 49.2 63 78.7 98.4 118.1 137.8

Maximum swing and facing capacity mm 1200 1300 1700 2000 2400 2700 3400 3700

inch 47.2 51.2 66.9 78.7 94.5 106.3 133.9 145.7

Minimum/maximum height table top to ram bottom mm 1035 (1535) 1035 (1535) 1000 / 1500 (1000 / 2000, 1000 / 2500, 1800 / 3300)

inch 40.8 (60.4) 40.8 (60.4) 39.4 / 59 (39.4 / 78.7, 39.4 / 98.4, 70.9 / 129.9)

Table speed rpm 1 - 500 (630) 1 - 500 (630) 1–400 1–400 1–200 1–200 1–150 1–130

Ram Head Ram size mm 250 x 250 250 x 250 250 x 250 250 x 250 250 x 250 250 x 250 250 x 250 250 x 250

inch 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8

Z-Axis vertical travel mm 750 (1250) 750 (1250) 1250 (1750) 1250 (1750) 1250 (1750) 1250 (1750) 1250 (1750) 1250 (1750)

inch 29.5 (49.2) 29.5 (49.2) 49.2 (68.9) 49.2 (68.9) 49.2 (68.9) 49.2 (68.9) 49.2 (68.9) 49.2 (68.9)

X-Axis horizontal travel mm 840 / 370 (R/L of center) 840 / 370 (R/L of center) ±1060 ±1210 ±1410 ±1560 ±1910 ±2060

inch 33 / 14.6 (R/L of center) 33 / 14.6 (R/L of center) ±41.7 ±47.6 ±55.5 ±61.4 ±75.2 ±81.1

Feeds/Traverse Rapid traverse X and Z m/min. 20 20 20 20 20 20 20 20

ipm 787 787 787 787 787 787 787 787

Downward feed thrust X and Z N 34,000 34,000 34,000 34,000 34,000 34,000 34,000 34,000

lb 7,600 7,600 7,600 7,600 7,600 7,600 7,600 7,600

Table AC drive motor S6 –40% / S1 –100% kW 56 / 37 (84 / 56) 56 / 37 (84 / 56) 84 / 56 84 / 56 84 / 56 84 / 56 108 / 75 108 / 75

hp 75 / 49.6 (112.6 / 75) 75 / 49.6 (112.6 / 75) 112.6 / 75 112.6 / 75 112.6 / 75 112.6 / 75 145 / 100 145 / 100

Maximum table torque S1 –100% Nm 7,538 (17,113 dual drive) 7,538 (17,113 dual drive) 21,390 21,390 42,781 42,781 77,164 77,164

ft lb 5,560 (12,623 dual drive) 5,560 (12,623 dual drive) 15,776 15,776 31,553 31,553 56,915 56,915

Thrust bearing load capacity kg 82,200 82,200 82,200 82,200 113,400 113,400 113,400 113,400

lb 181,200 181,200 181,200 181,200 250,000 250,000 250,000 250,000

Accuracies (ISO 230-2-97) Bidirectional accuracy A mm 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015

inch 0.0006 0.0006 0.0006 0.0006 0.0006 0.0006 0.0006 0.0006

Bidirectional repeatability R mm 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010

inch 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004

Reversal mm 0.005 0.006 0.005 0.005 0.005 0.005 0.005 0.005

inch 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002

Tool Magazine Number of positions 25 25 26 (68,108, 208)

Power Requirements 480 V, 3 ph, 60 hz (50 hz) 480 V, 3 ph, 60 hz (50 hz)

Machine Dimensions Length x width x height m 4.4 x 4.2 x 5 4.4 x 4.2 x 5 6 x 4 x 5.7 6 x 4 x 5.7 7 x 5.5 x 5.7 7 x 5.5 x 5.7 11 x 5.7 x 6.45 12 x 5.7 x 6.45

ft 14.4 x 13.8 x 16.4 14.4 x 13.8 x 16.4 19.7 x 13 x 18.7 19.7 x 13 x 18.7 23 x 18 x 18.7 23 x 18 x 18.7 36 x 18.7 x 21.2 39.4 x 18.7 x 21.2

Weight kg 25,000 25,000 42,000 42,000 57,000 57,000 77,000 84,000

lb 55,000 55,000 93,000 93,000 125,000 125,000 169,500 185,000

Technical Data

(1) Fixed Rail VTCs

20 | 21

Page 19: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

VTC 1000FX(1) VTC 1250FX(1) VTC 1250 VTC 1600 VTC 2000 VTC 2500 VTC 3000 VTC 3500 Capacities Table size mm 1000 1250 1250 1600 2000 2500 3000 3500

inch 39.4 49.2 49.2 63 78.7 98.4 118.1 137.8

Maximum swing and facing capacity mm 1200 1300 1700 2000 2400 2700 3400 3700

inch 47.2 51.2 66.9 78.7 94.5 106.3 133.9 145.7

Minimum/maximum height table top to ram bottom mm 1035 (1535) 1035 (1535) 1000 / 1500 (1000 / 2000, 1000 / 2500, 1800 / 3300)

inch 40.8 (60.4) 40.8 (60.4) 39.4 / 59 (39.4 / 78.7, 39.4 / 98.4, 70.9 / 129.9)

Table speed rpm 1 - 500 (630) 1 - 500 (630) 1–400 1–400 1–200 1–200 1–150 1–130

Ram Head Ram size mm 250 x 250 250 x 250 250 x 250 250 x 250 250 x 250 250 x 250 250 x 250 250 x 250

inch 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8 9.8 x 9.8

Z-Axis vertical travel mm 750 (1250) 750 (1250) 1250 (1750) 1250 (1750) 1250 (1750) 1250 (1750) 1250 (1750) 1250 (1750)

inch 29.5 (49.2) 29.5 (49.2) 49.2 (68.9) 49.2 (68.9) 49.2 (68.9) 49.2 (68.9) 49.2 (68.9) 49.2 (68.9)

X-Axis horizontal travel mm 840 / 370 (R/L of center) 840 / 370 (R/L of center) ±1060 ±1210 ±1410 ±1560 ±1910 ±2060

inch 33 / 14.6 (R/L of center) 33 / 14.6 (R/L of center) ±41.7 ±47.6 ±55.5 ±61.4 ±75.2 ±81.1

Feeds/Traverse Rapid traverse X and Z m/min. 20 20 20 20 20 20 20 20

ipm 787 787 787 787 787 787 787 787

Downward feed thrust X and Z N 34,000 34,000 34,000 34,000 34,000 34,000 34,000 34,000

lb 7,600 7,600 7,600 7,600 7,600 7,600 7,600 7,600

Table AC drive motor S6 –40% / S1 –100% kW 56 / 37 (84 / 56) 56 / 37 (84 / 56) 84 / 56 84 / 56 84 / 56 84 / 56 108 / 75 108 / 75

hp 75 / 49.6 (112.6 / 75) 75 / 49.6 (112.6 / 75) 112.6 / 75 112.6 / 75 112.6 / 75 112.6 / 75 145 / 100 145 / 100

Maximum table torque S1 –100% Nm 7,538 (17,113 dual drive) 7,538 (17,113 dual drive) 21,390 21,390 42,781 42,781 77,164 77,164

ft lb 5,560 (12,623 dual drive) 5,560 (12,623 dual drive) 15,776 15,776 31,553 31,553 56,915 56,915

Thrust bearing load capacity kg 82,200 82,200 82,200 82,200 113,400 113,400 113,400 113,400

lb 181,200 181,200 181,200 181,200 250,000 250,000 250,000 250,000

Accuracies (ISO 230-2-97) Bidirectional accuracy A mm 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015

inch 0.0006 0.0006 0.0006 0.0006 0.0006 0.0006 0.0006 0.0006

Bidirectional repeatability R mm 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010

inch 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004

Reversal mm 0.005 0.006 0.005 0.005 0.005 0.005 0.005 0.005

inch 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002 0.0002

Tool Magazine Number of positions 25 25 26 (68,108, 208)

Power Requirements 480 V, 3 ph, 60 hz (50 hz) 480 V, 3 ph, 60 hz (50 hz)

Machine Dimensions Length x width x height m 4.4 x 4.2 x 5 4.4 x 4.2 x 5 6 x 4 x 5.7 6 x 4 x 5.7 7 x 5.5 x 5.7 7 x 5.5 x 5.7 11 x 5.7 x 6.45 12 x 5.7 x 6.45

ft 14.4 x 13.8 x 16.4 14.4 x 13.8 x 16.4 19.7 x 13 x 18.7 19.7 x 13 x 18.7 23 x 18 x 18.7 23 x 18 x 18.7 36 x 18.7 x 21.2 39.4 x 18.7 x 21.2

Weight kg 25,000 25,000 42,000 42,000 57,000 57,000 77,000 84,000

lb 55,000 55,000 93,000 93,000 125,000 125,000 169,500 185,000

Technical data subject to change without notice

Page 20: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

22 | 23

Dimensions

Note: The live spindle option will increase machine heights by 339 mm (13.35 in) forconfigurations 3 through 6.

Configurations 1 2 3 4 5 6 A Height under rail max. mm 1180 1680 1500 2000 2000 2500

in 46.5 66.1 59 78.7 78.7 98.4

B Height under rail min. mm 1035 1535 1000 1000 1000 1000

in 40.8 60.4 39.4 39.4 39.4 39.4

C Ram travel mm 750 1250 1250 1250 1750 1750

in 29.2 49.2 49.2 49.2 68.9 68.9

D Overall height VTC 1000FX/1250FX mm 4974 6327

in 196 252

VTC 1250/1600 mm 5733 6233 6733 7233

in 226 245 265 285

VTC 2000/2500 mm 5733 6233 6733 7233

in 226 245 265 285

VTC 3000/3500 mm 6450 6950 6950 7450

in 254 274 274 293

VTC 4500 mm 6450 6950 6950 7450

in 254 274 274 293

Page 21: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Complete Service Solutions

Maintenance & Renewal Solutions

Fives Machining Systems Global Services group is your single source for

maintenance and productivity solutions designed to optimize plant operations.

With our comprehensive product and service programs manufacturers achieve

maximum equipment availability and utilization reducing their cost per piece.

Maintenance & Support, Health checks

, Preventive maintenance

, Machine certification

, Repair and exchange services

, Rebuild, retrofit and remanufacture services

, Machine installation and relocation

, 24 /7 parts and service

24/7 Service Parts

, Genuine OEM replacement parts

, Central warehouse with 24/7 service

, Online parts store at www.mag-ias.com

, Safety-related components

, Spare part packages and unit assemblies

, Repair and exchange service

Preventive Maintenance , Programs for preventive maintenance

, Machine certification and inspection

Customer Service, World-class call center support

, Service operations worldwide

, Field Service

, High-qualified, factory-trained technicians

, Interactive technical support

, Maintenance training programs

, Service contracts

Retrofit, Rebuild, and Remanufacture, Retrofit control and drive systems

, Pre-engineered kits available

, Remanufacture a machine to its original

factory specifications

, Relocation of machines and complete systems

, Repair and exchange units

Productivity Solutions Global Services is your single source for productivity solutions. We can

increase the productivity of your existing machinery, and apply high-perfor-

mance tooling and metalworking fluids to your new machine tool applications,

giving you the competitive edge you need.

Tooling & Tooling Systems , Rotary cutting tools made of solid carbide, brazed carbide, and high speed steel

, Indexable inserts and cutter bodies

, CAT, BT and HSK tool holders

, Boring and backspotfacing tooling systems

, Tooling accessories and set-up equipment

Coolants & Equipment , Synthetic cutting fluids

, Semi-synthetic cutting fluids

, Soluable oils for enhanced machining

, Specialty cutting fluids for machining high-temp alloys

, Minimal Quantity Lubrication (MQL)

, Production cleaners

, Corrosion inhibitors

Process Technology , Process optimization

, Clamping and automation concepts

, NC-programming

, Machine capability studies

, Production support

Software, Freedom eWARE Suite

, CAD / CAM Software

, Shop Pro / Cut Pro

, Omative Adaptive Control

LogisticsFives Machining Systems offers a comprehensive logistics service to

increase your productivity. Our extensive product range is tailored to meet all

your manufacturing needs, providing a complete service package for the life of

your machine.

Tool ManagementFluid ManagementRelocation Management

Spare Part Management Maintenance Management

Page 22: Fives Giddings & Lewis Vertical Turning Centers VTC SERIES, The optional live spindle adds grinding, milling, drilling and tapping capabilities.The C-axis provides full contouring,

Quebec, CAN

Albert, FRANCapdenac, FRAN

Verkhnaya Salda, RUS

Malaysia

Singapore

Australia

Japan

Rio de Jeneiro, BRA

Paris, FRAN

Saint Cere, FRAN

Mainz, GER

Metal Cutting | Composites

The machines shown are examples. Actual machines may vary based on selected options.© 2013 Fives Giddings & Lewis

w w w. f i v e s m s i . c o m

Fives Giddings & Lewis

142 Doty Street

Fond du Lac, WI 54935

USA

tel +1 920 921 9400

fax +1 920 906 2522

[email protected]

Find out more about

Fives Giddings & Lewis at

www.fivesmsi.com

Solutions & Applications

Gantry and Portal MillsHorizontal Boring MillsMachining CentersProfilersRoutersTurn Mill / Mill TurnVertical Turning CentersFiber Placement SystemsTape LayersParts and ServiceMaintenanceRetrofits and RebuildsTraining

As an industrial engineering Group, Fives designs and supplies process equipment, production lines and

turnkey plants for the world’s largest industrial groups in various sectors. Located in over thirty countries and

with nearly 8,000 employees, Fives is known for its technological expertise and ability in executing large-scale

international projects.

Fives markets are without boundaries and the Group executes projects everywhere in the world to the highest

global standards. Its pioneering and enterprising spirit enables Fives to design ultimate solutions that anticipate

its clients’ needs in terms of profitability, safety and environmental standards.

Within Fives, the Metal Cutting & Composites group designs and supplies machine tool and complete

manufacturing solutions. With a strong foundation based upon renowned brands such as Cincinnati, Cinetic,

Giddings & Lewis, Forest-Liné, Liné Machines and Rouchaud, Fives is recognized as the preeminent provider of

outstanding manufacturing solutions which are at the heart of its customers’ performance.

Key industrial markets served include aerospace, automotive and truck, heavy equipment, oil and gas, rail, wind

energy and general machining. With manufacturing and support operations strategically located worldwide,

Fives and its Metal Cutting & Composites businesses offer comprehensive lines of equipment and technologies

including automated assembly, laser welding and cutting, turning, milling, automotive powertrain production,

composites processing, software and the associated support and services: maintenance, spares, retrofit,