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DSWater
1300661801
FlatbedLeachDrainGuarantee
DSAgenciesPtyLtdprovidesaguaranteefortheDSFlatbedleachdrain,asperthetechnical
specifications,andinstallationinstructions.
IftheDSFlatbedcellsanddistributionpipeareinstalledinaccordancewiththespecifications,
DSAgenciesPtyLtdwillprovidea15-yearproductguarantee.
Ourguaranteeextendsonlytothesupplyoffaultyproduct.
DSAgenciesPtyLtd,it’sagentsanddistributorsacceptnoresponsibilityforincorrectproduct
handlingandinstallation.
December2016
FlatbedLeachDrainAppendices
A. DSFlatbedspecificationsheet
B. DSPerforateddistributionpipe
C. DSFlatbedleachdrain(3Dpresentation)
D. DSFlatbedleachdrain(GravityFeedLayout)
E. DSFlatbedleachdrain(PumpFeedLayout)
F. DSFlatbedleachdraininstallmanual
December2016
Rainsmart® 50mm (2.0”) NERO DRAINAGE CELL, Turf & Gravel Paver SPECIFICATION SHEET
Standard Used
Metric
Imperial
Width 500mm 19.68 in
Length 600mm 23.62 in
Height 50mm 1.96 in
Surface Void Area >90% void
Internal Void Area >95% void
Material
100% recycled polypropylene
Biological & Chemical Resistance Unaffected by moulds and algae, soil-borne chemicals,
bacteria and bitumen
Service Temperature -10°C to 85°C -14°F to 185°F
Compressive Strength/ Ultimate
Load
ASTM D1621
>225 t/m2
>320.02 psi
Flow Rate per unit width unfilled
ASTM D4716
>23.5 lt/m.s
@ 1% gradient
>6.20 gals/m/s
@ 1% gradient
Compressive strength test – confined filled with sand
Filled with sand Area (sqm) Area (sq inches) Compressive strength (t/m2)
Compressive Strength (PSI)
*110 mm diameter load.
0.03799 m2 58.884 in2 ±465.66 ± 661.38
NOTE: All RainSmart Products and Systems are Design Registered or Design Registration Pending. Safety Factors: Engineers, designers and geotechnical engineers should design and calculate safety factors to a serviceable limited state to suit specific project. In case of doubt, consult your nearest distributor or representative. Disclaimer: All information provided in this publication is correct to the best knowledge of the company and is given out in good faith. This information is intended only as a general guide, no responsibility can be accepted for any errors, omissions or incorrect assumption. As each project is unique, and as Rainsmart Solutions Pty ltd. and its distributors and agents worldwide have no direct control over the methods employed by the user in specifying, installing or supervising of its products hence no responsibility is accepted by Rainsmart Solutions Pty Ltd. and its distributors and agents worldwide. Users should satisfy themselves as to the suitability of the product for their purpose
FlatbedLeachDrain: InstallationManual
DSagencies(approvalholder08/16)recommendspotentialinstallersreviewtheonlineregistrationatds.com.au/flatbed-leach-drain/toobservethecorrectinstallationprocedures.
ComponentList
• DSWater50mmcell 4piecesper1.2squaremetre(AppendixA)
• DSGeotextile non-woveninpacks(11.0mx3.0m)
• DSWaterperforatedpipe 100mmx50mmx3000mm(AppendixB)
• DSWaterpipeconnector 1perlength
• DSWaterpipeendcap 1perlength
FlatbedLeachDrain: InstallationManual
ExcavationWerecommendthatconstructiontechniquesdescribedinAS/NZS1547ClauseL7beobservedaswellasthespecificdetailsthatfollow.Ensurethatthelevelbedispreparedto+/-20mmtolerance.
InstallationStep1.DistributionPipe
Inapreparedbed(asdetailedabove)laytheDistributionLinecentrallyinthetrench,withthepipeorientatedsoitis50mmhigh.Usingtheconnectors,jointhe3.0mlengths,therequiredlength,ensuringitfinishesamaxof1000fromtheend.NBinsertthegutterplugintheendoftherun,orensureitisblockedoff.Thenfitapipeconnectortothestartoftheline,toaccepttheincomingfeedline.
Step2.BottomlayerClippingorabuttingthecellstogethertoformacontinuousblanketinstallsthe50mmcellunits,eithersideoftheDSWaterperforatedpipes.The600mmdimensionacrossthebed,andthe500mmdimensionalongthebed(SeeAppendixC)NB:LPEDlinescanbeusedinsteadofdistributionpipes,whendose-loadingeffluentintobeds.
Toensurethatthe50Flatbedblanketislevel,additionalfriablematerialcanbeaddedthroughthecellstotheirunderside,toareaswhichexhibitdepressions,usingaliftanddroptechnique.(SeeAppendixD)
Step3.ToplayerSimilartotheBottomlayer,exceptthisformsacontinuousmatontopoftheBottomlayerandDistributionpipe.
Step4.GeotextileTheFlatbedisthencoveredwiththegeotextilesupplied,inpacks(11.0mx3.0m)orcomplete3.0mwiderolls..Thegeotextilecoversthetopandthesides.
Step5.BackfillingTheFlatbedleachdraincannowbecarefullybackfilledusingtheexcavatedmaterial.
Step6.RestorationThesurfacecannowberestoredusingsuitableplants.