FLATpakFLATpaktmtm UmbilicalUmbilicalCoiled Solutions for Artificial Lift Applications

AgendaAgenda

•What is the FLATpaktm

•Why was it developed

•Advantages of using

FLATpaktm

•What are the components

•How is FLATpaktm made

•Original Challenges

•What are the applications

•Where is FLATpaktm being

Utilized and how

•New problems/solutions

Definition of the SystemDefinition of the System

The FLATpaktm Umbilical is a uniquely designed multiple

conduit bundle that …

� Was originally designed for CONVEYING Hydraulic Subsurface

Pumps

� Provides a hydraulic circuit for POWERING these pumps

� Provides a PRODUCTION CONDUIT for producing the well

� Installed by conventional Coiled Tubing Units

� Utilizes complete Canadian Class 1+2 “safe operating” practices

� Used for deployment of Subsurface Hydraulic Pumps, Electric

Submersible Pump, gas lift & other Artificial Lift systems

Advantages of FLATpakAdvantages of FLATpaktmtm UmbilicalUmbilical

The FLATpaktm Umbilical…

� Utilizes conventional Coiled Tubing for conduit(s)

� Replaces Jointed Production Tubing and rods

� Eliminates “Conventional Rig” for installation

� Combines multiple services into one.

� Field-proven “connectors” available for terminations

� Variable components offer design and function flexibility

� Successful applications with a variety of components

Material SpecificationsMaterial Specifications

� Carbon Steel Coiled Tubing◦ High Strength 70/80k Grade, various gauges

◦ High Tensile Strength

◦ Outstanding low cycle fatigue

◦ Well understood mechanical and chemical properties

◦ External FBE Coatings enable use in mild H2S/CO2 environments for closed hydraulic systems

Material SpecificationsMaterial Specifications

� Alternative Tubular Materials◦ 304 SS, 316-L SS

◦ Lean Duplex Alloy 19D

◦ Alternative “hi temp” acid resistant thermo plastic tube for low pressure, shallow applications

Encapsulation SpecificationsEncapsulation Specifications

� Encapsulation Material◦ Vulcanized Thermoplastic (PP/EPDM)

◦ Temperature Rating-135C

◦ Chemical Resistance to all Oilfield Solvents and chemicals

◦ Excellent Abrasion Resistance (Taber Test) ASTM D904 Wear Index 5

◦ Has been used for “eons” for capillary tubing protection and SCSSV installations

Pressurized Extrusion ProcessPressurized Extrusion Process

Dimensions for HSP FLATpakDimensions for HSP FLATpaktmtm

Description Dimensions Wt / Ft

1” x ¾” x 1” 3.051” x 1.20” 2.69

1” x 5/8” x 1” 2.925” x 1.20” 2.88

1” x 1” x 1” 3.300” x 1.20” 2.71

¾” x ¾” x ¾” 2.80” x .95” 2.12

Cross Section FLATpaktm Configuration

Original Challenges to OvercomeOriginal Challenges to Overcome

•The FLATpaktm could be

Spooled in its configuration

•“Encapsulation” material

could withstand stresses of

spooling

•“Encapsulation” equipment

could handle the tubing sizes

•Chains/Gripper Blocks could

function without damage

•Well Control Equipment

modifications could be made

•Conventional CT Wellhead

could be modified to support

Application Types/SystemsApplication Types/Systems

HSP Pump3-Line System

Single Point 2-Line Gas Lift

orJet Pump

ESP Pump 1 Line + Cable

Current Lift Types / Suppliers•HSP Activator-Global Energy•HSP Cyclone-Perry Lift•Jet Pump-J-J Tech

Systems under development•HSP HyGra Pump-HydroPacfic•HSP Cormorant Pump-Cormorant •HSP Dual Stroke – Hot Tools•ESP Permanent-ServTech•ESP Production Testing-SLB•HSP PCP-Artificial Lift Systems•Dual Gas Lift- “Velocity lift system” Cyclone production tools.•HSP Thainstone Energy

Other Additional CapabilitiesOther Additional Capabilities

� Downhole Chemical Injection

� Downhole Reservoir Data Acquisition

� Downhole Optical Fiber Data

Transmission

� Downhole Camera Conveyance

Application HistoryApplication History

� Canada multiple 3200 ft Hydraulic Submersible systems� Canada multiple 3500 ft Jet Pumps� Texas multiple 7500 ft Barnett and Fayetteville shale Hydraulic Submersible systems

� Oklahoma multiple 3500 ft Hydraulic Submersible systems� Montana 5600 ft single point gas lift and chemical injection

““ServiceService”” Type Operations DetailsType Operations Details

Application HistoryApplication History

3-Line HSP Service Pump for CBM wells Alberta-total 100+ wells same FLATpak

◦ 1-Line provides Production Conduit for produced water to surface from pump discharge

◦ 2-Lines provide closed-loop hydraulic circuit

◦ Use of this system reduces fluids and additional pressure placed on reservoir during operation for cleanout

◦ Results in a non-invasive treatment

◦ Ideal means to test HSP

◦ Cost effective/no CAPEX

◦ (2) CTUs currently in service

Jet Pump CleanoutsJet Pump Cleanouts

CJS Flatpack TubingSystem

Fluid Cleanout ModeSand Jetting Mode

Jet Pump CleanoutsJet Pump Cleanouts

Typical Well Response From Conventional Cleanout

JetPak Cleanout

Recent Issues & OpportunityRecent Issues & Opportunity

•Gas migration / explosive decompression

entering downhole “encapsulation end”

•Depth limitations related to potential damage to

encapsulation by CT Injector Head Gripper Blocs

Recent Issues & OpportunityRecent Issues & Opportunity

SOLUTION…Gas Migration / Explosive Decompression

•Addition of “underlayer” of

Polyethylene Polymer from

Innotek “G-19”

•Preliminary trials prove

advantageous by improving

adhesion of tube to encapsulation

0.4215

0.4215

0.4215

Recent Issues & OpportunityRecent Issues & Opportunity

SOLUTION… Depth limitations related to potential damage to encapsulation by CT Injector Head

•Increased surface area results in decreased “skate”

hydraulic pressure•Newly designed “drive arch” system results in

increased surface area and decreased “skate”pressure resulting in ability to “run deeper” with out

potential damage to encapsulation

FLATpakFLATpak’’s Benefitss Benefits

Superior Design• Minimizes formation damage due to live well intervention• Provides mechanical and corrosion protection and insulation from extreme

temperatures• Easily repaired in the field• Optional selections of tubing or wire proven they can be spooled• Least cost manufacturing via rectangular shape matrix

Versatility• Facilitates permanent ALS installation and temporary service intervention• Configuration can be easily altered for specific applications• Is conveyed with any conventional CT unit

Efficiency• Permits intervention consolidation (ie: Coiled tubing unit replaces service rigs,

capillary rigs & cable spool rigs)• Facilitates swift and efficient operations in a CT environment with minimal

surface disturbance

Safety• Offers multiple points of well control

Your Questions Please!Your Questions Please!

Thank You for your interest and attention