SUPER TROUPER II24000-07 (2 kW) • 24000-08 (1, 1.6 kW) • Rev. July 2008

FOLLOW SPOTLIGHTINSTRUCTION MANUAL

4350 McKinley Street • Omaha, Nebraska 68112 USATel (402) 453-4444 • Fax (402) 453-7238 • www.strong-lighting.com

PREFACE

THESTRONGSUPERTROUPERIISYSTEMconsistsofadirectcurrentxenonlamphouseandanadvanced-designlensmechanismconstructedandalignedonacommonbaserail.Operatorcontrolsareeasilyaccessiblefromeithersideoftheunit.Thespotlightheadincludesasix-color,self-cancelingcolorboomerang,andmountstoacollapsiblebasestandandyokeassembly.Aswitchingtype,solid-statexenonpowersupplywithakeyedquick-disconnectlamphousecablereceptaclecompletesthefollowspotlightsystem.

ONLYTHESPECIALPOWERSUPPLIESmanufacturedbyStrong Internationalcanbeusedwiththexenonspotlight.Currentleveladjustments(DCoutputtothexenonbulb)aremadeatthepowersupplybymeansoftwooutputpotentiometers.Fordetailedinformationregardinginstallationandoperationofthexenonpowersupply,seetheinstructionmanualfurnishedseparately.

THEXENONLAMPHOUSEutilizes a deep ellipse dichroicmetal reflector designed tooperateinafixedpositionwithahorizontallymountedxenonbulbasthelightsource.TheDCPulseIgniterrequiresnoACcontrolcircuit.Acoatedglassheatfilterislocatedatthefrontopeningofthelamphousetoreducetheradiantheatattheopticalsystemandcolorboomerang.

THELAMPHOUSEINSTRUMENTPANELisequippedwithaDCammeterandrunningtimemeter.TheammetercontinuouslydisplaystheoperatingDCcurrent,andpressingtheVOLTS/AMProckerswitchwillmomentarilyindicatetheDCvoltageatthearc.Thehourmeterrecordstheoperatinghoursofthexenonbulb.ThebulbisignitedandextinguishedthroughuseoftheLAMProckerswitchmountedontheinstrumentpanel.

ONLYXENONBULBSdesignedforhorizontaloperationshouldbeusedinthisspotlight.Thepresentlyapprovedratingsforbulbsusedinthisspotlightare1000,1600,and2000watt,type“HS.”Seethelistinginthismanualfortheapprovedtypesandnecessaryadapters.

ADJUSTMENTCONTROLSforpositioningthexenonbulb inside theellipticalreflectorarelocatedabovetheinstrumentpanelattherearofthelamphouse.Theadjustmentscontrolthehorizontal,vertical,andfocalpositionofthebulb.

THELAMPBLOWERS,internallywiredinthelamp,operateon115V.ACandarerequiredtokeepthesealsonthebulbatasafeoperatingtemperature.Theseblowerswilloperatecontinuouslyuntilpoweristurnedoffatthemainlineswitchtothexenonpowersupply.Operationoftheblowerstocoolthebulbafteraperformancewillnotberecordedbythehourmeter.TheSuperTrouperIIlamphouse,when using a factory-approved, ozone-free xenon bulb,requiresnoexternalexhaustsystem.

ANARCSTABILIZATIONMAGNET,asrequiredbybulbmanufacturersfortheoperationof2000wattbulbs,ismountedtothebaseofthelamphousebelowthereflector.Themagnetmaybeleftinplaceforoperationof1000and1600wattbulbs.TheSOUTHpoleofthispermanentmagnetisdabbedwithpaint,andmustbepointedtowardtheleft(off-operator)sideofthelamphouse.

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THELAMPHOUSEissuppliedwitha13foot(4meter)cableassemblycontainingthetwoDCleads,thegroundwire,andallACcontrolleads.Thecableassemblyisterminatedwith(2)multiplepin,keyedMSconnectorswhichmatetoreceptaclesonthelamphouseandxenonpowersupplycabinet.TheAChook-uptothexenonpowersupplyisdetailedinthepowersupplymanual;ACconnectorsmustcomplywithalllocalelectricalcodes.

THEOPTICALSYSTEMincorporatesanewly-designedlensmechanism.Spotlightopera-torsfamiliarwithearliertypeStrongspotlightsareurgedtostudythesectionfollowinginthismanualentitledOPERATIONOFTHEOPTICALSYSTEMandtopracticetheoperationoftheSuperTrouperIIpriortheirfirstperformance.Thespotsizecontrol(“trombone”)handleisdrawnbackto“spot”andpushedforwardto“flood,”whichisthereverseofearliertypeStrongopticalsystems.Thespotedgeisfocusedbyrotatingthefocusknobslocatedbehindtheboomerangontheleftandrightsidesoftheopticalsystem.

FADE-OUT,CHOPPER,ANDIRISCONTROLSarepositionedinthesameconfigurationasearlierStrongspotlights.Allopticalsystemcontrolsareaccessibleforright-orleft-handoperation.Thecolorboomerangiseasilyreversedtopositionthecolorarmsoneitherside.Operationoftheself-cancelingboomerangremainsunchanged,andstandardStrongnine-inchgelframesareused.

WHENTRANSPORTINGthespotlight,itisrecommendedthatthexenonbulbberemovedandplacedinitsoriginalshippingcartonwiththecoveronthebulbtoinsureagainstbreakage.Thebulb,aftercoolingtoroomtemperature,mayremainmountedinthelamphouseifmovingthespotlightfromonepositiontoanotherwithinthearenaorauditorium.Reasonablecareshouldbeexercised;breakagecausedbyhandlingisnotcoveredbythexenonbulbwarranty.

IFATANYTIMEyouhaveasuggestion,ordesireaidinsecuringanticipatedresults,pleasefeel free towrite directly toSTRONGENTERTAINMENTLIGHTING,4350McKinleyStreet,Omaha,Nebraska68112,orvisitourwebsiteatwww.strong-lighting.com.

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PREFACE(continued)

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1. Cover,LamphouseCompartment 9. MountingBracket,LevelingFoot2. Fade-OutControlLever 10. “T”Bolt,FoldingLeg3. MaskingBladeControlLever 11 HorizontalSwingFrictionAdjust4. IrisControlLever 12. HorizontalTiltFrictionAdjust5. Cover,OpticalSystem 13. SpotSizeControl(Trombone)Handle6. DiscHousing,ColorBoomerang 14. LiftingStrap7. ColorSelectorLever,Boomerang 15. HandRail8. HeightAdjustingPin 16. ArcViewingPort

LAMPHOUSE - POWER SUPPLYInterconnection Diagram

LAMPHOUSE(Connections Pre-wired)

MS CONNECTOR Pin Wire No, A DC- B DC+ C 2 D 3 E 4 F 5 G 6 M Grnd

LamphouseCable Assembly

XENON POWER SUPPLY

MS Connector (pre-wired)DC+DC-

SYSTEM MUST BE GROUNDEDAll wiring must conform to local codes;

shield lamphouse cable in conduit if required.

Check Slide Switch (below) on Power Supply for correct “SPOT” position.

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Slide to LEFT

INSTALLATION AND SETTING UP SPOTLIGHT

THESUPERTROUPERIIisshippedinsectionswhichmustbeassembled.Liftingstrapsmountedtotheyokepivotstuds(seeFigure6,Item2)aredesignedtobeartheweightofthespotlightandbase.Thispermitsassemblingthespotlightonthefloorandlaterhoistingittoanoverheadspotlightposition.

THEFOLDINGBASEASSEMBLYisshippedcollapsed,andrequiresonlyfoldingthebaselegsdownandpinningthelegsusingthefourT-bolts(Figure6,Item17)supplied.Screwthefourlevelingfeetandlocknuts(Figure6,Item15)intothebracketsattheendofeachleg.

WHENINSTALLEDinapermanentlocation,thelevelingfeetandcastersmustberemoved,andtheholesinthebaselegbracketsusedforhardware(user-suppliedlagscrewsorbolts)tosecurethebasetothefloororplatform.Ifitisdesiredtohavetheunitportable,whenoperating,thefourlevelingfeetmustbeadjusteddownuntiltheentireweightofthespotlighthasbeenshiftedfromthecasterstothelevelingfeet.

THEINNERTUBEbelowthesupportyokeisdrilledwiththreeholestopermitadjustingtheheightofthespotlight.Thethreeholesareonfour-inchcentersandwillallowanopticalheightofap-proximately53inches,57inches,and61inchesabovefloorleveltotheopticalcenterofthelamphouseandlenssystem.Inserttheheightlocationpinthroughtheholeintheoutertubeofthebasecolumnandoneoftheholesintheinnertube.Thelevelingfeetmaybeadjustedthroughanadditionaltwo-inchrange.

THEHORIZONTALPANandverticaltiltlockingknobsareontherighthand(fromrear)sideoftheyokeassembly.TheyokesaddleismarkedtoindicateFRONT.Tightenbothoftheselockingdevicessecurelybeforeattemptingtoplacethespotlighthead(lamphouseandlenssystem)onthesupportyoke.

PLACETHELAMPHOUSEandlenssystemontheyokeassembly,withthenormaloperator’ssideofthelamphouse(witharcviewingport)totherightsideoftheyokesaddle,thesameastheyokelockingcontrols.Lineupthefourmountingholesinthebottomplateofthesupportbracewiththefourslottedholesinthesaddleoftheyokeassembly.Secureusingthefour5-16/18wingheadscrewsandflatwashers.Aftermountingthecolorboomerang(seebelow),loosenthetiltlockandtestthespotlightbalanceatthedesiredprojectionangle.Loosenthe(4)wingheadscrewsandslidethespotlightheadforwardandbackintheslottedholesintheyokesaddletoachieveoptimiumbalancebeforefinallysecuringthewingheadscrews.

MOUNTTHECOLORBOOMERANGtothefrontoftheopticalsystemwiththecolorarmsfacingthedesiredoperatingside.Removethe(3)screwsfromthemountingstudsonthefrontoftheopticalsystemhousing.Alignthethreeholesintheboomeranghousingtothethreemountingstuds;openthehingedfrontcovertoaccessthemountingholesandsecuretheboomerangtothestudsusingthe(3)screws.

ATTACHTHELAMPHOUSECABLECONNECTORSto themating receptacleson thelamphouseandpowersupply.Thelamphouseandpowersupplyconnectorsarekeyedforcorrectpinalign-ment;makecertainpinsareseatedbeforetighteningthelockingring.DONOTenergizethexenonpowersupplybeforethexenonbulbiscorrectlyinstalledintothelamphouse.

THESUPERTROUPERIIiswiredforoperationwiththe“compact”modelStrongxenonpowersupplyEquipmentType62000xx.IfinstallingtheSuperTrouperIIwithanoldermodelortypeStrongxenonpowersupply,agroundwiremustbeconnectedtothepowersupply’sMSconnectorPinM.OperationoftheSuperTrouperIIwithaxenonpowersupplyotherthanaStrong62-serieswillvoidULcompliance.

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SAFETY PROCEDURES

THEXENONBULBishighlypressurized.Whenignited,thenormaloperatingtemperatureofthebulbincreasesthepressuretoalevelatwhichthebulbmayexplodeifnothandledinstrictaccordancetothemanufacturer’soperatinginstructions.Thebulbisstableatroomtemperature,butmaystillexplodeifdroppedorotherwisemishandled.

REFER ALL BULBREPLACEMENTand service toQUALIFIEDPERSONNELwithadequateprotectiveclothing(faceshield,cleancottongloves,welder’sjacket).Forroutinelamphouseservice,observethefollowingrules:

1. Allowthebulbtocooltoroomtemperaturebeforeopeningthelamphouse.Putonprotectiveclothingdescribedabove.

2. De-energizethexenonpowersupplyattheACsourcebeforeopeningthelamphousecompartment.3. Whenpossible,encasethebulbinitsprotectivecoverwhencleaningorservicingthelamphouse

interior.Thebulb,whenoutsidethelamphouse,mustbeencasedinthecover.4. Cleanthebulbafterithascooledtoroomtemperature.Donottouchthequartzenvelopeofthebulb;

fingerprintswillburninandcreatehotspotswhichmayshortenbulblife.Iffingermarksaremade,theyshouldbecarefullyremovedwithmethylalcoholandcottonpriortobulboperation.

5. Neverviewanignitedbulbdirectly.BLINDNESSORPERMANENTEYEDAMAGEMAYBEINCURRED.

6. UseonlyxenonbulbsdesignatedasOZONEFREE.Whenpossible,ventthelamphouseexhausttooutsideatmosphere.

7. Maintain the lamphouseblowers in goodoperating condition. Keep theblower inlets clean forunrestrictedairflow.

8. Toinsuremaximumbulblife,operatethelamphouseblowersforat leasttenminutesafterextinguish-ingthebulb.

9. Ifreturningabulbforwarrantyadjustment,packitinitsoriginalshippingcontainer.Completeandreturnallrequiredwarrantyinformation.

10. Disposeofexpiredbulbsthatarebeyondwarrantyinthefollowingmanner:Wrapthebulbtightlyinseverallayersofcanvasorheavycloth.Placeitonahardsurfaceandshattertheenvelopewithasharphammerblow.DONOTplaceanunshatteredbulbinanordinaryrefusecontainer.

11. DONOTPERMITUNAUTHORIZEDPERSONNELTOPERFORMORATTEMPTANYPHASEOFXENONBULBHANDLINGORSERVICE.

Anode End Cap

Envelope

Anode PinSeal

AnodeCathode

Seal

Cathode End Cap

Trigger WireCathodePin

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BULB INSTALLATION

CAUTION:OBSERVEALLSAFETYPROCEDURES.Putonprotectivefacemask.Wearcleancottonglovestopreventmarkingthequartzenvelopeofthebulbwithfingerprints.TurnthecircuitbreakeronthesideofthexenonpowersupplycabinetOFF.

DISMOUNTTHELAMPHOUSEACCESSCOVERby removing the twophillips headscrewsandlockwashers;(1)attherearbulkheadand(1)atthefrontbulkhead.Openthekeylockafterfirstremovingthehexheadsecurityscrew.Do not misplace the security screw.

THESUPERTROUPERIISYSTEMisshippedfromthefactorywithacompatiblexenonpowersupply.Thedesiredbulbwattageanddesiredinputvoltageofthespotlightsystemshippedisspecifiedbythecustomerwhenplacingtheoriginalequipmentorder.Threewattagesareavailable:1000,1600,or2000watt.The115V.ACxenonpowersupply(62-80114or6200084)iscapableofoperating1000and1600wattbulbsthroughouttheirspecifiedcurrentranges,andthe220V.ACsupply(62-80106,62-80113,6200002,6200014)operatesallthreeavailablewattages.BulbsapprovedbyStrongEntertainmentLightingforuseintheSuperTrouperIIinclude:

OSRAM LTG. TECH. INT’L. CHRISTIE Nominal DO NOT Wattage Part No. Part No. Part No. Current EXCEED1000 XBO1000W/HSOFR LTIX-1000W-HS CSX10S 50A. 55A1600 XBO1600W/HSOFR LTIX-1600W-HS CSX16S 65A. 75A.2000 XBO2000W/HSOFR LTIX-2000W-HS CSX20SC 75A. 85A.

THEABOVEXENONBULBSaredesignatedOZONEFREE,andreplacementbulbsotherthantheabovemustbecertifiedbytheirmanufacturerasbeing100%interchangeable.ThewarrantyonthexenonbulbsuppliedisadministeredbythebulbmanufacturerandisseparatefromthespotlightwarrantyissuedbyStrong.Retainthewarrantydocumentationpackedwiththexenonbulb.

WHENORDEREDfor1000or1600wattoperation,theadaptersrequiredtoinstallthesesmallerbulbsintheSuperTrouperIIlamphousearesuppliedintheaccessorykit.Thefrontbulbsupportinthe1000and1600wattlamphousesisacastyoke(65117000)whichholdsthestemofthecathodeadapter.Aretainerplate(65151000)andtwothumbscrews(65152000)clampthestemofthecathodeadapterintotheyoke.

THE2000WATTtype“HS”bulbmountsintothelamphousewithoutadapters.Thefrontbulbsupportforthe2000wattbulb(83747000)isacushionedringwhichencirclesthecathode(-)endcapofthebulb.Thenegativecontact(24269000)clampseitherontheendofthe1000/1600wattcathodeadapter(asshownonfollowingpage)ormountsdirectlytothe.312"(8mm)cathodepinofthe2kW“HS”bulb.Atriggerwire,encirclingthebulbenvelopeandattachedtotheendcap(asillustratedonthefacingpage),mustbepresent.

IFITISDECIDEDsubsequenttotheinitialinstallationtochangebulbwattages,itisnec-essarytoverifythattheoriginalxenonpowersupplywilloperatethereplacementbulbthroughoutitsrange.The115voltpowersupplyisnotrecommendedforusewitha2000wattbulb,andshouldbereplacedwitha220volt,Type6200091unit.Makecertainthatthecorrectfrontbulbsupportisinstalled;65117000Yokefor1000and1600watt,or83747000RingSupportfor2000watt.Therearbulbsupportcollet(24266000)accommodateseithertheanodepinofthe2000watt“HS”bulborthestemoftheanodeadapter.

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XENON BULB INSTALLATION

NO ADAPTERS REQUIRED FOR 2000 WATT TYPE “HS” BULBSee Parts List, Figure 2 for 2000 watt bulb mounting illustration

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POSITIVECONTACTCLAMP

XENON BULB

REFLECTORNEGATIVECONTACTCLAMP

HEAT FILTER

1000, 1600 Watt Bulb Installation

ASSEMBLETHEREQUIREDADAPTERStothe1000or1600wattbulbasillustratedpriortoinsertingthebulbintothelamphouse.Beverycarefulnottoapplyanymechanicalstraintothequartzenvelopewheninstallingadapters.Notethe(2)differentanodeadapters;thelongeranodeadapter(24271000)isforthe1000wattHanoviaXH1000HSbulbonly.

SCREWTHECHROMED,THREADEDCATHODEADAPTER(24270000)ontothebulbstudsoitseatsfirmlyagainsttheshoulderofthecathode(-)endcap.Slipthecorrectbrassanodeadapterwithsetscrewoverthestudofthepositiveendcapincontactwiththeshoulderoftheanode(+)endcap.Tightenallthreadedfastenerssecurelytoinsurefirmmechanicalfitandgoodelectricalconduction.

LOOSENTHETHUMBSCREWSonthetopofthefrontbulbsupportyokeandswingtheretainerplateclearoftheyoke.Slidethecontactclampoftheigniterleadoverthebrasssocketoftherearbulbsupportcollet.

REMOVETHEPLASTICPROTECTIVECOVERfromthebulbafterputtingonthefaceshield.DO NOTtouchtheclearquartzenvelopeofthebulbwithbarefingers.Naturalskinoilswillrapidlyburnintothequartzandshortenbulblife.Thexenonbulbwarrantydoesnotcoverdamageofthisnature.Ifthequartzisaccidentallyfingermarked,thoroughlyremovethefingerprintswithisopropylalcoholbeforeignitingthebulb.

INSERTTHEBULBintothelamphouse,betweenthereflectorsupportandthefrontofthelamphouse.Passtheanode(+)endofthebulbintothereflectorandthroughthecenterholeofthereflector.Takecarenottotouchorscratchthesurfaceofthereflector.

INSERTTHEANODEADAPTERSTEMintotherearsupportcollet. Thestemmustbeinsertedasfarintothesocketaspossibletoinsuregoodconductionandtopermitfullfocustravelofthebulb.Placethecathodeadapterstemintothebulbsupportyoke,pivottheretainingplatetoitsclosedposition,andtightenboththumbscrews.Usinga9/64"allenwrench,firmlytightenthesocketheadclampingscrewinthepositive(+)contacttoinsureagoodelectricalcontact.

INSTALLTHENEGATIVE(-)LEADCONTACTCLAMPovertheendofthecathodeadapter.Slidethecontactuptoseatitsshoulderfirmlyagainstthetipofthecathodeadapter.Dressthenegativeleaddirectlyinfrontofthebulbsupportyoketominimizetheshadow.Tightenthesocketheadclampingscrewsecurelyusinga9/64"allenwrench.

2000 Watt Bulb Installation

REMOVETHEPLASTICPROTECTIVECOVERfromthexenonbulbonlyifnecessary.Slidethecontactclampoftheigniterleadoverthebrasssocketoftherearbulbsupportcollet.Ifthebulbissuppliedbythemanufacturerwithananodeleadattached,cutofforotherwiseremovethefactory-installedanodelead.Removeanyfingermarksfromthebulbenvelopewithalcohol.

INSERTTHE2000WATTBULBintothelamphouse,passingtheanode(+)endthroughtheholeinthereflector.Handlethebulbbythemetalendcapsonly.Passtheanodepinasfaraspossibletotherearofthelamphousetoallowclearancebetweenthecathode(-)pinandthefrontbulbsupport.Takecarenottotouchorscratchthesurfaceofthereflector;donottouchthequartzenvelopeofthebulb.Slidethecathode(-)endcapthroughthespring-cushionedringofthebulbshockmount.

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2000 Watt Bulb Installation(continued)

NOTETHETWONOTCHESatthecenterholeofthereflector.Thesenotchesallowaddi-tionalclearancebetweenthegroundedreflectorandtheenergizedbulbtriggerwire.Rotatethebulbtoalignthetriggerwirewithoneofthesetwonotchestopreventthetriggerwirefromarcingtothegroundedreflector.

INSERTTHEANODE(+)PINof thebulb into therearsupportcollet. Thepinmustbeinsertedasfarintothesocketaspossibletoinsuregoodconductionandpermitfullfocustravelofthebulb.Makecertainthebulb’striggerwireisalignedtothecenterofeitherreflectornotch,andfirmlytightenthesocketheadclampingscrew.Slidethenegativecontactclampoverthecathode(-)pinanddressthenegativeleaddirectlyinfrontofthefrontbulbsupporttominimizetheshadow.Securelytightenthenegativeclamp.

ANALTERNATEMETHODofinstallingthe2000wattbulbistodismounttheshockmountringandcushionspringfromthefrontbulbsupportassemblybyremovingthesocketheadscrew.Slidetheringoverthecathode(-)endcapofthebulb,andinstallthebulbbyinsertingtheanode(+)endcapthroughthereflectorcenterholeandseatingtheanodepinintotherearsupportcollet.Re-mounttheringtothebasebracketofthefrontbulbsupportusingthesocketheadscrew.Securetheanode(+)clampingscrew;installandtightenthecathode(-)contactclamp.

THESOCKETHEADSCREWwhichmountsthebulbsupportringtoitssupportbracketmustbetightenedsecurelyenoughtoclamptheuprightbulbsupportringinavertical(90°)positionandpreventitstiltingforwardorbackasthebulbisfocused.Theendcapofthebulbshouldtouchonlythecoilsoftheshockmountspringtoallowthebulbtoslideforwardandbackwithaminimumoffrictionandno stressontheenvelope.

All Bulb Wattages

INSERTTHESTRIPHEATFILTERintothebracketinfrontofthexenonbulb.Thisfilterisanarrowglassstripthatcoversonlythecenterportionofthebeam.Onesurfaceoftheglassiscoated,andmarked“XX”and/orimprinted“ThisSurfaceTowardBulb.”Thecoatedglasssurfacemustfacethebulbordamagingradiantheatenergywillbetransmittedtotheopticalsystem.DONOToperatethespotlightwiththeglassstripheatfiltermissingorreversed.

CHECKTHEARCSTABILIZATIONMAGNETmountedtoan“L”bracketbelowthereflec-tor.TheSOUTHpoleofthemagnetismarkedwithpaint,andshouldbepointedtowardtheoff-operatorsideofthelamphouse(leftside,asviewedfromrear).Ifthemagnetisreversed,thearcwillburnhighonthefaceoftheanodeelectrode,creatingseverelightflickerandcausingignitionproblems.Thismagnetisrequiredfor2000wattoperation,andisinnowaydetrimentaltotheoperationof1000and1600wattbulbs.

REMOVETHEPLASTICCOVERfromthexenonbulb.Do notignitethelampwiththecoveronthebulb.Retaintheplasticcoverandstoreinasecurelocationatornearthespotlight.

REPLACETHELAMPHOUSECOVER.Replaceandtightenall(3)phillipsheadretainingscrewsandwashers.Securethekeylockandinstallthesecurityscrew.Thelamphousecovermustbecor-rectlyinstalledandsecuredtoclosethecoverinterlockswitchesandenablebulbignitionandoperation.

ITISRECOMMENDEDtoestablisharoutineforperiodicallycheckingallelectricalconnec-tionsfortightness,particularlythoseatthebulb.AlooseconnectionintheDCcircuitmaycauseoverheatingofcontactsandleads,andmaydamageordestroythebulb.Thexenonbulbwarrantydoesnotallowcreditforheat-relateddamageofthisnature.

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BULB ALIGNMENT & LAMPHOUSE OPERATION

PRIORTOOPERATINGTHESPOTLIGHT,verifythefollowingconditions:

PTheplasticprotectivecoverhasbeenremovedfromthexenonbulb. PThestripheatfilterisinstalledwiththecoatedsurfacefacing the bulb. PThelamphouseaccesscoverisinplaceandsecuredusingbothphillips headscrews;keylocksecuredandhexheadsecurityscrewinstalled.

SEETHEPRECEDING“BULBINSTALLATION”SECTIONforinstructionsdetailingtheabove.Failuretoremovetheplasticbulbcoverwilldamageordestroythexenonbulb.Amissingorreversedheatfilterwillallowradiantheatdamagetotheopticalmechanismandlenssystem.Thelamphousecovermustbeinstalledcorrectlyandsecuredtoactuateallinterlockswitchesandpermitlampignition.

ENERGIZETHEXENONPOWERSUPPLYbyswitchingthecircuitbreakeronthesidepanelON.TheVINlightadjacenttothecircuitbreakerwillglow,indicatingthatthepowersupplyisreadyforoperation.Thelamphouseblowerswillstartandinitiatebulbcooling.Thelampblowerswilloperatecontinuouslyuntilthexenonpowersupplyisde-energized.

PLACETHELAMPSWITCHintheONpositionandthebulbwill ignite. Allowafewminutesforthecurrenttostabilize,andreadthelamphouseammeter.Thebulbmustbeoperatedwithinthecurrentrangespecifiedbythebulbmanufacturer.Therangesforthexenonbulbusedareasfollow:

Nominal DO NOT Wattage CurrentEXCEED 1000 50A. 55A. 1600 65A. 75A. 2000 75A. 85A.

ADJUSTTHEXENONPOWERSUPPLYasinstructedinthepowersupplymanualforthecorrectoperatingcurrent.Anewxenonbulbisnormallyoperatedat“nominal”current.Afterprolongeduse,thelightoutputwilldecreasebecauseofthequartzenvelopedarkening,aresultofnormalbulbaging.Atthistime,thecurrentoutputsettingmayperiodicallybeincreasedtocompensateforbulbaging,butdo not,atanytime,exceedthemaximumcurrentlevelspecified.

DISMOUNTTHE COVERPLATE locatedabove the lamphouse instrumentpanelbyremovingthethreeblackphillipsheadscrewsandfinishwashers.Thisexposesthecontrolmechanismforadjustingthepositionofthexenonbulb.

THECENTERSECTIONofthecontrolisathreadedmemberthatfocusesthebulbinrelationtothereflector.Turningthisadjustmentmovesthebulbonthehorizontalplane,intooroutofthereflector.Rotatingthissectionclockwisemovesthebulbaway fromthereflector.Thesmallknurledscrewtotheupperleftofthissectioncanbetightenedtolockthefocusingmechanisminplaceafterthebulbalignmentprocedurehasbeencompleted.

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THETWOLARGETHUMBSCREWStotheleftandrightofthefocusingcontrolsecurethehorizontalandverticalpositionofthebulb.Thesetwolargethumbscrewsarespring-loadedtoprovideadegreeoffrictionagainstthecastsectionofthecontrolmechanism.

BULB ADJUSTMENT CONTROLS

Focus ControlFocus Lock Screw

Thumb Screw

THEFOLLOWINGMETHODisrecommendedtopositionthexenonbulbinsidethereflectorinordertoprojectthebestlighttothestage.

SLIDETHESPOTSIZECONTROLHANDLE(“trombone”)backtoitsstopatthethere-armostpositiontoprojectthesmallestspotpossible.Placetheiris,choppers,anddimmingcontrolsintheirfullopenpositions.Projectthespottoawallorsimilarflatperpendicularsurfaceoppositethespotlight.

TURNTHECENTER“FOCUSCONTROL” section of the bulb adjustment control, asillustratedabove,fullyclockwiseuntilasmalldarkspotisprojectedonthewall(Spot“A”).Atthispoint,thebulbisdefocusedatitsextremeforwardposition.Thenrotatethefocuscontrolcounterclockwiseuntilacenter“hot”spotisdefined(Spot“C”).

LOOSENTHETWOTHUMBSCREWStotheleftandrightofthefocuscontroljustenoughtopermitmanualmotionofcompletecontrolassembly.Movethecontrolassemblyaroundthetwothumbscrewsandobservethemovementofthebrighter“hot”areawithintheprojectedspot.

MOVETHECONTROLASSEMBLYaroundthethumbscrewsuntilthebrightestportionofthe“hot”areaisat,orslightlyabove,thecenteroftheprojectedspot.Ifneeded,thefrontbulbsupportismountedonslottedholesandmayalsobeadjustedtoachievethedesiredspotimage.Itmaybenecessarytoagainrotatethebulbfocuscontroltoclearlydefineandidentifythe“hot”spot.Positioningthebrightestlightabovethecenterofthespothighlightstheheadandshouldersofaliveperformer.Thiseffectisparticularlydesirablefortelevisionandvideotaping.

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Spot “A” Spot “B” Spot “C”

AFTERTHE“HOT”SPOTiscorrectlypositioned,tightenthetwothumbscrewstolockthisadjustmentinplace.Toverifythatthebulbisattheopticalcenterline,turnthefocuscontrolclockwisetoagainprojectSpot“A.”Thedarkspotshouldremaincenteredinthespotprojectionasshown.

ROTATETHEBULBFOCUSCONTROL(centersection)toobtainthebrightestlightwitheven,flatlightdistribution(Spot“B”).Tosharpentheedgeofthespot,rotatethespotfinefocuscontrol(largeknurledknob)locatedimmediatelybehindthecolorboomerang. ASECONDMETHODofaligningthexenonbulbistoprojectthespottothestage,andusingthebulbadjustmentcontrols,obtaina“hot”spotintheprojectedspot.Centerthis“hot”spotintheprojectedspotbymovingtheentirecontrolsectionaroundthetwothumbscrews.Oncethe“hot”spotiscentered,orslightlyabovecenterintheprojectedspot,locktheadjustmentcontrolinpositionwiththetwothumbscrewsandrotatethefocuscontrol(centersection)toobtainabrightspotwithanevendistributionoflight.Tosharpentheedgeofthespot,rotatetheknurledfocuscontrolknoblocatedoneithersideofthelensmechanism.

THISBULBPOSITIONINGADJUSTMENTshouldnotbedisturbeduntilthexenonbulbiseitherrotatedorreplaced.Atthistimeitwillbenecessarytorepeattheabovebulbalignmentprocedure.

REPLACETHEREARCOVERPLATEoverthebulbadjustmentcontrolmechanism.Secureinplacewiththe(3)phillipsheadscrewsandfinishwashers.

BECAUSEOFMANUFACTURINGTOLERANCESandnormalbulbaging,itmaybeneces-sarytooperateonelampatslightlyhigherorlowercurrentthanotherstoobtainequallightbalancebetweentwoormorespotlights.Thesecurrentadjustmentsaremadeatthexenonpowersupply.

TOEXTINGUISHTHEARC,placetheLAMPswitchintheOFFposition.Theblowersinthelamphousewillcontinuerunninguntilthexenonpowersupplyisde-energized.Allowtheblowerstooperateandcoolthebulbforat leasttenminutesafterextinguishing.Thismeasureisrequiredtocomplywiththebulbmanufacturer’swarrantyconditions.

TOPROLONGBULBLIFE,andtoencouragerapidbulbstarts,itisrecommendedtodouseoutusingthechoppersorthefade-outbladesratherthanextinguishingthebulbduring“dark”periodsbetweencues.Multipleignitionpulsesand“warm”re-startsconsumemorepowerandcausemorebulbelectrodewearthansustainedoperation.Whilerepeatedignitionsarefrequentlyunavoidable,andwithindesignparameters,a(20)minutedelaybetweenignitionsisdesirable.

COMPLYWITHTHEBULBMANUFACTURER’SINSTRUCTIONSregardingrotationofthexenonbulbatspecifiedintervals.Torotatethebulb,loosenboththepositiveandnegativeclamps.Grasp-ingthemetalendcaps,rotatethebulb180°andalignthetriggerwiretotheoppositereflectornotch.Securelyre-tightenbothclamps.AdjustthexenonpowersupplytoincreasetheDCcurrenttoasettingatorjustbelowthemaximumlevelspecifiedforthebulb.Projectawhitespottocheckforanevenfield;correctthebulbpositioningasrequired.Operatethexenonbulbatthishighercurrentlevelforoneortwoperformances,andthenreturnthepowersupplysettingtoitspreviouslevel.Thistemporaryoperationofthexenonbulbathighcurrentfollowingbulbrotationwillrestorethecathodetipandenhanceignitionatthenewarcposition.

RETURNBULBSuponwhichawarrantyclaimisbeingmadetothetheatreequipmentdealerthroughwhomtheunitwaspurchased.Packthebulbinitsoriginalshippingcartonwiththepro-tectivecoveroverthebulb.Completeandencloseallwarrantyformssuppliedbythebulbmanufacturer.Warrantycreditwillnotbeallowedifthebulbfailureisrelatedtomishandling,incorrectinstallation,faultysupportingequipment,orabuse.

ST2/013

HANDLING THE SPOTLIGHT

THESUPERTROUPERIIcanbeoperatedfromeitherside.Generally,thebestpositionfortheoperatortostandisnearthecenterofthespotlight,ontherighthandside.Theangleoftiltandthesizeorlocationoftheportholemayalterthepositionforthemostconvenientoperation.Eachoperatorwill,afterafewminutesofoperation,generallydevelophisorherownsystemandpositionforoperatingtheunit.

POSITIONTHECOLORBOOMERANGwiththecolorarmsfacingthedesiredoperatingside.Theboomeranghousingcanbereversedbyremovingthethreemountingscrews,removingandreversingtheboomerang,andre-mountusingthe(3)mountingholesontheoppositesideofthehousing.Itisadvisabletocheckthesequenceofcolorfiltersandtoplacethemoredensecolors(red,green)inthefrontpositionsoftheboomerang(furthestawayfromthearc).SeethefollowingOPERATIONOFTHECOLORBOOMERANGsectionfordetailedinstructions.

THEHORIZONTALPANandverticaltilttensionadjustmentleversarelocatedontheyokeassembly.Eachcanbeseparatelysettogivethedesireddegreeoffrictiononspotlightswing,fromcompletereleasetototallock-down,tosuitthespotlight’sapplicationandtheindividualoperator.

THELENSSYSTEM“ZOOM”BRAKE,whichcontrolsthedegreeofforcerequiredtoslidethespotsizecontrolhandle(“trombone”),islocatedontheoutriderofthemovableprojectionlenscarriage.Alternatelytighteningorlooseningthenylonbraketensionscrewwillincreaseordecreasetheforcerequiredtooperatethespotsizecontrolhandle.Requirementsmayvary,andthebrakingcanbeadjustedtobothac-commodatetheangleoftiltandtosuittheindividualoperator.SeethefollowingOPERATIONOFOPTICALSYSTEMsectionfordetailsregardingaccessingandsettingthefrictionbrake.

ST2/014

OPERATION OF OPTICAL SYSTEM

THEIRISCONTROListhefrontleverwhichprojectsthroughtheslotsonthetopoftheopticalsystemhousing.Whenthisleveristotheleft(asviewedfromtherearoftheunit),thelargestapertureisprovided.Smalleraperturesareobtainedastheleverismovedtotheright.

THESPOTSIZECONTROLHANDLES(“Trombone”)arelocatedontherightandleftsidesoftheopticalsystemjustabovethebaserail.Avariationofspotsizesfromfullfloodtosmallspotcanbeobtainedbymovingthespotsizecontrolhandlefromoneextremetotheother.Beamintensityisincreasedbythisopticalsystemwhenreducingfromfloodtospot,andmaximumintensityisreachedwhenthetrombonehandleisintheextremerearposition.

THEMAXIMUMFLOODSPOTisobtainedwiththeiriscontrollevertotheleft(awayfromthenormaloperatingside)forthelargestapertureandwiththetrombonehandlemovedasfarforwardaspossible.

SMALLERSIZEDSPOTSareprojectedasthetrombonehandleispulledback.Mostofthespotsizesneededwillbeproducedwiththeirisinitsmaximumopenposition.A“diffused”spot(reducedintensitywithasoftedge)isprojectedbymovingthetrombonehandleforwardtoward“flood”whileclosingtheiriscontrol.

TOADJUSTthedegreeof forcerequiredtoslidethespotsizecontrolhandle, thenylonbrakescrewintheoutrideroftheprojectionlenscarriagemustbeloosenedortightened.Thelensmechanismhousing(seeFigure3,Item27)mustbedismountedtoperformthisadjustment.

TIGHTENTHEYOKETILTLOCKanddismountthecolorboomerang.Removethe(2)spotsizecontrolhandlesandthe(2)focusknobs.Theseitemsaremountedusingsocketheadscrewswhichcanberemovedusinga3/16"allenwrench.Unscrewthe(3)plasticknobsfromtheopticalsystemcontrollevers.Removethe(6)phillipsheadscrewsretainingthelensmechanismhousing.Liftthehousingfromthespotlight,slightlyspreadingthebottomofthecovertocleartheprotrudingshafts.

THEFRICTIONBRAKEisahexheadnylonscrew(seeFigure3,Item4)whichbearsagainstthesliderod. Tighteningthescrewapplies tensionandlooseningthescrewrelievestension. Aspotlightoperatedatanextremedownanglewillrequiremorebraketensionthanoneoperatedatamorelevelangle.Furthermore,thepreferreddegreeoftensionmayvarybetweenindividualoperators.Securethelocknutaftersettingthedesiredbraketension;re-installthelensmechanismhousingandthecolorboomerang.

THEEDGEOFTHEPROJECTEDSPOTisfocusedbyrotatingthefocuscontrolknob.Thisfocuscontrolalterstherelativedistancebetweenthelensestoadjusttheopticalsystemfordifferinglengthsofthrow.Thedegreeoftorquerequiredtorotatethefocuscontrolisadjustablebytighteningorlooseningthefrictionscrews(Figure4,Item17)ontheoff-operatorsideofthefocusmechanism.Whenmakingafocusad-justment,observethespotandrotatethefocusknobuntilthesharpestedgeontheprojectedspotisobtained.

FORA“HEAD”SPOT,oranyspotsmallerthancanbeobtainedwiththetrombonehandleinitsextremerearposition,shifttheiriscontrollevertotheright(towardoperatingside)forasmalleraperture.Theiriscontrollevershouldalwaysbereturnedtoitsextremeleft(open)positionbeforethespotsizecontrol(trombone)handleisagainmovedforwardtoobtainlargerspots.

ST2/015

THEMASKINGSHUTTER(chopper)leveristhemiddleleverprojectingthroughthetopoftheopticalsystemhousing.Themaskingshutterbladesareoperatedbythislevertoshapetheprojectedspottoarectangle,stripspot,ordousingouttofullcutoff.Thedisengaged(fullopen)positionofthemaskingshutterleveristotheextremeright(viewedfromrear).Varyingdegreesofmaskingtocompletecutoffareobtainedbymovingthelevertotheleft.

THEANGLEofthemaskingshutterbladesclosureisadjustableandcanbesettocompensateforanoffsethorizontalprojectionangle,forexample,ifthespotlightispositionedtotheleftorrightofcenterstage.Anunbalancedconditionwillexistwhileadjustingtheblades;lockdownthespotlighttiltclampbeforepreceding.

REMOVETHECOLORBOOMERANGandlensmechanismhousingasinstructedontheprecedingpage.Loosentheslottedheadscrewsholdingeachofthemaskingshutterbladesenoughtoallowadjustments.Ignitethebulbandprojectaspot.Adjusttheangleofthebottombladebytappingitwithascrewdriversoitsprojectededgeliesparalleltothefootlights.Tightenthescrew.Operatethemaskingshutterlevertoclosetheblades.Adjusttheupperbladetocloseagainstthebottomblade,andtightenthescrew.

THEFADE-OUTMECHANISMANDDOUSERCONTROLis the rear leverprojectingthroughthetopoftheopticalsystemcover.Thislevercontrolstheintensityoflightfromcompletefade-out(douse)whentheleveristotheleft,tofullintensitywhentheleveristotheright.

ROTATINGTHELARGEKNURLEDKNOBSlocatedon thesidesof theopticalsystemimmediatelybehindtheboomerangadjuststhefinefocusofthelensesandsharpenstheedgeofthespot.Itmaybenecessarytore-focustheedgeofthespotafterzoomingfromfloodtosmallspot,andfromspottoflood.

OPERATION OF COLOR BOOMERANG

THECOLORBOOMERANGisequippedwithsixtwo-partfilterholders(51928000gelframewithslidechanneland51376000coverplate).Sixsheetsofassortedcolorgelsareincludedinthespotlightaccessorykit.AdditionalcolorsandfilterholderscanbesuppliedbyyourStrongInternationalDealer.SpecifyROSCOLUX®orequivalenthigh temperaturegels.

TOOPERATEINDIVIDUALCOLORFILTERS,lowerthedesiredfilterselectorlever.Arockercatchlocatedinthecolordischousingholdsthefilterinposition.Toreleaseacolor,pushthefilterreleasearminorengageanothercolor,thusreleasingthepreviouscolorautomatically.

TOREPLACEFILTERHOLDERS,openthefrontcoverofthecolordischousingbyremov-ingthethumbscrewonthetopofthehousing.Theupperportionofthehousingishingedtoallowaccesstothecolorholders.Slidethefilterholdersupandoffthecolorarms.Replacegelframesasrequiredandsecurethefrontcoverofthedischousingcoverwhenfinished.

NOTE:WHENPLACINGCOLORFILTERSintheboomerang,thelessdensecolors(pink,amber)shouldbeplacedintheholderstowardtherearoftheboomerang(towardthearc),andthoseofgreaterdensity(red,green)shouldbeplacedintheholderstowardthefrontoftheboomerang(awayfromthearc).Remembertoreversethegelsequenceifreversingtheboomerangforleft/rightoperation.

COLORTEMPERATURECORRECTIONFILTERS, required forusewith televisionandvideotape,canbeinstalledinplaceofoneormorecolors.Theyareavailablefromtheatricalsupplydealers.

ST2/016

ST2/017

MAINTENANCE

THESUPERTROUPERIISPOTLIGHTSYSTEMrequiresverylittlemaintenancetokeepitingoodworkingorder.Routinecleaningisgenerallysufficient.

THEREFLECTORandtheheatfiltershouldbecleanedperiodicallywithaclean,soft,lintfreeclothtoremoveanydustfromthecoatedsurfaces.Ifexcessivelysoiled,useacommercialliquidglasscleaner(i.e.Windex®).Do notuseBonAmi®orotherabrasivecleaners.

THEXENONBULBshouldbecheckedoccasionallyforpresenceofanyforeignmaterialontheenvelope.Anydirtorotherforeignmaterialwillrapidlyburnintothequartzmaterialandpossiblyshortenbulblife.Useisopropylalcoholandaclean,lint-freecottonclothtoremovedirt,fingermarks,andothercontaminants.CAUTION:Observeallsafetyprocedureswhenworkingaroundtheexposedbulb.

CHECKALLELECTRICALTERMINATIONSperiodicallyfortightness.NoteespeciallythexenonbulbconnectionsandotherleadsintheDCcircuit.AllconnectionstotheMSreceptacleonthexenonpowersupplyareaccessiblebelowthesmallpaneladjacenttothereceptacle.

THEINSIDEOFTHELAMPHOUSECOMPARTMENTandthelamphousecoverlouversshouldbecleanedperiodically,dependingonthedustconditionsateachinstallation.Theblowerairinletsinthebottompanelmayrequirecleaningtoremovedustbuild-upwhichaccumulatesoveraperiodoftime.Ifdustbuild-upimpedestheblowerimpellors,orifobstructedairflowallowsthesquirrelcageblowermotortooverheat,athermalswitchintheblowermotorwillshutdowntheblower.Ifthesquirrelcageblowershutsdownrepeatedly,itisnecessarytodismountitfromthespotlightbaserailforathoroughcleaning.Vacuumorblowoutthe(2)impellorsandlubricatetheblowermotorinthemarkedoilholes.Thesix-inchboxfanattherearofthelamphouserequiresnolubrication.

THEOPTICALSYSTEMLENSESmustbekeptcleantopreventanylightreductionintheprojectedspot.Togainaccesstothelenses,tightenthehorizontalpanandverticaltiltlockingclamps,andremovethecolorboomerangandopticalsystemhousing.

CLEANTHEOPTICALSYSTEMLENSESusing lint-free lens tissueswithanycleanerapprovedforuseoncoatedprojectionlenses.Iftheprojectionlensassemblyisremovedfromitsbarrelforcleaning,replacethelenswiththearrow(engravedonthelensbarrel)pointingtowardtheiris.

WHENTRANSPORTINGthespotlightfromonevenuetoanother,itisrecommendedthatthexenonbulbberemovedandplacedinitsoriginalshippingcartonwiththecoverontoinsureagainstbreak-age.Ifthespotlightismovedfromonepositiontoanotherwithinthesamevenue,theunitmaybetransportedwiththebulbinstalled,assumingreasonablecareisexercised.DO NOTmovethespotlightuntilthebulbhascooledtoroomtemperature.

TROUBLESHOOTING

NORMALOPERATION

WHENTHESAFETYSWITCHinthemainACsupplylinetothexenonpowersupplyisintheONposition,andthe30amperecircuitbreakerontheswitchingpowersupplyisON,thegreenVIN(“voltageinput”)lightonthexenonpowersupplywillglow.Theblowersinboththelamphouseandthexenonpowersupplywillstart.ThePWRandAIRindicatorlightsonthespotlightlamphousecontrolpanelwillglow.

OPERATIONOFTHELAMPHOUSEBLOWERSwillmaintainnormaltemperatureinthelamphouse.Ifthelamphousetopcoveriscorrectlyinstalledandlocked,the(4)coverinterlockswitchclosureswillcompletethecontrolcircuittotheLAMPswitch,andthelamphousePANELSlightwillglow.

WHENTHE“LAMP”SWITCHisplacedintheONposition,the115V.ACcontrolcircuit(wires5&6)inthelamphousewillenergizethepowersupplycircuitryprovidingDCcurrenttotheigniterandbulb.ThegreenGOindicatorlightonthexenonpowersupplywillglow,aswilltheLAMPlightonthelamphousecontrolpanel.Thepowersupplywillthendeliverhighopencircuit(approximately180-200V.DC“noload”)voltagetothelamphouse.ThishighDCvoltagewillactuatetheDCPulseIgniter.

THEREWILLBEadistinctlyaudiblehighvoltagearc“ping”attheignitersparkgapandacrossthebulbelectrodes.ThebulbshouldigniteimmediatelyafteroneortwoofthesehighRFvoltagepulses.Oncebulbignitionissustained,thelampcurrentwilladjusttotheoutputsettingofthexenonpowersupply.TheDCvoltagewillfalltothexenonbulb’ssustainingvoltagelevel(30V.DCorless),andtheDCPulseIgniterwillceasegeneratingtheRFpulse.

MULTIPLEIGNITIONPULSESpriortobulbignitionusuallyindicatealowDCoutputsetting.AdjustlamphouseDCcurrentaccordingtotheINSTALLATION-OPERATIONsectionoftheXenonPowerSupplymanualtothecorrectlevelspecifiedbythebulbmanufacturer.Operatingaxenonbulbbelowitsratedcurrentwillnotprolongbulblife;sustainedoperationbelowratedcurrentwillcauseignitionproblemsasthebulbages.A“warm”oragedxenonbulbmightrequiremultiplestrikes.Ashortdelaybetweenignitionpulsesisnormal.Thecapacitorsinthexenonpowersupplymustre-chargebetweeneachhighvoltage“noload”discharge.

THEDCPULSEIGNITERwillremainoutofcircuitwhilethexenonbulbisoperatingnor-mally.NofurtherignitionpulseswillbegenerateduntilthexenonpowersupplyagaindeliversopencircuitDCvoltageinexcessof140V.DC.

ELAPSEDHOURSwillbegincountingupwhenthexenonbulbsustainsignition.Afaultyhourmeterwillnotpreventbulbignition.Recordthemeterreadingwhenfirstusinganewbulb;thehourmeterisnotresettable,soaccuratefiguresshouldbeusedwhenenteringbulbhourstomaintainapermanentrecordofthespotlightsystemperformance.

ST2/018

TROUBLE CHART

INTHEEVENTofanignitionfailure,checkfirstthestatusofthefourindicatorlightsmountedtothelamphousecontrolpanel.

INDICATORLIGHTFUNCTIONS:

“PWR” Whenlit,ACpowerissuppliedtothelamphouse,andthelamphouseblowerswilloperate.

“LAMP” Thisindicatorlightsonlywhenthecontrolcircuitiscomplete,meaningallaccesscoversareclosedandlocked,andthebulbsealblowersareoperatingandsupplyingadequateairflowacrossthexenonbulb.ThislightalsoindicatesthatthexenonpowersupplyisenergizedandDCcurrentisappliedtothexenonbulb.

“AIR” ThisL.E.D.lightsconcurrentlywiththe“PWR”indicator.

“PANELS”The(3)magneticcoverinterlockswitches,twoatthelowerlamphousesidecoverpanelsandoneatthetopcover,plusthepushbuttonswitchatthedoorlock,mustbeclosedtoactuatethislight.Thesecurityscrewsecuringthekeylockmustbeinstalledtoinsureswitchclosure.

THE“PWR,” “AIR,”and“COVERS”indicatorsonthecontrolpanelmustallbelightedtoindicatethatconditionsarecorrectforignitionofthexenonbulb.TheMAINLINEcircuitbreakermustbeintheONposition.The“LAMP”indicatorlightsonlywhenthecircuitforbulbignitioniscomplete.

BEFOREPRECEDINGwith the followingTroubleChart, checkfirst that thegreenVINindicatorlightonthexenonpowersupplyisglowing,showingthatACpowerispresent.ThePWRandAIRindicatorson the lamphousecontrolpanel shouldalsobe lighted, showingcorrectcontinuity through thelamphouse/powersupplyinterconnectcable.

ALLOWTHEXENONBULBtothoroughlycooltoroomtemperaturebeforeopeningthelamp-houseenclosure,andallowcapacitorstodrainstoredenergy.Thelamphousecontrolcircuitoperateson120V.AC;exercise extreme caution when taking voltage measurements in a power ON condition.MeasurexenonpowersupplyvoltagesattheMSconnector;therearenotestpointsonprimaryorsecondaryPCboardsections.

THEDCPULSEIGNITERincludesaredesignedsparkgapwhichpermitsadegreeofadjust-ment.Removetheignitercasecoveranddraintheignitercapacitorsbyusingthebladeofaninsulatedhandlescrewdrivertoshortacrossthetwosparkgapscrewsbeforeperforminganyadjustmentsinsidetheignitercase.

EXCHANGEOFCOMPONENTS(i.e.bulbs,igniters,powersupplies)betweensimilarStrongSuperTrouperII’stoaidindiagnosisofaproblemisencouraged.Thiswillnotleadtoequipmentdamage,andwillnotvoidequipmentwarranty.

ST2/019

TROUBLE CHART(continued)

Bulb Fails To Ignite

1. NoDCcurrent.SwitchxenonpowersupplybreakerON.2. DCoutputleveltoolow.Increasepowersupplyoutputtoratedbulbcurrent.3. LowDCnoloadvoltagefromxenonpowersupply.ChecknoloadvoltagebypressingVOLTS/AMPS

switchatigntioncycle.Repairorreplacepowersupplyifnoloadvoltageislowerthan140V.DC.4. Defectivexenonbulb.Checkfordamagedorscorchedelectrodes,discoloredquartzenvelopeorend

caps.Replaceifdefective.5. Looseorfaultyterminalconnection.Visuallyinspectconnections,particularlyinACcircuit(5&6)and

allDCconnections.6. Ignitionpulsearcingtoground.Dressalligniterandbulbleadsone-halfinch(13mm)ormoreaway

fromgroundedmetallamphousecomponents.7. InadequateACsupplyline.Brown-outprotectioncircuitinswitchingpowersupplydisablesoperation

iflinevoltagefallsbelow100V.AC(120voltmodels)orbelow195V.AC(220voltmodels).Phaseloss(220voltmodels)willalsodisablepowersupplyoperation.CheckACvoltageatpowersupplyterminalsL1&L3(seeXenonPowerSupplymanual,INSTALLATIONsection).

8. Faultyigniter.Arcatsparkgapshouldbeaudible,andarcacrossbulbelectrodesshouldbevisiblethrougharcviewingport.Repairorreplaceasrequired.

9. Arcgapspacinginigniterisincorrect.Ifarcisaudibleinsideignitercasebutisnotseenacrossbulbelectrodes,widenthegapbetweenthetwoscrews.Ifnoarcisaudibleorobserved,shortenthegap.NOTE:Dischargeignitercapacitorsasdirectedonprecedingpagebeforeadjusting.

Bulb Fails To Ignite and Power Supply Circuit Breaker Trips

1. Slideswitchonpowersupply(nearMSreceptacle)inincorrectSPOT/CONSposition.PlaceinSPOT(left)setting.

Bulb Goes Out During Operation

1. Blockedbulbsealblowerintakeordefectiveblowermotor.Cleanorreplace.2. Overheatedthermalswitchinxenonpowersupply.Switchopensat190°Fahrenheit(88°Celsius).Check

forunobstructedairflowthroughpowersupply;looseDCconnection(s).3. Squirrelcageblowermotoroverheated,internalthermalswitchopen.Allowtocool;cleanasrequired.4. Faultyxenonbulb.Checkforsaggingordamagedelectrodes,darkenedenvelope,instabilityinoperating

voltageorcurrent.Replaceifdefective.5. DropinACsupplyvoltageorACphaseloss.SeeItem7insectionabove.

Excessive Light Flicker

1. Defectivexenonbulb.Checkforcrackedand/orsaggingelectrode.2. Arcstabilizationmagnetmissingorreversed.Replaceorcorrect;NORTHpoledirectedtowardright

(operator’s)side.3. ExcessiverippleinpowersupplyDCoutput.Consult factory.

ST2/020

TROUBLE CHART(continued)

Reduced Light Output

1. Normalbulbaging.Increasecurrentoutputatxenonpowersupply.Do not exceedmaximumcurrentratingspecifiedbybulbmanufacturer.

2. Defectivebulb.Checkfordiscolorationorprematuredarkeningofenvelope.3. Bulbdefocusedormisaligned.Repeatbulbpositioningadjustments.4. Soiledoptics.Cleanreflector,bulb,heatfilterandlensesasoutlinedinMAINTENANCEsection.

Excessive Heat (Gels Burning)

1. Xenonbulbmisfocused.Focusbulbforevenfieldatsmallspot(trombonehandleback)withirisfully open;donot“hotspot.”

2. Glassstripheatfiltermissingorreversed.Filtermustbeinstalled,withcoatedsurfacefacingbulb.3. Dichroiccoatingonreflectororheatfilterpeeled.Replaceasrequired.

Noise in Theater Sound System During Bulb Ignition or Operation

1. DefectivelamphouseRFsuppressioncapacitor.Checkwithcapacitortester.Replaceasrequired.2. Spotlight, xenonpower supply,or sound systemnot correctlygrounded. Connect to adequate earth

ground.

NOTICE

The Strong switching-type Xenon Power Supply employs solid state circuitry requiring sophisticated diagnostic equipment not generally available to field service personnel. If an operational problem in the TROUBLE CHART section is traced to this unit, contact an authorized Strong Entertainment Lighting dealer for further information.

ST2/021

Super Trouper II Lamphouse

Xenon Bulb Ignition& Monitor Circuit

ST2/022

Analog Control PanelPrinted Circuit Board

Assembly No. 3200866

ST2/023

Super Trouper IIControl Circuit

ST2/024

PARTS LISTWiringDiagrams

Ref.Desig. PartNo. DescriptionB1 23939000 Blower,DualSquirrelcage;115V.AC,50/60Hz.B2 25011000 Blower,6"BoxFan,Modified;115V.AC,50/60Hz.C1 80177000 RFSuppressionCapacitor,2x1.0µf,600WVDCF1 2121017 Fuse,3A.Std.(on3200866PCBoard)J1 3113231 Connector,(8)PositionJ2 3113221 Connector,(4)PositionJ5 3113214 Connector,(3)PositionJ10 3113011 Connector,(5)Position- 3140018 PinM1 7132005 HourMeter,10-80V.DCM2 8132009 Ammeter,1-200A.50mV.PCB 3200866 PrintedCircuitBoardAssembly,ControlPanelR1 81247000 Shunt,200Ampere,50mV.S1 2198544 ReedSwitch,LamphouseTopCoverInterlockS2 2198544 ReedSwitch,LowerRightLamphouseCoverInterlockS3 2198544 ReedSwitch,LowerLeftLamphouseCoverInterlock- 2198545 MagneticActuator,ReedSwitch(3req’d.)S4 39260000 CamLockInterlockSwitch,Pushbutton- 7201309 HexHeadActuatorScrew(for39260000)X1 24356000 StepdownTransformer,WiredAssembly

- 65503000 DCPulseIgniterAssembly- 25023000 Lamphouse/PowerSupplyInterconnectCableAssembly (includes88318000MSConnectors&62153000Clamps)

ST2/025

1

2

3

4

5

6

7

8

9

11

12

FIGURE 1

SUPER TROUPER IIParts List

ST2/026

13

10

PARTS LISTFigure1

Item PartNo. Description1 24021000 AccessDoor&TopCover,WeldedAssembly- 48930000 ArcViewingPort- 4100501 Screw,10-32x1/2"PhillipsTrussHead(3req’d.)- 4107101 FinishWasher,#10- 71284000 CamLock&Keys- 7201309 SecurityScrew,HexHead2 24150000 CoverPlate,BulbAdjustMechanism3 4100501 Screw,10-32x1/2"PhillipsTrussHead- 4107101 FinishWasher,#104 7201289 InstrumentPanelAssembly,Analog- 7201283 InstrumentPanelPlate,Formed&Welded(lesscomponents)5 7132005 HourMeter(M1),10-80V.DC(incl.with7201289)- 7201308 SpacerRing,HourMeter(2req’d.)6 24029000 LamphouseBasePanel,LowerRight- 4100501 Screw,10-32x1/2"PhillipsTrussHead7 8161028 RockerSwitch,“LAMP”(S101on3200866)- 5161015 SwitchBezel8 25024000 MSConnector,WiredAssembly- 88319000 MSConnector,(14)PinFemale9 24160000 Name&DataPlate10 8130030 Lens,GreenPlastic(L.E.D.incl.with3200866),4req’d.11 24025000 LamphouseBasePanel,LowerLeft- 4100501 Screw,10-32x1/2"PhillipsTrussHead12 8132009 Ammeter(M2),0-200A.50mV.(incl.with7201289)13 23868000 RockerSwitch,“VOLTS/AMPS”(S102on3200866)

NOTSHOWN

- 3200866 ControlPanelPCBoardAssembly(withItems7&12andL.E.D.’s)- 7198017 MountingStandoff,PCBoard(4req’d.)- 4048005 Hexnut,4-40Nylon(4req’d.)- 4040251 StandoffMountingScrew,4-40x1/4"ButtonHead(4req’d.)- 25023000 Lamphouse/PowerSupplyInterconnectCableAssembly (includesMSConnectors88318000&CableClamps62153000)

ST2/027

651160002148027

65150000

65959000

6515300037985000

65827000 Bulb Adjustment Assembly(seeFigure2,Item29)37985000 ThumbScrew(2req’d.)15010000 CompressionSpring(2req’d.)65116000 Casting,AdjustmentMechanism65150000 FenderWasher(2req’d.)65153000 FocusLockscrew65154000 NylonLockingBall65959000 FocusScrew&BearingAssembly2148027* SnapRing,ColletRetaining24266000* BulbSupportCollet*orderseparately;notincludedwith65827000Assembly.

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14

15

1617

18

1920

2122

23

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272829

30

3132

33 34

35 36

FIG

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ST2/028

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37

PARTS LISTFigure2

Item PartNo. Description1 24317000 Reflector,DichroicCoated,10"Diameter- 4251250 Screw,1/4-20x1-1/4"SocketHead(4req’d.)- 5158025 CompressionSpring(4req’d.)- 4258001 LockNut,1/4-20Hex(4req’d.)2 24073000 Bulkhead,ReflectorSupport- T1050000 FoamTape,1/8"x3/8"3 39191000 NegativeContactClamp,BrightChrome- 4080870 ClampingScrew,8-32x7/8"SocketHead- 24327000 NegativeLead,ClamptoShunt(seeItem22)- 4250373 Screw,1/4-20x3/8"HexHead4 24366000 HeatFilterMountingBracket,WeldedAssembly5 24072000 Bulkhead,LamphouseFront- T1050000 FoamTape,1/8"x3/8"6 65122A00 HeatFilter,CoatedGlass7 24337000 LamphouseNoseCone(LightShield)8 24071000 Bracket,LensHousingMount9 83747000 FrontBulbSupportAssembly,2kW(asshown)- 83364000 MountingBracket- 4110501 MountingScrew,10-24x1/2"TrussHead(2req’d.)- 83748000 RingAssembly,ShockMount- 4100620 ClampingScrew,10-32x5/8"SocketHead- 83410000 CoilSpring,ShockMountRing9* 65117000 FrontBulbSupportYoke(notshown),1-1.6kW- 65151000 YokeRetainerPlate,1-1.6kWBulbAdapter- 65152A00 ThumbScrew,RetainerPlate(2req’d.)- 4110501 MountingScrew,10-24x1/2"TrussHead(2req’d.)10 24040000 FrontBulbSupportMount- 4100620 Screw,10-32x5/8"SocketHead(2req’d.)11 24039000 InsulatorPost,FrontBulbSupport12 24003000 AirDuct(sameasItem14)13 24077000 Spacer,SaddleMount(notshown;EarlyModels,2req’d.)- 4372503 MountingScrew,3/8-16x2-1/2"SocketHead(EarlyModels;4req’d.)14 24003000 AirDuct(sameasItem12)15 24008000 FrontBottomCover,WeldedAssembly(earlymodels)16 24368000 BlowerAssembly,DualSquirrelcage(incl.Items12,14)- 23939000 Blower(B1),115V.AC,50/60Hz.- 24367000 “L”Bracket,BlowerMount- 4100621 MountingScrew,10-32x5/8"PanHead- 4198041 RubberGrommet,BlowerShockMount(replacement)- 4108007 HexNut,10-3217 25223000 MountingBrace,BottomPlate(SidePlates:25229000&25230000)18 4310753 Wing-HeadScrew,5/16-18(4req’d.)

*SeeXENONBULBINSTALLATIONillustrationfordepictionof1kW&1.6kWbulbmounting.

ST2/029

Item PartNo. Description19 39215000 PermanentMagnet(Installwithpaintedendtowardoff-operatorside)- 65409000 “L”Bracket,MagnetMount- 1110004 MagnetClamp20 24364000 BottomCover,Center(IgniterAccess)21 65503000 DCPulseIgniterAssembly- 24360000 MountingBracket,Igniter- 24361000 NylonInsulator,IgniterPost(2req’d.)22 24327000 NegativeLead,ShunttoCathodeContactClamp23 25011000 Blower(B2),6"BoxFan,Modified;115V.AC,50/60Hz.24 24338000 RearBottomCover,WeldedAssembly- 83131000 BlowerInletGrille25 25051000 Channel,BaseRail26 2198544 CoverInterlockSwitch(S2;S1&S3notshown)- 24135000 SwitchMountingBracket- 2198545 MagneticSwitchActuator(notshown,3req’d.)- 24134000 ActuatorMountingBracket(notshown,3req’d.)27 7201089 InstrumentPanel(seeFigure1,Item4)28 7200931 SwitchMountingBracket- 4100500 MountingScrew,10-32x1/2"SocketHead(2req’d.)- 39260000 InterlockSwitch(S4),Pushbutton29 65827000 BulbAdjustmentMechanism(seeFigure1“Detail”forComponents)- 24266000 BulbSupportCollet(NylonRod&BrassSocketPinnedAssembly)30 24074000 Bulkhead,LamphouseRear31 2162012 BarrierStrip,(10)Terminal- 4080750 MountingScrew,8-32x3/4"SocketHead(2req’d.)32 24356000 Transformer(X1)- 4080502 MountingScrew,8-32x1/2"SocketHead(2req’d.)33 81247000 Shunt(R1),200Amp.50mV.- 4250755 MountingScrew,10-32x3/4"SocketHead(2req’d.)34 24327000 NegativeLead,ShunttoCathodeContactClamp(sameasItem22)35 80177000 RFSuppressionCapacitor,2x1.0µf,600WVDC- 4080502 MountingScrew,8-32x1/2”SocketHead(2req’d.)36 65343000 PositiveContactClamp,Brass- 4080870 ClampingScrew,8-32x7/8"SocketHead- 4250373 Screw,1/4-20x3/8"HexHead37 24326000 PositiveLead,ClamptoIgniterPost38 --- XenonBulb(bycustomer;Figure2depictstypical2kW“HS”)- 24270000 Cathode(-)Adapter,Threaded5/16-18for1-1.6kWBulbs*- 24300000 Anode(+)Adapterfor1kWLTI,Osram&ORCandAll1.6kW*- 4100180 SetScrew,AnodeAdapter;10-32x3/16"*

No Adapters Required for 2000 Watt Type “HS” Bulbs

*SeeXENONBULBINSTALLATIONillustrationfordepictionof1kW&1.6kWbulbadapters.

ST2/030

FIGURE 2PartsList(continued)

12

34 5 6 7

8

9

10

11

1213

1415

161718

22 23

2425

26 27 28

29303132

3334

38 39

FIGURE 3

ST2/031

1921

20

353637

PARTS LISTFigure3

Item PartNo. Description1 25221000 HandRail,Chromed(4req’d.)- 4310752 Screw,5/16-18x3/4"HexHead- 4317000 Lockwasher,5/16"SplitRing2 25051000 BaseChannel3 25081000 NegativeLensCarriageAssembly(incl.Items4&5)- 25089000 SmallPulley,FocusControl4 4251001 NylonScrew,FrictionBrake;1/4-20x1"HexHead- 4258015 Locknut,FrictionBrakeScrew;1/4-20Nylon5 25063000 Handle,SpotSizeControl(2req’d.)- 25053000 Shaft,SpotSizeControlHandle- 4251002 HandleMountingScrew,1/4-20x1"SocketHead6 23987000 SlideRod(sameasItem12)7 2171187 BraidedWireRope,FocusControl(Order22in.)8 25064000 KnurledKnob,SpotFocusControl- 25079000 SpotFocusMechanism(incl.Item8);SeeFigure49 24071000 FrontMountingBracket,LensMechanismHousing10 7156004 MountingStud,ColorBoomerang(3req’d.)- 4250503 BoomerangMountingScrew,1/4-20x1/2"HexHead11 24042000 SlideRodEndRail,Front12 23987000 SlideRod(sameasItem6)13 25078000 CounterweightAssembly14 2171187 BraidedWireRope,LensMovement(Order34in.)15 25074000 SpringRetainingPlate- 25075000 Post,SpringRetainingPlate(Item31)16 25084000 ExpansionSpring- 25076000 SpringBushing,Grooved(mountstoItem17)17 25080000 ProjectionLensCarriage18 25088000 LargePulley,FocusControl19 25245000 BlowerOutletGrille,2-1/4"x2-1/2"20 25246000 BlowerOutletGrille,1-1/4"x2-9/16"21 25134000 BlowerOutletGrille,3-3/4"x2-1/4"22 24071000 RearMountingBracket,LensMechanismHousing23 24041000 SlideRodEndRail,Rear24 25080000 ProjectionLensCarriage25 83144000 ProjectionLensBarrel- 24288000 ProjectionLens,Compound;1.5"F.L.- 24323000 LensStopRing,Rear- 4080502 RingMountingScrew,8-32x1/2"SocketHead(3req’d.)- 83155000 SpringClip,LensRetaining;Front

ST2/032

Item PartNo. Description26 24095000 MountingRing,NegativeLens- 24161000 NegativeLens,3.5"Diameter Pyrex (NOTE: Install 24161000 Lens with FLATSurface facing Front Lens Assembly.)- 24094000 LensSeal,Neoprene- 4080502 Screw,8-32x1/2"SocketHead27 25090000 FrontLensAssembly(seeFigure4,25090000Assembly)- 4250755 MountingScrew(RingCastingtoBaseChannel),1/4-20x3/4"28 7200895 LensMechanismHousing,RightSide28 7200896 LensMechanismHousing,LeftSide- 4100501 MountingScrew,10-32x1/2"PhillipsTrussHead- 4107102 FinishWasher,#10Black- 23059A00 STRONGInsignia- 51459000 SUPERTROUPERInsignia- 45237000 Insignia,RomanNumeral“II”29 25079000 SpotFocusMechanism(seeFigure4)30 24008000 BottomCover,WeldedAssembly(earlymodels)31 25075000 Post,SpringRetainer(ref.Item15)- 4080502 Screw,PostMounting;8-32x1/2"SocketHead- 4151371 Screw,PlateMounting;8-32x1/2"ButtonHead32 24035000 Spacer,SmallPulley- 4080502 MountingScrew,Spacer- 25062000 Pulley- 5220506 ShoulderScrew,PulleyAxle33 24035000 Spacer,LargePulley- 4080502 MountingScrew,Spacer- 25088000 Pulley(ref.Item18)- 51160000 Screw,PulleyAxle34 24076000 ApertureBracket(seeFigure5AforIrisdetail)- 25059000 LightShieldPlate- 24309000 LightShieldMountingBracket(notshown,2req’d.)35 25247000 BlowerGrille36 25229000 RightBrace,SidePlate- 25230000 LeftBrace,SidePlate(notshown)- 25223000 BottomPlate,MountingBrace(seeFigure2,Item17)37 4310753 Wing-HeadScrew,5/16-18(4req’d.)38 48877000 Fade-OutBracket(seeFigure5,Item31)39 24037000 SlottedCoverPlate,OpticalSystemControls(2req’d.)- 24093000 LightBaffle,Rubber- 4100501 MountingScrew,10-32x1/2"PhillipsTrussHead

ST2/033

FIGURE 3PartsList(continued)

12

3

4

5

6

7

8

910

11

12

13 14

15

1617

18

1920

21 22 23 24 2526

25079000 FINE FOCUS ASSEMBLY

25090000 LARGE LENS ASSEMBLY

ST2/034

27

FIGURE 4

PARTS LISTFigure4

25090000FRONTLENSASSEMBLY(ref.Figure3,Item26)

Item PartNo. Description1 4080375 Screw,8-32x3/8"PanHead(3req’d.)2 4087101 Flatwasher,#8(3req’d.)3 25037000 CoatedLens,8”Diameter,30"F.L.*4 24234000 LensGasket(2req’d.)5 25087000 Casting,LargeLensRing6 25037000 CoatedLens,8”Diameter,30"F.L.*7 24233000 LensRing(2req’d.)8 4250755 MountingScrew,1/4-20x3/4"SocketHead(2req’d.)

*Install8inchLenseswithFLAT SurfacesfacingLamphouse.

25079000SPOTFINEFOCUSASSEMBLY(ref.Figure3,Item28)

Item PartNo. Description9 25067000 Clamp,FocusCable- 4080374 Screw,8-32x3/8"SocketHead10 25091000 RackGear11 25064000 KnurledKnob,SpotFocusControl(2req’d.)12 25083000 BronzeBearing13 4251002 KnobMountingScrew,1/4-20x1"SocketHead14 25072000 Slide,RackGearMount15 25066000 Bracket,CableClamp- 4060502 Screw,6-32x1/2"SocketHead16 25071000 MountingBracket,FocusMechanism17 4250507 FrictionScrew,1/4-20x1/2"NylonHexHead- 4258015 Locknut,1/4-20Nylon18 5220506 PulleyAxle19 25062000 Pulley20 25070000 MountingBracket,FocusMechanism21 25055000 FocusShaft,Short22 25083000 BronzeBearing23 25082000 FlexCoupler,FocusShaft24 25054000 FocusShaft,Long25 24062000 SpurGear26 2148011 SnapRing,External27 2148011 SnapRing,External

ST2/035

FIG

UR

E 5

ST2/036

PARTS LISTFigure5

Item PartNo. Description1 10048A00 Knob,RedPlastic2 48402000 Shaft,IrisControlLever3 4060310 Screw,6-32x5/16"FillisterHead4 4067001 Lockwasher,#6Shakeproof5 24369000 BellCrank- 4151530 ShoulderScrew,BellCrankPivot- 25017000 Bushing,ShoulderScrew- 24371000 LinkageArm,BellCranktoIris6 4080623 Screw,8-32x5/8"SocketHead7 25034000 IrisClamp(2req’d.)8 24374000 Iris,101mm(4")Diameter- 24372000 IrisBackPlate,SplitRing See Figure 5A for Iris Front View9 51226000 PivotStud10 24059000 LightShield,ApertureBracket- 24309000 LightShieldMountingBracket(notshown,2req’d.)11 5151048 PulleyStud12 18106000 RearPulley(seeFigure3,Item26)13 24034000 Stand-OffSpacer,Pulley- 4080502 MountingScrew,PulleySpacer

(Items 11, 12, 13 mount IN FRONT of Item 14 Aperture Bracket)14 24076000 ApertureBracket,WeldedAssembly(asshown;seeFigure5A)15 47191000 ChopperBlade(Upper&Lower)16 47982000 SlideAssembly,LowerChopperBlade- 47983000 SlideAssembly,UpperChopperBlade17 4080375 Screw,8-32x3/16"PanHead- 4087001 Lockwasher,#8Shakeproof18 4257102 Flatwasher,1/4"SAE19 4507106 FrictionWasher,Brass20 51602000 PullRod,Long21 4257000 Lockwasher,1/4"SplitRing22 4258001 HexNut,1/4-2023 51517000 Spacer(2req’d.)24 4107101 Flatwasher,#1025 4101500 Screw,10-32x1-1/2"PanHead26 4107100 Flatwasher,#10,.036"ThickBrass27 4107001 Lockwasher,#10Shakeproof28 4100250 Screw,10-32x1/4"PanHead29 51443000 PivotShaftRetainerPlate30 1640-9(ref.) PivotStud,Fade-OutControl(weldedtoItem31;Order48877000)31 48877000 Fade-OutBracket,WeldedAssembly- 4080754 StopScrew,Fade-OutBlade;8-32x3/4"- 4088001 LockNut,StopScrew;8-32Hex

ST2/037

Item PartNo. Description32 48878000 LowerFade-OutBlade33 48879000 UpperFade-OutBlade34 51153000 SpacerBushing35 51515000 PullRod,UpperFade-OutBlade36 00919000 CotterPin,1/16"x1/2"37 51520000 Bracket,Fade-OutControlLever38 51452000 Handle,Fade-OutControlLever- 10048A00 Knob,RedPlastic39 4318004 HexNut,5/16-18FlexLoc40 4257102 Flatwasher,1/4"SAE41 4507106 FrictionWasher,Brass42 51498000 ChopperPullRod,Short43 51155000 Handle,ChopperControlLever44 10048A00 Knob,Plastic45 4080250 Screw,8-32x1/4"PanHead46 4087004 Lockwasher,#8Shakeproof47 47170000 IrisStopBracket(2req’d.)48 48406000 Bracket,ChopperControlLever49 51153000 SpacerBushing50 4257000 Lockwasher,1/4"SplitRing51 4258001 HexNut,1/4-2052 4318004 HexNut,5/16-18FlexLoc53 51497000 ChopperPullRod,Long

ST2/038

FIGURE 5PartsList(continued)

48402000

406037B

4151530,25017000

2170029

406037B24369000

24374000

7200075

4080621

25034000

FIGURE 5A

24372000

PartNo. Description2170029 SpringWasher24369000 BellCrank24372000 AdapterRing24374000 Iris25017000 Bushing(with41-51350)25034000 IrisClamp25225000 Base,AperturePlate25244000 AperturePlate4040310 Screw,4-40x5/16"406037B Screw,6-32x3/8"4080621 Screw,8-32x5/8"4100500 Screw,10-32x1/2"4151530 ShoulderBolt48402000 IrisControlHandle81432000 ShoulderScrew7200075 Link

25225000

25244000

ST2/039

4110500

81432000

4040310

FIGURE 6

21

34

56

78

910

12

11

13

14

15

16

17

18

19

2021

22

23

2425

26

27

28

24084000 YOKE & STAND ASSEMBLY

ST2/040

PARTS LISTFigure6

Item PartNo. Description1 49120000 TiltAxisBolt- 4378002 HexNut,3/8-162 49943000 LiftingStrap(2req’d.)3 83743000 Yoke,WeldedAssembly4 25236000 Saddle&Quadrant,WeldedAssembly5 83341000 CableClamp- 4250623 MountingScrew,1/4-20x5/8"HexHead6 65431000 UpperRetainingCollar,InnerTube7 4250623 Screw,1/4-20x5/8"HexHead- 4257102 Washer,1/4"SAE8 49291000 PanSwivelStop9 83357000 YokeCoverPlate(2req’d.)10 83386000 ThrustBearing- 83388000 BearingRace11 65824000 InnerTube,WeldedAssembly12 83742000 BaseSupportColumn,WeldedAssembly13 4377103 Flatwasher,3/8"SAE(4req’d.)14 49208000 Caster(4req’d.)15 49226000 LevelingFoot(4req’d.)- 4508001 LockNut,1/2-13Hex(4req’d.)16 83744000 BaseLeg,WeldedAssembly(4req’d.)- 83293000 Socket(forItem16Caster,4req’d.)17 83745000 LegT-Bolt,WeldedAssembly(4req’d.)18 4433000 Screw,7/16-14x3"HexHead- 4377103 Flatwasher,7/16"- 4438002 FlexLocNut,7/16-14Hex19 48395000 HeightAdjustingPin,3/8"Diameter20 83381000 SwivelClampCollar21 49290000 ClampingShaft,PanTension- 49114000 HandleShaft,ClampingShaft22 10048A00 Knob,RedPlastic(3req’d.)23 49130000 HandleShaft,QuadrantClamp24 49129000 QuadrantClampingShaft25 49124000 ClampBushing26 49125000 CompressionSpring,QuadrantClamp27 25131000 NylonWasher(2req’d.)28 7201021 ClampingPlate

- 18765000 FloorStandAssembly,Collapsible(Items12-18)

ST2/041

1

2 3

4 5 6

78910

11

12

13

14

1516

1718

19

FIG

UR

E 7

2412

4000

CO

LOR

BO

OM

ER

AN

G A

SS

EM

BLY

ST2/042

20

7201

220

Saf

ety

Cab

le &

319

8643

Car

abin

er C

lip n

ot s

how

n

PARTS LISTFigure7

Item PartNo. Description1 24141000 OuterPanel,WeldedAssembly2 24130000 FrontPanel,WeldedAssembly3 51526000 RockerCatchPivotShaft4 51398000 SpacerWasher(6req’d.)5 51527000 PivotShaft,ColorFrames6 24113000 MountingFrame,ColorDiscs7 51399000 Spacer8 91199000 SnapRing,Truarc#5133-31(2req’d.)9 45209000 SnapRing,Truarc#5144-18S(2req’d.)10 24131000 RearPanel,WeldedAssembly11 31875000 ThumbScrew(4req’d.)12 51928000 ColorFrame&SlideChannel,WeldedAssembly(6req’d.)- 51376000* CoverPlatefor51928000(notshown;6req’d.)- 1456000* BrassFastener,CoverPlatetoColorFrame(notshown)13 24123000 ColorDiscArm(8-3/4"),WeldedAssembly(2req’d.)14 24122000 ColorDiscArm(8-1/4"),WeldedAssembly(2req’d.)15 24121000 ColorDiscArm(7-3/4"),WeldedAssembly(2req’d.)16 24117000 ColorArmReleaseLever17 24140000 TorsionSpring(2req’d.)18 24116000 RockerCatch,ColorArm- 51505000 RubberPad,RockerCatch19 51396000 CatchHook,ColorArm(6req’d.)- 4080377 HookMountingScrew,8-32x3/8"(2perHookreq’d.)- 4087004 Lockwasher,#8(2perHookreq’d.)20 25159000 SidePanel,WeldedAssembly

* 51376000&01456000notincludedwith24124000; order separately.

SpotlightAccessoryKitIncludes:

47215000 ColorGel,LightRed(RoscoLux#26) 47216000 ColorGel,PrimaryBlue(RoscoLux#80) 47217000 ColorGel,SkyBlue(RoscoLux#68) 47218000 ColorGel,DaylightBlue(RoscoLux#65) 47219000 ColorGel,FleshPink(RoscoLux#34) 47220000 ColorGel,GoldenAmber(RoscoLux#21)

Theatrical SupplyDealersgenerallystockacompleteselectionofcolormediaandcolortemperaturecorrectionfilters.SpecifyROSCOLUX®orequivalenthigh temperaturegels.

ST2/043