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For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

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Page 1: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010
Page 2: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010
Page 3: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

2 For steel application

1 For steel application

contentsAutomotive Industry

04Power Generation Industry

10

Aluminum Machining Solution (5 Axis machining)

18

General Milling

23

General Turning

20

General Drilling

29

Miniature Industry

12

Page 4: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

4 TaeguTec Customer Seminar

Automotive Industry

Cutter : TTBC D68X32R-SN13 Insert : SNGX 1306B-M TT6080

• Cutting conditionsVc : 200 m/min (SFM 656)N : 930 RPMF : 930 mm/min (IPM 36.6)Fz : 0.2 mm/tooth (IPT 0.008)Ae : 3 mm ( 0.12”)Depth : 70 mm ( 2.75”)

• WorkpieceCylinder Block : Cast lron (GG25)Size : 330 mm X 150 mm

8 D 9 0 - L I N E

2 Cylinder bore rough boring

1 Cylinder block top face rough milling

Cutter : 14D-F45XNW 22160-40R-09 Insert : XNHU 0906 ANTN-MM TT6080

• Cutting conditionsVc : 400 m/min (SFM 1312)N : 800 RPMF : 3300 mm/min (IPM130)Fz : 0.187 mm/tooth (IPT 0.007)Ap : 3 mm (0.12”)

• WorkpieceCylinder Block : Cast lron (GG25)Size : 330 mm X 150 mm

1 4 D 4 5 - L I N ECHASE

Page 5: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

5

Automotive Industry

3 Drilling

Drill body : TCD 125-129-16T3-3D Indexable head : TCD-125-P TT9080

• Cutting conditionsVc : 120 m/min (SFM 394)N : 3050 RPM F : 3050 mm/min (IPM 120)Fr : 1.0 mm/rev (IPR 0.04)Depth : 35 mm (1.38”)

• WorkpieceCylinder Block : Cast lron (GG25)Size : 330 mm X 150 mm

4 Reaming

Reamer body : TM-3B5-16T0 Indexable head : TM-13.00-AS-B5 TT9030

• Cutting conditionsVc : 100 m/min (SFM 328)N : 2450 RPMF : 1029 mm/min (IPM 40.5)Fr : 0.42 mm/rev (IPR 0.017)Depth : 15 mm (0.6”)

• WorkpieceCylinder Block : Cast lron (GG25)Size : 330 mm X 150 mm

Page 6: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

6 TaeguTec Customer Seminar

Automotive Industry

5 Threading

Thread body : TMTECB1010C27 2.0 ISO TT9030

• Cutting conditionsVc : 110 m/min (SFM 360)N : 3500 RPMF : 650 mm/min (IPM 25.6)Fz : 0.06 mm/tooth (IPT 0.002)Depth : 13 mm ( 0.5”)Thread : M15 X 2.0

• WorkpieceCylinder Block : Cast lron (GG25)Size : 330 mm X 150 mm

6 Cylinder block top face finish milling OTTOMill(CBN)

Cutter : TFM90ZNS10160-40R-15Insert : ZNHN1506 PBTR-W KB90

• Cutting conditionsVc : 1000 m/min (SFM 3280)N : 2000 RPMF : 3000 mm/min (IPM 118)Fz : 0. 15 mm/tooth (IPT 0.006”)Ap : 0.5 mm ( 0.02”)

• WorkpieceCylinder Block : Cast lron (GG25)Size : 330 mm X 150 mm

Page 7: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

7

Automotive Industry

7 Cylinder head bottom face rough milling

4 D 9 0 - L I N ECutter : TFM90AN 7125-40R-16Insert : ANHN160708R-AL K10

• Cutting conditionsVc : 1200 m/min (SFM 3936)N : 3060 RPMF : 7500 mm/min (IPM 295)Fz : 0.35 mm/tooth (IPT 0.014)Ap : 3 mm (0.12”)

• WorkpieceCylinder Head : AluminumSize : 375 mm X 160 mm

8 Drilling

Drill body : TDR 3195-25T2-06Insert : SPGG 060204 DA K10

• Cutting conditionsVc : 300 m/min (SFM 984)N : 4900 RPMF : 735 mm/min (IPM 29)Fr : 0.15 mm/rev (IPR 0.006)Depth : 35 mm (1.38”)

• WorkpieceCylinder Head : AluminumSize : 375 mm X 160 mm

Page 8: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

8 TaeguTec Customer Seminar

Automotive Industry

9 Reaming

Reamer body : TM-5BB-20T0Indexable head : TM-20.001-GS-B8 KP300

• Cutting conditionsVc : 300 m/min (SFM984)N : 4780 RPMF : 2390 mm/min (IPM 95.6)Fr : 0.5 mm/rev (IPR 0.02)Depth : 15 mm (0.6”)

• WorkpieceCylinder Head : AluminumSize : 375 mm X 160 mm

Thread body : TMTSR 0014 H14Indexable head : TMT14 I 1.5 ISO TT9030

• Cutting conditionsVc : 290 m/min (SFM 951)N : 6580 RPMF : 475 mm/min (IPM 18.7)Fz : 0.07 mm/tooth (IPT 0.003)Depth : 13 mm (0.5”)Thread : M21 X 1.5

• WorkpieceCylinder Head : AluminumSize : 375 mm X 160 mm

10 Threading

Page 9: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

9

Automotive Industry

11 Deep drilling

Drill body: SHO 15060 TT9030 (solid carbide drill)

• Cutting conditionsVc : 110 m/min (SFM 360)N : 4670 RPMF : 930 mm/min (IPM 36.6)Fr : 0.2 mm/rev (IPR 0.008)Depth : 65 mm (2.56”)

• WorkpieceCylinder Head : AluminumSize : 375 mm X 160 mm

12 Cylinder head bottom face finish milling

Cutter : AFM90B 15200-60R-13Insert : DDH-1005 PR-PCD KP500

• Cutting conditionsVc : 2000 m/min (SFM 6560)N : 3180 RPMF : 9540 mm/min (IPM 375.6)Fz : 0.2 mm/tooth (IPT 0.008)Ap : 0.5 mm ( 0.02”)

• WorkpieceCylinder Head : AluminumSize : 375 mm X 160 mm

OTTOMill(PCD)

Page 10: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

10 TaeguTec Customer Seminar

Power Generation Industry

1 Rough milling (turbine blade)

Cutter : TFMBL 750-22R-06Insert : BLMP 0603-M TT8080

• Cutting conditionsVc : 200 m/min (SFM 656)N : 1,280 RPMF : 7,170 mm/min (IPM 282)Fz : 0.8 mm/tooth (IPT .031)Ap : 0.8 mm (.031˝)Ae : Variable

• WorkpieceMartensitic stainless steel: B50A947A4Size : 400 mm x 120 mm x 110 mm

2D FEED LINE

2 Rough milling (turbine blade)

Cutter : TFMRNS 450-22R-12Insert : RNMU 1205S-M TT8080

• Cutting conditionsVc : 300 m/min (SFM 984)N : 1,910 RPMF : 1,986 mm/min (IPM 78.2)Fz : 0.26 mm/tooth (IPT .01)Ap : 3 + α mm (.12 ˝ + α)Ae : Variable

• WorkpieceMartensitic stainless steel: B50A947A4Size : 400 mm x 120 mm x 110 mm

RD 360-LINE

Page 11: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

11

Power Generation Industry

3 Roughing (aerofoil to platform transition)

Cutter : 3P TE90-325-25-10-L210Insert : 3PKT 100408R-ML TT8080

• Cutting conditionsVc : 250 m/min (SFM 820)N : 3183 RPMF : 2865 mm/min (IPM 113)Fz : 0.3 mm/tooth (IPT .012)Ap : 2 ~ 6 mm (.078 ˝ ~ .23 ˝)Ae : Varialble

• WorkpieceMartensitic stainless steel: B50A947A4Size : 400 mm x 120 mm x 110 mm

4 Air foil semi-finishing

Cutter : 2F 20-14-25-10Insert : 2FB200-M TT9080

• Cutting conditionsVc : 300 m/min (SFM 984)N : 4,775 RPMF : 2,387 mm/min (IPM 94)fz : 0.25 mm/tooth (IPT .01)Ap : Variable Ae: Variable

• WorkpieceMartensitic stainless steel: B50A947A4Size : 400 mm x 120 mm x 110 mm

DUETBALL

Page 12: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

12 TaeguTec Customer Seminar

Miniature Industry

1 External turning & back turning

External TurningHolder : TTVER 1616-4Insert : TVER 40010 TT9010

• Cutting conditionsVc : 110 m/min.(SFM 360) Fr : 0.1 mm/rev (IPR .004)Depth : 1.5 mm ( .06”)

TOPCUT

• Workpiece: Brass AlloySize : Ø16 mm x 40 mm

Back TuringHolder : TTVEL 1616-4Insert : TVBL 40005 TT9010

• Cutting conditionsVc : 86 m/min. ( SFM 282)Fr : 0.08 mm/rev (IPR .003)Depth : 1.5 mm ( .06")

2 Threading & parting

TOPCUT

ThreadingHolder : TTVBR 1616-4Insert : TVTR 40003-N TT9010

• Cutting conditionsVc : 26 m/min. (SFM 85)Fr : 1.0 mm/rev. (IPR .04) Depth : 0.15 mm ( .006")

PartingHolder : TTVEL 1616-4Insert : TVPL 42000N-60 TT9010

• Cutting conditionsVc : 86 (SFM 282)Fr : 0.08 (IPR .003)Depth : 5.5 ( .22")

• Workpiece: Brass AlloySize : Ø16 mm x 40 mm

Page 13: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

13

Miniature Industry

3 Drilling, boring & facing

• Workpiece: Brass Alloy Size : Ø30 mm x 50 mm

TOPCAP

Holder : TCAP 12R-2.25DN-GVInsert : XCMT 060204 TC TT9080 Drilling• Cutting conditions

Vc : 95 m/min. ( SFM 312)Fr : 0.1 mm/rev (IPR .004)Depth : 26 mm ( .98")

Boring• Cutting conditions

Vc : 113 m/min (SFM 370) Fr : 0.1 mm/rev (IPR .004)Depth : 1.25 mm ( .05")

Facing• Cutting conditions

Vc : 113 m/min (SFM 370)Fr : 0.1 mm/rev (IPR .004)Depth : 1.0 mm ( .04")

4 O/D turning

• Workpiece Brass Alloy

Size : Ø30 mm x 50 mm

TOPCAPHolder : TCAP 12R-2.25DN-GVInsert : XCMT 060204 TC TT9080

• Cutting conditionsVc :220 m/min ( SFM 722)Fr : 0.1 mm/rev (IPR .004)Depth : 1.0 ( .04")

Page 14: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

14 TaeguTec Customer Seminar

Miniature Industry

5 I/D turning & grooving

• Workpiece Brass Alloy

Size : Ø30 mm x 50 mm

TOPCAP

Holder : TCAP 12R-2.25DN-GVInsert : XCMT 06R-200020GV TT9080

I.D Turning• Cutting conditions

Vc : 117 m/min (SFM 384)Fr : 0.1 mm/rev (IRP .004)Depth : 0.25 mm ( .01")

I.D Grooving• Cutting conditions

Vc : 137 m/min (SFM 450)Fr : 0.1 mm/rev (IPR .004)Depth : 1.5 mm (.06")

6 Facing & O/D turning under cut

• Workpiece Brass Alloy

Size : Ø30 mm x 50 mm

Holder : BDJCL 1212 K11-SHInsert : DCGT 11T304 SA TT9080

• Cutting conditionsVc : 200 m/min (SFM 656)Fr : 0.1 mm/rev ( IPR .004)Depth : 1, 1.25 mm ( .05")

Page 15: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

15

Miniature Industry

7 Boring

• Workpiece Brass Alloy

Size : Ø30 mm x 50 mm

Holder : C06J STUBL 06-008Insert : TBGT 060104 R-FF CT3000

• Cutting conditionsVc : 110 m/min (SFM 361) Fr : 0.08 mm/rev (IPR .003)Depth : 0.5 mm ( .02")

8 Boring & grooving

• Workpiece: Brass AlloySize : Ø30 mm x 50 mm

GroovingSleeve : MINSL 16-4-7Insert : MINGR07-210200D068 TT9030

• Cutting conditionsVc : 73 m/min (SFM 240)Fr : 0.05 mm/rev (IPR .002)Depth : 2 mm ( .08")

BoringSleeve : MINSL 16-4-7Insert : MINTR07-240015D068 TT9030

• Cutting conditionsVc : 130 m/min (SFM 427)Fr : 0.08 mm/rev (IPR .003)Depth : 0.5 mm ( .02")

Page 16: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

16 TaeguTec Customer Seminar

Miniature Industry

9 Chamfering & threading

ChamferingSleeve : MINSL 16-4-7Insert : MINCR07-140020D050 TT9030

• Cutting conditionsVc : 145 m/min (SFM 476)Fr : 0.1 mm/rev ( IPR .004)Depth : 0.35 mm ( .014")

ThreadingSleeve : MINSL 16-4-7Insert : MINNR07-140100D060 TT9030

• Cutting conditionsVc : 57 m/min (SFM 187)Fr : 1.0 mm/rev (IPR .04)Depth : 0.15 mm ( .006")

• Workpiece: Brass AlloySize : Ø30 mm x 50 mm

10 Face grooving

• Workpiece Brass Alloy

Size : Ø30 mm x 50 mm

Sleeve : MINSL 16-4-7Insert : MINAR07-200200D060 TT9030

• Cutting conditionsVc : 150 m/min ( SFM 492)Fr : 0.08 mm/rev (IPR .003)Depth : 3.5 mm ( .14")

Page 17: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

17

Miniature Industry

11 O/D grooving(2 place) & chamfering & O/D turning

• Workpiece: Brass Alloy Size : Ø30 mm x 50 mm

Chamfering & O/D TurningHolder : TQHL 16-27Insert : TQJ 27-2.00-0.20 TT9080

• Cutting conditionsVc : 210 m/min (SFM 689)Fr : 0.08 mm/rev ( IPR .003)Depth : 1.0 mm ( .04")

O/D Grooving (2 place)Holder : TQHL 16-27Insert : TQJ 27-2.00-0.20 TT9080

• Cutting conditionsVc : 210 m/min ( SFM 689)Fr : 0.08 mm/rev (IPR .003)Depth : 4.0 mm ( .16")

12 Parting

Holder : TQHL 16-27Insert : TQJ 27-2.00-0.20 TT9080

• Cutting conditionsVc : 210 m/min (SFM 689)Fr : 0.08 mm/rev (IPR .003)Depth : 5 mm ( .02")

• Workpiece Brass Alloy

Size : Ø30 mm x 50 mm

Page 18: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

18 TaeguTec Customer Seminar

Aluminum Machining Solution (5 Axis machining)

1 Roughing - slotting & shouldering

Cutter : TE90XE 225-25-16-170Insert : XECT 160504R-AL K10

• Cutting conditionsVc : 1000 m/min (SFM 3280)N : 12740 rpmF : 3840 mm/min (IPM 151)fz : 0.12 mm/tooth (IPT 0.005) Ap : 7 mm X 2 (.275")Ae : 8 mm (min) (.315") 25 mm (max) (.984")

• WorkpieceAluminum (AL7075)Size : Ø150 mm X 250 mm

2S 90 ALU LINE

2 Semi finish - shouldering

End Mill : AWE 3160 UF10

• Cutting conditionsVc :500 m/min (SFM 1640)N : 9950 rpmF : 2985 mm/min (IPM 117)fz : 0.1 mm/tooth (IPT 0.004)Ae : 1 mm (.039")Ap : 10 mm X 3 (2 Blade) (.394")

• WorkpieceAluminum (AL7075)Size : Ø150 mm X 250 mm

Page 19: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

19

Aluminum Machining Solution (5 Axis machining)

3 Finishing - profile

End Mill : AEB 3080 TT9020

• Cutting conditionsVc : 300 m/min (SFM 984)N : 11937 rpmF : 2865 mm/min (IPM 113)fz : 0.08 mm/tooth (IPT 0.003)Ae : 0.5 mm (.02")Ap : 0.5 mm (.02")

• WorkpieceAluminum (AL7075)Size : Ø150 mm X 250 mm

Page 20: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

20 TaeguTec Customer Seminar

General Turning

2 For steel application TOPDUTY

Holder : PSBNL 3232 P1906DInsert : SNMD 190624 HY TT8125 (TOP FACE)

• Cutting conditionsVc : 100m/min (SFM 328)f : 0.75mm/rev (IPR .030)Ap : 10mm (.394˝)

Holder : PSBNL 3232 P1906DInsert : SNMD 190624 HY TT8125 (BOTTOM FACE)

• Cutting conditionsVc : 150m/min (SFM 492)f : 0.7mm/rev (IPR .028)Ap : 3mm (.118 ˝)

• Workpiece0.45% Carbon steel (AISI 1045/C45/S45C) (HB 200 – 300)Size : Ø150 mm x 350 mm

1 For cast Iron application

Holder : S40X TCLNRL 12Insert : CNMG 120412 RT TT7015

• Cutting conditionsVc : 400m/min (SFM 1,312)f : 0.35mm/rev (IPR .014)Ap : 2mm (.079 ˝)

• WorkpieceGrey Cast Iron (HB180)Brake Disc

Page 21: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

21

General Turning

3 For steel application

Holder : HBXNL 2525 M1507Insert : BNMX 150720 L-HF TT8125

• Cutting conditionsVc : 100m/min (SFM 328)f : 3.0mm/rev (IPR .118)Ap : 1.0mm (.039 ˝)

• Workpiece0.45% Carbon steel (AISI 1045/C45/S45C (HB 200 – 300)Size : Ø124 mm x 350 mm

TOPFEED

4 For steel application

Holder : PSBNL 3232 P1906DInsert : SNMG 190612 RT TT8125

• Cutting conditionsVc : 160m/min (SFM 524)f : 0.5mm/rev (IPR .020)Ap : 10mm (.394 ˝)

Holder : HSBNL 3232 P1507Insert : SNMX 150712 HB TT8125

• Cutting conditionsVc : 160m/min (SFM 524) Vc : 200m/min (SFM 656)f : 0.5mm/rev (IPR .020) f : 0.4mm/rev (IPR .016) Ap : 10mm (.394 ˝) Ap : 1.5mm (.059 ˝)

• Workpiece0.45% Carbon steel (AISI 1045/C45/S45C) (HB 200 – 300)Size : Ø122 mm x 350 mm

Page 22: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

22 TaeguTec Customer Seminar

General Turning

5 For steel application

Holder : TTLEN 2020 M15-DSInsert : TGUX 150416-DS TT7220

• Cutting conditionsVc : 130m/min (SFM 426)f : 0.4mm/rev (IPR .016)Ap : 10mm (.394 ˝)

• Workpiece0.45% Carbon steel (AISI 1045/C45/S45C) (HB 200 – 300)Size : Ø102 mm x 350 mm

Page 23: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

23

General Milling

1 Face milling

Cutter : TFM45SN 10125-40R-13Insert : SNMX 1306 ANTR-MP TT9080

• Cutting conditionsVc : 200 m/min (SFM 656)N : 510 RPMF : 1275 mm/min (IPM 50)Fz : 0.25 mm/tooth (IPT .010)Ap : 6 mm (.236″)Ae : 100 mm (3.937″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

8 D 4 5 - L I N E

SNMX 13-MP

2 Helical ramping & cavity machining

Cutter : TEBL 325-25-09Insert : BLMP 0904R-M TT9080

• Cutting conditionsVc : 250 m/min (SFM 820) N : 3,185 RPMF : 11,466 mm/min (IPM 451)Fz : 1.2 mm/tooth (IPT .047)Pitch/rev : 1 mm (.039″)Hole: 45 mm x 32 mm

• Cutting conditionsVc : 250 m/min (SFM 820) N : 3,185 RPM F : 11,466 mm/min (IPM 451) fz : 1.2 mm/tooth (IPT .047)Ap : 1mm (.039″)Ae: 50mm (1.968″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

2D FEED LINE

BLMP 09-M

Page 24: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

24 TaeguTec Customer Seminar

General Milling

Cutter : TE90AP 440-W32-17Insert : APKT 1705 PER-SM TT9080

• Cutting conditionsVc : 230 m/min (SFM 754)N : 1831 RPMF : 879 mm/min (IPM 34)fz : 0.12 mm/tooth (IPT .005)Ap : 15mm (.590″) x 2 timesAe : 40 mm (1.574″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

2 S 9 0 - L I N E

Splitter-4 Slotting – chip splitter

APKT 17-SM

RNMU 12-S-M

3 Helical ramping and slotting

Cutter : TFMRNS 450-22R-12Insert : RNMU 1205S-M TT9080

• Cutting conditionsVc : 200 m/min (SFM 656) N : 1,274 RPMF : 1,274mm/min (IPM 50)fz : 0.25 mm/tooth (IPT .010)Pitch/rev : 3 mm (.118″)

• Cutting conditionsVc : 200 m/min (SFM 656) N : 1,274 RPMF : 1,019mm/min (IPM 40)fz : 0.2 mm/tooth (IPT .008″)Ap : 5 mm (.196″) x 4

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

Page 25: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

25

General Milling

5 Shouldering

Cutter : TFM90AN 650-22R-11Insert : ANHX 110608R-M TT9080

• Cutting conditionsVc : 230 m/min (SFM 754)N : 1,465 RPMF : 1,055 mm/min (IPM 42)fz : 0.12 mm/tooth (IPT .005″)Ap : 10 mm (.393″) x 2 timesAe :30 mm (1.181″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

4 D 9 0 - L I N E

ANHX 11-M

6 Shouldering & plunging

Cutter : 6N TF90-550-22R-09Insert : 6NGU 090508R-M TT7080

• Cutting conditionsVc : 180 m/min (SFM 590)N : 1,146 RPMF : 1,146 mm/min (IPM 45)fz : 0.2 mm/tooth (IPT .008)Ap : 6 mm (.236″) x 2 timesAe : 25 mm (.984″)

• Cutting conditionsVc : 250 m/min (SFM 820)N : 1,592 RPMF : 955 mm/min (IPM 38)fz : 0.12 mm/tooth (IPT .005)Ap : 15 mm (.590″)Ae : 4 mm (.157″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

6NGU 09-M

Page 26: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

26 TaeguTec Customer Seminar

General Milling

8 Slotting

Cutter : 3P TF90-332-W25-15Insert : 3PKT 150508R-M TT9080

• Cutting conditionsVc : 200 m/min (SFM 656)N : 1,990 RPMF : 895 mm/min (IPM 35)fz : 0.15 mm/tooth (IPT .006)Ap : 7 mm (.275″)Ae : 32 mm (1.259″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

3PKT 15-M

7 Shouldering – chip splitter

Cutter : TFM90AN 680-27R-16Insert : ANHX 160708R-SM TT9080

• Cutting conditionsVc : 230 m/min (SFM 754)N : 915 RPMF : 660 mm/min (IPM 26)fz : 0.12 mm/tooth (IPT .005)Ap : 14 mm (.551″)Ae : 60 mm (2.362″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

4 D 9 0 - L I N E

ANHX 16-SM

Splitter-

Page 27: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

27

General Milling

9 Shouldering

Cutter : 3P TF90-780-22R-19Insert : 3PKT 190608R-ML TT9080

• Cutting conditionsVc : 200 m/min (SFM 656)N : 796 RPMF : 835 mm/min (IPM 33)fz : 0.15 mm/tooth (IPT .006)Ap : 14 mm (.551″) X 2 timesAe : 60 mm (2.362″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

3PKT 19-ML

10 Deep shouldering – chip splitter

Cutter : TES D50-45-22R-AP12Insert : APKT 1204 PER-SM TT9080

• Cutting conditionsVc : 200 m/min (SFM 656)N : 1,274 RPMF : 917 mm/min (IPM 36)fz : 0.18 mm/tooth (IPT .007)Ap : 42 mm (1.653″)Ae : 10 mm (.393″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

2 S 9 0 - L I N E

APKT 12-SM

Splitter-

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28 TaeguTec Customer Seminar

General Milling

12 Side slotting

Cutter : TSM 125FF-S-32R-ZN08Insert : ZNHU 080-08-M TT9080

• Cutting conditionsVc : 150 m/min (SFM 492)N : 382 RPMF : 382 mm/min (IPM 15)fz : 0.2 mm/tooth (IPT .008)Ap : 20 mm (.787″)Ae : 12 mm (.472″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

ZNHU 08-ML

11 Plunging and shoulderingCutter : TPM 550-22R-PL09Insert : PLNG 090408R-M TT9080

• Cutting conditionsVc : 200 m/min (SFM 656)N : 1,274 RPMF : 764 mm/min (IPM 30)fz : 0.12 mm/tooth (IPT .005)Ap : 42 mm (1.653″)Ae : 8 mm (.314″) x 5 times

• Cutting conditionsVc : 200 m/min (SFM 656)N : 1,274 RPMF : 956 mm/min (IPM 38)fz : 0.15 mm/tooth (IPT .006)Ap : 2.5 mm (.098″)Ae : 45 mm (1.771″)

• WorkpieceAlloy Steel (AISI4140/ 41CrMo4/ SCM4)Size : Ø300 mm x 120 mm

PLNG 09-M

CHASE4 D PLUNGE LI N E

Page 29: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

29

General Holemaking 1 Drilling

Drill body : TOP 3250-25T2-08 Insert : SOMT 08T306 DP TT9080

• Cutting conditions 1 Vc : 180 m/min (SFM 590) f : 0.14 mm/rev (IPR .0055)

• Cutting conditions 2 Vc : 240 m/min (SFM 787) f : 0.14 mm/rev (IPR .0055)

• Cutting conditions 3 Vc : 240 m/min (SFM 590) f : 0.2 mm/rev (IPR .0079)

• Workpiece 0.45% Carbon Steel (AISI 1045 / C45 / S45C) (HB200-230)

Size : Ø150 mm x 290 mm

2 Cross-hole + peak area drilling

Drill body : TOP 3250-25T2-08Insert : SOMT 08T306 DP TT9080

• Cutting conditions Vc : 180 m/min (SFM 590) f : 0.08 mm/rev (IPR .0031)

• Workpiece 0.45% Carbon Steel (AISI 1045 / C45 / S45C) (HB200-230)

Size : Ø150 mm x 290 mm

Page 30: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

30 TaeguTec Customer Seminar

General Holemaking

3 Pocketing + boring

Drill body : TOP 3250-25T2-08Insert : SOMT 08T306 DP TT9080

• Cutting conditions 1 - Pocketing Vc : 250 m/min (SFM 820) f : 0.08 mm/rev (IPR .0030)

• Cutting conditions 2 - Boring Vc : 250 m/min (SFM 820) f : 0.12 mm/rev (IPR .0047)

• Workpiece 0.45% Carbon Steel (AISI 1045 / C45 / S45C) (HB200-230)

Size : Ø150 mm x 290 mm

4 Extended program(1.5xD body)

Drill body : TCD 150-159-20T3-1.5D (1.5XD)Drill body : TCD 150-159-20T3-8D (8XD)Head : TCD 150-P TT9080

• Cutting conditions Vc : 120 m/min (SFM 394) f : 0.25 mm/rev (IPR .0098)

• Workpiece 0.45% Carbon Steel (AISI 1045 / C45 / S45C) (HB200-230)

Size : Ø150 mm x 290 mm

Page 31: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

31

General Holemaking

5 Extended program (dia. 8mm)

Drill body : TCD 080-084-12T3-5DHead : TCD 080-P TT9080

• Cutting conditions Vc : 120 m/min (SFM 394) f : 0.25 mm/rev (IPR .0098)

• Workpiece 0.45% Carbon Steel (AISI 1045 / C45 / S45C) (HB200-230)

Size : Ø150 mm x 290 mm

6 Extended program (dia. 20mm)

Drill body : TCD 200-204-32T2-5DHead : TCD 200-P TT9080

• Cutting conditions Vc : 120 m/min (SFM 394) f : 0.5 mm/rev (IPR .0197)

• Workpiece 0.45% Carbon Steel (AISI 1045 / C45 / S45C) (HB200-230)

Size : Ø150 mm x 290 mm

Page 32: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

32 TaeguTec Customer Seminar

Grades

Grade ColorISO

RangeP M KN S H

Application

Workpiece Material and Application

Turni

ngMi

lling

T-Clam

pHo

le Ma

king

Threa

ding

End Mil

ling / Fi

ne Ball

CoatedCarbide(CVD)

TT5100 Yellow P20 - P35 M20 - M35

● ● ● Medium turning & drilling of low carbon steel and alloy steel● ● Medium & low speed machining of stainless steel

TT6300 Yellow K01-K15 ● High speed turning & grooving of cast iron

TT6800 Yellow K10 - K25P10-P25

● High speed milling of gray and ductile cast iron● High speed milling of steel

TT7005 Black K01 - K15 ● High speed continuous turning for gray and ductile cast ironTT7015 Black K10 - K25 ● General, continuous and interrupted turning of gray and ductile cast ironTT7100 Yellow P30 - P45 ● Interrupted and rough turning of steel

TT7800 Yellow P30 - P45 M30 - M45

● ● Rough milling & high speed drilling of carbon & alloy steel● Medium speed milling of stainless steel

TT8115 Yellow P05 - P20 ● High speed turning of steelTT8125 Yellow P15 - P30 ● General turning of steelTT8135 Yellow P25 - P40 ● Heavy Interrupted turning of steel. Improved higher toughness and superior fracture resistanceTT9100 Yellow P10 - P25 ● High speed turning & grooving

TT9215 Purple M05 - M20S05-S20

● High speed turning of stainless steel● High & medium speed machining of heat-resistant alloy

TT9225 Purple M15 - M30S15 - S30

● General turning of stainless steel● Medium speed machining of heat-resistant alloy

TT9235 Purple M25 - M40S25 - S40

● Low speed and interrupted turning of stainless steel● Low speed machining of heat-resistant alloy

TT9300 Yellow P10 - P25 ● High speed drilling of carbon & alloy steel

CoatedCarbide(PVD)

TT1040 Black

P10 - P30M10 - M30K10 - K30S10 - S30H10 - H30

● High speed milling of steel. Excellent wear and heat resistance● General milling of stainless steel● General milling of cast iron● General milling of heat-resistant alloy● High speed milling of hardened steel. Excellent wear resistance

TT5080 Yellow M05 - M25S05 - S25

● High speed finish turning of stainless steel● High speed turning of heat-resistant alloy

TT6080 Yellow K05 - K25H05 - H25

● ● ● General machining for gray and ductile cast iron● ● ● Finish and medium machining of hardened steel

TT7010 Yellow P05 - P25K05 - K25

● Threading of steel● Threading of cast iron

TT7080 Yellow P05 - P25K05 - K25

● General milling of steel● Heavy interrupted cutting of cast iron

TT7210 Yellow P25 - P45 M25 - M45

● Conventional drilling of steel● Conventional drilling of stainless steel

TT7220 Gray P25 - P45 M25 - M45

● ● Parting, grooving, turn grooving & drilling of steel● ● Parting, grooving, turn grooving & drilling of stainless steel

TT8010 YellowP30 - P50 M30 - M50 S30 - S50

● For a wide range of threading on low carbon steel & low carbon alloy steel● For a wide range of threading on stainless steel & exotic materials● Toughest grade in threading product line

TT8020 GrayP30 - P50 M30 - M50 S30 - S50

● ● ● ● Interrupted and rough machining of steel● ● ● ● Interrupted and rough machining of stainless steel● ● ● ● Low speed and interrupted machining of heat-resistant alloy

TT8080 YellowP30 - P50 M30 - M50 S30 - S50

● Interrupted and rough machining of steel● Interrupted and rough machining of stainless steel● Low speed and interrupted machining of heat-resistant alloy

TT9020 Gray P20 - P40M20 - M40

● For small parts turning on steel● ● General machining of stainless steel

TT9030 BlackP20 - P40M20 - M40S20 - S40

● ● ● ● ● General machining of steel● ● ● ● ● General machining of stainless steel● ● ● ● ● General machining of heat-resistant alloy

TT9080 YellowP20 - P40M20 - M40S20 - S40

● ● General machining of steel● ● ● ● General machining of stainless steel● ● ● ● General machining of heat-resistant alloy

New

New

New

New

New

New

NewNew

New

New

New

New

New

New

New

New

New

New

Based on Grades

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33

Grades

Grade ColorISO

RangeP M KN S H

Application

Workpiece Material and Application

Turni

ngMi

lling

T-Clam

pHo

le Ma

king

Threa

ding

End Mil

ling / Fi

ne Ball

UncoatedCarbide

K10 MetalK05 - K15N05 - N15 S05 - S15

● ● ● ● General machining of cast iron● ● ● ● General machining of aluminum alloys and non-ferrous materials● ● ● General machining of heat-resistant alloy

P30 Metal P25 - P35 ● ● General machining of steel

UF10 MetalP25 - P35M25 - M35 N25 - N35

● General machining of steel● General machining of stainless steel

● ● ● General machining of aluminum alloys and non-ferrous materials

CoatedCermet

PV3010 YellowP05 - P20 M05 - M20K05 - K20

● ● High speed finish machining of carbon steel, alloy steel, mild steel, mold steel and free-cutting steel● ● High speed finishing of stainless steel● ● High speed finishing of cast iron

PV3030 BlackP05 - P20 M05 - M20K05 - K20

● ● High speed finish machining of carbon steel, alloy steel, mild steel, mold steel and free-cutting steel● ● High speed finish and medium machining of austenite and maltensite stainless steel● ● High speed finish & medium machining of gray cast iron, nodular and ductile cast iron

UncoatedCermet

CT3000 MetalP10 - P20 M10 - M20K10 - K20

● ● Finish machining of carbon steel, alloy steel, mild steel and mold steel. Good surface roughness● ● Finish machining of stainless steel. Good surface roughness● ● Finish machining of cast iron

CT7000 Metal P15 - P25M15 - M25

● Finish milling of steel● Finish milling of stainless steel

CoatedCeramic

AB2010 PVD Yellow H01 - H10 ● High speed turning of hardened steel. Shiny yellow colorSC10 CVD Yellow K20 - K30 ● Roughing of cast iron with and without coolant

UncoatedCeramic

AW20 White K01 - K05 ● High speed continuous turning of cast iron. Excellent wear resistanceAB20 Black H01 - H10 ● Turning of high hardness steel and cast iron (HRc 50-65)

AB30 Black K05 - K15 H05 - H15

● ● Continuous to light interrupted turning of cast iron without coolant● ● High speed turning of low alloyed hardened steel (HRc 40-50)

AS500 Gray K10 - K20 ● ● Roughing of cast iron with and without coolantAS10 Gray K20 - K30 ● ● ● Turning and milling of cast ironAS20 Brown S05 - S20 ● ● High speed turning and milling of superalloy. SiAlON gradeTC430 Green S01 - S15 ● ● ● High speed turning and milling of superalloy. Whisker ceramics

CBN

TB610 Gray H01 - H10 ● ● Continuous turning of case hardened steelTB650 Gray H10 - H20 ● ● General turning of case hardened steelTB670 Gray H15 - H25 ● ● General turning of hardened steel

TB730 Gray K15 - K25 S05 - S20

● ● High speed precision turning of cast iron in continuous cut and interrupted cut● ● Severe interrupted turning of heat-resistant alloy

KB90 Gray K15 - K25 S05 - S20

● ● ● High speed machining of cast iron● ● ● Machining of heat-resistant alloy

KB90A Gray K10 - K25 ● High speed precision turning of cast iron. Solid CBN

PCDKP500 Black N01 - N10 ● ● ● ● High Si-Al alloy, hardmetal, metal composite & ceramic composite materialsKP300 Black N10 - N20 ● ● ● ● General turning and milling of non-ferrous materialsKP100 Black N20 - N30 ● ● ● ● Non-ferrous metals. Good surface finishes

New

New

New

New

New

Based on Grades

Page 34: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

2012 Spring

Customer Seminar

Page 35: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

2012 Spring

Customer Seminar

Page 36: For steel application · 2018-11-05 · 12 TaeguTec Customer Seminar Miniature Industry 1 External turning & back turning External Turning Holder : TTVER 1616-4 Insert : TVER 40010

week 14, 2012