Ford Fusion Hybrid Workshop Repair And Service Manual

Embed Size (px)

DESCRIPTION

Ford Fusion Hybrid Workshop Repair And Service ManualCovers: 2012Whether you're a first time mechanic or a seasoned repair technician, crucial service data, repair procedures, maintenance, assembly and disassembly service procedures are a requirement for the proper mechanical flow of an operation. A service repair manual doesn't become a simple guide for the mechanic but rather a essential tool of knowledge.This workshop manual contains fully detailed step-by-step repair procedures with hundreds of very high quality photos and illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure. This repair manual will give you the knowledge and experience you need to perform simple basic maintenance or more complicated service procedures like an engine overhaul. Covers every thing you will ever need to know to fix anything and everything possible. You will not find a better manual any where on the Internet. This is the same service manual provided to Ford/Lincoln dealers to work on your vehicle, it is the ultimate workshop manual you can buy, period. This high resolution manual has easy to use menus and is keyword searchable and fully printable. Easily browse the manual via bookmarks, zoom in/out of specific pages. Print the section you require, bring it out in your garage and once you've finished the job, simply bin them.NOTE: This manual is approximately 5.0GB in size. If you have a slow internet connection, we highly recommend you purchase the DVD-R option above. This workshop manual is run in a virtual version of Windows XP via VMWare Player. All instructions are included.Includes: Full detailed Workshop ManualWiring DiagramsPC/ED - Pinpoint testing for fault diagnosisTopics Covered:General InformationMaintenanceEngine MechanicalEngine LubricationCooling SystemFuel and EmissionsTransmissionSteeringSuspensionBrakesTires & WheelsBody (Interior & Exterior)Heating & Air ConditioningElectrical (inc Wiring Diagrams)TroubleshootingAnd Much More...fusion, hybrid, ford, service

Citation preview

  • N0088687

    VBS LINE

    VBS C1234

    COOLER FDCOOLER FD

    V

    B

    S

    L

    I

    N

    E

    C

    O

    O

    L

    E

    R

    F

    D

    V

    B

    S

    C

    3

    5

    R

    SHIFT SOLENOID D(SSD)LOW REVERSE/456 CLUTCH

    MANUALVALVE

    ON/OFFSHIFT

    SOLENOID E(SSE)

    SHIFTSOLENOID A

    (SSA)1234 CLUTCH

    SHIFTSOLENOID B

    (SSB)35R CLUTCH

    SOL FD

    DRIVE

    DRIVE

    DRIVE

    LINE

    REVERSE

    VBS CBR1/456

    DIFFERENTIALLUBRICATION

    C

    O

    N

    V

    F

    D

    C

    O

    N

    V

    F

    D

    V

    B

    S

    T

    C

    C

    R

    E

    G

    A

    P

    P

    L

    Y

    T

    C

    C

    A

    P

    P

    L

    Y

    T

    C

    C

    R

    E

    L

    E

    A

    S

    E

    C

    O

    O

    L

    E

    R

    F

    D

    L

    I

    N

    E

    V

    B

    S

    L

    I

    N

    E

    L

    I

    N

    E

    VBS C35R

    V

    B

    S

    C

    B

    R

    1

    /

    4

    5

    6

    L

    I

    N

    E

    L

    I

    N

    E

    PLUG

    TCC APPLY

    TCC RELEASE

    LOWREVERSE/456LATCH VALVE

    PUMP BLOWOFF VALVE

    MAIN PRESSUREREGULATOR VALVE

    TCC CONTROLVALVE

    TCC BLOWOFF VALVE

    SOLENOIDREGULATOR

    VALVE

    DRIVE

    L

    I

    N

    E

    LINE

    SOL FD

    SOL FD

    REG APPLY

    VBS TCC

    CBR1/C456 FDBK

    CBR1/C456

    VBS C35R

    EHX BF

    CBR1/C456 FDBK

    VBS LINE

    1234 REGULATORVALVE

    1234 LATCHVALVE

    LOW REVERSE/456REGULATOR VALVE

    DRIVE

    EXH BF

    LINE

    EXH BF

    VBS CBR1/456

    CBR1/C456

    CBR1/C456

    C

    B

    R

    1

    /

    C

    4

    5

    6

    C1234 FDBK

    VBS C1234

    VBS C35R

    EXH BF

    VBS C1234

    C1234

    C1234 FDBK

    DRIVE

    VBS TCC

    REG APPLY

    V

    B

    S

    C

    1

    2

    3

    4

    C1234

    EXH BF

    EXH BF

    LINE

    C35R FD

    C

    3

    5

    R

    F

    D

    C

    4

    5

    6

    CB26 FDBK

    DRIVE

    LINE

    CB26

    CB26

    CLUTCH CONTROLBYPASS VALVE

    EXH BF

    VBS CB26

    C456

    REVERSE

    EXH BF

    E

    X

    H

    B

    F

    E

    X

    H

    B

    F

    CBR1/C456

    C

    1

    2

    3

    4

    DRIVE 2

    EXH BF

    CBR1

    C456

    C35R FD

    DRIVE 2

    REG APPLYREG APPLY

    CB26

    VBS CB26

    C35R FDBK

    LINE

    COMP FD

    CONTROL PRESSUREREGULATOR

    35R REGULATORVALVE

    COMP FD

    DRIVE 2/C35R FD

    C35R

    COMP FD

    C35R

    VBS C35R

    D

    R

    I

    V

    E

    2

    /

    C

    3

    5

    R

    F

    D

    C

    O

    M

    P

    F

    D

    V

    B

    S

    C

    3

    5

    R

    TRANSMISSIONFLUID TEMPERATURE

    SENSOR DR

    I

    V

    E

    2

    DRIVE 2

    TCC REGULATORVALVE

    VBS C35R

    VBS CB26

    TCC APPLY

    TCC RELEASE

    26 REGULATORVALVE

    35R LATCH VALVE

    26 LATCH VALVE

    VBS C35R

    C35RC35R FDBK

    CB26

    C456

    VBS TCC

    ON/OFF SIG

    VBS LINE

    COOLER FD

    SOL FD

    C1234

    SOL FD

    LINE PRESSURECONTROL(LPC) SOLENOID

    SHIFT SOLENOID C(SSC)26 CLUTCH

    TORQUECONVERTER

    CLUTCH (TCC)SOLENOID

    SOL FD

    2ND GEAR

    ON/OFF SIG

    VBS TCC

    DRIVE

    REVERSE

    V

    B

    S

    C

    1

    2

    3

    4

    ON/OFF SIG

    ONNH

    ONNL OFF

    NLOFFNC

    ONNL

    ONNH

    ONNH

    CIRCUIT/ PRESSURE

    SYMBOLS

    SHUTTLE BALL

    CHECK BALL

    FLUID DIRECTION

    VALVES/PUCKS/PISTONS

    PUMP SUCTION

    LINE PRESSURE

    REGULATEDPRESSURE

    COMPENSATORPRESSURE

    TRANSMISSIONFLUID COOLERFEED/LUBRICATION

    TCC PRESSURE

    NO PRESSURE (CIRCUIT NOTUSED / VALVEEXHAUST CIRCUIT)

    EXHAUST BACKFILL(NO PRESSURE)

    SOLENOID FEEDCIRCUIT/FULL SOLENOID PRESSURE

    VARIABLE SOLENOIDPRESSURE

    FEEDBACKPRESSURE

    SOLENOIDDAMPER

    ORIFICE

    NC NORMALLY CLOSEDNH NORMALLY HIGH PRESSURENL NORMALLY LOW PRESSURE

    EXHAUSTORIFICEPLUG

    CB26 FDBK

    V

    B

    S

    L

    I

    N

    E

    B

    Y

    P

    A

    S

    S

    PUMP

    SUMP

    FILTER

    C

    3

    5

    R

    C

    3

    5

    R

    C

    O

    M

    P

    F

    D

    C

    3

    5

    R

    C

    O

    M

    P

    F

    D

    CBR1

    COMPENSATORFEED

    35RCLUTCH

    26CLUTCH

    1234CLUTCH

    LOW/REVERSECLUTCH

    C

    B

    2

    6

    C

    B

    2

    6

    C

    B

    R

    1

    456CLUTCH

    TRANSMISSIONFLUID

    COOLER

    LUBRICATION

    L

    U

    B

    E

    COOLER BYPASSVALVE