FORDCOMPONENT SALES POWERTRAIN PRODUCT GUIDE Car â€¢ MPV â€¢ 4x4 Light Truck

FORDCOMPONENT SALES

POWERTRAIN PRODUCT GUIDE

Car • MPV • 4x4 Light Truck • Heavy Truck

POWERTRAIN PRODUCT GUIDE

This Powertrain Product Guide is an overview of the various Car, MPV, Light and Heavy Truck

Powertrains available from Ford Motor Company. The guide details specifications for engines and

transmissions used in Ford vehicles.

The information contained in this publication was technically correct at the time of printing. Ford Motor

Company reserves the right to make changes without prior approval and/or notice.

Note: Not all component configurations are exact pictorials for every model application due to various

packaging issues unique to a vehicle line.

No part of this Powertrain Product Guide may be reproduced, stored in any retrieval system, or

transmitted in any form or by any means, included but not limited to electronic, mechanical, photocopying,

or recording without the prior written permission of Ford Motor Company. Illustrations of artwork must be

obtained from Ford Motor Company, Ford Component Sales Ltd, Central Office, Eagle Way, Warley,

Brentwood, Essex, CM13 3BW, England.

FORD COMPONENT SALES

LIMITED

FORD COMPONENT SALES POWERTRAIN PRODUCT GUIDE ISSUE NO 1: DECEMBER 2007

PAGE

CAR & MPV…………………………….……………………………………...…………………………….………..1

4x4 VEHICLES………...................…………………………………………………………………………….…….4

LIGHT TRUCK…………….…….…………………………………………………………………………….………5

HEAVY TRUCK…………...……………………………………………………………………………….………….6

POWERTRAIN MATRIX………………………………………………..……………………………………………7

GENERAL SPECIFICATIONS: PETROL ENGINES - CAR & MPV….....………….……………..……….……8

GENERAL SPECIFICATIONS: DIESEL ENGINE - CAR & LIGHT TRUCK………..……..……..…….……..20

GENERAL SPECIFICATIONS: DIESEL ENGINE - HEAVY TRUCK……...…………………………………..31

GENERAL SPECIFICATIONS: MANUAL TRANSMISSIONS …..…….…….…………………………………34

GENERAL SPECIFICATIONS: AUTOMATIC TRANSMISSIONS.……………………..……………………...39

TRANSMISSION MATRIX………………………………………………………………………………………….42

ENGINE INSTALLATION GUIDE…………..……………………………………………………………………...43

ENGINE INSTALLATION CHECK SHEET…………………...………………………………………………..…50

TABLE OF CONTENTS


Car & MPV

1.6 Duratec I4 8V1.6

1.3 Duratec I4 8V3dr

1.3

EnginesBodyModel/Series

Ka

1.6 Duratorq TDCI I4 16V1.6





1.25 Duratec I4 16V

3/5drVan

1.25


Fiesta/Fusion








1.4 Duratec I4 16V

3/4/5drEstate

1.4


Focus

1








1.4 Duratec I4 16V

5dr

1.4


C-Max





2.0 Duratec I4 16V

5dr

2.0


S-Max





2.0 Duratec I4 16V

4/5drEstate

2.0


Mondeo

2






2.0 Duratec I4 16V

5dr

2.0


Galaxy

3


4x4 Vehicles

3.2 I6 24V5dr3.2

2.2 TD4 16V5dr2.2


Freelander

2.7 TDV6 24V5dr2.7


Discovery

4


Light Truck

3.2 i5 TDCI 20VVan3.2


Transit 2008



2.3 Duratec I4 16VVan

Chassis Cab

Bus

2.3


Transit (TT9)

1.8 Duratorq TDCI I4 8VVan/Bus1.8


Transit Connect

5


Heavy Truck

9.0 Ecotorq TDI 24VTruck9.0

7.3 Ecotorq TDI 24V Truck7.3

EnginesBodystyleModel/Series

Cargo

6


7POWERTRAIN MATRIX


GENERAL

SPECIFICATIONS

PETROL ENGINE

CAR & MPV

8


Manufacturer & Assy. Plant Ford Motor CompanyValencia, Spain

Engine Type 4 Cylinders in-line DOHC

Number of valves 16

Block AluminiumHead Aluminium

Horsepower 55 kW (75PS) at 6000 rpm

Torque 110 Nm at 4000 rpm

Displacement 1242 ccBore and stroke 71.9mm, 76.5mmCompression Ratio 10:1

Fuel System Electronic MultipointFuel InjectionElectronic Throttle Control

Alignment Transverse

Weight 90 Kg Approx Dimensions HxLxW 630x600x560mm

1.25 Duratec

9PETROL ENGINES

Nm kW


1. Power Curve 2. Torque Curve

10PETROL ENGINES

Manufacture & Assy. Plant Ford Motor Company

Port ElizabethSouth Africa

Engine Type 4 Cylinders in-line SOHC

Number of valves 8

Block Cast Iron

Head Aluminium

Horsepower 43 kW (58PS) at5500 rpm50 kW (70PS) at 5500 rpm

Torque 100 Nm at 2600 rpm (43kW)106 Nm at 3000 rpm (50kW)

Displacement 1297 ccBore and Stroke 74.0mm, 75.5mmCompression Ratio 10.2:1

Fuel System Electronic Multipoint Fuel Injection

Alignment TransverseWeight 90 KgApprox Dimensions HxLxW 640x550x570mm

1.3 Duratec Rocam

1. Power Curve 1.3 8V 50 kW2. Power curve 1.3 8V 43 kW3. Torque Curve 1.3 8V 50 kW

4. Torque Curve 1.3 8V 43 kW


52

44

37

29

22

15

8

kW Nm

PETROL ENGINES

Manufacturer & Assy. Plant Ford Motor Company

Bridgend, Wales


Number of valves 16






Electronic Throttle Control


1.4 Duratec

11



88

74

59

44

29

15

kW Nm

12PETROL ENGINES


Port Elizabeth, South Africa


Number of valves 8

Block Cast Iron

Head Aluminium



Displacement 1597 ccBore and Stroke 82.1mm, 75.5mm

Compression Ratio 9.5:1

Fuel System Electronic Multipoint Fuel InjectionBi Fuel Variant Available


1.6 Duratec Rocam

1. Torque Curve2. Power Curve

Nm kW



Bridgend, Wales


Number of valves 16








1.6 Duratec

PETROL ENGINES 13



88

74

59

44

29

15

kW Nm

14PETROL ENGINES


Bridgend, Wales

Engine Type 4 Cylinders in-line DOHC (Twin Variable Camshaft Timing)

Number of valves 16




Displacement 1596 ccBore and Stroke 79.0mm, 81.4mmCompression Ratio 11:1

Fuel System Electronic Multipoint Fuel InjectionElectronic Throttle Control

Alignment TransverseWeight 90 Kg

Approx Dimensions HxLxW 630x630x650mm

1.6 Duratec Ti-VCT

1. Torque Curve

2. Power Curve



Valencia, Spain


Number of valves 16








1.8 Duratec

PETROL ENGINES 15



16PETROL ENGINES


Valencia, SpainCologne, Germany


Number of valves 16

Block Aluminium

Head Aluminium






Air Induction Variable Intake System


2.0 Duratec


RPM


Chihuahua, MexicoValencia, Spain

Engine Type 4 Cylinders in-line DOHC Intake Variable Cam Timing

Dual-Mass FlywheelNumber of valves 16


Horsepower 118 kW (161PS) at 6500rpm




Alignment TransverseWeight 111 KgsApprox Dimensions HxLxW 650x630x650mm

2.3 Duratec

PETROL ENGINES 17

1. Power Curve2. Torque Curve


18PETROL ENGINES

Manufacturer & Assy. Plant Volvo

Skovde, Sweden

Engine Type 5 Cylinders in-line DOHC Intake Variable Valve Timing Dual-Mass Flywheel

Number of valves 20

Block Cast IronHead Aluminium


Torque 320 Nm at 1600-4000 rpm

Displacement 2522 cc

Bore and Stroke 83.0mm, 93.2mmCompression Ratio 9.0:1

Fuel System Electronic Multipoint Fuel InjectionTurbocharged


Weight 136 KgApprox Dimensions HxLxW TBA

2.5 Duratec



Manufacturer & Assy. Plant Volvo

Bridgend, Wales

Engine Type 6 Cylinders in-line DOHC Intake Variable Valve Timing

Number of valves 24





Fuel System Multi-Hole Fuel Injectors


Weight 180 KgApprox Dimensions HxLxW 705x750x728mm

3.2 Si6 Gasoline

PETROL ENGINES 19


GENERAL

SPECIFICATIONS

DIESEL ENGINE

CAR & LIGHT TRUCK

20


Manufacturer & Assy. Plant Peugeot

Douvrin, FranceFord Motor CompanyDagenham, England


Number of valves 8






Fuel System Multi-Hole Fuel InjectorsElectronic ThrottleTurbocharger


1.4 Duratorq Tiger/DV4

DIESEL ENGINES 21



DIESEL ENGINES 22


Douvrin, FranceFord Motor CompanyDagenham, England

Engine Type 4 Cylinders in-line DOHC Dual-Mass Flywheel

Number of valves 16



Torque 240/260* Nm at 1750 rpm* With transient Overboost


Bore and Stroke 75.0mm, 88.3mmCompression Ratio 18:1

Fuel System Common RailElectronic Throttle

Variable Geometry TurbochargerDPF Variant Available


1.6 Duratorq Tiger/DV6




Dagenham, England

Engine Type 4 Cylinders in-line SOHC Dual-Mass Flywheel

Number of valves 8

Block Cast Iron

Head Cast Iron


Torque 280/300* Nm at 1900 rpm

* With transient Overboost

Displacement 1753 ccBore and Stroke 82.5mm, 82.0mmCompression Ratio 17:1

Fuel System Common RailElectronic ThrottleVariable Geometry Turbocharger

Alignment TransverseWeight 156 Kg


1.8 Duratorq Lynx

DIESEL ENGINES 23



DIESEL ENGINES 24

Manufacturer & Assy. Plant VolvoSkovde, Sweden


Number of valves 16

Block Cast Iron Head Aluminium


Torque 320/340* Nm at 2000 rpm* With transient Overboost


Bore and Stroke 85.0mm, 88.0mmCompression Ratio 19:1

Fuel System Common RailElectronic Throttle

Variable Geometry TurbochargerDPF Variant Available


2.0 Duratorq DW10




France


Number of valves 16






Fuel System Common RailTurbocharger

Alignment TransverseWeight TBAApprox Dimensions HxLxW 679x692x610mm

2.2 Duratorq DW12

DIESEL ENGINES 25

TBA


DIESEL ENGINES 26


Dagenham, England


Number of valves 16

Block Cast Iron

Head Aluminium

Horsepower 63 kW (85PS) at 3500 rpm 81 kW (110PS) at 3500 rpm96 kW (130PS) at 4000 rpm

Torque 250* Nm at 1500-2200 rpm285* Nm at 1500-2200 rpm310* Nm at 1600-2500 rpm* With transient Overboost


Fuel System Common RailElectronic ThrottleTurbocharger

Alignment TransverseWeight TBAApprox Dimensions HxLxW 676x632x606mm

2.2 Duratorq Puma

1. Torque Curve 96 kW (130PS)

2. Power Curve 96 kW (130PS)3. Torque Curve 81 kW (110PS)4. Power Curve 81 kW (110PS)5. Torque Curve 63 kW (85PS)6. Power Curve 63 kW (85PS)



Dagenham, England


Number of valves 16

Block Cast Iron

Head Aluminium

Horsepower 74 kW (100PS) at 3500 rpm85 kW (115PS) at 3500 rpm103 kW (140PS) at 3500 rpm

Torque 285* Nm at 1600-2200 rpm310* Nm at 1750-2000 rpm375* Nm at 2000-2250 rpm* With transient Overboost


Fuel System Common RailElectronic ThrottleTurbocharger

Alignment LongitudinalWeight 195 KgsApprox Dimensions HxLxW 755x690x730mm

2.4 Duratorq Puma

DIESEL ENGINES 27

1. Torque Curve 103 kW (140PS)

2. Power Curve 103 kW (140PS)3. Torque Curve 85 kW (115PS)4. Power Curve 85 kW (115PS)5. Torque Curve 74 kW (100PS)6. Power Curve 74 kW (100PS)



Dagenham, England

Engine Type 6 Cylinders V-Longitudinal DOHC

Number of valves 24





Fuel System Common RailTurbocharger

Alignment LongitudinalWeight 222 Kg


2.7 Lion Land Rover

DIESEL ENGINES 28



DIESEL ENGINES 29


Dagenham, England

Engine Type 6 Cylinders V-Longitudinal DOHC

Number of valves 24





Fuel System Common RailBi-Turbocharger

Alignment LongitudinalWeight 235 Kg


2.7 Lion Jaguar


184

147

110

74

37

1. Power Curve

2. Torque Curve


Inonu, Turkey

Engine Type 5 Cylinders In-LineDOHC

Number of valves 20



Torque 470 Nm at 1750-2500 rpm



Fuel induction Common RailTurbocharger

Euro IV Emission

Alignment LongitudinalWeight TBA

Approx Dimensions HxLxW TBA

3.2 Duratorq i5 Puma

DIESEL ENGINES 30


GENERAL

SPECIFICATIONS

DIESEL ENGINE

HEAVY TRUCK

31



Inonu, Turkey

Engine Type 6 Cylinders In-Line SOHC

Number of valves 24

Block Cast IronHead Cast Iron

Horsepower 177 kW at 2400 rpm221 kW at 2400 rpm

Torque 840 Nm at 1200-1800 rpm1100 Nm at 1400-1800 rpm



Fuel System Common RailTurbochargerEuro 3 Emission

Alignment LongitudinalWeight 708 KgApprox Dimensions HxLxW 1052x1181x76 mm

7.3 Ecotorq Cargo

DIESEL ENGINES32

177 kW 221 kW


33


Inonu, Turkey

Engine Type 6 Cylinders In-Line SOHC

Number of valves 24

Block Cast IronHead Cast Iron

Horsepower 258 kW at 2200 rpm295 kW at 2400 rpm

Torque 1400 Nm at 1200-1800 rpm1600 Nm at 1200-1700 rpm


Compression Ratio TBA

Fuel System Common RailTurbochargerEuro 4/5 Emission

Alignment LongitudinalWeight 708 KgApprox Dimensions HxLxW 1052x1181x761mm

9.0 Ecotorq Cargo

DIESEL ENGINES

TBA


GENERAL

SPECIFICATIONS

MANUAL

TRANSMISSION

34



GetragBordeaux, France

Gearbox Type 5 Speed ManualASM Available

Ratio Various Final Drive/Ratios

Fill Level With Gearshift Cables 2.3 ltsWith Gearshift Linkage2.8 lts

Fluid Specification WSD-M2C200-C

Fluid Type SAE 75W90


iB5 5 Speed

Manufacturer & Assy. Plant Ford Motor CompanyGetragHalewood, Liverpool

Gearbox Type 5 Speed Manual


Fill Level 1.9 lts




MTX75 5 Speed

MANUAL TRANSMISSION 35



Kocaeli, Turkey



Fill Level 1.2 lts

Fluid Specification WSD-M2C200-CFluid Type SAE 75W90

Alignment LongitudinalWeight 36.5 KgApprox Dimensions HxLxW TBA

MT75 5 Speed

Manufacturer & Assy. Plant Ford Motor CompanyCologne, Germany



Fill Level 2 lts



Weight 47 KgApprox Dimensions HxLxW 370x423x500mm

VXT75 5 Speed




GetragHalewood, England



Fill Level 2.4 lts


Alignment Longitudinal

Weight 49.5 KgApprox Dimensions HxLxW 364x633x358mm

MT82 6 Speed

Manufacturer & Assy. Plant Ford Motor CompanyGetragCologne, Germany



Fill Level 1.75 lts

Fluid Specification WSD-M2C200-C3Fluid Type BO-VC


M66 6 Speed




GetragCologne, Germany



Fill Level 1.75 lts



Alignment TransverseWeight 52.5 KgApprox Dimensions HxLxW 390x380x530mm

MMT 6 Speed



GENERAL

SPECIFICATIONS

AUTOMATIC

TRANSMISSION

39


AUTOMATIC TRANSMISSION 40

Manufacturer & Assy. Plant ZF BataviaOhio, America

Gearbox Type Continuously Variable


Fill Level 8.9 lts (Inc Cooler/Pipes)

Fluid Specification WSS-M2C928-AFluid Type Ford ATF

Alignment TransverseWeight 76.5 KgApprox Dimensions HxLxW TBA

CFT23 CVT

Manufacturer & Assy. Plant Ford Motor CompanyVan Dyke

Michigan, America

Gearbox Type 4 Speed Automatic


Fill Level 6.7 lts (Inc Cooler/Pipes)

Fluid Specification WSD-M2C202-BFluid Type Ford ATF

Alignment TransverseWeight TBAApprox Dimensions HxLxW TBA

4F27E 4 Speed


AUTOMATIC TRANSMISSION 41

Manufacturer & Assy. Plant Aisin Warner

Ogawa, Japan



Fill Level 5.75 lts


Alignment TransverseWeight TBAApprox Dimensions HxLxW TBA

AW81 - 40 4 Speed

Manufacturer & Assy. Plant Aisin WarnerOgawa, Japan



Fill Level 7 lts



Weight 95 KgApprox Dimensions HxLxW TBA

AWF21 6 Speed


TRANSMISSION MATRIX 42


Documents

FORDCOMPONENT SALES POWERTRAIN PRODUCT GUIDE Car â€¢ MPV â€¢ 4x4 Light Truck