From silo to truck - Kaak Group · Kaak Group total concept “from Silo to Truck” Based on more than 100 years of experience, the Kaak Group offers bakery companies all over the

Turn

Key Concept

Kaak FPS | Kaak Bakeware | Benier | DrieM | Daub | MCS | Lhote l l ierR2A | Mul t ipar t s

From silo to truck

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Bread is one of life’s necessities. It has

been for centuries and all over the

world. Through the years industrial

bread production has developed

substantially.

The Kaak Group connects the tradi-

tional bread baking craft with state-of-

the-art industrial bakery technology.

With a full range of products and

services and a unique total service

concept the Kaak Group supports

you in your business. We enable you

to guarantee the delivery of top quality

to your customers, providing you with

the tools to stay ahead in a competi-

tive environment.

Kaak Group continuous optimization in bakery technology

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Chronology Kaak Group

The company is founded by Bernard Kaak and at the start of the 20th century the business continued with the first production of sheet metal bakeware

1960’s

Craft bakeries become more industrialised. Kaak starts to act as a supplier of conveying systems, soon after which the first automated bakery lines are produced

End 19th century

Jan Kaak, 4th generation, takes over the company. Kaak is divided into two divisions:•KaakFoodProductionSystems(machine construction / automation)•KaakBakerySupplies(bakeware)

The Dutch company Benier, specialists in dough handling systems, as well as its sales agencies Benier UK and USA, join the Kaak Group

The Kaak Group further expands with the integra-tion of Daub, the renowned German manufacturer of thermal oil heated ovens

The Italian company MCS becomes a member of the Kaak Group, complementing the product range with various types of tunnel ovens and proofers

Lhotellier R2A, the French specialist in coating of baking straps, sheets and moulds joins the KaakGroup

With the addition of DrieM, dough sheeting tech-nology becomes available within the Kaak Group

2009

1990

1991

1997

2005

2007

Pizza

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Key Concept

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Kaak Group total concept “from Silo to Truck”Based on more than 100 years of experience, the Kaak Group offers bakery companies

all over the world the equipment they require for the production of many types of bakery

products. Every member of the Kaak Group supplies the highest quality products and

support, each highly specialized in their own field.

You can trust us to deliver a total concept for a single production line or, when your

needs require it, a complete bakery from “Silo to Truck”. Based on our knowledge and

experience we can effectively combine the best components available to create the optimum

integrated solution for you.

The Baking Process:

Silo Mixing Cooling Freezing PackagingDough handling Final proofing

Cratehandling

Panhandling

Decorating Baking

Conveyor systems:

Bakeware:

System control:

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Dekamarkt Apeldoorn is a satisfied Kaak Group customer

The production site in Apeldoorn, which serves about 180 supermarkets on a daily basis, was modified by the Kaak Group to be able to produce not only free-standing bread, but also tin bread. The majority of the existing equipment is used for the production of both product types, whereby a minimal number of changes were needed to create this multi-functional production line. This tailor-made solution enables Dekamarkt to run its production with maximum flexibility.

Baking Cooling Freezing BakewareDecorating

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Kaak Food Production Systems – The rootsKaak Food Production Systems is the origin of today’s Kaak Group. Our division with its

headquarters in Terborg has a double function within the Group.

Firstly, as a producer of transport and storage systems, proofers, the Multi-Step oven as

well as cooling and freezing systems.

Secondly, our extensive engineering department is the technical brain when it comes to

the translation of customer requests into customized solutions, acting as the binding link

between the different Kaak Group members.

Kaak Food Production Systems offers you:• Engineering and production of complete production lines

• Customized solutions

• Heavydutyreliability(24hrs,7daysperweek)

• Reliable, solid service organization

The Kaak factory and offices in Terborg comprise over 22.000 m2.

The Multi-Deck Final Proofer

BakingPan

handling Cooling Freezing BakewareFinal

proofingDough

handlingCrate

handlingConveyorsystems

SystemcontrolDecorating

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The Kaak Multi-Spiral systems are known for their reliability, heavy duty and high capacity. This system can be used for cooling, freezing, proofing and pasteurization.

The Multi-Step Final Proofer

The Multi-Step Oven

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proofingDough

handlingCrate



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Benier Affection for doughFor more than 100 years, Benier Nederland has designed and built dough production

and dough handling systems for all types of dough. The main focus is placed on dough

quality and gentle dough handling, during dough dividing, rounding, proofing and

moulding. In close customer collaboration the specific needs and wishes with respect to

the product and business are discussed and the best solution is offered, either through

standard machines or customized equipment and tailor made solutions. This provides

our customers with an optimal basis to produce various products with the highest quality.

Many years of experience, with all kinds of dough con-sistencies, results in dough handling know how. The Benier moulding principle reflects this know how.

Giving rest to the dough develops its quality, resulting in a better performance.

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As round as round can beBenier offers a wide range of rounders for quality rounding performance of all kinds of dough, weight ranges and capacities.

Take control of your dough by having a very gentle and ac-

curate dividing operation.

Benier smart product lines: Maximized for performance, especially with the flexibility to

adapt to changing demands and wishes

Complete process management

High quality components, combined with process reliability

and newest innovation technology

Quick and easy to clean with a minimum of down time


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DrieM – Dough sheeting technology

DrieM was founded as an independent company in 2009 and is the latest member of

theKaakGroup.TheKaakGroupalreadyofferedclassicdoughlines(productsmade

from single pieces / balls) and with the addition of DrieM we now complement this with

dough sheeting lines. DrieM is specialized in dough sheeting technology and active in

the latest developments within the bakery industry. An important industry trend is

towards Artisanal breads such as Ciabatta or Focaccia with a higher added value

compared to traditional types of bread.

DrieM has developed an Artisanal bread production line (d’Artagnan) specifically

designed for the needs of today’s larger bakeries. A high capacity Artisanal bread line

that produces the best quality products at the highest possible efficiencies. Almost any

size of rolled buns or Baguettes as well as all sorts of cut products can be produced

using our unique dough sheeting technology.

The d’Artagnan bread line was designed after intensive consultation with some of the

most renowned producers in the market. The result of this is a line, designed according

to the highest standards in hygiene, ease of operation and maintenance.

d’Artagnan sheeted breadlineOverview of dough forming, sheeting and make up part of the line. Capacities up to 3000 kg/hr.

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Hier moet nog een bijschrift komen-Tionsed min ut nulputating elis ad do etue con utpat augait, vel euis deles-trud ex ex etue.

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Dough DrieMer (Patent applied)The “Dough DrieMer” forms a perfect dough sheet and is the heart of the d’Artagnan line.

Double action guillotineDesigned to cut dough strips or any other form you like. Ergonomically designed for quick and easy product changeovers and optimum product per-formance.

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Daub Engineering art with traditionDaub Backtechnik is a traditional Hanseatic company that has maintained a strong

presence in the oven market since 1938. With its ovens based on thermal oil technology,

Daub is recognized as a worldwide leader. Daub ovens operate around the globe in

both craft and industrial bakeries. The thermal oil heating principle, both over and

under the product, guarantees a high and consistent baking result. Furthermore, baking

on stone is a technology in which Daub Backtechnik has a lot of experience. This

contributes to the quality of the baked product.

Daub Thermo-Roll ovenThe Daub Thermo-Roll provides flexibility, while being highly economical with a small

personnel requirement. Due to the low handling effort, a baker can operate several

ovens simultaneously. Baking on stone is an advantageous option, which does not

require extra handling. This remains easy since the stone plates

are installed inside the oven. Furthermore, freestanding

products can be fed in directly on the stone plates. Finally

the low energy consumption makes the Daub Thermo-Roll

an environmental friendly choice.

The Daub Thermo-Roll oven

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It does not matter whether the products are baked in a Daub deck, rack or tunnel oven, or whether they are baked on wire mesh, hinged plate or natural stone – the baking result is always top-quality!

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Daub thermal oil ovens:

Above and under: The Daub Automatic Hanseat.

Automatic Hanseat (60–300m2 baking surface)

The configuration of this multideck oven is adapted to the products and

processes in the bakery. Using either single or multiple loading systems, the

oven can run in step-continuous or batch mode. Several production lines

can be combined while using only one oven. The compact construction

with up to eight decks enables an optimum use of the production area

available. Additionally, the oven can also be equipped with stone plate

belts.

Backmeister (8–40m2 baking surface)

This craft oven combines maximum baking surface with minimum space

requirements, at a favourable price.

Reversier Hanseat (20–40m2 baking surface)

Craft bakers as well as industrial bakers make use of this oven. It combines

very short loading times with high productivity and flexibility.

Cross Line Hanseat (30–96m2 baking surface)

This oven is a typical semi-industrial oven. It is a synonym for highest

baking flexibility and productivity for craft batches, with a fully automatic

production on up to 12 decks!

Modular Tunnel (20–200m2 baking surface)

Quality, quantity and economy are the main advantages of this industrial

tunnel oven. Equipped with one or two decks, optionally with stone plate

belts, this thermal oil oven meets the highest industrial requirements.


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MCS Baking technology on an industrial scaleAla, in Northern Italy, is the home of MCS. Started in 1974, MCS has built a strong

reputation in the field of automatic industrial lines for the production of bread and pizza.

Their automatic proofing systems and cyclotherm tunnel ovens combine high capacity

with absolute reliability and flexibility. The ovens, heated by means of radiation as well

asconvection,aresuitableforalargevarietyofbakedgoods:fromtraditional(hearth-

baked) bread to all types of panned bread, hearth rolls, all kinds of fine bakery ware

and even most pizza types.

Tunnel ovens: a special stone plate conveyor providing strong bottom heat is also available for crusty products like Ciabatta bread.

MCS high temperature direct gas fired ovens, provided with stone plate conveyors are ideal to bake high quality Pizzeria-type pizzas.

MCS can develop tailor made lines,

matching customer requirements for

special high added value products.

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MCS Product Range: Cyclotherm tunnel ovens, wire mesh or stone

plate conveyor

High temperature gas fired tunnel ovens,

wire mesh or stone plate conveyor

Direct gas fired tunnel ovens, wire mesh or

steel band conveyor

Free-standingbreadlines(Batons,Ciabatta,

Hearth-baked bread)

Pizzalines(crosssheeting/hotpressing

on conveyors or trays / sheeting)

Pre-fermentation systems, pre-proofers,

final proofers

Cooling systems

Scoring units, flour dusters, water sprayers,

seeders, etc.

The new MCS Cyclotherm ovens offer:•Excellentqualityinfinalbaked

products•Modulardesigntosuitspecific

customer needs•Highefficiencythankstoamaximized

heat exchange•Possibilityoffullyautomatedrecipe

management

Different solutions for proofing are available:•Stabilizedtrayproofersforfree-

standing bread •Swingtrayproofersforproductson

trays/straps/peelboards•Cradleandswingcupproofersfor

Batons and Pizza dough pieces •Noriàtypeproofersforproductson

trays/straps

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Engineering from idea to final product

Fully automated production of moulds through use of industrial robots

Extensive agency network, providing local support for our customers

The close collaboration with Lhotellier R2A ensures expertise in all

possible non-stick coating types

Kaak Bakeware You bake we careThe success of your products not only depends on the production line chosen, also the

product carriers play an important role. A bread pan or baking tray may seem a simple

and straight forward product, but when it is not tailored to your baking line and product

requirements, you will not achieve the optimal result. That is why Kaak custom designs

and manufactures all its bakeware to meet your specific needs. We make straps, pans

and baking trays for every product your customers demand.

Kaak Bakeware, your partner in bakery supplies:

Our range of bakeware is tailor-made, and therefore almost limitless. The coatings used are precisely suited to the baked products and its processing parameters.

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Being our major activity 90 years ago, the production of bakeware still plays an important part in the Kaak Group.Kaak Bakeware, your partner in

bakery supplies:

Every alternativeThe number of variants in bakeware is unlimited and always subject to change.We do not just offer standard shapes and sizes but also individual products.The number increases constantly, not only in terms of shape but also in terms of size.Today, we offer everything: from single cake moulds to large strapped bread moulds.

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Lhotellier R2A Non-stick coatingsLhotellier R2A has been applying non-stick coatings focused exclusively on the bakery

industry since 1963. Our long experience has enabled us to develop a wide range to

meet the specific needs of your production. Our coatings are applied on all types of

materials(suchassteel,stainlesssteel,aluminum)andforalltypesofbakeware(straps,

moulds, sheets, etc.) whether new or used. This know-how makes Lhotellier R2A your

ideal partner and expert for all your coating needs.

Multi-FlonWe offer a wide range for your applications in bread, pastries and crackers. The

LhotellierMulti-Flon (fluoropolymer) coatingsarewell known for their qualityand

performance. They provide high resistance to abrasion, chemicals and corrosion. Our

research and development department is continuously working on the expansion of

this range in order to anticipate your needs change.

Multi-Sil ROur rubber silicone range is renowned for its longevity. It will meet all of your

particular needs in Brioche dough applications. It combines strong anti-adhesion with

high temperature resistance.

Multi-Sil GOur experience of over 40 years in silicone resins resulted in a coating with an

exceptional non-stick performance. It is particularly suited for very sweet liquid doughs

(suchasMadelines).

All our coatings meet the European regulations for products in contact with food.

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Lhotellier R2A, your partner in coatingWe can help you to improve the quality of your products by defining the most suitable coating for your specific product needs.

Thanks to an extensive product catalogue, Multiparts can guarantee extremely quick delivery within 2-4 weeks for standard modular conveyor solutions.

Multiparts Conveyor systems MultipartsisoneoftheyoungestmembersoftheKaakGroup(2007)andhasgrown

into a leading and reliable provider of standard conveyor systems in the bakery industry.

Kaak Multi-Way conveyor belts have made a demonstrable impact on the bakery industry

over the years. Today, these plastic, modular conveyor belts are the most widely used of

their kind in the global bakery industry.

The hygienic stainless steel conveyor systems offered by Kaak Group have been a trusted

industry product for years. Multiparts combines its expertise and experience with fast

delivery times and offers conveyor systems and its own range of plastic, modular

conveyor belts.

Our conveyor systems have helped us acquire extensive experience with the following: Chainconveyors(1,2,3&4tracks) Strappedpans/bakingtrays

Multi-Way(plasticmodularconveyorbelt) Bakedgoods

Clothconveyorbelts Unbaked(dough)products

Roller conveyors Crates / boxes

Cord conveyor belts

Stand-alone strewer with controller

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Conveyor specials and parts We guarantee quick delivery on an extensive range of specials used in the bakery industry. These include:• Power-freeconveyors• Strewers• Flourandseedstrewers• Horizontalandverticalswitches• Chutedconveyors• 90-degreepick-and-placemachines• Spiralchutes• Stoppers• Diverters

Custom solutionsAre you looking for a custom conveyor solution for your company? Multiparts is happy to help. Contact us to receive an obligation-free solution for your business. Our custom solutions, which include control and installation, are available within a matter of weeks.

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KSW Central IntelligenceControl, monitoring, preventive maintenance, documentation, traceability – the increasing

requirements for intelligent processes and equipment are the special field of KSW, Kaak

Software Worldwide. In the complex arena of competition and legal requirements, their

differentiated recipe control and the monitoring of production parameters ensures the

desired quality standards are met and quick error diagnosis and the identification of

solutions help to prevent down time.

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Visual indication of error messages with direct access to the digital operating manual.

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INTE

GRAT

ION

WIT

H SI

LOS

INTEGRATION WITH PACKAGING M

ACHINES

•HistoricalTemperature Monitoring

•HistoricalHumidity Monitoring

•FaultDiagnostics•PlantMonitoring

• Output/Batch Control• Statistical Production Data

RECIPE MANAGEMENT MONITORING / TRENDING OUTPUT CONTROL

Mixing

•Automaticsettingof:

- mixing time - temperature - speed•Faultdiagnostics•Etc.

Dough handling


- proofing time, temperature and humidity

- scaling of rounder

- checkweigher•Faultdiagnostics•Etc.

Final prooferStrap storageOvenloadingDecoration


- proofing time, temperature and humidity

- scaling of specific strap or sheet

- choice of type of decoration or cutting

•Faultdiagnostics•Etc.

Oven

•Automatic setting of baking program

- temperatures per zone

- baking time - control of

convection turbos

- control of steam•Faultdiagnostics•Etc.

UnloadingDepanningCoolingFreezing

•Automatic setting of machine para-meters by recipe

- depanner - cooling time•Faultdiagnostics•Etc.

input input input

Human Machine Interface (HMI)with3Dpresentationof the baking line.

www.kaakgroup.com

Kaak GroupVarsseveldseweg 20a7061 GA Terborg (NL)T +31 (0)315 339 111F +31 (0)315 339 355E [email protected]

Documents

From silo to truck - Kaak Group · Kaak Group total concept “from Silo to Truck” Based on more than 100 years of experience, the Kaak Group offers bakery companies all over the