Full description of the Exemplary cases

ANNEX I:Full description of the Exemplary cases

Green Blue Energy Factory

Co-funded by the Intelligent Energy EuropeProgramme of the European Union

BMW plant in Leipzig. technology supplier: WDP Windanlage GmbH & Co.KG

The sole responsibility for the content of this publication lies with the authors. It does not necessarily reflect the opinion of the European Union. Neither the EACI nor the European Commission are responsible for any use that may be made of the information contained therein.

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GREEN BLUE ENERGY FACTORY

DEMO collection

Venice, February 2014

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• 5 •

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ITALY

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GBE Factory DEMO COLLECTION

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Cantina di Valpantena

Project Name Construction of PV, biogas e biomass boiler station for electricity and heating

Location (Country, Region, State/City, etc.) Italy, Verona

Project Sponsor/Customer: Cantina Valpantena Scarl

Legal Status: Legal entity

Official Address: via Colonia Orfani di Guerra, 5/b, Quinto di Valpantena - Verona

Postal Address: via Colonia Orfani di Guerra, 5/b, Quinto di Valpantena - Verona

Telephone Number: +39 (45) 550032

Fax Number: +39 (45) 550883

E-mail of the Company: [email protected]

Website of the Organisation: http://www.cantinavalpantena.it/

Contact Person Mr. Luca Degani – General Manager

Number of Employees: 30

Registration Number Not available

Date of Registration Not available

Type of Sector Activity: winery

Other information small business unit in olive milling

Table 1 - Basic Information

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GBE Factory GBE Factory DEMO COLLECTION

Table 2 - Project Characteristics

Scale of Project: General Small Scale Medium Scale Large Scale Bundling Option Considered

Type of Project: Renewable Energy Energy Efficiency Fuel Switching Fugitive

Chemical Industry Transport Waste Management

Land Use Forestry

Others (please specify):

Energy Use (E/H/C) E/H/C

Brief description: Brief Decription

Present Situationat Project Site and Objective

The proposed project uses clean technology using the winery wa-ste biogas for electric and thermal energy generation.The project also uses vine pruning in a wood chips biomass plant for thermal energy generation.The project includes also a PV roof plant.

Proposed Activities The main project activities are as follows:• Feasibility Study (done);• Preparation of Project Design Documents (in progress);• Delivery of equipment and materials ;• Civil / Installation Works;• Commissioning test and start-up ;

Applied Technology/Innovation

Applied Technology/InnovationBiogas plant n.1: 100 kW electric and 115 kW thermal supplied by a MAN engine.Biomass plant n.2: 1650 kW thermalPV Roof plant n.3: 109 kWp

Other Information Biogas plant uses 2.550 t/y winery waste + 1.000 t/y waterBiomass plant: 800 haPV 100.000 kWh/year expected productivity

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Project Cost Estimate: Item Amount in EUR

Project Design

Equipment and Materials

Civil / Installation Works

Contingency Costs

Commissioning Test and Start up Costs

Total Project Cost 750.000

Revenue/Savings after Operation: Item (Specify Revenues/Savings) Amount in EUR

Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

O&M Costs

Nn

168.000

-27.500

Source of Finance: Item Amount in EUR

Equity (40%)

Debt (60%)300.000450.000

Forecast FinancialNPV (Net Present Value):

With EmissionCredit Revenues

Without EmissionCredit Revenues

Forecast Financial IRR(Internal Rate of Return):


Without EmissionCredit Revenues 21,72%

Pay-Back Period of Project: With EmissionCredit Revenues

Without EmissionCredit Revenues 4,18 yr.

Other Financial Indicators: Cost of debt 7,5%

Reduced emissions: Item Amount in kg/yr

Reduced CO2 emissions: ECO2

Reduced NOx emissions: ENOx

Avoided CH4:206.700Nm3

Other:

Table 3 - Finance Biogas plant n. 1

Table 4 - Ecological Impact Biogas plant

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Project Design



Contingency Costs


Total Project Cost 1.000.000


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

O&M Costs

375.000

-5.0000


Equity (100%)

Debt (0%)1.000.000

0






Without EmissionCredit Revenues 10 years 14,1%


Without EmissionCredit Revenues 3,08 yr.

Other Financial Indicators: Cost of debt %


Reduced CO2 emissions: ECO2


Avoided Natural Gas per year:280.00 Sm3

Other:

Table 5 - Finance Biomass plant n. 2

Table 6 - Ecological Impact Biomass plant

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Project Design



Contingency Costs


Total Project Cost

5.000

108.000

72.000

750.000


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

O&M Costs

Nn

168.000

-27.500


Equity (20%)

Debt (80%)37.000

148.000






Without EmissionCredit Revenues 19%


Without EmissionCredit Revenues 6 yr.

Other Financial Indicators: Cost of debt 7,5% duration 15 years

Table 7 - Finance PV roof plant n. 3


Reduced CO2 emissions: ECO2 50.000


Avoided CH4:

Other:

Table 8 - Finance PV roof plant

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Carrera Spa

Project Name Construction of PV roof plant for electricity generationand heat pump for thermal conversion

Location (Country, Region, State/City, etc.) Italy, Verona

Project Sponsor/Customer: Carrera S.p.A


Official Address: via S. Irene, 1 - Caldierino (VR)

Postal Address: via S. Irene, 1 - Caldierino (VR)

Telephone Number: +39 (45) 6139111

Fax Number: +39 (45) 6139111


Website of the Organisation: http://www.carrerajeans.com/

Contact Person Mr. Tio Tacchella - Owner


Registration Number n/a

Date of Registration n/a

Type of Sector Activity: jeans and wear

Other information


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Chemical Industry Transport

Waste Management

Land Use Forestry


Energy Use (E/H/C) E/H


Present Situation at Project Siteand Objective

The proposed project uses PV technology for electric generation and use heat pumps for conversion in thermal energy

Proposed Activities The main project activities are as follows:• Feasibility Study (in progress);• Preparation of Project Design Documents;• Delivery of equipment and materials;• Civil / Installation Works;• Commissioning test and start-up;


PV 38,64 kWp electric plus heat pump

Other Information 38.000 kWh/year electric expected productivity, 50% converted in thermal by heat pump with COP 2,8. 53.200 kWh/year thermal expected productivity


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Project Design



Contingency Costs


Total Project Cost 73.000 + 60.000


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

O&M Costs

Nn

16.000

6.220


Equity (20%)

Debt (80%)26.600

106.400


With Emission Credit Revenues

Without Emission Credit Revenues


With Emission Credit Revenues

Without Emission Credit Revenues 19%

Pay-Back Period of Project: With Emission Credit Revenues

Without Emission Credit Revenues 5 yr.

Other Financial Indicators: Cost of debt 7,5% duration 15 years

Table 7 - Finance


Reduced CO2 emissions: ECO2 19.000


Avoided CH4:

Other: Carrera is a Italian clothing corporation, founded in the mid 60’s in Verona. Carrera is a small clothing multinational industry as the production units are located in some of the major cotton producing countries, in order to have access to the best raw material, while the logistics and final inspection ope-rations still remain in Italy to ensure the highest Carrera standards.In the last year, Carrera decided to aim at renewable energy, especially the solar one. They installed two new PV plants: one in the historical premises in Stallavena (Grezzana) and the other one in the new logistic point situa-ted in Povegliano Veronese. The first has a power of 110 kWp that save 55 tCO2 a year and the second permits to save 107 tCO2 a year. In addition to this environmental benefit, Carrera replaced its asbestos’ roof with relevant advantages for safety and health.After this investment, Carrera think about the thermal theme, and decided to begin a study to use a heat pump to produce thermal energy for its office.

Table 11 - Ecological Impact

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BULGARIA

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Perpetuum Mobile Bg Jsco

Project Name Co-generation and biogas plant in Perpetuum Mobile BG Ltd. Momchil

Location (Country, Region, State/City, etc.) Bulgaria, Balchik Municipality, Balchik city, South East Europe, EU

Project Sponsor/Customer: Perpetuum Mobile BG JSCo


Official Address:9620 AlbenaAdministrative Building, office 409Bulgaria

Postal Address:9620 AlbenaAdministrative Building, office 409Bulgaria

Telephone Number: +359 (0) 885 853 063

Fax Number: Not available


Website of the Organisation: www.pmobile.bg

Contact Person Mr. Slavcho Gigov – Executive Director

Number of Employees:Micro company, less than 10 / Large if the overall company group is taken into consideration, more than 1,500 employees in the whole group

Registration Number EIK: BG202009651

Date of Registration 06.04.2012

Type of Sector Activity: Heat will be utilized in fruits/vegetables processing

Other information


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Waste Management

Land Use Forestry

Others (please specify): Fruits/vegetables processing

Energy Use (E/H/C) E/H



C-generation and biogas plant from organic waste, providing:• Electricity for local consumers and grid• Heating up a greenhouse• Utilization of the heat in a processing plant for fruits and vegetables• Heating of office buildings

Proposed Activities The main project activities are as follows:• Feasibility Study (done);• Preparation of Project Design Documents (done);• Delivery of equipment and materials (in process);• Civil / Installation Works (in process);• Commissioning test and start-up (planned);


Anaerobic Biogas plant with Co-generation – 1 MWe / 1 MWt

Other Information


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Project Design



Contingency Costs


Total Project Cost 3 700 000


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

400 000

100 000


Equity (25%)

Debt (75%)933,000

2,800,000



Without Emission Credit Revenues1 064 462



Without Emission Credit Revenues9%


Without Emission Credit Revenues8.0 yr.

Opportunity for Project Funding Implemented

Reduced emissions: Item Amount in t/yr

Reduced CO2 emissions: (equivalent) ECO2 389


Reduced dust: EDust

Other:

Table 14 - Finance


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Motocar Service LTD

Project Name RES project implementation in Motocar Service Companyin the town of Plovdiv

Location (Country, Region, State/City, etc.) Bulgaria, Plovdiv Municipality, 4007 Plovdiv

Project Sponsor/Customer: Motocar Service Ltd


Official Address: 26, Komatevsko shouse Str.

Postal Address: 26, Komatevsko shouse Str.

Telephone Number: +359 887929900

Fax Number: +359 32 65 75 80


Website of the Organisation: www.motocarservice.com

Contact Person Ms. Pepa Stoyanova

Number of Employees: n.a

Registration Number n.a

Date of Registration n.a

Type of Sector Activity: Production of motocars

Other information


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Waste Management

Land Use Forestry


Energy Use (E/H/C) Heating and hot water



The production buildings of Motocar Service are heated by 3 hot water diesel boilers with total installed thermal capacity of 900kW. The project envisages replacement of the exciting boilers for technological needs and heating with steam biomass boiler using wood chips as a fuel.

Proposed Activities The main project activities are as follows:• Feasibility Study (done);• Preparation of Project Design Documents (in progress);• Delivery of equipment and materials;• Civil / Installation Works;• Commissioning test and start-up.


Wood chips steam boiler with thermal capacity of 1.2 MW for sup-plying with thermal energy the production facilities in the plant.

Other Information


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Project Design



Contingency Costs


Total Project Cost 340 000


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

165 000


Equity (20%)

Debt (80%)



Without Emission Credit Revenues421 890



Without Emission Credit Revenues25.2%


Without Emission Credit Revenues2.1 yr.

Opportunity for Project Funding

Table 18 - Finance


Reduced CO2 emissions: (equivalent) ECO2 145

Reduced NOx emissions: ENOx 1

Reduced dust: EDust 1

Other:


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SLOVAKIA

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Project Name Reconstruction of heating distribution system and fuel switchingto reduce greenhouse gas emissions in Hnúšťa

Location (Country, Region, State/City, etc.) Hnúšťa, District of Rimavská Sobota, Banská Bystrica Region, Sou-thern Slovakia

Project Sponsor/Customer: Rimavská Energetická s.r.o.

Legal Status: Limited liability company

Official Address: Železničná 990, Hnúšťa 981 01

Postal Address: Železničná 990, Hnúšťa 981 01

Telephone Number: 047/5492 398

Fax Number: 047/5492 399


Website of the Organisation: www.rimavskaenergeticka.sk

Contact Person Mgr. Ivan Ďuďák

Number of Employees: n/a

Registration Number 35 880 252


Type of Sector Activity: Energy industry

Other informationRimavská Energetická s.r.o. operates a central system of production and distribution of heat in Hnúšťa with population of 7 749 people (as of 31. December 2011).

Rimavska Energeticka Sro


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Land Use Forestry


Energy Use (E/H/C) Heating and hot water



Till 2007 heating in Hnúšťa was provided by 8 gas boilers in seve-ral separate circuits. All these areas were dependent on natural gas, which represented 100% of the fuel base.A four-year investment program of city heating system moderniza-tion consisted in: 2008 – installation of one VESKO-B biomass boi-ler. At the same time the two largest heating circuits were intercon-nected, increasing the share of the heat produced from biomass.2009 – realization of a connection for hot water from the biomass boiler to the industrial zone (chemical and rubber production) and the subsequent shut down of the gas boiler present in the industrial park. Gas boiler room spaces in the industrial park were used to ex-pand the production. 2010 - 2011 – a complete replacement of the whole heat distribution system and centralization of the heat pro-duction into a single source - construction of residential heat exchan-ge stations - installation of 360 solar collectors on 27 blocks of flats, decentralizing the domestic hot water supply system, removing di-stribution losses and improving the quality of the hot water supply 2011 – enlargement of the heat production from biomass. Only two of he original gas boilers remained in operation as backup resources.


1 pc of VESKO-B biomass boiler 3MW(Total heat production: 5833,38 MWh/year) - 360 pc of solar collectors Citrin Solar CS 111-SF 0,627 MW(Total production: 10 454 GJ)

Other Information A new heating system in Hnúšťa is due to undertaken investments one of the most modern and efficient in Slovakia. New technologies guarantee high efficiency of the system. The main advantage is sta-bility based on the use of three primary energy sources - biomass, solar and natural gas. From the finalization of the project at the end of 2011 more than 95% of the heat in the city is produced from RES. From this point of view, the urban heating system in Hnúšťa is unique not only in Slovakia but also throughout Central Europe.


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Total Project Cost 5 322 972,16 EUR (solar panels)

1 488 337,38 EUR

(biomass boiler)

---------------------------------

Total 6 811 309,54 EUR

Opportunity for Project Funding: ERDF 3 131 160,10 EUR

70% (solar panels)

734 281,88 EUR

50% (biomass boiler)


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

497 354 m3


Own financing

ERDF

2 945 867,56 EUR

3 865 441,98 EUR

NPV (Net Present Value) after 25 year:Adeguate target rate : 5%

With funding n/a

Without funding n/a

IRR(Internal Rate of Return):

With funding n/a

Without funding n/a

Pay-Back Period of Project: With funding n/a

Without funding n/a

Lifetime of the plant: 25-30 yr

Other Financial Indicators:


Reduced CO2 emissions: 2096,945

Reduced NOx emissions: 1,048

Reduced dust PM100,087

Other:

Table 22 - Finance


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Project Name Combined heat and power plant – Organic Rankine Cycle TOP PELET 5.1MW

Location (Country, Region, State/City, etc.) Krnča, district of Topolčany, Nitra Region, Western Slovakia

Project Sponsor/Customer: TOP PELET s.r.o.

Legal Status: Limited liability company

Official Address: Družstevná 501, 956 19 KRNČA, SLOVAKIA

Postal Address: Družstevná 501, 956 19 KRNČA, SLOVAKIA

Telephone Number: +421 917 858 104

Fax Number: n/a


Website of the Organisation:http://www.toppelet.skwww.novaenergia.skwww.topholz.sk

Contact Person Mgr. Matej Danóci


Registration Number 36 739 341


Type of Sector Activity: Energy industry

Other informationTOP PELET is a company that provides services in the production of ecologic fuels, production and installation of boilers for heating and hot water production.

Top Pelet Sro


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Land Use Forestry


Energy Use (E/H/C) H/E



Till May 2013 the project was working in testing mode.Previous situation:• Biomass boiler• Heat power 2,1 MWt• Electricity power 0,0 MWe• Wood waste fuel• Heat to heating and lumber drying

After realization:• Biomass boiler Kohlbach + turbine Turboden• Heat power 4,1 MWt/ 118 000 GJ per year• Electricity power 1,0 MWe/ 7 372 MWh per year• Wood waste or wood chips fuel• Heat to heating, lumber drying and wood chips drying


ORGANIC RANKINE CYCLE• KOHLBACH K8 – Biomass thermal oil boiler – 5150 KW thermal• TURBODEN 10 CHP SPLIT – ORC turbine

Other Information The first project of ORC cogeneration based on biomass in Slovakia.ORC is a unique technology which combines heat and power from various renewable energy sources. Is particularly advantageous for decentralized production of electricity and heat.ORC devices have a high overall efficiency: 20% of heat coming from the thermal oil is converted into electricity, while 78% remains availa-ble at a relatively high temperature to further heat use.Power efficiency 20%Thermal efficiency 78%Heat loss by radiation and loss of generator 2%

Technical advantages of ORC modules:• High efficiency cycle• The higher efficiency of the turbine• Low mechanical turbine burden through low peripheral speed• High reliability• Easy start up and shutdown of the plant• Automatic and smooth operation with low noise• Low operating and maintenance requirements• Low specific technical knowledge required• Long lifetime of the plant

The combined heat and power plant is situated in the premises of TOPHOLZ s.r.o., in the village Krnča. TOPHOLZ is one of the biggest wood working companies in the region. It deals with wood processing and wood trading. TOPHOLZ s.r.o. has the capacity to cover the entire need for biomass and is a partner in the project. On the other side, TOP PELET will be an exclusive supplier of heat to TOPHOLZ s.r.o.The added value of the project is that since the beginning of its ope-ration 80% of the generated heat can be used towards their internal consumption and sale to the partners.


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Total Project Cost 7 113 352,- EUR + VAT

Opportuity for Project Funding: EU FUNDS2 399 241,- EUR

Revenue/Savings after Operation: Item (Specify Revenues/Savings) Amount in EUR/year

Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

Source of Finance: Item Amount in EUR/year

EU FUNDS

BANK(VUB-INTESA SAN PAOLO)

EQUITY (NOVA ENERGIA)

2 399 241

2 614 111

2 100 000

NPV (Net Present Value)after 25 year;Adeguate target rate : 5%

With funding

Without funding

IRR(Internal Rate of Return):

With funding 13% p.a.

Without funding

Pay-Back Period of Project: With funding

Without funding

Lifetime of the plant: 30 yr



Reduced CO2 emissions: 11.755,64

Reduced NOx emissions: 6,5

Reduced dust PM100,351

Other:

Table 26 - Finance


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GERMANY

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BMW

Project Name Construction of a wind farm for plant production

Location (Country, Region, State/City, etc.) Germany, Leipzig, Central Europe, EU

Project Sponsor/Customer: BMW AG Werk Leipzig – www.bmw-werk-leipzig.de


Official Address: BMW Allee 1 – 04349 Leipzig, Germany

Postal Address: BMW Allee 1 – 04349 Leipzig, Germany

Telephone Number: +49 341 445-0

Fax Number: N/a


Website of the Organisation: http://www.bmw-werk-leipzig.de/

Contact PersonMr. Gerd Scholze – Facility Management Werk Leipzig, Berlin Energy and Building ManagementLeipzig and Berlin, Mobility Berlin


Registration Number HRB 42243

Date of Registration 03/2005 start of serial production

Type of Sector Activity: Car and eCar manufacturing

Other information


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Chemical Industry Transport Waste Management Land Use Forestry


Energy Use (E/H/C) Production of electricity

Brief description: Present Situation at Project Siteand Objective

The wind farm is operated by an external developer of wind power projects, the company wpd headquartered in Bremen (Germany). 4 Nordex N100 turbines were built on the land properties that BMW leased to wpd. BMW has now signed a 20 year-term contract for the supply of the electricity produced by wpd turbines. The wind park “Leipzig“ with its four wind tur-bines Nordex N100 RD 100 m NH 140 m was built on the BMW factory pre-mises in Leipzig and it is technically operated on the factory premises by wpd windmanager. The measures of maintenance and repair are carried out by several third-party companies, hired by wpd windmanager. In order to guarantee the smooth functioning of the wind turbines and their main-tenance in a safe and environmentally-aware way, a definition of BMW’s and wpd’s exact competences is necessary. Moreover, the requirements of plant and occupational safety, as well as health protection are integrated into the before mentioned management concept.

Proposed Activities Main project activities:• feasibility study (done);• preparation of project design documents (done);• delivery of equipment and materials (done);• installation works; (done)• civil / installation works• commissioning test and start-up


The constructed 4 Nordex wind turbines are directly connected to a po-wer compensation station and then to BMW’s 20 kV medium voltage grid. The green energy produced is fed directly into the factory’s power supply grid, as an ancillary plant to the ordinary power supply.

Other Information Nordex’s core competence is wind turbines that have a power range from up to 2.5 MW. In the “Gamma-Generation: Efficiency class” within this ef-ficiency category Nordex is offering different types of wind turbines that feature a common technical platform. This is why Nordex customers re-ceive the most economic product for every location. In 2000, Nordex in-stalled the world’s very first 2.5 MW series turbines and ever since it has connected more than 2.100 more turbines of this type to the grid. Becau-se of their steady, on-going development Nordex wind turbines feature a high technical availability, namely one of over 97 percent. The Nordex solution for areas with average wind conditions is the N100/2500. Thanks to their service-friendly design, Nordex has reduced the turbines mainte-nance time to a minimum. Regardless of weather conditions, maintenance measures can be carried out under the turbine’s closed roof. All of the tur-bines components can be reached directly over interconnected working-levels. They can also be easily, safely and inexpensively maintained thanks to their integrated internal crane. Low-maintenance and maintenance-free components also promote the smooth functioning of the turbines. For maximum availability, Nordex constantly monitors their customer’s wind turbines. In case of any deviations from normal operation “Nordex Remo-te Monitoring” intervenes immediately. Moreover, the optional “Condition Monitoring System” keeps controlling the state of wear-critical compo-nents and thus promotes preventive maintenance. The turbines in the Ef-ficient Class feature very good control of reactive power capability which stabilises the frequency of the public grid and they meet all requirements for the German system service bonus (SDL-Bonus).* Thanks to their fault-ride-through capability, they effortlessly compensate any voltage dips. Nordex-Wind Farm-Management-System also allows the grid operator to directly control both, the nominal and the reactive power of the wind farm.


• 35 •• 34 •



Project Design



Contingency Costs


Total Project Cost 3 700 000


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

the investment undertakings and the return of values will be

possible after 1 year of production (the investment is done 2013)


Equity (20%)

Debt (80%)









Opportunity for Project Funding:


Reduced CO2 emissions: ECO2 depending on wind yield - about. 16000t/a


Reduced dust: EDust

Other:

Table 30 - Finance


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Gesellschaft für Emaillierung und Oberflachentechnik Gmbh

Project Name Construction of 3 photo-voltaic systems and one block-type thermal power plants

Location (Country, Region, State/City, etc.) Germany, 04643 Geithain, Central Europe, EU

Project Sponsor/Customer: Gesellschaft für Emaillierung und Oberflächentechnik GmbH


Official Address: Straße der Deutschen Einheit 4a 04643 Geithain/Germany

Postal Address: Straße der Deutschen Einheit 4a 04643 Geithain/Germany

Telephone Number: +49 (0) 34341 - 480

Fax Number: +49 (0) 34341 - 42567


Website of the Organisation: http://www.geo-geithain.de

Contact Person Mr. Hagen Witruk – Executive Director


Registration Number HRB 21475


Type of Sector Activity: Boiler processing industry (Produktion auf Emaillierung und Isolie-rung von Boilern)

Other information


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Waste Management

Land Use Forestry


Energy Use (E/H/C) Heating/Hot Water/ of electricity for the plant production

Brief description: Present Situation at Project Site and Objec-tive

The „Gesellschaft für Emaillierung und Oberflächentechnik mbH“ lo-oks back on 115 years of industrial history. Since 1898 the enameling process takes place in Geithain; on the borders of Germany and Eu-rope, the „Geithainer Emaillierwerk“ represents quality and innovati-ve products in the enamelling industry. Founded in June 1898 by the “royal regional court in Geithain”, it lived throughout the World War, the economic crises, survived the almost complete dismantlement of the factory, endured incorporation in collectives, the turmoil of the post-reunification period and the privatization by means of a trustee. With the new start in 2005 the old traditions and successes are applied to the enamelling of boilers and polyurethane hard fo-am-proofed containers. In the last eight years the company created more than 45 jobs in the field of renewable energies.

Proposed Activities The main project activities are as follows:• Feasibility Study (is done);• Preparation of Project Design Documents (is done);• Delivery of equipment and materials;• Civil / Installation Works;• Commissioning test and start-up.


Three photovoltaic systems, with an overall performance of 955kWp (Energy: 897.700 kWh/a), were installed on every roof of the com-pany modernized premises. With the commissioning of the power station, in 2011 and the electricity produced, included in the price, it is the only enamelling factory in Europe which self-produces and co-vers for 100% of its energetic needs with proper renewable sources. Until now were produced over 3 Gig watt ph., which corresponds to the electricityconsumption of 1.000 households for a year. The total investment for the above mentioned systems sums up to 2,1 Mil. Euros.

Other Information


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• 37 •• 36 • • 37 •



Project Design



Contingency Costs


Total Project Cost 2,100 Mio Euro


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

1.765.000 kWh/a


Equity (43%)

Debt (57%)900.00

1.200.000









Opportunity for Project Funding:

Table 34 - Finance


Reduced CO2 emissions: ECO2 1.470.000


Reduced dust: EDust

Other:


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AUSTRIA

• 40 • • 41 •


Fleischwaren Berger GESMBH & CO KG

Project Name Solar Process Heat for a Meat Factory

Location (Country, Region, State/City, etc.) Austria, Sieghartskirchen

Project Sponsor/Customer: Fleischwaren Berger GesmbH & CO KG

Legal Status: Ltd.

Official Address: Koglerstraße 8, A3443 Sieghartskirchen

Postal Address: Koglerstraße 8, A3443 Sieghartskirchen

Telephone Number: +43/2274/6081

Fax Number: +43/2274/6081


Website of the Organisation: www.berger-schinken.at

Contact Person DI Bernd Maderner


Registration Number FN152245s

Date of Registration 1890

Type of Sector Activity: Manufacture of meat and sausage products

Other information


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Land Use Forestry


Energy Use (E/H/C) H



Fleischwaren Berger GmbH is a company located in Sieghartskir-chen, Lower Austria. The Production is approximately 80-90 tons of meat and sausage products per day.For the processing of the delivered feed stock / raw material coming from the abattoirs, BERGER plans to install solar flat plate collectors with an overall area of ca. 1,077 m². The produced thermal energy shall be mainly used for feed water preheating for steam boiler and the surplus heat shall be used for increasing the supply temperatu-re within the heating water system up to 60°C. The feed water of the vapor vessel shall be preheated from approx. 40°C (the fresh water can be preheated by waste heat of compression chiller) up to 95°C. The steam is internally required for process heating – spe-cifically for ham cooking. The hot water is required for drying the air conditioning systems – specifically in the climatic chamber and the maturation room for production of long-lasting sausages. The implementations at Berger concentrate on centralized water and steam production facilities that can be found in almost any indu-strial production site that uses thermal energy. Therefore, the system analyzed at Berger can be easily transferred to other sites and offers a high replication potential.Expected energy yield and CO2-savings:The heating capacity of the 1.077 m² solar collector field is approxi-mately 650kW. The solar system is expected to deliver 517 MWh per year heating energy to the production process, which corresponds to a high specific collector yield of 480 kWh/m²a. This will reduce the heating oil demand of Berger by about 100,000 liters per year and reduces the CO2 emissions by approximately 173 tons per year.


•1,077m²solarprocessheatplant(flatplatecollectors)•60m³heatstorage•Useofwasteheatfromtherecoolingsystem of the compression chillers

Other Information Commissioning: 2013


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Total Project Cost 738.500

Opportunity for Project Funding EU FP 52,8%389,928


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

55,370


Equity (30%)

Debt (70%)221,550516,950

NPV (Net Present Value) after 25 years; Adequate target rate: 5 % With funding 200,390

Without funding -19,435

IRR (Internal Rate of Return):With funding 15 %

Without funding 9 %

Pay-Back Period of Project:With funding 7,2 years

Without funding 14,3 years

Lifetime of the plant:25 years



Reduced CO2 emissions: ECO2 173

Reduced NOx emissions: ENOx n/a

Reduced dust: EDustn/a

Other:

Table 38 - Finance


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Sun Master - Austria

Project Name Solar factory of the future - a industry building heatswith 100% sunpower

Location (Country, Region, State/City, etc.) Austria, Eberstalzell

Project Sponsor/Customer: WA Business & Service Center GmbH

Legal Status: Ltd.

Official Address: 4653 Eberstalzell, Solarstraße 7

Postal Address: 4653 Eberstalzell, Solarstraße 7

Telephone Number: +43/7241 28 125 - 0

Fax Number: +43/7241 28 125 - 300


Website of the Organisation: www.sun-master.at

Contact Person Mag. Michaela Pachner

Number of Employees: n/a

Registration Number n/a

Date of Registration n/a

Type of Sector Activity: Solar thermal collector producer

Other information


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Land Use Forestry

Others (please specify): Plus-energy Building, Green building

Energy Use (E/H/C) E/H/CGround Water, photovoltaic, District heating, free cooling



The solar thermal collector production company “Sun Master” builds their new production side as passive house standard, which is heated without a conventional heating system. The soil is used as heat sto-rage and insulation. Solar thermal heat is stored in the soil during the summer time and heats the building in the winter. For this purpose are 800 m² solar thermal collectors are mounted on roof and 300 m² on façade. A photovoltaic plant is also installed on the building, with a capacity of 33.5 kWp.Cooling during night:During the night the ventilation windows of the smoke extractors are open automatically. The transverse ventilation affects the free cooling of the hall. Additional adsorption chillers can be used for the cooling of the production hall and offices.•Officearea:2,803m²•Productionhall:13,808m²•Constructedarea:18,413m²•Solarthermalcollectorsurface:1,100m²•Photovoltaiccollectorsurface:268m²


•Passivehousestandard•Freecooling/absorptionchillers•Soilusedashugeheatstoragewithlowtemperaturevariation•Southorientatedshedroofreducesheatingloadandlightedthe production hall with natural light•Solarheatinginwinter/solarcoolinginsummer•Modernmonitoring/controlsystem•Useofinternalsurplusheatpotential•Watertanksforfirefightingusedascoldstorage•Rainwaterusedfortoiletflushing

Other Information Commissioning: 2008http://www.sun-master.at/index.php/de/unternehmen/energiekonzept


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Total Project Cost building

Additional Costs Energy System - Compared Conventional System(15 % of total investment)

21,000,000

3,150,0000

Opportunity for Project Funding 35 %


Fuel/Energy Savings

Natural Gas Savings

LPG Savings

Electricity Savings

Avoided O&M Costs

142,000

28,000


Equity (30%)

Debt (70%)945,000

2,205,000

NPV (Net Present Value)after 20 years;Adequate target rate: 5 %

With funding n/a

Without funding n/a

IRR (Internal Rate of Return): With funding 10 %

Without funding 6 %

Pay-Back Period of Project: With funding 12 years

Without funding 19 years

Lifetime of the plant: 25-30 years



Reduced CO2 emissions: ECO2 303

Reduced NOx emissions: ENOx n/a

Reduced dust: EDustn/a

Other:

Table 42 - Finance
