Fundamentals Drive

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    MotorTorque Rotation

    Mechanical Power

    Electrical Power

    DRIVE

    What the Drive Does ?

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    Electric

    SupplyStarter Motor

    Belt /

    Gear

    Conventional Technology

    Electric

    SupplyMotor Machine

    Power

    Converter

    Drive

    Requirement of Modern Machines

    Control over Torque & Speed of the motor ?

    Control over Torque & Speed of the motor ?

    NO !

    YES !

    Machine

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    Speed

    Torque

    T2

    Speed

    Torque

    T1T1

    Torque requirement

    Speed Variation Load Variation

    T2

    NN1 N2

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    Few expectations from the Drive

    Variable speed at the motor shaft maintaining torque producing

    capability of the motor

    Speed regulation

    Controlled acceleration & deceleration

    Quick & safe reversal and braking

    Current limiting

    Protection against abnormal conditions

    Auto-optimization

    Easy fault diagnostics

    Communication capable Energy Saving

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    Speed

    time

    Reqd.

    Speed

    Controlled Acceleration & Deceleration

    t1

    Ramp-up

    time

    t2

    Ramp down time

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    Coasting

    Braking or Quick Stop

    Stop alongRamp-down time

    Stopping & Braking of Motors

    N

    time

    stop

    OFF2

    OFF1

    OFF3

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    Speed Control of Three Phase Induction Motor

    120 f

    PNs =Synchronous Speed =

    Ns f

    Nr < Ns , Hence % Slip =Ns

    X 100

    Normally 4 to 6 % Slip is common for all practicalapplications. And we say that induction motor is constant

    speed motor.

    Ns-Nr

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    Why we require variable voltage ?

    Torque is proportional to Flux and Armature

    current .

    T x I Vf

    Thus if we reduce only frequency ,then flux will also

    reduce.Therefore we need to reduce voltage proportional

    to reduction in frequency.

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    General block diagram of Inverter .

    Rectifier Inverter

    +

    -

    3 Constant VoltageConstant Frequency

    3 Variable Voltage

    Variable Frequency

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    Rectifier Section

    Uncontrolled Bridge Rectifier

    R Y B

    +

    -

    Output DC VoltageInput AC Voltage

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    Converting DC in to AC

    S2

    S3

    S1

    S4

    + / -

    - / +

    LOAD

    Periodic reversal of polarity occurs by switchingS1S4 and S2S3 switches

    DC Input

    AC Output

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    Transistorized Inverter Block Diagram

    Rectifier

    DC Link Inverter

    Supply

    C

    +

    -

    C

    Motor

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    Pulse Width Modulated Waveform

    0V

    Time

    Pulse Width Modulation

    Voltage

    Current

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    Pulse Width Modulated Waveform

    Voltage going to the inverter is chopped rectangular

    shape

    Pulse Width is varying .

    PWM voltage is of high frequency chopped pulses.

    Due to motor inductance the current flowing through

    winding will be of sinusoidal nature

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    Basic Induction Motor Characteristics with V/f control

    Speed

    Normal Operating

    Point

    Torque Speed Characteristic of An Induction Motor

    Slip

    Pull out Torque

    Torque

    Variable frequency operation

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    Block diagram of V/f control

    RFG Modulator

    M

    Nref

    Current limiting

    ControllerSlip Compensation

    fref

    InverterBridge

    f

    V

    - +

    V/f characteristics block

    f

    v

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    V/f Control is called as open loop control.

    Vector control operation is performed because it

    has following advantages.

    Speed Accuracy

    Torque Accuracy

    Speed range

    Dynamic Performance

    Performance at low speed

    Shock load operation

    Vector Control

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    Vector Control

    How vector control works ?

    In AC Motor the stator winding current

    sets the Flux and torque, therefore it is difficult

    to control Flux and Torque separately.In drive above independent control of Flux and Torque

    producing components is achieved with the help of

    high speed microprocessor and the same is called as

    Vector Control.

    Iload

    Iflux

    Itotal

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    Vector Control

    Block diagram of Vector Control operation

    RFG N I I

    I

    Gating

    Unit Inv

    Motor Model

    M

    w

    I

    RefI

    I w Ref

    Coordinate converter

    Iw

    I

    Slip

    Speed Controller

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