GAIL (India) Limited (A Govt. of India Undertaking)

A Maharatna Company NOIDA, INDIA

SPURLINES OF JAGDISHPUR-PHULPUR-HALDIA

PIPELINE PROJECT (PHASE-IA)

BID DOCUMENT

FOR

LAYING & CONSTRUCTION OF STEEL PIPELINE ALONG WITH ASSOCIATED FACILITIES

UNDER PHASE-IA

Vol-IV of IV

Bid Document No.: 05/51/U999/GAIL/001(i)

E-TENDER No.

PREPARED AND ISSUED BY

MECON LIMITED (A Govt. of India Undertaking)

Delhi, India

GAIL (INDIA) LTD.

SPURLINES OF JAGDISHPUR-PHULPUR-HALDIA PIPELINE PROJECT (PHASE-IA)

Tender Doc. No.: 05/51/U999/GAIL/001(i)

MECON LIMITED

Page 1 of 5

LIST OF DRAWINGS C O N T E N T S

VOLUME-IV OF IV S. No. Title/ Drawing No. Drawing No./ Sheet No. 1. MECHANICAL DRAWINGS

A. Pipeline Schematic Route Diagram

MEC/U999/05/28/M/1021

B. PLOT PLANS 1. Plot Plan for Despatch Terminal at Dobhi TOP MEC/U999/05/28/M/001/0011 2. Plot Plan for IP Station at Patna TOP MEC/U999/05/28/M/001/0012 3. Plot Plan for Receiving terminal at HFC Barauni MEC/U999/05/28/M/002/0011 4. Plot Plan for Receiving Terminal at PP Barauni MEC/U999/05/28/M/002/0012 5. Plot plan for receiving terminal at Patna CGS MEC/U999/05/28/M/003/0011 6. Typical Plot Plan for SV Station MEC/U999/05/28/M/000/0011

C P&ID 1. Legend/ Drawing symbols MEC/U999/05/28/M/000/0001 2. Legend/ Drawing symbols MEC/U999/05/28/M/000/0001 3. P & ID for Despatch Facility at Dobhi Tap-Off Point for

Phulpur-Haldia Pipeline MEC/U999/05/28/M/001/0001

4. P & ID for Despatch cum Intermediate Pigging station for Patna Tap-Off Point

MEC/U999/05/28/M/001/0002

5. P&ID for Receiving terminal at HFC Barauni MEC/U999/05/28/M/001/0003 6. P&ID for Receiving terminal at PP Barauni MEC/U999/05/28/M/001/0004 7. P&ID for Receiving terminal at Patna CGS MEC/U999/05/28/M/001/0005 8. Typical Arrangement for 24’’ SV Stations(Remote Operated)

and AV & GOV Detail MEC/U999/05/28/M/000/0006

9. Typical Arrangement for 24’’ SV Stations(Remote Operated) and AV & GOV Detail

MEC/U999/05/28/M/000/0007

D STANDARD DRAWINGS

1. Typical Right of use for Pipelines (3 Sheets) MEC/TYP/05/21/01A/001 2. Typical Trench Dimensions for Pipeline MEC/TYP/05/21/01A/002 3. Typical trench dimensions for two or more pipelines in

common trench MEC/TYP/05/21/01A/003

4. Trench dimensions and cohesion-less select backfill for pipeline in seismic zone

MEC/TYP/05/21/01A/004

5. Select Backfill for station approach and Buoyancy control measures for pipeline

MEC/TYP/05/21/01A/005

6. Slope Stabilization in Ghat / Hill Areas MEC/TYP/05/21/01A/006 7. Typical slope breaker details MEC/TYP/05/21/01A/007 8. Min. elastic bend radius for Pipe MEC/TYP/05/21/01A/009 9. Details of Casing Vent and Drain off MEC/TYP/05/21/01A/010 10. Pipeline Symbols MEC/TYP/05/21/01A/011 11. Topographical Symbols MEC/TYP/05/21/01A/012

GAIL (INDIA) LTD.

SPURLINES OF JAGDISHPUR-PHULPUR-HALDIA PIPELINE PROJECT (PHASE-IA)

Tender Doc. No.: 05/51/U999/GAIL/001(i)

MECON LIMITED

Page 2 of 5

12. Location of Specimen for Weld Procedure Qualification for Pipe Diameter ≤ 12¾”

MEC/TYP/05/21/02/001

13. Location of Specimen for Weld Procedure Qualification for Pipe Diameter ≥ 12¾”

MEC/TYP/05/21/02/002

14. ISO Tensile Test Specimen MEC/TYP/05/21/02/003 15. Hardness Testing of Weld Joints Schematic MEC/TYP/05/21/02/004 16. Charpy V-Notch Test Specimen MEC/TYP/05/21/02/005 17. Calibration Piece for Ultrasonic Equipment MEC/TYP/05/21/02/006 18. Required IQI Sensitivity Source Side Penetrameter MEC/TYP/05/21/02/007 19. Typical Stream Crossings MEC/TYP/05/21/04/001 20. Pipeline Road/Highway cased Crossing MEC/TYP/05/21/05/001 21. Typical details of Railway crossings MEC/TYP/05/21/05/002 22. Typical Lined canal crossing (Uncased) MEC/TYP/05/21/05/003 23. Typical Lined canal cased crossing detail MEC/TYP/05/21/05/004 24. Existing pipeline on sleeper crossing MEC/TYP/05/21/05/005 25. Existing Under Ground Pipe Crossing (Type – I) MEC/TYP/05/21/05/006 26. Existing Under Ground Pipe Crossing (Type - II) MEC/TYP/05/21/05/007 27. Under Ground Cable Crossing MEC/TYP/05/21/05/008 28. Over Head Power Line Crossing MEC/TYP/05/21/05/009 29. Typical ROU boundary marker MEC/TYP/05/21/10/001 30. K.M. Post MEC/TYP/05/21/10/002 31. Pipeline Warning Sign MEC/TYP/05/21/10/003 32. Navigable Waterway Pipeline Crossing Warning Sign MEC/TYP/05/21/10/004 33. Aerial marker MEC/TYP/05/21/10/005 34. Direction marker MEC/TYP/05/21/10/006 35. Tolerances for Fabrication MEC/TYP/05/21/06/001 36. Low Support Fixed for Bare & Insulated Pipe Size 2” Thru

24” Type L3 & L3A MEC/TYP/05/21/06/002

37. Low Support Sliding for Bare Pipe Size ¾” Thru 36” Type L5 & L5A

MEC/TYP/05/21/06/003

38. Low Support Sliding for Bare & Insulated Pipe Size 2” Thru 36” Type L1 & L1A

MEC/TYP/05/21/06/004

39. Low Support Sliding for Bare & Insulated Pipe Size 2” Thru 24” Type L6

MEC/TYP/05/21/06/005

40. Low Support Fixed for Bare & Insulated Pipe Size 2” Thru 36” Type L7

MEC/TYP/05/21/06/006

41. Low Support for Bare & Insulated Pipe Size 2” Thru 36” Type L7 & 7A

MEC/TYP/05/21/06/007

42. Restrained Low Support for Bare & Insulated Pipe Size 2” Thru 36” Type L8 & L8A

MEC/TYP/05/21/06/008

43. Adjustable Low Support Sliding for Pipe Size 2” Thru L10 & L10A

MEC/TYP/05/21/06/009

44. Low Support for Insulated & Alloy Steel Pipe – L11 MEC/TYP/05/21/06/010

GAIL (INDIA) LTD.

SPURLINES OF JAGDISHPUR-PHULPUR-HALDIA PIPELINE PROJECT (PHASE-IA)

Tender Doc. No.: 05/51/U999/GAIL/001(i)

MECON LIMITED

Page 3 of 5

45. Low Support on Mitred Elbow for Pipe Size 14” Thru 36” Type L13.

MEC/TYP/05/21/06/011

46. Low Support on Mitred Elbow for Pipe Size 14” Thru 36” Type L13A.

MEC/TYP/05/21/06/012

47. Low Support Sliding & Fixed for Bare and Insulated Pipe Size ¾” Thru 1½” Type L-15.

MEC/TYP/05/21/06/013

48. Low Support Stanchion for Bare & Insulated CS/AS/SS Pipe Type L16 & L16A

MEC/TYP/05/21/06/014

49. Adjustable Low Support Sliding with 4” Bolts for Pipe Size 2” Thru 24” Type L17 & L17A

MEC/TYP/05/21/06/015

50. Adjustable Low Support Sliding with 4” Bolts for Pipe Size 2” Thru 24” Type L18 & L18A

MEC/TYP/05/21/06/016

51. Adjustable Low Support for Bare & Insulated Pipe Size 2” Thru 24” Type L19 & L19A

MEC/TYP/05/21/06/017

52. Low Support (Sliding) for Bare and Insulated Pipe Size From 2” Thru 36” Type LSS-1 & LSS-1A.

MEC/TYP/05/21/06/018

53. Dummy Pipe Support for Bare Pipe Size 2” Thru 24” Type – B39.

MEC/TYP/05/21/06/019

54. Guide Support for Bare Pipe Size ½” Thru 24” Type – G2 & G2A.

MEC/TYP/05/21/06/020

55. Cross Guide for Bare Pipe Size 2” Thru 24” Type – G3 (for offsite).

MEC/TYP/05/21/06/021

56. Cross Guide for Bare Pipe Size 2” Thru 24” Type – G4. MEC/TYP/05/21/06/022 57. Anchor For Bare Pipe 2” Thru 24” (For Offsite) Type – G5. MEC/TYP/05/21/06/023 58. Special Pipe Support SPS-01. MEC/TYP/05/21/06/024 59. Special Pipe Support SPS-02. MEC/TYP/05/21/06/025 60. Special Pipe Support SPS-03. MEC/TYP/05/21/06/026 61. Special Pipe Support SPS-04. MEC/TYP/05/21/06/027 62. Pipe Clamp for Bare Pipe Size ½” Thru 24” Type C1. MEC/TYP/05/21/06/028 63. Pipe Clamp for Bare Pipe Size ½” Thru 24” Type C16. MEC/TYP/05/21/06/029 64. Clamp for Bare Pipe Size ½” Thru 24” Type G1. MEC/TYP/05/21/06/030 65. U-Bolt for Bare Pipe Size ½” Thru 24” Type-C4 MEC/TYP/05/21/06/031 66. Spectacle Blind MEC/TYP/05/21/06/032 67. Jack Screw For Spectacle Blind (150#, 300#, 600#) MEC/TYP/05/21/06/033 68. Butt Weld Details MEC/TYP/05/21/06/034 69. Welding of Pipe with Different Thickness MEC/TYP/05/21/06/035 70. Fillet Weld Details MEC/TYP/05/21/06/036 71. Gasket Thickness MEC/TYP/05/21/06/037 72. Stud Bolts RF 150# Dimensions (ASME B16.5) MEC/TYP/05/21/06/038 73. Stud Bolts RF 300# Dimensions (ASME B16.5) MEC/TYP/05/21/06/039 74.

Stud Bolts RF 600# Dimensions (ASME B16.5) MEC/TYP/05/21/06/040

GAIL (INDIA) LTD.

SPURLINES OF JAGDISHPUR-PHULPUR-HALDIA PIPELINE PROJECT (PHASE-IA)

Tender Doc. No.: 05/51/U999/GAIL/001(i)

MECON LIMITED

Page 4 of 5

E SURVEY DRAWINGS SPREAD A (DOBHI TOP TO PATNA TOP)

1. SURVEY REPORT FOR DOBHI TOP TO PATNA TOP 2. SURVEY DRAWINGS i) Alignment Sheets (48 Sheets) ii) Crossing Sheets (72 Sheets) iii) Route Maps (3 Sheets)

SPREAD B (PATNA TOP TO HFC BARAUNI)

1. SURVEY REPORT FOR PATNA TOP TO HFC BARAUNI 2. SURVEY DRAWINGS i) Alignment Sheets (46 Sheets) ii) Crossing Sheets (93 Sheets) iii) Route Maps (3 Sheets)

SPREAD C (PATNA TOP TO PATNA CGS)

1. SURVEY REPORT FOR PATNA TOP TO PATNA CGS 2. SURVEY DRAWINGS i) Alignment Sheets (38 Sheets) ii) Crossing Sheets (120 Sheets) iii) Route Maps (3 Sheets)

2. CIVIL DRAWINGS

1. Typical Details of RCC Pavements & Pedestals MEC/05/11/STD/TERMINAL/002 2. Standard Details of Sleeper, Low Supports and Pipe

Supports & RC Pavements for Pipes MEC/GAIL/05/11/C/001/STD-III

3. Typical Details of Valve Pit MEC/05/11/STD/TERMINAL/011 3. INSTRUMENTATION DRAWINGS

1. INSTALLATION DIAGRAM FOR PRESSURE GUAGE. MEC/05/E5/SD/PG/004

2. INSTALLATION DIAGRAM FOR TEMPERATURE GUAGE & RTD.

MEC/05/E5/SD/TG-RTD/005

3. MOUNTING DETAILS FOR THERMOWELLS (T G). MEC/05/E5/SD/TG-TW/007 4. SCHEMATIC DIAGRAM FOR SKIN TEMPERATURE

MEASUREMENT SYSTEM. MEC/05/E5/SD/SF-RTD/008

5. INSTRUMENT SUPPORT SINGLE INSTRUMENT. MEC/05/E5/SD/IS/010 A (Sheet – 1 to 3)

6. CONCRETE COLUMN MOUNTING MEC/05/E5/SD/IS/010 A (Sheet – 2 to 3)

7. STEEL COLUMN MOUNTING MEC/05/E5/SD/IS/010 A (Sheet – 3 to 3)

8. EARTH ELECTRODE IN TEST PIT MEC/SD/05/E9/02/01 9. COPPER PLATE ELECTRODE IN TEST PIT MEC/SD/05/E9/02/02

GAIL (INDIA) LTD.

SPURLINES OF JAGDISHPUR-PHULPUR-HALDIA PIPELINE PROJECT (PHASE-IA)

Tender Doc. No.: 05/51/U999/GAIL/001(i)

MECON LIMITED

Page 5 of 5

4. TELECOMMUNICATION DRAWINGS 1. Standard Sketch for OFC laying (OFC through HDPE)

(Normal Terrain) MEC/05/E5/T/002

2. Standard Sketch for OFC laying (OFC through HDPE) (Rocky Terrain) MEC/05/E5/T/002A

3. Standard Drawing OFC Laying (Separate Trench) (OFC through HDPE) MEC/05/E5/T/005

4. OFC Laying (Cassed Crossing) (2 Nos. HDPE Duct) MEC/05/E5/T/008 5. Standard Sketch OFC Joining Pit / Blowing Pit MEC/05/E5/T/009 6. OFC Joint Marker MEC/05/E5/T/010 7. Standard Sketch for OFC laying (Common Warning Mat)

(Normal Terrain) MEC/05/E5/T/002-WM

8. Wire Mesh for OFC Termination MEC/05/E5/T/0016 5. CATHODIC PROTECTION WORKS

1 Pre packed Zinc Anode MEC/SD/05/E9/E/CP/1601 2 Pre packed Mg Anode MEC/SD/05/E9/E/CP/1602 3 Magnesium Ribbon Anode for Grounding MEC/SD/05/E9/E/CP/1603 4 Details of Test Station for TCP MEC/SD/05/E9/E/CP/1604 5 Test Station Connection Schemes MEC/SD/05/E9/E/CP/1605 6 Galvanic Anode Installation MEC/SD/05/E9/E/CP/1606 7 Zinc Ribbon Anode for Cased Crossings with Coated

Casings MEC/SD/05/E9/E/CP/1607

8 Pipeline Grounding Through Polarisation Cell and Galvanic Anodes

MEC/SD/05/E9/E/CP/1608

9 Details of Zinc Grounding Cell MEC/SD/05/E9/E/CP/1609 10 Permanent Copper – Copper Sulphate Reference Cell &

Installation Details MEC/SD/05/E9/E/CP/1610

11 Casing Pipe Detail MEC/SD/05/E9/E/CP/1613 12 Test station for polarization cell MEC/SD/05/E9/E/CP/1614 13 Connection Scheme for Hooking through CJB/TEST Station MEC/SD/05/E9/E/CP/1616 14 Details of thermit weld for cable to pipe joint MEC/SD/05/E9/E/CP/1618 15 Electrode for Earthing System MEC/SD/05/26/23/01

16 Earth Electrode in Test Pit MEC/SD/05/26/23/02

Mechanical Drawings            

PLOT PLANS

P&ID

STANDARD DRAWINGS