Upload
phungque
View
213
Download
0
Embed Size (px)
Citation preview
Gas lift challenges in NS – TAQA’s perspectives
Charles Adoga, Snr Production Engineer, TAQA Europe
June 2018 SPE European Artificial Lift Conference 2018 1
Agenda
• Introduction
• GL operation, design envelope & optimisation
• GL operations out-with design envelope
• WH barrier envelope impact on GL Operation
• GL - production add & enhancement lever
• Summary
June 2018 SPE European Artificial Lift Conference 2018 2
Introduction
June 2018 SPE European Artificial Lift Conference 2018 3
100% - Tern Alpha
70% - Corm Alpha
Cormorant Alpha Subsea well
• Well completed and online Aug 11
• GL design parameters for the life cycle of well
• Design CHP 120 bar
• Valve pressures = f(T)
• Gas Lift commissioned in Dec 11
June 2018 SPE European Artificial Lift Conference 2018 4
GL operation and design envelope 1
June 2018 SPE European Artificial Lift Conference 2018 5
20
40
60
80
100
120
1401
8/A
pr/
12
07
/Ju
n/1
2
27
/Ju
l/1
2
15
/Sep
/12
04
/No
v/1
2
24
/Dec
/12
CH
P b
arg,
gl c
hk
%, W
HP
bar
g, W
HT
de
g C
Ann P WHT Opening P Operating P Csg P
Max design csg P
Valve opening P
orifice operating P
Erratic
WHT
CHP >
Design
GL operation and design envelope 1
1 YR
0
20
40
60
80
100
120
140Ja
n/1
4
Feb
/14
Ap
r/1
4
May
/14
Jul/
14
Sep
/14
Oct
/14
Dec
/14
CH
P b
arg,
gl c
hk
%, W
HP
bar
g, W
HT
de
g C
Ann P WHT Opening P Operating P gl Chk Csg P
June 2018 SPE European Artificial Lift Conference 2018 6
Max design csg P
Valve opening P
orifice operating P
stable
WHT
CHP <
design
CHP>design
GL operation and design envelope 1
1 YR
Cormorant Alpha Subsea well
• Gas lift commissioned at CHP > design
• Well operated with CHP > design most of the time
• Tubing to A-annulus communication
• Well require regular A-annulus unloading
Lesson – It is poor operating practice to continuously operate the CHP above the valves opening pressures.
June 2018 SPE European Artificial Lift Conference 2018 7
GL operation and design envelope 1
Cormorant Alpha Subsea well
• DHPG and gas lift meter on well had failed
• Reducing CHP was recommended using WHT proxy
• This is challenging previously entrained practice
June 2018 SPE European Artificial Lift Conference 2018 8
GL operation and optimisation 1
June 2018 SPE European Artificial Lift Conference 2018 9
0
100
200
300
400
500
600
0
20
40
60
80
100
120
140
Gl R
ate
(K
sm3
/d)
CH
P b
arg,
gl c
hk
%, W
HP
bar
g, W
HT
de
g C
Ann P WHT Opening P Operating P gl Chk Csg P gl Rate
Stable WHT
CHP < design
GL CHK 50% to 7%
GL operation and optimisation 1
2% field production increase
0
200
400
600
800
1000
1200
1400
0
20
40
60
80
100
120
140
Gl R
ate
(K
sm3
/d),
dh
pg
(psi
g)
CH
P b
arg,
gl c
hk
%, W
HP
bar
g, W
HT
de
g C
Ann P gl Chk WHT Opening P Operating P Csg P FBHP
June 2018 SPE European Artificial Lift Conference 2018 10
GL operation and optimisation 2
CHK 42% to 7%
BHP increasing
CHP increasing
WHT very unstable
Oscillating CHP
Valve(s) blockage
diagnosed
Gas lift out-with design envelope
June 2018 SPE European Artificial Lift Conference 2018 11
Tern Alpha (Subsea well)
• Well completed and online Mar 2015
• 5.5 x 4.5 inch tubing c/w DHPG
• The initial reservoir pressure 5600 psia
• Subsea field consisted of 2 producers & 1 injector
• Depletion strategy was to maintained natural flow
above bubble point through waterflood with gas lift as
contingency for poor waterflood performance
0
1000
2000
3000
4000
5000
6000
DH
PG
(p
sig)
June 2018 SPE European Artificial Lift Conference 2018 12
Well Gas
lift on
WatInj started
& PCV
increasedWell stopped
flowing.
Gas lift out-with design envelope
230 days
June 2018 SPE European Artificial Lift Conference 2018 13
Gas lift out-with design envelope
June 2018 SPE European Artificial Lift Conference 2018 13
Reality
Assumption
• Depletion plan contingency
• GL designed for 1900 psia
• Low watercut
Actual field performance
• High watercut
• Lower pressure support
Orifice injection impossible
Unloading valves failed close
Well remain S/I
Gas lift operations barrier envelope
June 2018
SPE European Artificial Lift Conference 2018
14Slide 14
Leak from WH tie down bolt
10% of SC potential S/I
60% of SC potential at threatSAFETY
GL–production add & enhancement lever1
Tern Alpha (platform well)
• Well completed and online in May 1997
• Surveillance data (2009 & 2014) confirmed gas lift via 2nd out of 4 valves
• 2nd valve could not be consistently operated (2016) and the well died in mid 2017
• Reservoir pressure was determined - input to gas lift design
• A gas lift orifice shallowing was designed and executed (1 unloading + 1 orifice)
June 2018 SPE European Artificial Lift Conference 2018 15
GL–production add & enhancement lever1
• 9% oil production increase via S/I well reinstatement
• 4th valve (orifice) could not be pulled
• Significant embrittlement from valves packings
• Dome pressure lost in one of the valve
Lesson – understanding of reservoir and well performance changes can identify the correct lever for adding production.
June 2018 SPE European Artificial Lift Conference 2018 16
June 2018 SPE European Artificial Lift Conference 2018 17
GL–production add & enhancement lever2
GL operating as design
Dummy valve
Dummy valve
Future opportunity to increase production potential
Deepened orifice – 17% well production increase
Spare capacity
GL–production add & enhancement lever3
June 2018 SPE European Artificial Lift Conference 2018 18
1.5-in barrier valves selected
10%
50%
80%6,600
5,8005,400
4000
1500
5000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
Pr
(psi
), P
I (st
b/d
/psi
)x1
00
0
WC
(%)
WC Pr (psi) PI (STB/d/psi) x 1000
A
3 SPMB
5 SPMC
4 SPM
Summary
• Operating gas lift as per design is important
• optimising /stable production and maintain well integrity
• diagnosing valve problems
• It is important to understand performance change vs.
depletion strategy assumptions for GL design / operation
• Understanding the WH barrier envelope in older wells is
important for safety and well integrity
• Regular review of reservoir and well performance KEY for
identifying gas lift production add / enhancementJune 2018 SPE European Artificial Lift Conference 2018 19