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7/27/2019 Gas Turbine Operation and Maintenance online Course Brochure.pdf
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Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for
Process , Power Generation and Oil& Gas
14 Modules Over 4.0 MonthsFor upcoming commencement dates, please vie
our course schedule at:
http://www.Reliable-plant.com/schedule
Reliable Plant Online Certificate Course
Live Interactive Classes Over the Internet
Benefits of Attending the Course
Gas Turbines Basics and Applications.
Material systems employed in gas turbines .
nderstand degradation mechanisms and how to
predict them.
rend / Condition Monitoring of Gas Turbines .
Failure Analysis for Gas turbine
Operational and Maintenance issues of GasTurbine
Development in improving Gas Turbine
Performances.
Management of gas turbine components
aintenance Planning & Reliability Programs for
GTs .
Work-scoping in Gas Turbine with emphasis on
cost reduction.
Frame Machine Case Studies. Frame 7 & 9 .
Warranty and Insurances related to Gas Turbine
Operation
ENE FITS O F LIVE E-LEARN INGAttend lessons in an online classroom with your instructor and fellow students
Upgrade your skills and refresh your knowledge without having to take valuable time away from work
Receive information and materials in small , easy to digest sections
earn while you travel - all you need is an Internet connection
Have constant support from your course instructor for the duration of the course
nteract and network with participants from around the globe for valuable insight into Int. Practice
earn from international industry experts, based around the globe
ive interactive webinars, not just a book on the web
Receive a certificate of completion for Career Development Purpose
Keep you and yourcompany one step
ahead with this
comprehensive
overview of Gas
turbine Reliability and
Maintenance Program
/ Cost Optimization .
Presented BySyed Nadeem Ahme
www.reliable-plant.com Email : [email protected]
7/27/2019 Gas Turbine Operation and Maintenance online Course Brochure.pdf
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resented by
yed Nadeem AhmedSc Mech.Engg (Power Plants) / Six Sigma MBB
adeem has twenty two plus years of diverse engineering experience
Industrial sectors with a career as a Mechanical Engineer with
anufacturing and Engineering MRO Industry. Nadeem has been
orking with Airline Engineering MRO facility on Maintenance repair, overhaul, testing an
aluation of turbo machinery including aero and aero derivative gas turbine power plant
versified experience on General Electric, Rolls Royce and Pratt & Whitney machines.
adeem has worked on assignments which include the LSS integration with reliability program
d MRO business development of aero / aero derivative gas turbine repair, refurbishment anerhaul.
e is an international conference speaker and event trainer globally addressing gas turbin
wer plants, rotating equipment, reliability engineering , Plant Asset Management , Plant Li
sessment Evaluation and Recommendations and Lean Six Sigma. He has also trained a numb
professionals in the same area within and outside his organisation.
resentation format
e certificate program features real-world applications and use a multi-pronged approacvolving self-study, interactive on-line webinars and homework assignments with a mentor o
ll. The course consists of 14 modules, over a period of 4 months.
me modules may involve a practical component or group activity. For each module there w
an initial reading assignment along with coursework or problems to be handed in an
actical exercises in some cases. Participants will have ongoing support from their instructor .
urse reading material will be delivered in electronic (PDF) format in advance of on-lin
esentations. Presentations and group discussions will be conducted using a live interactiv
ftware system. Assignments will be submitted electronically.
ve Webinarsuring the program you will participate in 7 live interactive sessions with the instructor an
her participants from around the world. Each webinar will last approximately 60 to 90 minute
d we take student availability into consideration wherever possible before scheduling webin
mes . Contact us for details of webinar session scheduling . All you need to participate is a
equate Internet connection, speakers and a microphone. The software package and setu
tails will be sent to you prior to the course.
www.reliable- lant.com Email : info@reliable- lant.com
Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for Process , Power
Generation and Oil& Gas
7/27/2019 Gas Turbine Operation and Maintenance online Course Brochure.pdf
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Module 1
Layout of Systems
Pneumatic , Hydraulic , FuelLubrication , Electrical , Control
Videos
Modular Concepts for Maintenance / Design Philosophy
Gas Turbine Manuals
Specific Operating Instructions Manual
Maintenance / Trouble Shooting Manual
Overhaul Manual
Standard Practices Manual
NDT ( Non Destructive Testing )
Module 2
Gas Turbine System Integration
Control Systems ( Typical Aero / Aero Derivatives/ Frame Machines )
Bearing Seals and Drives , Concepts of Bearing Sumps Philosophy
Turbine Mechanical Design , Aero Overview
Combustor Aero Design
Compressor Mechanical and Aero Design
Static Structures
Typical Failure Modes / Trouble shooting / DiagnosticsModule 3
Operational Issues / Discussions ( Customer Specific )
Model Specific to Customer ( Installation detail required )
Gas turbine Operation issues
Understanding GT Axial Compressors
Integrated Gas train operational Issues
Module 4
Reliability Program for Gas turbine
The RCM Process and Method
Forecasting and predicting the failuresRCM Programs and Gains
Reliability Program elements , Implementation and Control
RCM Exercises , Reliability Analysis
Understanding a Reliability Program Implementation
Cost vs ROI on reliability program
Performance Measurement and Parameters
Monthly GT Reliability Report
Systems, components, structures , Critical systems
Reliability Based Inspections.
MRB , RCB and RRB functioning ( base lines )Implementing RCB recommendations for GTs
www.reliable-plant.com Email : [email protected]
course outline
Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for
Process , Power Generation and Oil& Gas
7/27/2019 Gas Turbine Operation and Maintenance online Course Brochure.pdf
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Module 5
Maintenance Program Implementation for GTs
OEM , MPD , OSMP , Modification)Maintenance Program General Requirements
Scheduled / Unscheduled Maintenance GTs
Task / Function Codes
Logistics and Man hour planning aspects
Maintenance Task Packaging
Turn around Checks , Equalized Programs ,Phased Programs
Maintenance Task Cards , CMMS
Maintenance Program Implementation and Development
Staggered Implementation Plan
Service Experience , Periodic ReviewInspection Interval Escalations for GTs
Successive reviews and amendments
Efficiency & Effectiveness of maintenance Program
Inventory Support for Maintenance Program
Module 6
Special Applications Reliability Consideration
LNG Trains
Power Generation PlantsOil Platforms , Petrochemicals / refineries
Process Plants ,Power Plants
Rotating Equipment Reliability Programs in Applications
Module 7
Performance Monitoring Gas Turbine & Compressors
Gas turbine and compressors performance MAPs
Operating Ranges for best performance
Effect of equipment degradation on performance limits .
Performance parametersCondition monitoring parameters for GT and Compressors
Trend monitoring
Assessing and Analyzing parameters, Interpretation.
Module 8
Condition and Life Assessment
Condition and life assessment for LLPs , Impellers , Blades.
Gas Seals , Air Oil Seals , CDP seals
Life Assessment Procedure of GT Component Life and Repair cycles
Life assessment analysis( Use of Six Sigma Techniques )
Condition Assessment of Gas Turbine Blades , NGVs
Actual A , B , C- Inspections Review
Rotor Assessments
www.reliable-plant.com Email : [email protected]
course outline
Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for
Process , Power Generation and Oil& Gas
7/27/2019 Gas Turbine Operation and Maintenance online Course Brochure.pdf
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Module 9
Condition and Life Assessment
Condition and life assessment for LLPs , Impellers , Blades.
Gas Seals , Air Oil Seals , CDP seals
Life Assessment Procedure of GT Component Life and
Repair cycles
Life assessment analysis( Use of Six Sigma Techniques )
Condition Assessment of Gas Turbine Blades , NGVs
Actual A , B , C- Inspections Review
Rotor Assessments
Module 10Repair Techniques for Gas Turbine Components / Parts
Repair of hot gas path components.
What components can be repaired or reclaimed successfully.
Understand the main processes used for repair
The various Re-Coating options available
Examining which repairs extend life and which dont.
Auditing the repair process
Module 11Auditing Gas Turbine Overhauls
Components of effective audits.
Benefits for the operator in auditing and managing major gas turbine overhauls
Determining key outcomes for overhauls
Advantages of assessing overhauls before, during and after.
Major aims of the audit process
Course conclusions
Module 12Equipment Maintenance work scopes
Work-scope planning guides ( OEMs)
Work-scope Examples Gas Turbines with Axial and centrifugal compressors
Understanding work-scope cost
HARD / SOFT time threshold for Equipment
www.reliable-plant.com Email : [email protected]
course outline
Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for
Process , Power Generation and Oil& Gas
7/27/2019 Gas Turbine Operation and Maintenance online Course Brochure.pdf
6/7
Module 13
conomic life of Capital equipment
EPC issues
Operation and Maintenance economics
Direct and Indirect Cost Associated with GTs
Maintenance Cost Baselines
Maintenance Contracts Cost Aspects
Maintenance Cost Reporting
Life cycle cost analysis
Life extension and evaluation for GTs
Repair vs Replace ,Lease vs Buy-in
Module 14
TSAs ( Long Term Service Agreements )
Understanding the common pitfalls in LTSAs
LTSA from a Technical perspective
Insurance view on GT technology, risk and LTSAs
Warranty related issues on Gas Turbine Parts
Discussions on LTSA experience
election of GT
Process Considerations
Maintenance consideration , Cost
ASME . ANSI , API Codes
Long and Short term Agreements
Maintenance Service Offerings
Best Mix of Qualities
Conclusions
PRACTICAL EXERCISES
Throughout the course you will
Participate in Practical exercises
through videos , which will help you
put theory to practice immediately
HARDWARE and SOFTWARE
REQUIRE MEN TS
All you need to participate is an
adequate Internet connection, PC,speakers and a microphone. The
software package and setup details w
be sent to you prior to the course.
ENTRANCE REQUIREMENTS
Some practical work experience in
some of these topics would obviousl
be advantageous
CERTIFICATION
Participants completing all the
assignments and achieving 50% or
more for their final mark, as well as
attending 65% of the live webinars, w
receive the Reliable Plant Technica
Training Certificate in Power Plant
Reliability Engineering.
www.reliable-plant.com Email : [email protected]
ENROLL NOWEmails : [email protected]
Contact Us : + 92-333-3057489
+ 92-21-36190691
+ 1 210 -526- 9677We believe in Customer oriented solutions . Please
let us know your training requirements , we will
esign a course for you online and onsite and at a
venue of your choice .
course outline
Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for
Process , Power Generation and Oil& Gas
7/27/2019 Gas Turbine Operation and Maintenance online Course Brochure.pdf
7/7www reliable-plant com Email : info@reliable-plant com
pcoming Online Certificate Series
e offer complete online and venue based Training solutions for
Power Generation Plants CCPP & TPP
Process Plants all Categories
Aviation MROs
Oil & Gas Industries
Reliable Plant is a web based , customer oriented technical training solutions
provider at an affordable cost . Please let us know your training requirements , we
will design a course for you online and onsite and at a venue of your choice . Email u
for more details on complete series of technical courses in above fields .
Email : [email protected]
training @reliable-plant.com
ENROLL NOW
Emails : [email protected]@reliable-plant.com
Contact Us : + 92-333-3057489
+ 92-21-36190691
+ 1 210 -526- 9677
Our PartnersWarping Wing AeroWarping Wing Aero is a primary solution provider to aviation companies through Engineering and
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complete aviation solutions. WWA is committed to achieve complete satisfaction for its valued
customer and persistently gaining confidence through collaborative feedback from its valued
customer .WWA endeavors to attain highest level of trust in aviation domain
Please visit www. warpingwingaero.com
Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for
Process , Power Generation and Oil& Gas