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GE Gasification Project Update Jason Crew, General Manager GE Gasification Gasification Technologies Conference October 10, 2011

GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

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Page 1: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

GE Gasification Project Update

Jason Crew, General Manager GE Gasification Gasification Technologies Conference October 10, 2011

Page 2: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

2

GE ... Imagination At Work

Page 3: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

3

Installed fleet by the numbers

145

85 25

15

Page 4: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

4

Installed fleet by the numbers

GE has 145 gasifiers in

commercial operation … the largest fleet in the industry … with

85 additional gasifiers in design,

engineering, or construction at 25

plants … and a global presence in

15 different countries.

145

85 25

15

Page 5: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

5

Installed fleet by the numbers

GE has 145 gasifiers in

commercial operation … the largest fleet in the industry … with

85 additional gasifiers in design,

engineering, or construction at 25

plants … and a global presence in

15 different countries.

145

85 25

15

Page 6: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

6

Installed fleet by the numbers

GE has 145 gasifiers in

commercial operation … the largest fleet in the industry … with

85 additional gasifiers in design,

engineering, or construction at 25

plants … and a global presence in

15 different countries.

Page 7: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

China Licensed Fleet Update

Page 8: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

8

Licensed fleet growth in China since 2010

Coal Coke Oil

Page 9: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

9

Licensed fleet growth in China since 2010

Methanol & Derivatives

In Operation

In Design/Construction

Coal Coke Oil Shenhua Baotou

1.8MTPY MeOH, 2010 Start-up 5+2 900ft3 gasifiers

Page 10: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

10

Shenhua Baotou

Page 11: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

11

Licensed fleet growth in China since 2010

Methanol & Derivatives

Coal Coke Oil Weihe Pucheng 4+2 900ft3 gasifiers @ 87 bar

In Operation

In Design/Construction

Page 12: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

12

Licensed fleet growth in China since 2010

Methanol & Derivatives

Coal Coke Oil China Coal Yulin 10+4 900ft3 gasifiers (2 phases)

In Operation

In Design/Construction

Page 13: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

13

Licensed fleet growth in China since 2010

Methanol & Derivatives

Coal Coke Oil

Ammonia & Urea

In Operation

In Design/Construction

Page 14: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

14

Licensed fleet growth in China since 2010

Methanol & Derivatives

Ammonia & Urea

Hydrogen & Other

Coal Coke Oil

In Operation

In Design/Construction

Page 15: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

15

Factors driving China growth

• Low cost, flexible, highly reliable technology

• Proven at scale & pressure • Credible technology

introduction process • Strong DI relationships • Highly localized hardware • Broad installed base with

capable operators • Short build cycle – 36 mo …

contract to first-fire

Page 16: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

16

Technology Highlight: High Pressure IGCC: • Advanced Refractory*

• Operator Training Simulator

• Mark VIe Controls

• 7F Syngas Turbine

• High Conversion Feed Injector*

• Radiant Syngas Cooler

• Carbon Island - EOR

Industrial: • Advanced Gasifier Configuration Tools

• Large Quench with High Pressure (HP)

• Raw gas Turboexpander *Available in both IGCC & Industrial applications

GE’s HP Quench Gasification Technology: • Pressures up to 87 bar

• 5 – 10% reduction in MeOH cost

Syngas compression Aux Loads, MP, LP Steam for shift / AGR

• 5% reduction in coal to MeOH capex

Number of trains

• HFO, Vac Resid, NG, and coal experience

AGR

MeOH

Shift / Cooling

MeOH Synthesis

Gasification Acid Gas Removal

Syngas Compressor

5-10% reduction in methanol cost

Page 17: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

17

Partnering for expanded growth in China

GE-Shenhua Gasification JV • 50-50 gasification licensing in China • GE technology + Shenhua project &

market expertise • Commercial platform for Industrial

licensing + IGCC advocacy

Page 18: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

Duke Edwardsport IGCC Update

Page 19: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

19 GE Title or job number

10/12/2011

Duke Edwardsport IGCC project GE’s commercial launch world’s largest IGCC project

Duke Energy Indiana

• 618MW IGCC

• 2012 COD

Meeting critical challenges … our teams in action • Challenge: Start-up and testing requirements within

Air Permit guidelines • Solution: GE Plant Control System and Engineering Simulator enabling virtual

plant operation and testing prior to actual fired operation. Extensive risk mitigation through rigorous commissioning

Duke Energy overall manager GE Process Design Pkg + Eqt (Gasification + Power Island) Bechtel detailed design + construction support services

Page 20: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

20 GE Title or job number

10/12/2011

Sept 2009

Page 21: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

21 GE Title or job number

10/12/2011

April 2010

Page 22: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

22 GE Title or job number

10/12/2011

January 2011

Page 23: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW

23 GE Title or job number

10/12/2011

7F Syngas Turbine

Radiant Syngas Cooler

Advanced Refractory

Mark VIe

September 2011

NOX, SOX, PM, Hg

Low Emissions Carbon Capture Ready

Page 24: GE Gasification Project and Technology · PDF file• Mark VIe Controls • 7F Syngas Turbine ... GE’s commercial launch world’s largest IGCC project Duke Energy Indiana • 618MW