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NEMA Contactors & Starters 33
January 2003Vol. 2, Ref. No. [0019]
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Description Page
IT. Electro-Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2

Contactors — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . . 33-4

Starters — Full Voltage, Non-reversing and Reversing. . . . . . . . . . . . . . . 33-7

IT. Electro-Mechanical — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34

Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-35

Starters — Non-combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-37

Starters — Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-39

Freedom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-45

Contactors — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . 33-47

Starters — 3-Phase Non-reversing and Reversing, Full Voltage . . . . . . . 33-50

Starters — 3-Phase Multispeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-53

Starters — Single-Phase Non-reversing, Full Voltage. . . . . . . . . . . . . . . . 33-54

Relays — Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-76

Relays — Current Sensing Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-82

Freedom, 3-Phase Magnetic — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-84



Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-147


Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . . 33-149

Starters — Non-reversing, Two-Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-151

Advantage Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-161

PowerNet Communication Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-171

Advantage, 3-Phase Magnetic — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . 33-174



A200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-194


Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . . 33-200

Starters — Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-207

Relays — Thermal and Fast Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-220

Citation — Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-229

Type N — Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-232

Solenoids — Alternating Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-233

Shoe Brakes — AC and DC Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-235

Pump Panels with 3R Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-239

Motor Control Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-249

NEMA Contactors and Starters

information visit: www.cutler-hammer.eaton.com
0330000

33-2

33

NEMA Contactors & StartersIT. Electro-Mechanical
Product Family Overview
For more information visit: www.cutler-hammer.eaton.com


Product DescriptionEaton’s Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical line of Contactors and Starters is the result of a substantial engineering, manufacturing and marketing effort involving extensive customer input, combined with new advances in solid-state technology. IT. Electro-Mechanical products have greatly increased functionality, significantly reduced size and utilize the benefits of 24V DC control. The exclusive Pulse Width Modulation (PWM) control and digital microprocessor generate a minimized DC value which reduces energy to the contact block and provides the most compact system available.

Standards and Certifications■ Standard: Designed to meet or

exceed UL, NEMA and CSA■ UL Listed: UL File #E1491, Guide

#NLDX — Open, UL 508■ CSA Certified: CSA File #156828,

Class #3211 04 Open, C22.2 No. 14-95■ CSA Certified for Elevator Duty■ CE■ NEMA ICS1, ICS2, ICS5

ISO 9002 CertificationWhen you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organiza-tion (ISO) has established a series of standards acknowledged by 91 indus-trialized nations to bring harmony to the international quest for quality. The ISO Certification process covers 20 quality system elements in design, production and installation that must conform to achieve registration. This commitment to quality will result in increased product reliability and total customer satisfaction.

NEMA, Size 0Full Voltage Non-reversing Starter

PublicationsPub. MN03305002E IT. NEMA Overload Relay Setup and Troubleshooting Manual

Pub. MN03305001E IT. NEMA Contactor and Starter User Manual

Pub. MN03403002E IT. IEC Contactor and Starter User Manual

Pub. 50102 IT. NEMA Overload Relay Quick Setup Guide

Pub. 50140 IT. NEMA Non-reversing Contactor Size 00 and 0 Installation Guide

Pub. 50150 IT. NEMA Non-reversing Contactor Size 1 Installation Guide


Pub. 50170 IT. NEMA Non-reversing Contactor Size 3 and 4 Installation Guide


Pub. 50141 IT. NEMA Reversing Contactor Size 00 and 0 Installation Guide

Pub. 50151 IT. NEMA Reversing Contactor Size 1 Installation Guide


Pub. 50171 IT. NEMA Reversing Contactor Size 3 and 4 Installation Guide


Pub. 50142 IT. NEMA Non-reversing Starter Size 00 and 0 Installation Guide

Pub. 50152 IT. NEMA Non-reversing Starter Size 1 Installation Guide


Pub. 50172 IT. NEMA Non-reversing Starter Size 3 and 4 Installation Guide


Pub. 50143 IT. NEMA Reversing Starter Size 00 and 0 Installation Guide

Pub. 50153 IT. NEMA Reversing Starter Size 1 Installation Guide


Pub. 50173 IT. NEMA Reversing Starter Size 3 and 4 Installation Guide


For copies of these and other publications, contact the Literature Fulfillment Center at 800-957-7050, Fax: 877-840-2371 or find on-line at:www.cutler-hammer.eaton.com/it.

For International, call: (630) 377-9798 (English only), Fax: (630) 377-1753.

E-mail: [email protected]

Mail: Cutler-Hammer Fulfillment Center1750 Wallace AvenueSt. Charles, IL 60174-3404

CA08102001E


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33NEMA Contactors & StartersIT. Electro-Mechanical
Catalog Number Selection

33

Catalog Number Selection (Open Components)Table 33-1. IT. Electro-Mechanical Catalog Numbering System

Note: When using the Catalog Numbering System for Eaton’s Cutler-Hammer IT. Electro-Mechanical products, care should be exercised to assure that the Catalog Number for the Overload Relay aligns with the IT. Contact Block selected for type, frame size and ampacity, if purchased as separate components.

Examples: N101BS0J3A — Full Voltage Non-reversing, Size 0 Starter with a 10 – 32 amp overload rangeN111FS5X3N — Full Voltage Non-reversing, Size 5 ContactorN501DS2K3A — Full Voltage Reversing Starter with a 14 – 45 amp overload rangeN02NCXCXNN — Coil Controller 54 mmN04NBSAX3N — Contact Block Size 00

Designator (NEMA)

SA = Size 00S0 = Size 0S1 = Size 1S2 = Size 2S3 = Size 3S4 = Size 4S5 = Size 5

XC = Coil ControllerXR = Overload

Overload Type

A = StandardN = Contactor or Not Applicable

Standard

N = NEMA

Configuration (Open Type)

02N = FVNR Coil Controller03N = FVR Coil Controller04N = Contact Block05N = Solid-State Non-reversing Overload Relay06N = Solid-State Reversing Overload Relay071 = Stand-Alone Solid-State Overload Relay101 = FVNR Starter111 = FVNR Contactor501 = FVR Starter511 = FVR Contactor

Frame Width

B = 45 mm C = 54 mm D = 76 mm E = 105 mmF = 140 mm

Overload Full Amperes Adjustment

(45 mm)A = .25 – .8B = .59 – 1.9C = 1.4 – 4.4D = 2.8 – 9.0G = 6.3 – 20J = 10 – 32

(76 mm)F = 5.0 – 16H = 8.4 – 27K = 14 – 45N = 31 – 100

(54 mm)A = .25 – .8B = .59 – 1.9C = 1.4 – 4.4D = 2.8 – 9.0F = 5.0 – 16H = 8.4 – 27L = 16 – 50

(105 mm)K = 14 – 45M = 28 – 90P = 42 – 135R = 63 – 200

(140 mm)P = 42 – 135S = 84 – 270T = 125 – 400

X = Contact Block, Coil Controller, Contactor or Not Applicable

Pole Selection

3 = 3-Pole

N 101 B S0 J 3 A


33-4

33

Contactors — Full Voltage, Non-reversing and Reversing


ContentsDescription Page


Product Description. . . . . . . 33-2

Standards andCertifications . . . . . . . . . . . 33-2

Catalog NumberSelection . . . . . . . . . . . . . . 33-3

Contactors — Non-reversingand Reversing


Features . . . . . . . . . . . . . . . . 33-4

Product Selection . . . . . . . . 33-5

Technical Data. . . . . . . . . . . . . . 33-10

Accessories . . . . . . . . . . . . . . . . 33-13

Auxiliary Contacts . . . . . . . . 33-15

Renewal Parts . . . . . . . . . . . . . . 33-25

Dimensions . . . . . . . . . . . . . . . . 33-27

Product DescriptionThe Cutler-Hammer Intelligent Tech-nologies (IT.) Electro-Mechanical Con-tactor by Eaton Corporation consists of an IT. Electro-Mechanical Contact Block and IT. Electro-Mechanical Coil Controller as a Full Voltage Non-reversing (FVNR) or Full Voltage Reversing (FVR) device. Size 00 to Size 4 Contact Blocks combined with Coil Controllers (factory or field assembled) are stand-alone Contactors. Only the Size 5 Contactors have internal factory assembled coil controllers.

Features■ Size 00 – 5, 9 – 270A, 2 – 200 hp,

460V■ 24V DC Coil Control — safe, reliable

global standard■ Compact DC coil control — Size 00,

45 mm wide, 9A, 2 hp, 460V■ Frame width (mm): 45, 54, 76, 105,

140■ No laminations, shading coils or

magnet noise■ -40 to 149°F (-40 to 65°C)

operating temperature■ No seal in auxiliary contacts

required — control wiring is not needed between the contactor and overload relay

■ Conformal coated PWM (coil con-troller) board for environmental toughness

■ Unique Pulse Width Modulated coil utilizes minimum energy

■ Microprocessor-based control■ Easily accessible mounting feet for

panel mounting■ Highest immunity to ESD, harmonics

— minimal Total Harmonic Distortion

■ Built-in logic to provide either 2- or 3-wire control, eliminating the need to provide and wire auxiliary con-tacts to seal in and interlock the con-tactor coils

■ Easy field assembly of control wiring — plug and unplug lockable control connector

■ Optional mounting plates for Size 00 – 5.

■ Common accessories■ Long-life silver nickel and silver tin

oxide contacts provide excellent conductivity and superior resistance to welding and arc erosion

■ Environmentally friendly materials■ Low wattage coils and minimal heat

dissipation■ Front mounted Auxiliary Contacts:

1NO, 1NC, 2NO, 2NC, 1NO/1NC and logic level

■ 2- or 3-wire control

Reversing Contactors■ Includes Reversing Power Wiring■ Mounting plates for Size 00 – 2■ Exclusive internal electronic inter-

lock for reversing■ Field installed Reversing Kits■ Unique coil controller/overload

energizes both forward and reverse contactors — one control point for wiring

NEMA Full Voltage Reversing Contactor, Size 0, Cat. No. N511BS0X3N

NEMA Full Voltage Non-reversing Contactor, Size 0, Cat. No. N111BS0X3N

CA08102001E


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33NEMA Contactors & StartersIT. Electro-Mechanical Contactors — Full Voltage, Non-reversing and Reversing

33

Product Selection

Non-reversing Contactors

When Ordering SpecifyNEMA Size, Continuous Ampere Rating, Voltage, kW/hp and Non-reversing or Reversing

Note:

■ An N111 (Size 00 – 4) consists of an N04N (Contact Block) and an N02N (Coil Controller), factory assembled.

■ An N111F (Size 5) has an internal coil controller, factory assembled.

Table 33-2. Full Voltage 3-Pole DC-Operated Non-reversing Contactors 1

1 24V DC coil voltage. 2 NEMA Size 5 information is preliminary.

Note:

■ If required, accessories are available on Page 33-13.■ Consult factory for higher ampere ratings.■ Integral solid-state auxiliary hold-in circuit.■ Three main contacts.■ See Table 33-7 for 24V DC power supply requirements.■ Control inputs are rated 24V DC (3 – 5 mA).

Cat. No. N111BS0X3N

NEMASize

Continuous Ampere Rating

Max. UL Horsepower (hp) 60 Hz Max. UL Horsepower (hp) 50 Hz

3-Pole Non-reversing

Price U.S. $

1-Phase 3-Phase 3-Phase

115V 230V 200V/208V

230V/240V

460V/480V

575V/600V

380V

00 9 1/3 1 1-1/2 1-1/2 2 2 1-1/2 N111BSAX3N 164.

0 18 1 2 3 3 5 5 5 N111BS0X3N 206.

1 27 2 3 7-1/2 7-1/2 10 10 10 N111CS1X3N 241.

2 45 3 7-1/2 10 15 25 25 25 N111DS2X3N 438.

3 90 7-1/2 15 25 30 50 50 50 N111ES3X3N 714.

4 135 — — 40 50 100 100 75 N111ES4X3N 1,704.

5 2 270 — — 75 100 200 200 150 N111FS5X3N —

Accessories . . . . . . . . . . . . . . Pages 33-13 – 33-24Renewal Parts . . . . . . . . . . . . . Pages 33-25 – 33-26Technical Data . . . . . . . . . . . . Pages 33-10 – 33-12Dimensions . . . . . . . . . . . . . . . Pages 33-27 – 33-30Discount Symbol . . . . . . . . . . 1CD1


33-6

33

Contactors — Full Voltage, Non-reversing and Reversing


Reversing Contactors

When Ordering SpecifyNEMA Size, Continuous Ampere Rating, Voltage, kW/hp, and Non-reversing or Reversing

Note:

■ An N511 (Size 00 – 4) consists of two N04N (Contact Blocks), an N03N (FVR Coil Controller), Mechanical Interlock, Fanning Strips and Mounting Plate, factory assembled.

■ An N511F (Size 5) consists of two N111F (Contactors), an Internal Reversing Coil Controller, Mechanical Interlock, Crossover Bus Bars and Wiring Harness, factory assembled.

Table 33-3. Full Voltage 3-Pole DC-Operated Reversing Contactors 1


Note:

■ If required, accessories are available on Page 33-13.■ Consult factory for higher ampere ratings.■ Integral solid-state auxiliary hold-in circuit.■ Three main contacts.■ See Table 33-7 for 24V DC power supply requirements.■ Control inputs are rated 24V DC (3 – 5 mA).

Cat. No. N511BS0X3N

NEMASize

Continuous Ampere Rating


3-Pole Reversing

Price U.S. $


115V 230V 200V/208V

230V/240V

460V/480V

575V/600V

380V

00 9 1/3 1 1-1/2 1-1/2 2 2 1-1/2 N511BSAX3N 425.

0 18 1 2 3 3 5 5 5 N511BS0X3N 509.

1 27 2 3 7-1/2 7-1/2 10 10 10 N511CS1X3N 587.

2 45 3 7-1/2 10 15 25 25 25 N511DS2X3N 1,112.

3 90 7-1/2 15 25 30 50 50 50 N511ES3X3N 1,836.

4 135 — — 40 50 100 100 75 N511ES4X3N 4,565.

5 2 270 — — 75 100 200 200 150 N511FS5X3N —

Accessories . . . . . . . . . . . . . . . Pages 33-13 – 33-24Renewal Parts . . . . . . . . . . . . . Pages 33-25 – 33-26Technical Data . . . . . . . . . . . . Pages 33-10 – 33-12Dimensions . . . . . . . . . . . . . . . Pages 33-27 – 33-30Discount Symbol . . . . . . . . . . . 1CD1

CA08102001E


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33NEMA Contactors & StartersIT. Electro-Mechanical Starters — Full Voltage, Non-reversing and Reversing

33



Product Description . . . . . . 33-2

Standards andCertifications . . . . . . . . . . 33-2

Catalog NumberSelection . . . . . . . . . . . . . 33-3

Starters — Non-reversingand Reversing


Features . . . . . . . . . . . . . . . 33-7

Product Selection. . . . . . . . 33-8

Technical Data . . . . . . . . . . . . . 33-10

Accessories . . . . . . . . . . . . . . . 33-13

Auxiliary Contacts . . . . . . . 33-15

Renewal Parts . . . . . . . . . . . . . 33-25

Dimensions . . . . . . . . . . . . . . . 33-31

Product DescriptionThe Cutler-Hammer Intelligent Tech-nologies (IT.) Electro-Mechanical Starter by Eaton Corporation consists of an IT. Electro-Mechanical Contact Block or Contactor and IT. Electro-Mechanical Solid-State Overload Relay as a Full Voltage Non-reversing (FVNR) or Full Voltage Reversing (FVR) device. Size 00 to Size 5 Starters are factory or field assembled.

Features■ 24V DC control power — safe, reliable

global standard■ Unique Pulse Width Modulated coil

utilizes minimum energy■ Microprocessor based control■ Phase loss and current unbalance

protection■ Standard selectable Trip Class 10, 20

(factory default) or 30 — no individ-ual part numbers — no program-ming software

■ Ambient compensated■ Motor temperature and power-up

protection with thermal memory■ Front mounted auxiliary contacts■ Easily accessible mounting feet for

panel mounting■ LED status indication — trip, trip

class, motor thermal state, reset, overload state

■ Unique “Alarm without Trip” option for critical must run applications

■ Lockable overload cover protects against unauthorized adjustment and reset functions

■ No control wiring needed between contactor and overload relay — eliminates seal in auxiliary contacts

■ Minimal heat — no full voltage coils■ -40° to 149°F (-40° – 65°C) operating

temperature■ Wide 3.2:1 current adjustment range■ Exclusive internal 24-bit floating

point math calculations with RMS calibrated current measurement

■ Highest immunity to ESD, harmonics — minimal Total Harmonic Distortion

■ IP20 Finger Protection■ Motor running thermal utilization

indication■ Manual, Automatic or Remote Reset■ Easy field assembly of control

wiring — plug and unplug lockable control connector

■ DIN rail mountable, Size 00 – 2■ Communication Interface with

Starter Network Adapter Product (SNAP)

■ 2- or 3-wire control■ Solid-state alarm output indication■ Retrofit mounting plates for Cutler-

Hammer Business A200, Freedom and Advantage

■ Retrofit mounting plates for other manufacturers

■ Optional mounting plates with “Ease of Installation” slotted hole design

■ Auxiliary Contacts: 1NO, 1NC, 2NO, 2NC, 1NO/1NC, logic level (1NO/1NC)

■ Stand-Alone Overload Relay — DIN or panel mounting

■ Type 2 Coordination■ Conformal coated PWM overload

board for environmental toughness

Reversing Starters■ Includes Reversing Power Wiring■ Mounting plates for Size 00 – 4■ Built-in electronic interlock for FVR

units■ Unique overload board energizes

both forward and reverse starters — one control point for wiring

NEMA Full Voltage Non-reversing Starter, Size 0

NEMA Full Voltage Reversing Starter, Size 0


33-8

33

Starters — Full Voltage, Non-reversing and Reversing


Product Selection

Non-reversing Starters

When Ordering SpecifyNEMA Size, Continuous Ampere Rating, Voltage, kW/hp, Non-reversing or Reversing and Overload Adjustment Range (Amperes)

Note:

■ An N101 (00 – 4) consists of an N04N (Contact Block) and an N05N (Non-reversing Overload Relay), factory assembled.

■ An N101 (Size 5) consists of an N111F (Contactor) and an N05N (Non-reversing Overload Relay), factory assembled.

Table 33-4. Full Voltage Non-reversing DC-Operated, Open Type Starters (Size 00 – 5),1 with 3-Pole Solid-State Overload Protection


Note:

■ If required, accessories are available on Page 33-13.■ The standard IT. starter is for 3-phase applications only.■ See Table 33-7 for 24V DC power supply requirements.■ Control inputs are rated 24V DC (3 – 5 mA).

Cat. No. N101BS0G3A

NEMASize

ContinuosAmpereRating

OverloadAdjustmentRange(Amperes)

Max. UL Horsepower (hp) 60 Hz Max. UL Horsepower(hp) 50 Hz

3-Pole Non-reversing

PriceU.S. $


115V 230V 200V/208V

230V/240V

460V/480V

575V/600V

380V

00 9 .25 – .8.59 – 1.91.4 – 4.42.8 – 9.06.3 – 20

1/3 1 1-1/2 1-1/2 2 2 1-1/2 N101BSAA3AN101BSAB3AN101BSAC3AN101BSAD3AN101BSAG3A

199.199.199.199.199.

0 18 .25 – .8.59 – 1.91.4 – 4.42.8 – 9.06.3 – 2010 – 32

1 2 3 3 5 5 5 N101BS0A3AN101BS0B3AN101BS0C3AN101BS0D3AN101BS0G3AN101BS0J3A

248.248.248.248.248.248.

1 27 .25 – .8.59 – 1.91.4 – 4.42.8 – 9.05.0 – 168.4 – 2716 – 50

2 3 7-1/2 7-1/2 10 10 10 N101CS1A3AN101CS1B3AN101CS1C3AN101CS1D3AN101CS1F3AN101CS1H3AN101CS1L3A

286.286.286.286.286.286.286.

2 45 5.0 – 168.4 – 2714 – 4531 – 100

3 7-1/2 10 15 25 25 25 N101DS2F3AN101DS2H3AN101DS2K3AN101DS2N3A

518.518.518.518.

3 90 14 – 4528 – 9042 – 135

7-1/2 15 25 30 50 50 50 N101ES3K3AN101ES3M3AN101ES3P3A

846.846.846.

4 135 14 – 4528 – 9042 – 13563 – 200

— — 40 50 100 100 75 N101ES4K3AN101ES4M3AN101ES4P3AN101ES4R3A

1,917.1,917.1,917.1,917.

5 2 270 42 – 13584 – 270125 – 400

— — 75 100 200 200 150 N101FS5P3AN101FS5S3AN101FS5T3A

———

Accessories . . . . . . . . . . . . . . . Pages 33-13 – 33-24Renewal Parts . . . . . . . . . . . . . Pages 33-25 – 33-26Technical Data . . . . . . . . . . . . Pages 33-10 – 33-12Dimensions . . . . . . . . . . . . . . . Pages 33-31 – 33-33Discount Symbol . . . . . . . . . . . 1CD1

CA08102001E


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33NEMA Contactors & StartersIT. Electro-Mechanical Starters — Full Voltage, Non-reversing and Reversing

33

Reversing Starters

When Ordering SpecifyNEMA Size, Continuous Ampere Rating, Voltage, kW/hp, Non-reversing or Reversing and Overload Adjustment Range (Amperes)

Note:

■ An N501 (Size 00 – 4) consists of two N04N (Contact Blocks), N06N (Reversing Overload Relay), Fanning Strips, Mechanical Interlock and Mounting Plate, factory assembled.

■ An N501F (Size 5) consists of two N111F (Contactors), N06N (Reversing Overload Relay), Fanning Strips, Mechanical Interlock, Crossover Bus Bars and Reversing Wiring Harness, factory assembled.

Table 33-5. Full Voltage Reversing DC-Operated, Open Type Starters (Size 00 – 5), 1 with 3-Pole Solid-State Overload Protection

1 24V DC coil voltage.2 NEMA Size 5 information is preliminary.

Note:

■ If required, accessories are available on Page 33-13.■ The standard IT. starter is for 3-phase applications only.■ See Table 33-7 for 24V DC power supply requirements.■ Control inputs are rated 24V DC (3 – 5 mA).

Cat. No. N501BS0G3A

NEMASize

ContinuosAmpereRating

OverloadAdjustmentRange(Amperes)


3-Pole Reversing

PriceU.S. $


115V 230V 200V/208V

230V/240V

460V/480V

575V/600V

380V

00 9 .25 – .8.59 – 1.91.4 – 4.42.8 – 9.06.3 – 20

1/3 1 1-1/2 1-1/2 2 2 1-1/2 N501BSAA3AN501BSAB3AN501BSAC3AN501BSAD3AN501BSAG3A

474.474.474.474.474.

0 18 .25 – .8.59 – 1.91.4 – 4.42.8 – 9.06.3 – 2010 – 32

1 2 3 3 5 5 5 N501BS0A3AN501BS0B3AN501BS0C3AN501BS0D3AN501BS0G3AN501BS0J3A

562.562.562.562.562.562.

1 27 .25 – .8.59 – 1.91.4 – 4.42.8 – 9.05.0 – 168.4 – 2716 – 50

2 3 7-1/2 7-1/2 10 10 10 N501CS1A3AN501CS1B3AN501CS1C3AN501CS1D3AN501CS1F3AN501CS1H3AN501CS1L3A

641.641.641.641.641.641.641.

2 45 5.0 – 168.4 – 2714 – 4531 – 100

3 7-1/2 10 15 25 25 25 N501DS2F3AN501DS2H3AN501DS2K3AN501DS2N3A

1,208.1,208.1,208.1,208.

3 90 14 – 4528 – 9042 – 135

7-1/2 15 25 30 50 50 50 N501ES3K3AN501ES3M3AN501ES3P3A

1,995.1,995.1,995.

4 135 14 – 4528 – 9042 – 13563 – 200

— — 40 50 100 100 75 N501ES4K3AN501ES4M3AN501ES4P3AN501ES4R3A

4,867.4,867.4,867.4,867.

5 2 270 42 – 13584 – 270125 – 400

— — 75 100 200 200 150 N501FS5P3AN501FS5S3AN501FS5T3A

———

Accessories . . . . . . . . . . . . . . Pages 33-13 – 33-24Renewal Parts . . . . . . . . . . . . . Pages 33-25 – 33-26Technical Data . . . . . . . . . . . . Pages 33-10 – 33-12Dimensions . . . . . . . . . . . . . . . Pages 33-31 – 33-33Discount Symbol . . . . . . . . . . 1CD1


33-10

33

Technical Data and Specifications


Table 33-6. Specifications

1 Auxiliaries add approximately 1.0" (25 mm) to depth for single, 1.2" (30 mm) for dual. 2 Non-reversing contactors and starters only.3 See Page 33-12, Life-Load Curves, for maximum operations per frame size at various amperes.4 Preliminary data.

Description Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5

Overall Dimensions in Inches (mm) 1 — w x h x dNon-reversing Contactor

1.8 x 4.4 x 2.4(45 x 111 x 60)

2.1 x 4.4 x 2.4(54 x 113 x 60)

3.0 x 5.9 x 3.1(76 x 150 x 79)

4.1 x 8.0 x 3.5(105 x 203 x 90)

5.5 x 13.9 x 7.0(140 x 354 x 178)

Reversing Contactor

3.8 x 5.9 x 2.7(96 x 149 x 69)

4.5 x 5.9 x 2.6(114 x 149 x 67)

6.2 x 7.4 x 3.3(158 x 188 x 84)

8.5 x 9.5 x 3.8(216 x 242 x 97)

11.7 x 13.9 x 7.2(296 x 354 x 183)

Non-reversing Starter

1.8 x 5.0 x 2.5(45 x 127 x 63)

2.1 x 5.4 x 2.5(54 x 138 x 63)

3.0 x 5.9 x 3.1(76 x 150 x 79)

4.1 x 8.0 x 3.5(105 x 203 x 90)

5.7 x 19.4 x 7.0(145 x 492 x 178)

Reversing Starter

3.8 x 5.9 x 2.7(96 x 149 x 69)

4.5 x 5.9 x 2.6(114 x 149 x 67)

6.2 x 7.4 x 3.3(158 x 188 x 84)

8.5 x 9.5 x 3.8(216 x 242 x 97)

11.8 x 19.4 x 7.2(300 x 492 x 183)

Mounting Hole Spacing in Inches (mm) — w x h Non-reversing Contactor

1.33 x 4.0 (33.8 x 101)

1.46 x 4.10(37 x 104)

.94 x 2.87 (24 x 73)

1.33 x 4.13 (33.8 x 105)

1.75 x 13.0(44.5 x 330)

Reversing Contactor

3.15 x 5.35(80 x 136)

3.15 x 5.35 (80 x 136)

5.51 x 6.89 (140 x 175)

7.87 x 9.06 (200 x 230)

7.82 x 13(198.5 x 330)


1.33 x 4.62 (33.8 x 117.3)

1.46 x 5.04 (37 x 128)

.94 x 2.87 (24 x 73)

1.33 x 4.13 (33.8 x 105)

1.75 x 18.3(44.5 x 465)

Reversing Starter

3.15 x 5.35 (80 x 136)

3.15 x 5.35 (80 x 136)

5.51 x 6.89 (140 x 175)

7.87 x 9.06 (200 x 230)

7.82 x 18.3(198.5 x 465)

Mounting PositionsPanel-Vertical Yes Yes Yes Yes Yes

Panel-Horizontal Yes Yes Yes Yes Yes

DIN Rail Mountable Yes 2 Yes 2 Yes 2 No No

Weights in Lb. (kg)Non-reversing Contactor

.7(.31)

.9(.42)

2.8(1.27)

6.7(3.05)

20.0 (9.1)

Reversing Contactor

1.9(.86)

2.6(1.17)

6.9(3.13)

16.9(7.67)

48.0 (21.8)


.9(.40)

1.2(.53)

2.9(1.32)

7.1(3.20)

27.0 (12.3)

Reversing Starter

2.0(.90)

2.6(1.20)

7.1(3.20)

16.8(7.60)

55.0(25.0)

Mechanical Operating RateMaximum 3/sec 3/sec 2/sec 2/sec 1/sec

Mechanical Life10,000,000 10,000,000 8,000,000 8,000,000 5,000,000

Electrical Life @ 460V 3 AC-2, AC-3 (@ max. amps.)

1,000,000 – 3,000,000 1,000,000 – 2,000,000 800,000 – 2,000,000 800,000 – 1,500,000 500,000 – 1,000,0004

AC-4 (@ max. amps.) 30,000 – 90,000 40,000 – 80,000 25,000 – 60,000 20,000 – 40,000 15,000 – 30,0004

Insulation Voltage (Ui)690V 690V 690V 690V 690V

Impulse Withstand Voltage (Uimp)6 kV 6 kV 6 kV 6 kV 6 kV

CA08102001E


11
33-NEMA Contactors & StartersIT. Electro-Mechanical Technical Data and Specifications

33

Table 33-6. Specifications, continued

1 Use Class B 75°C copper wire only (or 90°C copper wire sized for 75°C operation per NEC).

2 Consult factory for higher ratings.3 Preliminary data.

Note: At other temperatures expressed in °C, for either inrush or sealed, use the 20°Cvalue from the table in the following

Description Size 00, 0

Finger ProtectionFront IP20At Terminals IP10At Terminals with max. size wire installed

IP20

Terminals L1, L2, L3/T1, T2, T3 11 Wire per Terminal(stranded or solid)

14 – 8 AWG(1.5 – 10 mm2)

2 Wires per Terminal(stranded or solid)

14 – 10 AWG(1.5 – 4 mm2)

Strip Length .45" (11 mm)Torque (max.) 20 lb-in (2.2 Nm)

for 14 – 10 AWG(1.5 – 6 mm2);

25 lb-in (2.8 Nm) for8 AWG (10 mm2)

Driver 2.5 mm Hex KeyOperation PerformanceCoil Voltage (nominal) 24V DCCoil Operating Voltage Range (V DC)

20 – 28

Control Terminals(- and +)1 Wire per Terminal

14 – 12 AWG(1.5 – 2.5 mm2)

(- and +)2 Wires per Terminal

14 AWG(1.5 mm2)

(P, F, R, 1, 2, 3)1 Wire per Terminal

22 – 12 AWG(0.5 – 2.5 mm2)

(P, F, R, 1, 2, 3)2 Wires per Terminal

18 – 14 AWG(0.75 – 1.5 mm2)

Torque (max.) 4.5 lb-in (.5 Nm)Strip Length .25 (7 mm)Driver .13 (3.5 mm) Flat

Temperature 2Operating -40° to +149°F

(-40° to +65°C)Storage -58° to +176°F

(-50° to +80°C)EnvironmentalShock/Vibration 15G/5GAltitude 2 6600 FT (2000M)

Pull-In Time (ms) @ 24VExcl. Debounce Time 15Incl. Debounce Time 75

Dropout Time (ms) @ 24VExcl. Debounce Time 5Incl. Debounce Time 65

Watts = W20 [1.1 – .005(T) and Amps = A20 [1.1 – .005(T)]

For example, inrush requirements for a D Frame Starter at -25°C would be:Watts = 130 [1.1 – .005 (-25)] = 160Amps = 5.4 [1.1 – .005 (-25)] = 6.6

Size 1 Size 2 Size 3, 4 Size 5

IP20 IP20 IP20 IP20IP10 IP00 IP00 IP00IP10 IP10 IP00 IP00

14 – 4 AWG(1.5 – 16 mm2)

14 – 1 AWG(1.5 – 35 mm2)

6 – 250 MCM(16 – 120 mm2)

4 – 600 MCM(16 – 300 mm2)

14 – 6 AWG(1.5 – 16 mm2)

14 – 2 AWG(1.5 – 25 mm2)

6 – 3/0 AWG(16 – 70 mm2)

4 — 250 MCM(16 — 120 mm2)

.5" (12 mm) .7" (18 mm) .8" (21 mm) 1.5" (40 mm)35 lb-in (4.0 Nm)for 14 – 10 AWG(1.5 – 6 mm2);

40 lb-in (4.5 Nm) for 8 AWG (10 mm2);

45 lb-in (5.0 Nm) for 6 – 4 AWG (16 mm2)

45 lb-in (5.0 Nm) for Single 14 – 8 AWG (1.5 – 10 mm2);

100 lb-in (11 Nm) for Single 6 – 1 AWG (16 – 35 mm2) andDual Wire Combinations

250 lb-in (28 Nm) 550 lb-in (62 Nm)

3 mm Hex Key 5/32" (4 mm) Hex Key 5/16" (8 mm) Hex Key 5/16" (8 mm) Hex Key

24V DC 24V DC 24V DC 24V DC20 – 28 20 – 28 20 – 28 20 – 28

14 – 12 AWG(1.5 – 2.5 mm2)

14 – 12 AWG(1.5 – 2.5 mm2)

14 – 12 AWG(1.5 – 2.5 mm2)

14 – 12 AWG(1.5 – 2.5 mm2)

14 AWG(1.5 mm2)

14 AWG(1.5 mm2)

14 AWG(1.5 mm2)

14 AWG(1.5 mm2)

22 – 12 AWG(0.5 – 2.5 mm2)

22 – 12 AWG(0.5 – 2.5 mm2)

22 – 12 AWG(0.5 – 2.5 mm2)

22 – 12 AWG(0.5 – 2.5 mm2)

18 – 14 AWG(0.75 – 1.5 mm2)

18 – 14 AWG(0.75 – 1.5 mm2)

18 – 14 AWG(0.75 – 1.5 mm2)

18 – 14 AWG(0.75 – 1.5 mm2)

4.5 lb-in (.5 Nm) 4.5 lb-in (.5 Nm) 4.5 lb-in (.5 Nm) 4.5 lb-in (.5 Nm).25 (7 mm) .25 (7 mm) .25 (7 mm) .25 (7 mm).13 (3.5 mm) Flat .13 (3.5 mm) Flat .13 (3.5 mm) Flat .13 (3.5 mm) Flat

-40° to +149°F(-40° to +65°C)

-40° to +149°F(-40° to +65°C)

-40° to +149°F(-40° to +65°C)

-40° to +149°F(-40° to +65°C)

-58° to +176°F(-50° to +80°C)

-58° to +176°F(-50° to +80°C)

-58° to +176°F(-50° to +80°C)

-58° to +176°F(-50° to +80°C)

15G/5G 15G/5G 15G/5G 15G/5G3

6600 FT (2000M) 6600 FT (2000M) 6600 FT (2000M) 6600 FT (2000M)

15 25 30 70 – 2003

80 88 95 120 – 2503

5 12 15 50 – 1503

70 75 80 70 – 2003

Notes:

■ Response time for Control Inputs = Debounce Time

■ The time between operating forward and reverse must be greater than the Debounce Time.

Table 33-7. 24V DC Power Supply Requirements @ 68°F (20°C) (see Note at left)

4 _ indicates missing digit/character of the Catalog Number; may have multiple values.

Contactor/Starter Size Sealed In Inrush

CatalogNumber 4

Size Wattage Amps Wattage Amps Duration(msecs)

N_11B_ _X3NN_01B_ _ _3AN_11C_ _X3N

00, 000, 01

3.73.24.2

.15

.13

.18

808090

3.33.33.8

505050

N_01C_ _ _3AN_ _1D_ _ _3_N_ _1E_ _ _3_N_ _1F_ _ _3_N_01F_ _ _3_

123, 455

3.65.05.68.49.1

.15

.21

.23

.35

.38

90130140200200

3.85.45.88.38.3

506585

250250


33-12

33



Electrical Life — AC-1, AC-2, AC-3 and AC-4 Utilization CategoriesTable 33-8. Utilization Categories

1 Plugging is stopping or reversing the motor rapidly by reversing the connections while the motor is running.

2 Inching or jogging is energizing the motor once or repeatedly for short durations to obtain small move-ments of the motor driven load.

Life Load Curves — Eaton’s Cutler-Hammer IT. Electro-Mechanical Series NEMA contactors have been designed and manufactured for superior life per-formance. All testing has been based on requirements as found in IEC 60947-4-1 and conducted by us. When selecting a contactor, the specifier must give attention to the specific load, utilization category and the required electrical life. For a definition of Utilization Categories, see Table 33-8 above.

Note: AC-3 tests are conducted at rated device currents and AC-4 tests are con-ducted at six-times rated device currents. All tests have been run at 460V, 60 Hz.

Actual application life may vary, depending on environmental condi-tions and application duty cycle.

Contactor Choice —■ Decide what utilization category the

application is and choose the appropriate curve from Figure 33-1.

■ Locate the intersection of the life-load curve with the operational cur-rent (le) of the application, as found on the horizontal axis.

■ Read the estimated contact life along the vertical axis in number of operations.

Figure 33-1. Electrical Life — AC-3 Utilization Category3 Preliminary data.

The International Electrotechnical Commission (IEC) has developed utilization categories for contactors antype of electrical load and the conditions for making and breaking the current.

Category Typical Application

AC-1 Non-inductive or slightly inductive loads: Resistance furnaces, heating.

AC-2 Slip-ring motors: Starting and stopping of running motors

AC-3 Squirrel cage motors: Starting, switching off motors during running (motors in most ind

AC-4 Squirrel cage motors: Starting, plugging 1, inching 2 (very few applications in industry

1

00 0 1 2 3 4 5

6 129

1827

32 40 50 6590100 125

135200 250

270400

Rated Operational Current (Ie) AC-3 [A]

NEMA Size

10,000,000

1,000,000

100,000

10,000

Con

tact

Life

(Num

ber

of O

pera

tions

)

45

3

d auxiliary contacts. The categories describe the

ustrial applications typically fall into this category).

are totally AC-4).

Trip Times

Figure 33-2. Class 10, 20 and 30 Trip Curves

1000.0

100.0

10.0

1.0

0.11 2 3 4 5 6 7 8 9

2

416

35

10

Trip

Tim

e (S

eco

nd

s)

Trip Class 10 ColdTrip Class 10 HotTrip Class 20 ColdTrip Class 20 HotTrip Class 30 ColdTrip Class 30 Hot

123456

Multiples of FLA

CA08102001E


13
33-NEMA Contactors & StartersIT. Electro-Mechanical Accessories

33

Modular Components — Contactor Field Assembly

Figure 33-3. Modular Contactor Assembly

Modular Components — Starter Field Assembly

Figure 33-4. Modular Starter Assembly

NEMA Contact Block

Non-reversingCoil Controller

FVNRContactor

EXAMPLE FOR A FULL VOLTAGE REVERSING CONTACTOR:(2) N04NCS1X3N + N03NCXCXNN + EMRKTC (REVERSING KIT) = N511CS1X3N

FVRContactor

Reversing Coil Controller

Mechanical Interlock (2) Fanning Strips

(2) NEMAContact Blocks

Mounting Plate

EXAMPLE FOR A FULL VOLTAGE NON-REVERSING CONTACTOR:N04NCS1X3N + N02NCXCXNN = N111CS1X3N

Reversing Kit

Non-reversing Overload Relay

FVNRStarter

FVRStarter

Reversing Overload Relay

EXAMPLE FOR A FULL VOLTAGE NON-REVERSING STARTER:N04NCS1X3N + N05NCXRL3A = N101CS1L3A

EXAMPLE FOR A FULL VOLTAGE REVERSING STARTER:(2) N04NCS1X3N + N06NCXRL3A + EMRKTC (REVERSING KIT) = N501CS1L3A

NEMA Contact Block

Mechanical Interlock (2) Fanning Strips

(2) NEMAContact Blocks

Mounting Plate

Reversing Kit


33-14

33

Accessories


NEMA Contact Block

Table 33-9. NEMA Contact Block

Note:

■ N04N + N05N = N101; N04N + N02N = N111 (45 – 140 mm)■ N04N + N06N = N501; N04N + N03N = N511 (45 – 140 mm)

NEMA Solid-State Overload Relay — Non-reversing

Table 33-10. NEMA Solid-State Overload Relay — Non-reversing

NEMA Coil Controller

Table 33-11. NEMA Coil Controller

NEMA Solid-State Overload Relay — Reversing

Table 33-12. NEMA Solid-State Overload Relay — Reversing

SIZE Amperes CatalogNumber

PriceU.S. $

00012

9182745

N04NBSAX3NN04NBS0X3NN04NCS1X3NN04NDS2X3N

————

34

90135

N04NES3X3NN04NES4X3N

——

Size Overload Adjustment Range (Amperes)

CatalogNumber

PriceU.S. $

00, 0 .25 – .8.59 – 1.9

1.4 – 4.42.8 – 9.06.3 – 20

N05NBXRA3AN05NBXRB3AN05NBXRC3AN05NBXRD3AN05NBXRG3A

—————

0 10 – 32 N05NBXRJ3A —1 .25 – .8

.59 – 1.91.4 – 4.42.8 – 9.05.0 – 168.4 – 27

16 – 50

N05NCXRA3AN05NCXRB3AN05NCXRC3AN05NCXRD3AN05NCXRF3AN05NCXRH3AN05NCXRL3A

———————

2 5.0 – 168.4 – 27

14 – 4531 – 100

N05NDXRF3AN05NDXRH3AN05NDXRK3AN05NDXRN3A

————

3, 4 14 – 4528 – 9042 – 135

N05NEXRK3AN05NEXRM3AN05NEXRP3A

———

4 63 – 200 N05NEXRR3A —5 42 – 135

84 – 270125 – 400

N05NFXRP3AN05NFXRS3AN05NFXRT3A

———

Size Catalog Number Price U.S. $

Non-reversing00, 012

N02NBXCXNNN02NCXCXNNN02NDXCXNN

———

3, 45

N02NEXCXNNEMUCCF

——

Reversing00, 012

N03NBXCXNNN03NCXCXNNN03NDXCXNN

———

3, 45

N03NEXCXNNEMUCCF

——

Size Overload Adjustment Range (Amperes)

CatalogNumber

PriceU.S. $

00, 0 .25 – .8.59 – 1.9

1.4 – 4.42.8 – 9.06.3 – 20

N06NBXRA3AN06NBXRB3AN06NBXRC3AN06NBXRD3AN06NBXRG3A

—————

0 10 – 32 N06NBXRJ3A —1 .25 – .8

.59 – 1.91.4 – 4.42.8 – 9.05.0 – 168.4 – 27

16 – 50

N06NCXRA3AN06NCXRB3AN06NCXRC3AN06NCXRD3AN06NCXRF3AN06NCXRH3AN06NCXRL3A

———————

2 5.0 – 168.4 – 27

14 – 4531 – 100

N06NDXRF3AN06NDXRH3AN06NDXRK3AN06NDXRN3A

————

3, 4 14 – 4528 – 9042 – 135

N06NEXRK3AN06NEXRM3AN06NEXRP3A

———

4 63 – 200 N06NEXRR3A —5 42 – 135

84 – 270125 – 400

N06NFXRP3AN06NFXRS3AN06NFXRT3A

———

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 1CD1

Size 00-1 Non-reversing(pictured)

CA08102001E


15
33-NEMA Contactors & StartersIT. Electro-Mechanical Accessories

33

Auxiliary Contacts

Auxiliary Contacts are available for mounting on Eaton’s Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical Contactors and Starters. The various choices available for non-reversing models are shown in Tables 33-13 and 33-14, and their ratings in Tables 33-15 – 33-17. For reversing models, the number of auxiliaries indicated is for each of the contactors/starters in the assembly.

Table 33-13. Auxiliary Contact Availability — Sizes 00 – 5

1 One EMA70 contact may be used in the center position in conjunction with two EMA15, EMA16 or EMA17 contacts in the outer positions.

2 For reversers, multiply quantities by two.

Figure 33-5. Connecting Diagram — Sizes 00 – 5

Table 33-14. Auxiliary Contact — Size 5

3 Maximum (3) auxiliaries per side.

Top Mounted (Maximum Auxiliaries per Contactor/Starter) 2

Contactor/Starter Size ContactType

Catalog Number

PriceU.S. $Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5

3 3 3 3 — 1NO EMA13 20.90

3 3 3 3 — 1NC EMA14 20.90

2 2 1 3 3 — 1NO-1NC EMA15 28.00

2 2 1 3 3 — 2NO EMA16 28.00

2 2 1 3 3 — 2NC EMA17 28.00

2 3 3 3 3 Logic Level1NO-1NC

EMA70 33.00

Side Mounted 3 — Maximum (12) Total CircuitsFront Mounted — Maximum (6) Total Circuits

Size 5 ContactType

Description Catalog Number

PriceU.S. $

1 1NO Base auxiliary (max. 1 per side) EMASB13 —

1 1NO-1NC Base auxiliary (max. 1 per side) EMASB15 —

2 1NO EMASB13 or EMASB15 required (max. 2 Add-on auxiliary per side)

EMASA13 —

2 1NC EMASB13 or EMASB15 required (max. 2 Add-on auxiliary per side)

EMASA14 —

1 1NO-1NC EMASB13 or EMASB15 required (max. 1 Add-on auxiliary per side)

EMASA15 —

3 1NO-1NC Front mounted only EMA70 33.00

1

NC

2

EMA14

4

NO

1

23 21

NC

22

EMA70

13

NO

14

11

NC

12

13

NO

14

EMA15 EMA16 EMA17

3

EMA13

NO

4

2

NC

1

21

NC

22

NO

24

Common

information visit: www.cutler-hammer.eaton.co

Table 33-15. IEC Ratings

Table 33-16. NEMA A600 Ratings

Table 33-17. NEMA P300 Ratings

Table 33-18. EMA70 Auxiliary Contact

DC-13 AC-15

Ue Voltage le Amps.

Ue Voltage le Amps.

24 5 48 8

48 2.5 120 6

125 1.1 240 4

250 .55 440 2

Current AC Voltage

120 240 480 600

Make and Interrupting

60 30 15 12

Break 6 3 1.5 1.2

Continuous 10 10 10 10

Thermal 10 10 10 10

Current DC Voltage

125 250

Make and Interrupting

1.1 .55

Break 1.1 .55

Continuous 5 5

Thermal 5 5

DC-12 AC-12

Ue Ie Ue Ie

30 .1 250 .1

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1

m

33-16

33

Accessories


Mounting Plates

Table 33-19. Mounting Plates

Fanning StripsTable 33-20. Fanning Strips

Ring Terminals

Consult factory.

Reversing KitsIncludes Fanning Strips, Mechanical Interlock, Mounting Plate and hardware.

Table 33-21. Reversing Kits

Note: Also order separately the appropriate contact blocks and overload relay.

NEMASize

Metal ReversingContactor/StarterPlates

Metal ComboDevice PlateNon-reversing

Stand-AloneSolid-StateOverload Panel/DIN

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

00, 0, 1 EMA9B — EMA10B — EMA11B —

2 EMA9D — EMA10C — EMA11C —

3, 4 EMA9E — EMA10D — EMA11D —

5 EMA9F — EMA10E — EMA11E —

EMA10F — EMA11F —

NEMASize

Reversing Wye-Delta

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

00, 0 EMFRB — EMFWB —

1 EMFRC — EMFWC —

2 EMFRD — EMFWD —

3, 4 EMFRE — EMFWE —

5 EMFRF — EMFWF —

NEMA Size Description CatalogNumber

PriceU.S. $

00, 0 For Contactor and Starter EMRKTB —

1 For Contactor and Starter EMRKTC —

2 For Contactor and Starter EMRKTD —

3, 4 For Contactor and Starter EMRKTE —

5 For Contactor EMRCKTF —

5 For Starter EMRSKTF —


CA08102001E


17
33-NEMA Contactors & StartersIT. Electro-Mechanical Accessories — DSNAP

33

DeviceNet Starter Network Adapter Product (DSNAP)

The DeviceNet Starter Network Adapter Product (DSNAP) is a front-mount device that serves as a single node on DeviceNet, providing commu-nication capability, control and moni-toring to Eaton’s Cutler-Hammer Intelligent Technologies (IT.) Electro-mechanical Starters, as well as the S751 Soft Start, as listed in Tables 33-22 – 33-23.

The product greatly increases the func-tionality of the IT. Electromechanical Starter and S751 Soft Start with the addition of enhanced features.

The IT. DSNAP is designed for use with the same 24V DC power as the starter. A starter power sensing circuit indi-cates to the user that the starter does not have 24V DC power, signaling a fault or an E-Stop.

General Features■ Communication to DeviceNet con-

suming one DeviceNet MAC ID■ Manually set MAC ID and baud rate;

configuration using a software application is not required for normal operation

■ Advanced configuration using CH Studio software

■ Includes pre-wired starter intercon-nect cable and terminal adapter

Comprehensive Motor Data and Control■ RMS average current■ % of operating FLA■ % thermal memory■ Integral contact position detection■ Operating status and fault codes■ At speed (soft starters)■ START/STOP control■ RUN/FORWARD-REVERSE control■ Trip Reset

Extended Starter Capabilities■ Ground fault detection (with

accessory)■ Fault log■ Current level warning (adjustable)■ Underload warning (adjustable)

Approvals (Pending)■ UL508■ CE■ CSAC22.2 No. 14-95

Figure 33-6. Typical DSNAP Application

Catalog Number D77B-DSNAPwith 54 mm IT. Starter

IT. Starter with

DSNAP

IT. Combo Starter with

Cover Control

DeviceNet


Table 33-22. NEMA SNAP Connectivity

Table 33-23. S751 SNAP Connectivity

ApplicationIn a typical application, the DSNAP front mounts to an IT. starter or soft start. The DSNAP connects directly to DeviceNet, allowing for control and monitoring of the starter/soft start. A PC or PLC serves as the central control and scans the DSNAP for motor con-trol and monitoring information.

NEMA N101, N501

Size Continuous Ampacity Rating

00 9

0 18

1 27

2 45

3 90

4 135

5 270

S751 Soft Start

54 mm All Sizes

m

33-18

33

Accessories — DSNAP


Table 33-24. DeviceNet Specifications

Table 33-25. DSNAP Specifications

Figure 33-7. DSNAP Approximate Dimensions in Inches (mm)

Table 33-26. Product Selection

Table 33-27. Accessories

Sample part number:When ordering a DSNAP for an S751 soft start or the E101, E111, E501, E511, N101, N111, N501, N511 IT. starters, use the D77B-DSNAPX1 part number. This part number is an assembly of the D77B-DSNAP, D77B-RJJ1 interconnect cable and the D77B-TC8 terminal adapter.

DeviceNet Connections Group 2 Master Slave Connection SetPollingBit StrobeExplicitNo UCMM

DeviceNet Baud Rate 125K, 250K, 500K

Description Specifications

Transportation/StorageTemperature -58° to 176°F (-50° to 80°C)

Humidity 0 – 95% non-condensing

OperatingTemperature -40° to 149°F (-40° to 65°C)


Altitude Above 2000 meters (6600 feet) consult fac-tory

Shock 15 g’s half-wave sinusoidal 11 msecs

Vibration 5 – 57.5 Hz (100 – 17 msecs) @ .3 mm SA57.5 – 150 Hz (17 – 6.7 msecs) @ .35 mm SA

Pollution Degree 3

Enclosure IP20

Description CatalogNumber

PriceU.S. $

DeviceNet Starter Network Adapter, D77B-RJJ1Interconnect Cable and D77B-TC8 Terminal Adapter

D77B-DSNAPX1 250.

DeviceNet Starter Network Adapter D77B-DSNAP 210.


PriceU.S. $

SNAP Interconnect Cable D77B-RJJ1 32.

FVNR and FVR Starters 45 mm to 140 mm Terminal Adapter

D77B-TC8 46.


2.4(62)

1.0(26)

1.9(49)

Front Side

CA08102001E


19
33-NEMA Contactors & StartersIT. Electro-Mechanical Accessories — QSNAP

33

QCPort Starter Network Adapter Product (QSNAP)

The QCPort Starter Network Adapter Product (CSNAP) is a front-mount device that serves as a single QCPort device, providing communication capability, control and monitoring to Eaton’s Cutler-Hammer Intelligent Technologies (IT.) Electromechanical Starters, as well as the S751 Soft Start, as listed Tables 33-28 – 33-29.

The product greatly increases the func-tionality of the IT. Electromechanical Starter and S751 Soft Start with the addition of enhanced features.

The IT. QSNAP is designed for use with the same 24V DC power as the starter. A starter power sensing circuit indicates to the user that the starter does not have 24V DC power, signaling a fault or an E-Stop.

General Features■ Communication to QCPort consum-

ing a single QCPort ID■ Manually set Group ID;

configuration using a software application is not required for normal operation

■ Advanced configuration using CH Studio software

■ Includes pre-wired starter intercon-nect cable and terminal adapter

Comprehensive Motor Data and Control■ RMS average current■ % of operating FLA■ % thermal memory■ Integral contact position detection■ Operating status and fault codes■ At speed (soft starters)■ START/STOP control■ RUN/FORWARD-REVERSE control■ Trip Reset

Extended Starter Capabilities■ Ground fault detection (with

accessory)■ Fault log■ Current level warnings (adjustable)■ Underload warnings (adjustable)


Figure 33-8. Typical QSNAP Application

Catalog Number D77B-QSNAPwith 54 mm IT. Starter


Table 33-28. NEMA SNAP Connectivity

Table 33-29. S751 SNAP Connectivity

ApplicationIn a typical application, the QSNAP front mounts to an IT. starter or soft start. The QSNAP connects directly to QCPort, allowing for control and monitoring of the starter/soft start. A PC or PLC serves as the central control, and scans the DeviceNet Adapter (D77D-DNA), retrieving the QSNAP’s motor control and monitoring information.

NEMA N101, N501


00 9

0 18

1 27

2 45

3 90

4 135

5 270

S751 Soft Start

54 mm All Sizes

m

33-20

33

Accessories — QSNAP


Table 33-30. QSNAP Specifications

Figure 33-9. QSNAP Approximate Dimensions in Inches (mm)


Table 33-32. Accessories

Sample part number:When ordering a QSNAP for an S751 soft start or the E101, E111, E501, E511, N101, N111, N501, N511 IT. starters, use the D77B-QSNAPX1 part number. This part number is an assembly of the D77B-QSNAP, D77B-RJJ1 interconnect cable and the D77B-TC8 terminal adapter.






Altitude Above 2000 meters (6600 feet) consult factory


Vibration 5 – 57.5 Hz (100 – 17 msecs) @ 0.3 mm SA57.5 – 150 Hz (17 – 6.7 msecs) @ 0.35 mm SA

Pollution Degree 3

Enclosure IP20


PriceU.S. $

QCPort Starter Network Adapter, D77B-RJJ1 Interconnect Cable and D77B-TC8 Terminal Adapter

D77B-QSNAPX1 170.

QCPort Starter Network Adapter D77B-QSNAP 130.


PriceU.S. $

SNAP Interconnect Cable D77B-RJJ1 32.

FVNR and FVR Starters 45 mm to 140 mm Terminal Adapter

D77B-TC8 46.

2.4(62)

Front

1.0(26)

1.3(32)

Side

CA08102001E


21
33-NEMA Contactors & StartersIT. Electro-Mechanical Accessories — Cover Control

33

Cover Control Products

Eaton’s Cutler-Hammer Intelligent Technologies (IT.) Cover Control products connect to the IT. Electromechanical Starters and to the IT. S751 Soft Start-ers, providing actuation control for a multitude of breaker/fusible discon-nect options, cover control options and communications capabilities. Moreover, the products extend the fea-ture set of the IT. Electromechanical Starters and IT. S751 Soft Starters.

The Cover Control product greatly increases the functionality of the IT. Electromechanical Starter and S751 Soft Starter. With the addition of four general purpose inputs and two gen-eral purpose outputs, the end result is a complete enclosed control solution for your applications.

Table 33-33. IEC Cover Control Connectivity

Table 33-34. NEMA Cover Control Connectivity

Table 33-35. S751 Cover Control Connectivity

The following Cover Control products are available:

Table 33-36. Cover Control Products

DCC – DeviceNet Cover ControlThe IT. DCC presents the motor con-troller, I/O and cover control options to DeviceNet as a single DeviceNet node. This allows the enclosed control solu-tion to be controlled and monitored from a PLC or PC based control system over DeviceNet. All the monitoring, diagnostic and control capabilities, along with the extended feature set, are available to DeviceNet.

QCC – QCPort Cover ControlThe IT. QCC provides the most cost-effective approach to integrating DeviceNet into a motor control solution using multiple IT. motor controllers and IT. D77A I/O products. The QCPort interconnect system provides a flexi-ble interconnect of the data and power for all connected devices. The D77D DeviceNet Adapter presents the com-bined data of the QCC and D77A I/O as a single DeviceNet node to a control PC or PLC.

HCC – Standard Cover ControlThe IT. HCC provides the most cost-effective approach to integrating a tra-ditional hard wired system into a cover control solution. The customer wiring includes forward, reverse, remote reset, permissive and an alarm output.

Integrated Motor Control and Cover Control■ Local indication of control and sta-

tus for motor controller■ Disconnect position control and

indication■ Local pilot devices for HOA control■ Designed for mounting within an

enclosed control solution

Integrated Field I/O■ Provides hard wire control in the

wired version (HCC)■ Provides mappable I/O for commu-

nicating versions (DCC, QCC)■ Four inputs/two outputs

Comprehensive Motor Data and Control (DCC, QCC)■ RMS average current■ % of operating FLA■ % thermal memory■ Integral contact position detection■ Operating status and fault codes■ At speed (soft starters)■ LOCAL/REMOTE START/STOP

control■ RUN/FORWARD-REVERSE control■ Trip Reset

Extended Starter Capabilities (DCC, CCC)■ Ground fault detection (with

accessory)■ Fault log■ Current level alarm (adjustable)


IEC E101, E501

Frame Size Continuous Ampacity Rating

45 mm B 18 Amp

25 Amp

32 Amp

54 mm C 40 Amp

50 Amp

76 mm D 65 Amp

85 Amp

100 Amp

105 mm E 125 Amp

160 Amp

200 Amp

140 mm F 250 Amp

315 Amp

400 Amp

IT. Cover ControlCatalog Number CCCF3

NEMA N101, N501


00 9

0 18

1 27

2 45

3 90

4 135

5 270

Micro Soft Start S751

54 mm All Sizes

Catalog Number

Product

DCC DeviceNet Cover Control

QCC QCPort Cover Control

HCC Wired Cover Control


33-22

33

Accessories — Cover Control


ApplicationIn a typical application, Cover Controls are mounted to a MCC or Enclosed Control, which is connected to a DeviceNet subnet. A PC or PLC serves as the central control of the sub-net, and scans the Cover Control for motor control and mon-itoring information.

MCC Application – IT. Cover Control provides local HOA (HAND/OFF/AUTO) with comprehensive diagnostics, moni-toring and control capabilities with enhanced starter func-tionality within a MCC.

Enclosed Control Application – IT. Cover Control provides local HOA, remote I/O (four in, two out), and comprehensive diagnostics, monitoring and control capabilities, with enhanced starter functionality.

Figure 33-10. Cover Control in a MCC

Figure 33-11. Cover Control in an Enclosed Control

ControlPC orPLC

DeviceNetDeviceNetAdapter

I/O

ControlPC orPLC

DeviceNet

M

I/O

M M

CA08102001E


23
33-NEMA Contactors & StartersIT. Electro-Mechanical Accessories — Cover Control

33

Table 33-37. Cover Control Specifications

Figure 33-12. Standard Cover Control Approximate Dimensions in Inches (mm)

Figure 33-13. N1 – FVNR Reset Only Cover Control with Indication

Figure 33-14. N2 – FVNR Reset and STOP Cover Control with Indication

Figure 33-15. N3 – FVNR START/STOP and Reset Cover Control with Indication

Figure 33-16. N4 – FVNR START/STOP/AUTO Cover Control with Indication

Figure 33-17. R1 – FVR Reset Only Cover Control with Indication

Figure 33-18. R2 – FVR Reset and STOP Cover Control with Indication



Humidity 95% non-condensing


Humidity 95% non-condensing

Altitude Above 2000 meters (6600 feet) con-sult factory


Vibration 5 – 57.5 Hz (100 – 17 msecs) @ 0.3 mm SA57.5 – 150 Hz (17 – 6.7 msecs) @ 0.35 mm SA

Pollution Degree IEC60947-1 3

Enclosure IP20

.59(15.0)

1.31(33.2)

.26(6.5)

.77(19.5)

.59(15.0)

.039(1.0)

1.89(48.0)

.59(15.0)

1.97(50.0)

1.81(46.0)

6.46(164.0)

6.93(176.0)

.51(13.0)

5.18(131.5)

#10 or NS Mounting Hardware


33-24

33

Accessories — Cover Control


Figure 33-19. R3 – FVR FORWARD/REVERSE and Reset Cover Control with Indication

Figure 33-20. R4 – FVR FORWARD/REVERSE/AUTO Cover Control with Indication

Table 33-38. General Reference

Table 33-39. Breaker/Fusible Disconnect Connectivity

Catalog Number Product

D77C-DCxx DeviceNet

D77C-QCxx QCPort

D77C-HCxx Standard

Compact Full

HMCPE HMCPJ

E125H J250HHKD/KDCHLD/LDCHMDLHNK/NDC

Socemec32 Amp

K Switch 60/100/200/600/800 AmpSocomec 63/160/200/400 Amp

Table 33-40. Cover Control Product Selection

Note: Consult factory for correct linkage assembly and mounting dimensions.

Table 33-41. Cover Control Catalog Numbering System

Description Compact Full Product

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

QCPort FVNR RESET onlyFVNR RESET/STOPFVNR START/STOP/RESETFVNR HAND/OFF/AUTO

D77C-QCSN1D77C-QCSN2D77C-QCSN3D77C-QCSN4

————

D77C-QCLN1D77C-QCLN2D77C-QCLN3D77C-QCLN4

————

FVR RESET onlyFVR RESET/STOPFVR FORWARD/REVERSE/STOP/RESETFVR FORWARD/REVERSE/OFF/AUTO

D77C-QCSR1D77C-QCSR2D77C-QCSR3D77C-QCSR4

————

D77C-QCLR1D77C-QCLR2D77C-QCLR3D77C-QCLR4

————

DeviceNet FVNR RESET onlyFVNR RESET/STOPFVNR START/STOP/RESETFVNR HAND/OFF/AUTO

D77C-DCSN1D77C-DCSN2D77C-DCSN3D77C-DCSN4

————

D77C-DCLN1D77C-DCLN2D77C-DCLN3D77C-DCLN4

————


D77C-DCSR1D77C-DCSR2D77C-DCSR3D77C-DCSR4

————

D77C-DCLR1D77C-DCLR2D77C-DCLR3D77C-DCLR4

————

Standard FVNR RESET onlyFVNR RESET/STOPFVNR START/STOP/RESETFVNR HAND/OFF/AUTO

D77C-HCSN1D77C-HCSN2D77C-HCSN3D77C-HCSN4

————

D77C-HCLN1D77C-HCLN2D77C-HCLN3D77C-HCLN4

————


D77C-HCSR1D77C-HCSR2D77C-HCSR3D77C-HCSR4

————

D77C-HCLR1D77C-HCLR2D77C-HCLR3D77C-HCLR4

————

MCC I/O Module4 pt 120V AC Input 2 pt Relay Output4 pt 24V DC Input 2 pt Relay Output

D77C-CCAC1D77C-CCDC1

——

D77C-CCAC1D77C-CCDC1

——

1 = RESET2 = STOP/RESET3 = START/STOP/RESET (FVNR);

FORWARD/REVERSE/STOP/RESET (FVR)

4 = HAND/OFF/AUTO (FVNR);FORWARD/REVERSE/OFF/AUTO (FVR)

S = CompactL = Full

D77C-QC S N 4

HC = StandardQC = QCPortDC = DeviceNet

N = Full Voltage Non-reversing (FVNR)

R = Full Voltage Reversing (FVR)


CA08102001E


25
33-NEMA Contactors & StartersIT. Electro-Mechanical Renewal Parts

33

Contact Kits

Table 33-42. Contact Kits

Note: H = Hold-Open

Coils

Table 33-43. Coils

1 For reversing contactors and starters, order two.

NEMASize

Contact Kit Description

CatalogNumber

PriceU.S. $

11

40 Amp50 Amp

EMHCKT40EMHCKT50

——

222

65 Amp85 Amp

100 Amp

EMHCKT65EMHCKT85EMHCKT100

———

3, 43, 43, 4

125 Amp160 Amp200 Amp

EMCKT125EMCKT160EMCKT200

———

555

250 Amp315 Amp400 Amp

EMCKT250EMCKT315EMCKT400

———

Description 1 CatalogNumber

PriceU.S. $

Size 1 Coil EMCC —

Size 2 Coil EMCD —

Size 3, 4 Coil EMCE —

Size 5 Coil EMCF —

Din Rail Catch

Table 33-44. DIN Rail Catch

Lugs

Table 33-45. Lug Kits

Overload Bus Bars

Table 33-46. Bus Bars

NEMASize


PriceU.S. $

00, 0, 1 Catch with LeafSpring & Pad

EMDRCB —

2 Catch with LeafSpring & Pad

EMDRCD —

NEMASize


PriceU.S. $

1 Lug EMLUGKTC —

2 Lug EMLUGKTD —

3, 4 Lug EMLUGKTE —

5

5

5

Horizontal Box Lug KitVertical Box Lug KitDual Lug Kit

EMLUGKTFA

EMLUGKTFB

EMLUGKTFC

—

—

—

NEMASize


PriceU.S. $

00, 0 For Contactors & Starters EMBBB —

11

For StartersFor Reversing Contactors & Reversing Starters

EMBBCEMBBRC

——

22


EMBBDEMBBRD

——

3, 43, 4


EMBBEEMBBRE

——

5 Overload Relay EMBBOF —

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1


33-26

33

Renewal Parts


Connectors

Table 33-47. Control Terminal Connectors

1 Suffix L indicates locking.2 _ indicates missing digit of the Catalog Number; may have multiple values.

Overload and Coil Controller Covers

Table 33-48. Overload and Coil Controller Covers

No. of Pins

Pitch(mm)

Terminals Description Size Used With 2 CatalogNumber 1

PriceU.S. $

4 5 - + P F Size 00 – 1 Coil Controller 00 – 1 _ 02N _ XCXNN EMA78L —

8888

5555

- + P F R 1 2 3- + P F R 1 2 3- + P F R 1 2 3- + P F R 1 2 3

Size 2 – 4 Coil ControllerReversing Coil ControllerOverload (except Size 5)Reversing Overload (Size 5)

00 – 500 – 500 – 400 – 4

_ 02N _ XCXNN_ 03N _ XCXNN_ 05N _ XR _ 3A_ 06N _ XR _ 3A

EMA76LEMA76LEMA76LEMA76L

————

(1) 5(1) 5(2) 5(2) 5

5555

- + P F RR F P + -- + P F RR F P + -

Size 5 ContactorSize 5 ContactorSize 5 Reversing ContactorSize 5 Reversing Contactor

5555

_ 111F _ X3N_ 111F _ X3N_ 511F _ X3N_ 511F _ X3N

EMA77L

EMA77L

————

(1) 8(1) 5(1) 8(1) 5

5555

- + P F R 1 2 3R F P + -- + P F R 1 2 3R F P + -

Size 5 OverloadSize 5 OverloadSize 5 Reversing OverloadSize 5 Reversing Overload

5555

_ 05NFXR _ 3A_ 05NFXR _ 3A_ 05NFXR _ 3A_ 05NFXR _ 3A

EMA76L

EMA76L

————

(1) 8(2) 5(1) 5

555

- + P F R 1 2 3R F P + -- + P F R

Size 5 Reversing OverloadSize 5 Reversing OverloadSize 5 Reversing Overload

555

_ 501F _ _ _ 3A_ 501F _ _ _ 3A_ 501F _ _ _ 3A

EMA76L

EMA77L

———

NEMASize


PriceU.S. $

00, 000, 0

For StartersFor Reversing Contactors

EMOCSBEMCCCB

——

11

For StartersFor Reversing Contactors

EMOCSCEMCCCC

——

22

For StartersFor Contactors

EMOCSDEMCCCD

——

3, 43, 4


EMOCSEEMCCCE

——

55


EMOCSFEMCCCF

——


CA08102001E


27
33-NEMA Contactors & StartersIT. Electro-Mechanical Dimensions

33

Non-reversing Contactors (Sizes 00 – 1)Table 33-49. Approximate Dimensions in Inches (mm)

Figure 33-21. Approximate Dimensions — Inches (mm)

NEMASize

Overall Mounting Holes Req. Mtg.Screws

Terminals

Width Height Depth Depth w/Auxiliary

Depthadded w/ DIN Rail

Width Height Mtg. Hole to Top

DIN Railto Top

Control Line Load

A B C D E F G H J K P Q R

00, 0 1.8(45)

4.4(111)

2.4(60)

3.6(91)

.1(3)

1.33(33.8)

4.0(101)

.2(5)

.9(23)

(3) #8M4

.7(19)

1.2(30)

1.2(30)

1 2.1(54)

4.45(113)

2.4(60)

3.6(91)

.1(3)

1.46(37)

4.1(104)

.2(5)

.8(20)

(3) #8M4

.7(19)

1.2(30)

1.2(30)

RP Control

Terminal BlockE

Load Terminals(2 T1, 4 T2, 6 T3)

Dual Auxiliary –Reduce Dim “D”

.31 (8) for theSingle Auxiliaries

K

QC FH

G

J

B

AD

Line Terminals(1 L1, 3 L2, 5 L3)

StandardDIN Rail1.38 x .3(35 x 7.5)

(Optional Mounting)

Size 1 Pictured(Size 00, 0 Has Two Lower Mounting Feet,

Reference F – Width)


33-28

33

Dimensions


Non-reversing Contactors (Sizes 2 – 4) Table 33-50. Approximate Dimensions in Inches (mm)


NEMASize


Terminals




DIN Railto Top

Control Line Load

A B C D E F G H J K P Q R

2 3.0(76)

5.9(150)

3.1(79)

4.2(107)

.2(4)

.94(24)

2.87(73)

.5(13)

.9(23)

(4) #6 x 2M3.5 x 50

2.4(60)

1.5(37)

.6(14)

3, 4 4.1(105)

8.0(203)

3.5(90)

4.7(119)

— 1.33(33.8)

4.13(105)

.6(15)

— (4) #8 x 1.5M4 x 40

2.8(72)

1.7(42)

.3(8)

H

G

K

J

B

ControlTerminal Block

R

P


Size 3, 4 Shown



QE

AF

DLine Terminals

(1 L1, 3 L2, 5 L3)

StandardDIN Rail

1.38 x .3 (35 x 7.5)(Optional Mounting)76mm (Size 2) Only

C

2 T1 T24 T36

CA08102001E


29

33

Reversing Contactors (Sizes 00 – 4) Table 33-51. Approximate Dimensions in Inches (mm)


NEMASize


Terminals



Control Line Load

A B C D F G H K P Q R

00, 0 3.8(96)

5.9(149)

2.7(69)

3.8(96)

3.15(80)

5.35(136)

.3(7)

(3) #10M5

2.0(50)

1.5(38)

.9(22)

1 4.5(114)

5.9(149)

2.6(67)

3.8(96)

3.15(80)

5.35(136)

.3(7)

(3) #10M5

2.0(50)

1.5(38)

.6(16)

2 6.2(158)

7.4(188)

3.3(84)

4.4(112)

5.51(140)

6.89(175)

.2(6)

(3) #10M5

2.6(67)

1.9(48)

.9(22)

3, 4 8.5(216)

9.5(242)

3.8(97)

4.9(125)

7.87(200)

9.06(230)

.2(6)

(3) #10M5

3.1(80)

2.1(54)

.7(17)




K

P

FR

A

C

H

GB

QD




33-30

33

Dimensions


Non-reversing Contactors (Size 5)Table 33-52. Approximate Dimensions in Inches (mm)

Figure 33-24. Approximate Dimensions in Inches (mm)

Reversing Contactors (Size 5)Table 33-53. Approximate Dimensions in Inches (mm)


FrameSize


Terminals

Width Length Depth Depth w/Logic Level Auxiliary

Width w/Side Auxiliaries

Width Height Control Line Load

A B C D E F G K P Q R

F 5.5(140)

13.9(354)

7.0(178)

8.2(208)

6.7(170)

1.75(44.5)

13.0(330)

(4) 5/16-18M8

.8(20)

4.3(110)

4.3(110)

FrameSize


Terminals

Width Length Depth Depth w/Logic Level Auxiliary

Width w/Side Auxiliaries

Width Height Control Line Load

A B C D E F G K P Q R

F 11.7(296)

13.9(354)

7.2(183)

8.2(208)

12.8(325)

7.82(198.5)

13.0(330)

(6) 5/16-18M8

.8(20)

2.6(67)

2.6(67)

Load Terminals (2 T1, 4 T2, 6 T3)

Line Terminals (1 L1, 3 L2, 5 L3)

Logic Auxiliary

Control Terminal Block

D

C

E

Q

P

R

F

A

K

G B

Q

D

C

R

P

K

E

A

F

Wiring Harnessfor Reverser

G B

Logic Auxiliary

CA08102001E


31

33

Non-reversing Starters (Sizes 00 – 4) Table 33-54. Approximate Dimensions in Inches (mm)


NEMASize


Reset Button Terminals




DIN Railto Top

Width Height Depth Control Line Load

A B C D E F G H J K L M N P Q R

00, 0 1.8(45)

5.0(127)

2.5(63)

3.6(91)

.1(3)

1.33(33.8)

4.62(117.3)

.2(5)

.9(23)

(3) #8M4

.6(14)

3.6(91)

2.5(63)

1.7(44)

1.2(30)

.6(16)

1 2.1(54)

5.4(138)

2.5(63)

3.6(91)

.1(3)

1.46(37)

5.04(128)

.2(5)

.8(20)

(3) #8M4

.7(17)

3.7(93)

2.4(62)

1.8(45)

1.2(30)

.3(8)

2 3.0(76)

5.9(150)

3.1(79)

4.2(107)

.2(4)

.94(24)

2.87(73)

.5(13)

.9(23)

(4) #6 x 2M3.5 x 50

.7(17)

4.2(106)

3.1(78)

2.4(60)

1.5(37)

.6(14)

3, 4 4.1(105)

8.0(203)

3.5(90)

4.7(119)

— 1.33(33.8)

4.13(105)

.6(15)

— (4) #8 x 1.5M4 x 40

.7(17)

5.7(146)

3.5(88)

2.8(72)

1.7(42)

.3(8)


P

REL

Reset Button.015 (0.4)

Deflection to Reset




Reset Button

K(Sizes 00, 0

and 1)

K(Sizes 2, 3

and 4)

Q

N

C

H

G

J

M

B

FAD


StandardDIN Rail1.38 x .3(35 x 7.5)

(Optional Mounting)


33-32

33

Dimensions


Reversing Starters (Sizes 00 – 4)Table 33-55. Approximate Dimensions in Inches (mm)


NEMASize



Width Length Depth Depth w/Auxiliary


Width Height Depth Control Line Load

A B C D F G H K L M N P Q R

00, 0 3.8(96)

5.9(149)

2.7(69)

3.8(96)

3.15(80)

5.35(136)

.28(7)

(3) #10M5

1.6(40)

3.8(97)

2.7(68)

2.0(50)

1.5(38)

.9(22)

1 4.5(114)

5.9(149)

2.6(67)

3.8(96)

3.15(80)

5.35(136)

.28(7)

(3) #10M5

1.7(43)

4.1(104)

2.6(65)

2.0(50)

1.5(38)

.6(16)

2 6.2(158)

7.4(188)

3.3(84)

4.4(112)

5.51(140)

6.89(175)

.24(6)

(3) #10M5

2.3(58)

5.5(139)

3.3(83)

2.6(67)

1.9(48)

.9(22)

3, 4 8.5(216)

9.5(242)

3.8(97)

4.9(125)

7.87(200)

9.06(230)

.24(6)

(3) #10M5

2.9(73)

7.2(182)

3.7(94)

3.1(80)

2.1(54)

.7(17)


Reset Button.015 (0.4)

Deflection to Reset

ResetButton



K

P F

R L

N A

C

H

G MB

QD



CA08102001E


33

33

Non-reversing Starter (Size 5)Table 33-56. Approximate Dimensions in Inches (mm)


Reversing Starter (Size 5)Table 33-57. Approximate Dimensions in Inches (mm)


FrameSize



Width Length Depth Depth w/LogicLevel Auxiliary

Width w/SideAuxiliaries

Width Height Width Height Depth Control Line Load Load

A B C D E F G K L M N P Q R S

F 5.7(145)

19.4(492)

7.0(178)

8.2(208)

6.7(170)

1.75(44.5)

18.3(465)

(4) 5/16-18M8

2.4(61)

12.5(316)

5.3(135)

5.0(126)

4.3(110)

2.9(74)

3.9(100)

FrameSize



Width Length Depth Depth w/LogicLevel Auxiliary

Width w/SideAuxiliaries

Width Height Width Height Depth Control Line Load Load

A B C D E F G K L M N P Q R S

F 11.7(296)

19.4(492)

7.2(183)

8.2(208)

12.8(325)

7.82(198.5)

18.3(465)

(6) 5/16-18M8

5.4(138)

12.5(316)

5.3(135)

5.0(126)

2.6(67)

2.9(74)

3.9(100)

2 T1, 6 T34 T2

KL

M

G B

FE

A

Reset Button

RS

DC

Q

PN

Logic Auxiliary

FL

K

Reset Button

M

G B

RS

P

FE

AD

CQ

Logic Auxiliary

N


33-34

33

NEMA Contactors & StartersIT. Electro-Mechanical — Enclosed




Catalog Number Selection . . . . . . . . . . . . . . 33-34

Contactors. . . . . . . . . . . . . . . . . 33-35

Non-combination Starters. . . . 33-37

Fusible and Non-fusible Combination Starters . . . . . . 33-39

Combination Starters with HMCP/E . . . . . . . . . . . . . 33-43

Catalog Number SelectionTable 33-58. NEMA Intelligent Technologies (IT.) Line Enclosed Control Catalog Numbering System

1 If CPT is selected, Power Supply to be 120V – 24V DC.2 Power supply omitted.3 See Table 33-59, Solid-State Overload Range Codes.4 Integrated cover control for combination with HMCP/E only.

Table 33-59. Solid-State Overload Range Codes

NEMA IT. Enclosed 4

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

28 – 9042 – 13584 – 270

———

———

———

———

M——

—P—

——S

ECT 22 1 1 A A B - A ,

Design

T = IT. — NEMA

Class

01 =02 =05 =06 =16 =17 =22 =23 =

ContactorsReversing ContactorsNon-combination — FVNR StarterNon-combination — FVR StarterCombination — Fusible FVNR StarterCombination — Fusible FVR StarterCombination — HMCPE FVNR StarterCombination — HMCPE FVR Starter

NEMA Size

A =0 =1 =2 =3 =4 =5 =

Size 00Size 0Size 1Size 2Size 3Size 4Size 5

Enclosure Type

1 =4 =8 =9 =

Type 1 — General PurposeType 4X — WatertightType 12 — Dust-TightType 12 — Dust-Tight with Safety Door Interlock

Motor Voltage/

Power Supply 1

B =C =E =Q =L =

230V460V200V24V DC 2380V/50 Hz

Disconnect Fuse Clip

A =B =C =D =E =F =

None30A/250V30A/600V60A/250V60A/600V

100A/250V

G =H =J =K =L =

100A/600V200A/250V200A/600V400A/250V400A/600V

HMCP/E or Breaker Ratings

A =B =C =D =E =F =

None3A7A

15A30A50A

X =G =X =H =J =K =

70A100A/RC3100A/TC3150A250A400A

Cover Control

Modification Codes

Solid-State 3

Overload Range

CA08102001E


35
33-NEMA Contactors & StartersIT. Electro-Mechanical — Enclosed Contactors

33

Features■ Full Voltage■ 3-Phase Electromechanical

Product SelectionTable 33-60. Class ECT01 — IT. NEMA Contactors — Non-reversing

1 All IT. Contactors and Starters are furnished with 24V DC coil and control power supply. The eighth digit Q denotes separate 24V DC control source.

NEMASize

MotorVoltage

Max.hp

Coil 1

Voltage3-Pole NEMA 1 3-Pole NEMA 3R 3-Pole NEMA 4X 3-Pole NEMA 12

CatalogNumber

PriceU.S. $

CatalogNumber

Price U.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

Price U.S. $

00 —200/208230/240460/480380/50 Hz

—1-1/21-1/221-1/2

24V DC ECT01A1QAAECT01A1EAAECT01A1BAAECT01A1CAAECT01A1LAA

163.356.356.356.356.

ECT01A2QAAECT01A2EAAECT01A2BAAECT01A2CAAECT01A2LAA

260.453.453.453.453.


397.610.610.610.610.


260.453.453.453.453.

0 —200/208230/240460/480380/50 Hz

—3 3 55

24V DC ECT0101QAAECT0101EAAECT0101BAAECT0101CAAECT0101LAA

232.425.425.425.425.

ECT0102QAAECT0102EAAECT0102BAAECT0102CAAECT0102LAA

323.520.520.520.520.


495.610.610.610.610.


323.520.520.520.520.

1 —200/208230/240460/480380/50 Hz

—7-1/27-1/2

1010


271.463.463.463.463.


361.555.555.555.555.


545.740.740.740.740.


361.555.555.555.555.

2 —200/208230/240460/480380/50 Hz

—10 15 2525


545.740.740.740.740.


715.910.910.910.910.


1,090.1,280.1,280.1,280.1,280.


715.910.910.910.910.

3 —200/208230/240460/480380/50 Hz

—25 30 5050


910.1,315.1,315.1,315.1,315.


1,105.1,510.1,510.1,510.1,510.


1,670.2,075.2,075.2,075.2,075.


1,105.1,510.1,510.1,510.1,510.

4 —200/208230/240460/480380/50 Hz

—40 50

10075


2,110.2,515.2,515.2,515.2,515.


2,750.3,530.3,530.3,530.3,530.


3,415.3,820.3,820.3,820.3,820.


2,750.3,530.3,530.3,530.3,530.

5 —200/208230/240460/480380/50 Hz

—75

100 200150


4,480.4,885.4,885.4,885.4,885.


6,140.6,550.6,550.6,550.6,550.


6,140.6,550.6,550.6,550.6,550.


6,140.6,550.6,550.6,550.6,550.

Cover Control . . . . . . . . . . . . . . Page 33-115Accessories . . . . . . . . . . . . . . Page 33-13 – 33-24Renewal Parts . . . . . . . . . . . . . Page 33-25 – 33-26Technical Data . . . . . . . . . . . . Pages 33-10 – 33-12Discount Symbol . . . . . . . . . . 1CD1


33-36

33

Contactors


Table 33-61. Class ECT02 — IT. NEMA Contactors — Reversing

1 All IT. Contactors and Starters are furnished with 24V DC coil and control power supply. The eighth digit Q denotes separate 24V DC control source.

NEMASize

MotorVoltage

Max.hp

Coil 1


CatalogNumber

Price U.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

00 —200/208230/240460/480380/50 Hz

—1-1/21-1/221-1/2

24V DC ECT02A1QAAECT02A1EAAECT02A1BAAECT02A1CAAECT02A1LAA

473.670.670.670.670.


610.800.800.800.800.


775.965.965.965.965.


610.800.800.800.800.

0 —200/208230/240460/480380/50 Hz

—3 3 55


575.770.770.770.770.


720.915.915.915.915.


930.1,120.1,120.1,120.1,120.


720.915.915.915.915.

1 —200/208230/240460/480380/50 Hz

—7-1/27-1/2

1010


675.870.870.870.870.


800.990.990.990.990.


1,145.1,340.1,340.1,340.1,340.


800.990.990.990.990.

2 —200/208230/240460/480380/50 Hz

—10 15 2525


1,295.1,490.1,490.1,490.1,490.


1,520.1,710.1,710.1,710.1,710.


2,075.2,265.2,265.2,265.2,265.


1,520.1,710.1,710.1,710.1,710.

3 —200/208230/240460/480380/50 Hz

—25 30 5050


2,145.2,550.2,550.2,550.2,550.


2,640.3,045.3,045.3,045.3,045.


3,295.3,700.3,700.3,700.3,700.


2,640.3,045.3,045.3,045.3,045.

4 —200/208230/240460/480380/50 Hz

—4050

10075


5,220.5,630.5,630.5,630.5,630.


5,990.6,390.6,390.6,390.6,390.


7,250.7,660.7,660.7,660.7,660.


5,990.6,390.6,390.6,390.6,390.

5 —200/208230/240460/480380/50 Hz

—75

10020075


10,940.11,350.11,350.11,350.11,350.


13,140.13,540.13,540.13,540.13,540.


14,650.15,050.15,050.15,050.15,050.


13,140.13,540.13,540.13,540.13,540.

Cover Control . . . . . . . . . . . . . . Page 33-116Accessories . . . . . . . . . . . . . . . Page 33-13 – 33-24Renewal Parts . . . . . . . . . . . . . Page 33-25 – 33-26Technical Data . . . . . . . . . . . . Pages 33-10 – 33-12Discount Symbol . . . . . . . . . . . 1CD1

CA08102001E


37
33-NEMA Contactors & StartersIT. Electro-Mechanical — Enclosed Starters — Non-combination

33

Features■ Full Voltage■ 3-Phase Electromechanical■ Solid-State Overload Relay

Product SelectionTable 33-62. Class ECT05 — IT. NEMA Non-combination Starters — Non-reversing

1 All IT. Contactors and Starters are furnished with 24V DC coil and control power supply. The eighth digit Q denotes separate 24V DC control source.2 A “_” denotes Catalog Numbers are incomplete without the Solid-State Overload Range Code. To complete the Catalog Number, select the appropriate

Code from the following table:

NEMASize

MotorVoltage

Max.hp

Coil 1


Catalog Number 2

PriceU.S. $

Catalog Number 2

PriceU.S. $

Catalog Number 2

PriceU.S. $

Catalog Number 2

PriceU.S. $

00 —200/208230/240460/480380/50 Hz

—1-1/21-1/221-1/2

24V DC ECT05A1QAA-_ECT05A1EAA-_ECT05A1BAA-_ECT05A1CAA-_ECT05A1LAA-_

219.410.410.410.410.

ECT05A2QAA-_ECT05A2EAA-_ECT05A2BAA-_ECT05A2CAA-_ECT05A2LAA-_

303.494.494.494.494.


462.655.655.655.655.


303.494.494.494.494.

0 —200/208230/240460/480380/50 Hz

—3355

24V DC ECT0501QAA-_ECT0501EAA-_ECT0501BAA-_ECT0501CAA-_ECT0501LAA-_

271.463.463.463.463.

ECT0502QAA-_ECT0502EAA-_ECT0502BAA-_ECT0502CAA-_ECT0502LAA-_

361.555.555.555.555.


535.725.725.725.725.


361.555.555.555.555.

1 —200/208230/240460/480380/50 Hz

—7-1/27-1/2

1010


309.505.505.505.505.


396.590.590.590.590.


585.780.780.780.780.


396.590.590.590.590.

2 —200/208230/240460/480380/50 Hz

—10152525

24V DC ECT0521QAA-KECT0521EAA-KECT0521BAA-KECT0521CAA-KECT0521LAA-K

625.815.815.815.815.

ECT0522QAA-KECT0522EAA-KECT0522BAA-KECT0522CAA-KECT0522LAA-K

780.970.970.970.970.


1,150.1,345.1,345.1,345.1,345.


780.970.970.970.970.

3 —200/208230/240460/480380/50 Hz

—25305050

24V DC ECT0531QAA-MECT0531EAA-MECT0531BAA-MECT0531CAA-MECT0531LAA-M

1,020.1,425.1,425.1,425.1,425.

ECT0532QAA-MECT0532EAA-MECT0532BAA-MECT0532CAA-MECT0532LAA-M

1,215.1,620.1,620.1,620.1,620.


1,770.2,175.2,175.2,175.2,175.


1,215.1,620.1,620.1,620.1,620.

4 —200/208230/240460/480380/50 Hz

—4050

10075

24V DC ECT0541QAA-PECT0541EAA-PECT0541BAA-PECT0541CAA-PECT0541LAA-P

2,280.2,683.2,683.2,683.2,683.

ECT0542QAA-PECT0542EAA-PECT0542BAA-PECT0542CAA-PECT0542LAA-P

2,925.3,330.3,330.3,330.3,330.


3,580.3,985.3,985.3,985.3,985.


2,925.3,330.3,330.3,330.3,330.

5 —200/208230/240460/480380/50 Hz

—75

100200150

24V DC ECT0551QAA-SECT0551EAA-SECT0551BAA-SECT0551CAA-SECT0551LAA-S

5,380.5,780.5,780.5,780.5,780.

ECT0552QAA-SECT0552EAA-SECT0552BAA-SECT0552CAA-SECT0552LAA-S

6,030.6,430.6,430.6,430.6,430.


7,010.7,420.7,420.7,420.7,420.


6,030.6,430.6,430.6,430.6,430.

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

28 – 2942 – 13584 – 270

———

———

———

———

M——

—P—

——S

Cover Control . . . . . . . . . . . . . . Page 33-115Accessories . . . . . . . . . . . . . . Page 33-13 – 33-24Renewal Parts . . . . . . . . . . . . Page 33-25 – 33-26Technical Data . . . . . . . . . . . . Pages 33-10 – 33-12Discount Symbol . . . . . . . . . . 1CD1


33-38

33

Starters — Non-combination


Table 33-63. Class ECT06 — IT. NEMA Non-combination Starters — Reversing



NEMASize

MotorVoltage

Max.hp

Coil 1


Catalog Number 2

PriceU.S. $

Catalog Number 2

PriceU.S. $

Catalog Number 2

PriceU.S. $

Catalog Number 2

PriceU.S. $

00 —200/208230/240460/480380/50 Hz

—1-1/21-1/221-1/2

24V DC ECT06A1QAA-_ECT06A1EAA-_ECT06A1BAA-_ECT06A1CAA-_ECT06A1LAA-_

443.635.635.635.635.


635.830.830.830.830.


820.1,015.1,015.1,015.1,015.


635.830.830.830.830.

0 —200/208230/240460/480380/50 Hz

—3 3 55


625.815.815.815.815.


750.940.940.940.940.


955.1,145.1,145.1,145.1,145.


750.940.940.940.940.

1 —200/208230/240460/480380/50 Hz

—7-1/27-1/2

1010


710.905.905.905.905.


845.1,040.1,040.1,040.1,040.


1,180.1,375.1,375.1,375.1,375.


845.1,040.1,040.1,040.1,040.

2 —200/208230/240460/480380/50 Hz

—10152525

24V DC ECT0621QAA-KECT0621EAA-KECT0621BAA-KECT0621CAA-KECT0621LAA-K

1,360.1,550.1,550.1,550.1,550.


1,585.1,780.1,780.1,780.1,780.


2,130.2,320.2,320.2,320.2,320.


1,585.1,780.1,780.1,780.1,780.

3 —200/208230/240460/480380/50 Hz

—25305050

24V DC ECT0631QAA-MECT0631EAA-MECT0631BAA-MECT0631CAA-MECT0631LAA-M

2,260.2,665.2,665.2,665.2,665.


2,750.3,150.3,150.3,150.3,150.


3,415.3,820.3,820.3,820.3,820.


2,750.3,150.3,150.3,150.3,150.

4 —200/208230/240460/480380/50 Hz

—4050

10075

24V DC ECT0641QAA-PECT0641EAA-PECT0641BAA-PECT0641CAA-PECT0641LAA-P

5,390.5,790.5,790.5,790.5,790.


6,160.6,570.6,570.6,570.6,570.


7,425.7,830.7,830.7,830.7,830.


6,160.6,570.6,570.6,570.6,570.

5 —200/208230/240460/480380/50 Hz

—75

10020075

24V DC ECT0651QAA-SECT0651EAA-SECT0651BAA-SECT0651CAA-SECT0651LAA-S

11,820.12,230.12,230.12,230.12,230.


13,460.13,870.13,870.13,870.13,870.


15,550.15,955.15,955.15,955.15,955.


13,460.13,870.13,870.13,870.13,870.

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

28 – 2942 – 13584 – 270

———

———

———

———

M——

—P—

——S

Cover Control . . . . . . . . . . . . . Page 33-116Accessories . . . . . . . . . . . . . . Page 33-13 – 33-24Renewal Parts . . . . . . . . . . . . Page 33-25 – 33-26Technical Data . . . . . . . . . . . . Pages 33-10 – 33-12Discount Symbol . . . . . . . . . . 1CD1

CA08102001E


39
33-NEMA Contactors & StartersIT. Electro-Mechanical — Enclosed Starters — Combination, Fusible and Non-fusible

33


■ Solid-State Overload Relay

Product SelectionTable 33-64. Class ECT16 — IT. NEMA Fusible Combination Starters — Non-reversing



MotorVoltage

Max.hp

Coil 1

VoltageDis-connect

3-Pole NEMA 1 3-Pole NEMA 3R 3-Pole NEMA 4X 3-Pole NEMA 12

CatalogNumber 2

Price U.S. $

Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

NEMA Size 0——200/208230/240460/480380/50 Hz

——

33 55

24V DC 30A ECT1601QAB-_ECT1601QAC-_ECT1601EAB-_ECT1601BAB-_ECT1601CAC-_ECT1601LAC-_

715.730.910.910.925.925.

ECT1602QAB-_ECT1602QAC-_ECT1602EAB-_ECT1602BAB-_ECT1602CAC-_ECT1602LAC-_

895.910.

1,085.1,085.1,100.1,100.


1,430.1,445.1,625.1,625.1,640.1,640.


895.910.

1,085.1,085.1,100.1,100.

NEMA Size 1——200/208230/240460/480380/50 Hz

——

7-1/27-1/2

1010


750.765.940.940.955.955.


930.945.

1,120.1,120.1,135.1,135.


1,465.1,475.1,660.1,660.1,670.1,670.


930.945.

1,120.1,120.1,135.1,135.

NEMA Size 2——200/208230/240460/480380/50 Hz

——10152525

24V DC 60A ECT1621QAB-KECT1621QAC-KECT1621EAB-KECT1621BAB-KECT1621CAC-KECT1621LAC-K

1,135.1,200.1,370.1,370.1,390.1,390.

ECT1622QAB-KECT1622QAC-KECT1622EAB-KECT1622BAB-KECT1622CAC-KECT1622LAC-K

1,330.1,450.1,525.1,525.1,645.1,645.


2,275.2,295.2,465.2,465.2,490.2,490.


1,330.1,450.1,525.1,525.1,645.1,645.

NEMA Size 3——200/208230/240460/480380/50 Hz

——2530 5050

24V DC 100A ECT1631QAB-MECT1631QAC-MECT1631EAB-MECT1631BAB-MECT1631CAC-MECT1631LAC-M

1,970.2,015.2,375.2,375.2,420.2,420.

ECT1632QAB-MECT1632QAC-MECT1632EAB-MECT1632BAB-MECT1632CAC-MECT1632LAC-M

2,295.2,340.2,700.2,700.2,745.2,745.


3,895.3,925.4,300.4,300.4,330.4,330.


2,295.2,340.2,700.2,700.2,745.2,745.

NEMA Size 4——200/208230/240460/480380/50 Hz

——40 50

10075

24V DC 200A ECT1641QAB-PECT1641QAC-PECT1641EAB-PECT1641BAB-PECT1641CAC-PECT1641LAC-P

3,770.3,805.4,175.4,175.4,210.4,210.

ECT1642QAB-PECT1642QAC-PECT1642EAB-PECT1642BAB-PECT1642CAC-PECT1642LAC-P

4,680.4,705.5,090.5,090.5,110.5,110.


6,240.6,280.6,640.6,640.6,680.6,680.


4,680.4,705.5,090.5,090.5,110.5,110.

NEMA Size 5——200/208230/240460/480380/50 Hz

——75

100200150

24V DC 400A ECT1651QAB-SECT1651QAC-SECT1651EAB-SECT1651BAB-SECT1651CAC-SECT1651LAC-S

8,460.8,460.8,870.8,870.8,870.8,870.

ECT1652QAB-SECT1652QAC-SECT1652EAB-SECT1652BAB-SECT1652CAC-SECT1652LAC-S

10,660.10,660.11,060.11,060.11,060.11,060.


14,730.14,730.15,140.15,140.15,140.15,140.


10,660.10,660.11,060.11,060.11,060.11,060.

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

28 – 2942 – 13584 – 270

———

———

———

———

M——

—P—

——S

Cover Control . . . . . . . . . . . . . Page 33-115Accessories . . . . . . . . . . . . . . Page 33-13 – 33-24Renewal Parts . . . . . . . . . . . . Page 33-25 – 33-26Technical Data . . . . . . . . . . . Pages 33-10 – 33-12Discount Symbol . . . . . . . . . . 1CD1


33-40

33

Starters — Combination, Fusible and Non-fusible


Table 33-65. Class ECT16-NF — IT. NEMA Non-fusible Combination Starters — Non-reversing



MotorVoltage

Max.hp

Coil 1

VoltageDis-connect


Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

NEMA Size 0—200/208230/240460/480380/50 Hz

—3355

24V DC 30A ECT1601QAA-_ECT1601EAA-_ECT1601BAB-_ECT1601CAA-_ECT1601LAA-_

670.856.856.856.856.

ECT1602QAA-_ECT1602EAA-_ECT1602BAB-_ECT1602CAA-_ECT1602LAA-_

840.1,026.1,026.1,026.1,026.


1,365.1,551.1,551.1,551.1,551.


840.1,026.1,026.1,026.1,026.

NEMA Size 1—200/208230/240460/480380/50 Hz

—7-1/27-1/2

1010

24V DC 30A ECT1611QAA-_ECT1611EAA-_ECT1611BAA-_ECT1611CAA-_ECT1611LAA-_

705.891.891.891.891.


875.1,061.1,061.1,061.1,061.


1,395.1,581.1,581.1,581.1,581.


875.1,061.1,061.1,061.1,061.

NEMA Size 2—200/208230/240460/480380/50 Hz

—10152525

24V DC 60A ECT1621QAA-KECT1621EAA-KECT1621BAA-KECT1621CAA-KECT1621LAA-K

1,105.1,291.1,291.1,291.1,291.


1,350.1,536.1,536.1,536.1,536.


2,170.2,356.2,356.2,356.2,356.


1,350.1,536.1,536.1,536.1,536.

NEMA Size 3—200/208230/240460/480380/50 Hz

—25305050

24V DC 100A ECT1631QAA-MECT1631EAA-MECT1631BAB-MECT1631CAA-MECT1631LAA-M

1,830.2,221.2,221.2,221.2,221.

ECT1632QAA-MECT1632EAA-MECT1632BAB-MECT1632CAA-MECT1632LAA-M

2,150.2,541.2,541.2,541.2,541.


3,690.4,081.4,081.4,081.4,081.


2,150.2,541.2,541.2,541.2,541.

NEMA Size 4—200/208230/240460/480380/50 Hz

—4050

10075

24V DC 200A ECT1641QAA-PECT1641EAA-PECT1641BAA-PECT1641CAA-PECT1641LAA-P

3,520.3,911.3,911.3,911.3,911.


4,395.4,786.4,786.4,786.4,786.


5,900.6,291.6,291.6,291.6,291.


4,395.4,786.4,786.4,786.4,786.

NEMA Size 5—200/208230/240460/480380/50 Hz

—75

100200150

24V DC 400A ECT1651QAA-SECT1651EAA-SECT1651BAA-SECT1651CAA-SECT1651LAA-S

7,900.8,291.8,291.8,291.8,291.


10,030.10,421.10,421.10,421.10,421.


13,960.14,351.14,351.14,351.14,351.


10,030.10,421.10,421.10,421.10,421.

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

28 – 2942 – 13584 – 270

———

———

———

———

M——

—P—

——S

Cover Control . . . . . . . . . . . . . . Page 33-115Accessories . . . . . . . . . . . . . . . Page 33-13 – 33-24Renewal Parts . . . . . . . . . . . . . Page 33-25 – 33-26Technical Data . . . . . . . . . . . . . Pages 33-10 – 33-12Discount Symbol . . . . . . . . . . . 1CD1

CA08102001E


41
33-NEMA Contactors & StartersIT. Electro-Mechanical — Enclosed Starters — Combination, Fusible and Non-fusible

33

Table 33-66. Class ECT17 — IT. NEMA Fusible Combination Starters — Reversing



MotorVoltage

Max.hp

Coil 1

VoltageDis-connect


Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

NEMA Size 0——200/208230/240460/480380/50 Hz

——

3 3 55


1,145.1,155.1,340.1,340.1,350.1,350.


1,400.1,420.1,590.1,590.1,615.1,615.


2,055.2,075.2,250.2,250.2,265.2,265.


1,400.1,420.1,590.1,590.1,615.1,615.

NEMA Size 1——200/208230/240460/480380/50 Hz

——

7-1/27-1/2

1010


1,220.1,245.1,410.1,410.1,440.1,440.


1,470.1,485.1,665.1,665.1,675.1,675.


2,125.2,135.2,315.2,315.2,325.2,325.


1,470.1,485.1,665.1,665.1,675.1,675.

NEMA Size 2——200/208230/240460/480380/50 Hz

——10152525

24V DC 60A ECT1721QAB-KECT1721QAC-KECT1721EAB-KECT1721BAB-KECT1721CAC-KECT1721LAC-K

2,025.2,050.2,220.2,220.2,245.2,245.


2,355.2,375.2,550.2,550.2,565.2,565.


3,415.3,435.3,605.3,605.3,625.3,625.


2,355.2,375.2,550.2,550.2,565.2,565.

NEMA Size 3——200/208230/240460/480380/50 Hz

——25 305050

24V DC 100A ECT1731QAB-MECT1731QAC-MECT1731EAB-MECT1731BAB-MECT1731CAC-MECT1731LAC-M

3,365.3,415.3,770.3,770.3,820.3,820.


3,805.3,850.4,210.4,210.4,250.4,250.


5,810.5,850.6,220.6,220.6,260.6,260.


3,805.3,850.4,210.4,210.4,250.4,250.

NEMA Size 4——200/208230/240460/480380/50 Hz

——4050

10075

24V DC 200A ECT1741QAB-PECT1741QAC-PECT1741EAB-PECT1741BAB-PECT1741CAC-PECT1741LAC-P

7,020.7,060.7,430.7,430.7,470.7,470.


8,210.8,230.8,620.8,620.8,640.8,640.


10,100.10,140.10,500.10,500.10,540.10,540.


8,210.8,230.8,620.8,620.8,640.8,640.

NEMA Size 5——200/208230/240460/480380/50 Hz

——75

100200150

24V DC 400A ECT1751QAB-SECT1751QAC-SECT1751EAB-SECT1751BAB-SECT1751CAC-SECT1751LAC-S

13,720.13,720.14,120.14,120.14,120.14,120.


16,520.16,520.16,930.16,930.16,930.16,930.


21,550.21,550.21,960.21,960.21,960.21,960.


16,520.16,520.16,930.16,930.16,930.16,930.

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

28 – 2942 – 13584 – 270

———

———

———

———

M——

—P—

——S



33-42

33

Starters — Combination, Fusible and Non-fusible


Table 33-67. Class ECT17-NF — IT. NEMA Non-fusible Combination Starters — Reversing



MotorVoltage

Max.hp

Coil 1

VoltageDis-connect


Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

Catalog Number 2

Price U.S. $

NEMA Size 0—200/208230/240460/480380/50 Hz

—3355

24V DC 30A ECT1701QAA-_ECT1701EAA-_ECT1701BAB-_ECT1701CAA-_ECT1701LAA-_

1,125.1,320.1,320.1,320.1,320.


1,380.1,570.1,570.1,570.1,570.


2,035.2,230.2,230.2,230.2,230.


1,380.1,570.1,570.1,570.1,570.

NEMA Size 1—200/208230/240460/480380/50 Hz

—7-1/27-1/21010

24V DC 30A ECT1711QAA-_ECT1711EAA-_ECT1711BAA-_ECT1711CAA-_ECT1711LAA-_

1,200.1,390.1,390.1,390.1,390.


1,455.1,645.1,645.1,645.1,645.


2,105.2,295.2,295.2,295.2,295.


1,455.1,645.1,645.1,645.1,645.

NEMA Size 2—200/208230/240460/480380/50 Hz

—10152525

24V DC 60A ECT1721QAA-KECT1721EAA-KECT1721BAA-KECT1721CAA-KECT1721LAA-K

1,990.2,180.2,180.2,180.2,180.


2,315.2,510.2,510.2,510.2,510.


3,375.3,570.3,570.3,570.3,570.


2,315.2,510.2,510.2,510.2,510.

NEMA Size 3—200/208230/240460/480380/50 Hz

—25305050

24V DC 100A ECT1731QAA-MECT1731EAA-MECT1731BAB-MECT1731CAA-MECT1731LAA-M

3,070.3,475.3,475.3,475.3,475.


3,730.4,135.4,135.4,135.4,135.


5,720.6,120.6,120.6,120.6,120.


3,730.4,135.4,135.4,135.4,135.

NEMA Size 4—200/208230/240460/480380/50 Hz

—405010075

24V DC 200A ECT1741QAA-PECT1741EAA-PECT1741BAA-PECT1741CAA-PECT1741LAA-P

6,910.7,250.7,250.7,250.7,250.


8,090.8,490.8,490.8,490.8,490.


9,980.10,390.10,390.10,390.10,390.


8,090.8,490.8,490.8,490.8,490.

NEMA Size 5—200/208230/240460/480380/50 Hz

—75100200150

24V DC 400A ECT1751QAA-SECT1751EAA-SECT1751BAA-SECT1751CAA-SECT1751LAA-S

13,440.13,840.13,840.13,840.13,840.


16,260.16,670.16,670.16,670.16,670.


21,270.21,680.21,680.21,680.21,680.


16,260.16,670.16,670.16,670.16,670.

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

28 – 2942 – 13584 – 270

———

———

———

———

M——

—P—

——S


CA08102001E


43
33-NEMA Contactors & StartersIT. Electro-Mechanical — Enclosed Starters — Combination with HMCP or HMCPE

33


■ Solid-State Overload Relay■ Integrated Cover Control (NEMA 1/12)

Product SelectionTable 33-68. Class ECT22 — IT. NEMA Combination Starters with HMCP/E — Non-reversing



MotorVoltage

Max. hp

MagnetCoilVoltage1

CircuitBreakerType

3-Pole NEMA 1General Purpose

3-Pole NEMA 3RRainproof

3-Pole NEMA 4XWatertight

3-Pole NEMA 12Dust-Tight

CatalogNumber 2

PriceU.S. $

CatalogNumber 2

PriceU.S. $

CatalogNumber 2

PriceU.S. $

CatalogNumber 2

PriceU.S. $

NEMA Size 0200 1

324V DC HMCPE 7A

HMCPE 15AECT2201EAC-_ECT2201EAD-_

1,145.1,145.

ECT2202EAC-_ECT2202EAD-_

1,330.1,330.


1,870.1,870.


1,330.1,330.

230 13

24V DC HMCPE 7AHMCPE 15A

ECT2201BAC-_ECT2201BAD-_

1,145.1,145.


1,330.1,330.


1,870.1,870.


1,330.1,330.

460 135

24V DC HMCPE 3AHMCPE 7AHMCPE 15A

ECT2201CAB-_ECT2201CAC-_ECT2201CAD-_

1,145.1,145.1,145.


1,330.1,330.1,330.


1,870.1,870.1,870.


1,330.1,330.1,330.

NEMA Size 1200 1

357-1/2

24V DC HMCPE 7AHMCPE 15AHMCPE 30AHMCPE 50A

ECT2211EAC-_ECT2211EAD-_ECT2211EAE-_ECT2211EAF-_

1,190.1,190.1,190.1,190.


1,370.1,370.1,370.1,370.


1,910.1,910.1,910.1,910.


1,370.1,370.1,370.1,370.

230 1357-1/2


ECT2211BAC-_ECT2211BAD-_ECT2211BAE-_ECT2211BAF-_

1,190.1,190.1,190.1,190.


1,370.1,370.1,370.1,370.


1,910.1,910.1,910.1,910.


1,370.1,370.1,370.1,370.

460 135

10


ECT2211CAB-_ECT2211CAC-_ECT2211CAD-_ECT2211CAE-_

1,190.1,190.1,190.1,190.


1,370.1,370.1,370.1,370.


1,910.1,910.1,910.1,910.


1,370.1,370.1,370.1,370.

NEMA Size 2200 10 24V DC HMCPE 50A ECT2221EAF-K 1,610. ECT2222EAF-K 1,855. ECT2224EAF-K 2,705. ECT2228EAF-K 1,855.230 10

1524V DC HMCPE 50A

HMCPE 70AECT2221BAF-KECT2221BAW-K

1,610.1,610.

ECT2222BAF-KECT2222BAW-K

1,855.1,855.


2,705.2,705.


1,855.1,855.

460 25 24V DC HMCPE 50A ECT2221CAF-K 1,610. ECT2222CAF-K 1,855. ECT2224CAF-K 2,705. ECT2228CAF-K 1,855.NEMA Size 3200 20

2524V DC HMCPE 100A

HMCPE 100AECT2231EAG-MECT2231EAX-M

2,445.2,445.

ECT2232EAG-MECT2232EAX-M

2,770.2,770.


4,360.4,360.


2,770.2,770.

230 2530


ECT2231BAG-MECT2231BAX-M

2,445.2,445.


2,770.2,770.


4,360.4,360.


2,770.2,770.

460 50 24V DC HMCPE 100A ECT2231CAG-M 2,445. ECT2232CAG-M 2,770. ECT2234CAG-M 4,360. ECT2238CAG-M 2,770.NEMA Size 4200 40 24V DC HMCP 150A ECT2241EAH-P 4,865. ECT2242EAH-P 5,770. ECT2244EAH-P 7,330. ECT2248EAH-P 5,770.230 50 24V DC HMCP 150A ECT2241BAH-P 4,865. ECT2242BAH-P 5,770. ECT2244BAH-P 7,330. ECT2248BAH-P 5,770.460 100 24V DC HMCP 150A ECT2241CAH-P 4,865. ECT2242CAH-P 5,770. ECT2244CAH-P 7,330. ECT2248CAH-P 5,770.

NEMA Size 5200 50

7524V DC HMCP 250A

HMCP 400AECT2251EAJ-SECT2251EAK-S

10,740.10,740.

ECT2252EAJ-SECT2252EAK-S

12,380.12,380.


17,000.17,000.


12,380.12,380.

230 60100

24V DC HMCP 250AHMCP 400A

ECT2251BAJ-SECT2251BAK-S

10,740.10,740.


12,380.12,380.


17,000.17,000.


12,380.12,380.

460 125200


ECT2251CAJ-SECT2251CAK-S

10,740.10,740.


12,380.12,380.


17,000.17,000.


12,380.12,380.

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

FLA Range Size

00 0 1 2 3 4 5

28 – 2942 – 13584 – 270

———

———

———

———

M——

—P—

——S



33-44

33

Starters — Combination with HMCP or HMCPE


Table 33-69. Class ECT23 — IT. NEMA Combination Starters with HMCP/E — Reversing

1 All IT. Contactors and Starters are furnished with 24V DC coil and control power supply. The eighth digit Q denotes separate 24V DC control source. 2 A “_” denotes Catalog Numbers are incomplete without the Solid-State Overload Range Code. To complete the Catalog Number, select the appropriate


MotorVoltage

Max. hp

MagnetCoilVoltage1

CircuitBreakerType

3-Pole NEMA 1 General Purpose

3-Pole NEMA 3R Rainproof

3-Pole NEMA 4X Watertight

3-Pole NEMA 12 Dust-Tight

CatalogNumber 2

PriceU.S. $

CatalogNumber 2

PriceU.S. $

CatalogNumber 2

PriceU.S. $

CatalogNumber 2

PriceU.S. $

NEMA Size 0200 1

324V DC HMCPE 7A

HMCPE 15AECT2301EAC-_ECT2301EAD-_

1,540.1,540.


1,795.1,795.


2,445.2,445.


1,795.1,795.

230 13



1,540.1,540.


1,795.1,795.


2,445.2,445.


1,795.1,795.

460 135

24V DC HMCPE 3AHMCPE 7AHMCPE 15A


1,540.1,540.1,540.


1,795.1,795.1,795.


2,445.2,445.2,445.


1,795.1,795.1,795.

NEMA Size 1200 1

357-1/2



1,635.1,635.1,635.1,635.


1,885.1,885.1,885.1,885.


2,540.2,540.2,540.2,540.


1,885.1,885.1,885.1,885.

230 1357-1/2



1,635.1,635.1,635.1,635.


1,885.1,885.1,885.1,885.


2,540.2,540.2,540.2,540.


1,885.1,885.1,885.1,885.

460 135

10



1,635.1,635.1,635.1,635.


1,885.1,885.1,885.1,885.


2,540.2,540.2,540.2,540.


1,885.1,885.1,885.1,885.

NEMA Size 2200 10 24V DC HMCPE 50A ECT2321EAF-K 2,390. ECT2322EAF-K 2,810. ECT2324EAF-K 3,860. ECT2328EAF-K 2,810.

230 1015



2,390.2,390.


2,810.2,810.


3,860.3,860.


2,810.2,810.

460 25 24V DC HMCPE 50A ECT2321CAF-K 2,390. ECT2322CAF-K 2,810. ECT2324CAF-K 3,860. ECT2328CAF-K 2,810.

NEMA Size 3200 20

2524V DC HMCPE 100A

HMCPE 100AECT2331EAG-MECT2331EAX-M

3,820.3,820.


4,250.4,250.


6,260.6,260.


4,250.4,250.

230 2530



3,820.3,820.


4,250.4,250.


6,260.6,260.


4,250.4,250.

460 50 24V DC HMCPE 100A ECT2331CAG-M 3,820. ECT2332CAG-M 4,250. ECT2334CAG-M 6,260. ECT2338CAG-M 4,250.

NEMA Size 4200 40 24V DC HMCP 150A ECT2341EAH-P 8,130. ECT2342EAH-P 9,300. ECT2344EAH-P 11,190. ECT2348EAH-P 9,300.

230 50 24V DC HMCP 150A ECT2341BAH-P 8,130. ECT2342BAH-P 9,300. ECT2344BAH-P 11,190. ECT2348BAH-P 9,300.

460 100 24V DC HMCP 150A ECT2341CAH-P 8,130. ECT2342CAH-P 9,300. ECT2344CAH-P 11,190. ECT2348CAH-P 9,300.

NEMA Size 5200 50

7524V DC HMCP 250A

HMCP 400AECT2351EAJ-SECT2351EAK-S

16,010.16,010.


18,820.18,820.


23,830.23,830.


18,820.18,820.

230 60100



16,010.16,010.


18,820.18,820.


23,830.23,830.


18,820.18,820.

460 125200



16,010.16,010.


18,820.18,820.


23,830.23,830.


18,820.18,820.

FLA Range Size

00 0 1 2 3 4 5

.25 – .80

.59 – 1.91.4 – 4.42.8 – 9.0

ABCD

ABCD

ABCD

————

————

————

————

5.0 – 166.3 – 208.4 – 27

14 – 45

————

—G——

F—H—

———K

————

————

————

28 – 2942 – 13584 – 270

———

———

———

———

M——

—P—

——S


CA08102001E


45

33-NEMA Contactors & StartersFreedom

33

Product DescriptionThe “Freedom Series” starters and contactors listed in this catalog feature a compact, space-saving design, using state-of-the-art technology and the latest in high strength, impact and temperature resistant insulating materials. Starters and contactors are available in two rating/configuration styles — NEMA (National Electrical Manufacturers Association) and IEC (International Electrotechnical Commission). See Category 34 for IEC Rated Contactors & Starters.

The NEMA devices are sized based on traditional NEMA classifications and the IEC devices on international ratings. Internationally rated starters and contactors, as compared to NEMA devices, generally are physically down-sized to provide higher ratings in a smaller package. However, electrical load/life ratings are correspondingly reduced. Careful consideration should be given to the selection of the proper device for a specific application. Parameters, such as type of load, severity of duty, electrical load/life cycles required, etc., must be evaluated before choosing either the IEC or NEMA designs. Since the IEC devices are typically smaller than the equivalent NEMA device, there is a cost advantage over the NEMA starters and contactors.

Application Description

The Freedom to Choose the Right Product for the ApplicationEaton’s Cutler-Hammer has been sup-plying quality industrial control prod-ucts for more than 100 years — the Freedom Series of Contactors and Starters continue in this tradition. They offer something no other electrical control line in the world can — the Freedom to choose contactors and starters designed to either NEMA or IEC standards from one family. There are many difficult choices to be made today in matching electrical control to a specific application, but the Eaton’s Cutler-Hammer Freedom Series makes it easy.

Features

Freedom Family■ A single family of contactors and

starters suitable for application in both the IEC and NEMA markets. “Two lines, One family” — the best of both worlds.

■ Adjustable Bimetallic Ambient Compensated Overload relays with interchangeable heater packs — available in three basic sizes, covering applications up to 900 hp — reducing the number of different contactor/overload relay combina-tions that have to be stocked. Fixed heater overloads are optional.

■ A full line of snap-on accessories common to both IEC and NEMA devices — top and side mounted auxiliary contacts, solid-state and pneumatic timers, etc.

■ Straight-through wiring — line lugs at top, load lugs at bottom.

■ Horizontal or vertical mounting on upright panel for application freedom.

■ Screw type power terminals have captive, backed-out self-lifting pres-sure plates with ± screws — reduced wiring time.

■ Accessible terminals for easy wir-ing. Optional fingerproof shields available to prevent electrical shock.

■ Top located coil terminals conve-nient and readily accessible. 45 mm contactor magnet coils have three terminals, permitting either top or diagonal wiring — easy to replace European or U.S. style starters or contactors without changing wiring layout.

■ Encapsulated dual voltage/frequency magnet coils — permanently marked with voltage, frequency and part number. NEMA Sizes 00 – 0 have non-encapsulated coils as standard.

■ Designed to meet or exceed NEMA, UL, CSA, IEC, VDE, BS and other international standards and listings.

■ American engineering — built by Eaton’s Cutler-Hammer, using the latest in statistical process control methods to produce high quality, reliable products.

Freedom NEMAFreedom NEMA contactors and starters are designed to NEMA standards and are extremely rugged products and built for any application. Their long electrical/mechanical life is extended through easy maintainability.

■ Meets and exceeds all NEMA, UL and CSA standards.

■ Sized based on standard NEMA classifications.

■ Designed and built for a variety of demanding applications.

■ Easy coil change and inspectable/replaceable contacts.

■ Adjustable/interchangeable heater packs for flexibility.

■ Available in Open and NEMA 1, 3R, 4/4X and 12 enclosures.

NEMA AN16DN0ABNEMA Size 1


33-46

33

NEMA Contactors & StartersFreedom


Freedom Enhancements

Accessible Power Terminations to Facilitate InstallationThe 65 mm contactor housing has been completely redesigned to open up the line/load terminal access area, allowing better visibility when wiring. This also aids in maintenance. IP20 fin-gerproofing is available through add-on shields. This change affects NEMA Sizes 1 and 2.

Load Lugs on Overload Relay BaseThe load lugs have been moved from the heater pack housing to the sensor base of the 32A and 75A overload relays. This permits wiring of the starter prior to heater pack installation. These overload relays are used on NEMA Sizes 00 – 2 and 5 – 8.

Auxiliary Contact MarkingsCENELEC EN50012 — All auxiliary con-tact blocks are identified by a two-digit contact configuration code. Auxiliary contact terminals are also identified by a two-digit number in accordance with International Standards approved by CENELEC.

Auxiliary Contact RatingsAll side and top auxiliary contact blocks are now rated NEMA/UL P300 DC ratings and IEC 947 AC-15/DC-13 ratings.

Class 10 and 20 Heater PacksBecause of improvements in the over-load relays, the Class 10 and 20 inter-changeable heater packs have been modified. They can be used with the new overload relays (Series B1) directly or with the existing relays (Series A1) when using an adapter lug kit.

Easy Magnet Coil ChangeThe 65 mm contactor and the connec-tions on the 45 and 65 mm starters have been modified to allow easy coil changes at the distributor or in the field.

Standards and Certifications■ Standard: Designed to meet or

exceed UL, NEMA, IEC, CSA, VDE and BS.

■ UL listed: UL File #E1491, Guide #NLDX — Open and NEMA 1, 4, 12 Enclosed

■ CSA Certified: CSA File #LR353, Class #321104 Open and NEMA 1 Enclosed

■ IEC: IEC 947-4-1, Sizes 6 – 8; IEC 158; IEC 947 Pending

Certified Type 2 CoordinationEaton’s Cutler-Hammer Freedom Series IEC starters and NEMA start-ers are now UL Certified to achieve IEC 947 Type 2 coordination against 100,000A short circuit fault currents. Any brand of properly selected fuse can be used. Type 2 coordination means that the starter will be suit-able for further use following a short circuit fault.

ISO 9000 CertificationWhen you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organiza-tion (ISO) has established a series of standards acknowledged by 91 indus-trialized nations to bring harmony to the international quest for quality. The ISO certification process covers 20 quality system elements in design, production and installation that must conform to achieve registration. This commitment to quality will result in increased product reliability and total customer satisfaction.

Short Circuit ProtectionFuses and Inverse-Time Circuit Break-ers may be selected per Article 430, Part D of the National Electrical Code to protect motor branch circuits from fault conditions. If higher ratings or settings are required to start the motor, do not exceed the maximum as listed in Exception No. 2, Article 430-52.

NEMA Size 1 Contactor Series B1 32A Overload Series B1 75A Overload

CA08102001E


47

33-NEMA Contactors & StartersFreedom
Contactors — Non-reversing and Reversing

33




Application Description . . . 33-45

Features . . . . . . . . . . . . . . . 33-45

Standards and Certifications . . . . . . . . . . 33-46



Features . . . . . . . . . . . . . . . 33-47

Technical Data . . . . . . . . . . 33-47

Product Selection — 3-Pole Contactors . . . . . . 33-48

Product Selection — 2-, 4- and 5-Pole Contactors . . . . . . . . . . . . 33-49

Technical Data . . . . . . . . . . . . . 33-55

Accessories . . . . . . . . . . . . . . . 33-58

Auxiliary Contacts . . . . . . . 33-62

DC Magnet Coils . . . . . . . . 33-64

Mounting Plates . . . . . . . . . 33-65

Special Modifications . . . . . . . 33-66

Renewal Parts . . . . . . . . . . . . 33-67

Dimensions . . . . . . . . . . . . . . . 33-70

Product Description

Non-reversing Contactors are most commonly used to switch motor loads in applications where running overcurrent protection is either not required or is provided separately. Contactors consist of a magnetically actuated switch which can be remotely operated by a push-button station or pilot device such as a proximity switch, limit switch, float switch, auxiliary contacts, etc.

Reversing Reversing contactors are used prima-rily for reversing single- or three-phase motors in applications where running overcurrent protection is either not required or is provided separately. They consist of two contactors mechanically and electrically inter-locked to prevent line shorts and energization of both contactors simultaneously.

Features■ Designed specifically for use in

applications requiring NEMA rat-ings. Contactors meet or exceed NEMA standards ICS 2-1993.

■ Long life twin break, silver cadmium oxide contacts — provide excellent conductivity and superior resistance to welding and arc erosion.

■ Designed to 3,000,000 electrical operations at maximum hp ratings up through 25 hp at 600V.

■ Steel mounting plate standard on all open type contactors.

Non-reversing■ Holding circuit contact(s) supplied

as standard:❑ Sizes 00 – 3 have NO auxiliary

contact block mounted on right hand side (on Size 00, contact occupies 4th power pole position — no increase in width).

❑ Sizes 4 – 5 have a NO contact block mounted on left side.

❑ Sizes 6 – 7 have a 2NO/2NC contact block on top left.

❑ Size 8 has a NO/NC contact block on top left back and a NO contact block on top right back.

Reversing ■ One NO-NC side mounted interlock

supplied as standard on each con-tactor for Sizes 00 – 8.

Technical DataTable 33-70. Wire (75°C) Sizes — AWG or kcmil — Open and Enclosed

1 Two compartment box lug.

Table 33-71. Plugging and Jogging Service Horsepower Ratings 2

2 Maximum horsepower where operation is interrupted more than 5 times per minute or more than 10 times in a 10 minute period. NEMA standard ICS 2-1993 table 2-4-3.

Kits and Accessories■ Auxiliary Contacts, contactor

mounted — Pages 33-62 – 33-63. ■ Transient Suppressor, for magnet

coil — Pages 33-60. ■ Timers — Solid-State and

Pneumatic, mount on contactor — Page 33-59.

Renewal Parts Publication Numbers■ See Page 33-67.

NEMA Size 1 — Cat. No. CN15DN3AB

NEMA Size 1Cat. No. CN55DN3AB

NEMASize

Power TerminalsLine or Load

ControlTerminalsCu Only

00 12 – 16 stranded; 12 – 14 solid Cu

12 – 16stranded

12 – 14solid

0 8 – 16 stranded; 10 – 14 solid Cu

1 8 – 14 stranded or solid Cu

2 3 – 14 (upper) and/or 6 – 14 (lower) stranded or solid 1 Cu

3 1/0 – 14 Cu/Al

4 250 mcm – 6

5 750 kcmil – 2, or (2) 250 kcmil – 3/0 Cu/Al

6 (2) 750 kcmil – 3/0 Cu/Al

7 (3) 750 kcmil – 3/0 Cu/Al

8 (4) 750 kcmil – 4/0 Cu/Al

NEMASize

200V 230V 460V 575V

000123456

—1-1/237-1/2

152560

125

1/21-1/23

10203075

150

1/225

153060

150300

1/225

153060

150300


33-48

33



Product Selection — 3-Pole Contactors Table 33-72. Type CN15/CN55 NEMA Contactors — 3-Pole Non-reversing and Reversing

1 Maximum horsepower rating of starters for 380V 50 Hz applications:

2 Common control. For separate 120V control, insert letter D in 7th position of listed Catalog Number. EXAMPLE: CN15VND3C.

Magnet Coils — AC and DCContactor coils listed in this section also have a 50 Hz rating as shown in the adjacent table. Select required con-tactor by Catalog Number and replace the magnet coil alpha designation in the Catalog Number (_) with the proper Code Suffix from the adjacent table.

For Sizes 00 – 2, the magnet coil alpha designation will be the next to the last digit of the listed Catalog Number. EXAMPLE: For a 380V, 50 Hz coil, change CN15AN3_B to CN15AN3LB. For all other sizes, the magnet coil alpha designation will be the last digit of the listed Catalog Number.

For DC Magnet Coils, see Accessories, Pages 33-64 – 33-65.

Table 33-73. AC Suffix Code

3 NEMA Sizes 00 and 0 only.4 NEMA Sizes 00 and 0 only. Sizes 1 – 8 are

24/60 only.

NEMASize

ContinuousAmpereRating

Maximum UL Horsepower 1

1-Phase 3-Phase 3-Pole 3-Pole

115V 230V 208V 240V 480V 600V Non-reversing PriceU.S. $

Reversing PriceU.S. $

00 9 1/3 1 1-1/2 1-1/2 2 2 CN15AN3_B 167. CN55AN3_B 432.

0 18 1 2 3 3 5 5 CN15BN3_B 210. CN55BN3_B 520.

1 27 2 3 7-1/2 7-1/2 10 10 CN15DN3_B 245. CN55DN3_B 600.

2 45 3 7-1/2 10 15 25 25 CN15GN3_B 445. CN55GN3_B 1,130.

3 90 25 30 50 50 CN15KN3_ 725. CN55KN3_ 1,865.

4 135 40 50 100 100 CN15NN3_ 1,730. CN55NN3_ 4,635.

5 270 75 100 200 200 CN15SN3_ 3,750. CN55SN3_ 8,350.

6 540 150 200 400 400 CN15TN3_B 10,230. CN55TN3_B 20,990.

7 810 200 300 600 600 CN15UN3_ 14,580. CN55UN3_ 29,640.

8 2 1215 400 450 900 900 CN15VN3_ 22,940. CN55VN3_ 42,640.

NEMA Size 00 0 1 2 3 4 5 6 7 8

Horsepower 1-1/2 5 10 25 50 75 150 300 600 900

NEMA Size 003-Pole ContactorCat. No. CN55AN3AB

NEMA Size 0

3-Pole ContactorCat. No. CN15BN3AB

NEMA Size 33-Pole ContactorCat. No. CN15KN3A

Coil Volts and Hertz Code Suffix

120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50

ABCD

208/60277/60208 – 240/60 3240/50

EHJK

380 – 415/50550/5024/60, 24/50 424/50

LNTU

32/5048/6048/50

VWY

Technical Data . . . . . . . . . . . . . Pages 33-55 – 33-57Dimensions . . . . . . . . . . . . . . . Pages 33-70 – 33-71Special Modifications. . . . . . . Page 33-66Accessories . . . . . . . . . . . . . . . Pages 33-58 – 33-66Discount Symbol . . . . . . . . . . . 1CD1

CA08102001E


49
33-NEMA Contactors & StartersFreedom Contactors — Non-reversing and Reversing

33

Product Selection — 2-, 4- and 5-Pole Contactors Table 33-74. Type CN15 NEMA Contactors — 2-, 4- and 5-Pole Non-reversing

NEMA Size 25-Pole ContactorCat. No. CN15GN5AB

Magnet Coils — AC or DCSelect required starter by Catalog Number and replace the magnet coil alpha designation in the Catalog Num-ber (_) with the proper Code Suffix from the adjacent table.

For Sizes 00 – 2, the magnet coil alpha designation will be the next to the last digit of the listed Catalog Number. EXAMPLE: For a 380V, 50 Hz coil, change CN15BN3_B to CN15BN3LB. For all other sizes, the magnet coil alpha designation will be the last digit of the listed Catalog Number.




24/60 only.

NEMASize


Maximum UL Horsepower Non-reversing

1-Phase (2-Pole) 3-Phase

115V 230V 208V 240V 480V 600V 2-Pole PriceU.S. $

4-Pole PriceU.S. $

5-Pole PriceU.S. $

00 9 1/3 1 1-1/2 1-1/2 2 2 CN15AN2_B 145. CN15AN4_B 188. — —

0 18 1 2 2 3 5 5 CN15BN2_B 188. — — — —

1 27 2 3 7-1/2 7-1/2 10 10 CN15DN2_B 223. CN15DN4_B 302. CN15DN5_B 380.

2 45 3 7-1/2 10 15 25 25 CN15GN2_B 417. CN15GN4_B 585. CN15GN5_B 870.

3 90 25 30 50 50 CN15KN2_ 675. — — — —

4 135 40 50 100 100 CN15NN2_ 1,600. — — — —

5 270 75 100 200 200 CN15SN2_ 3,450. — — — —

6 540 150 200 400 400 CN15TN2_B 8,760. — — — —


120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50

ABCD

208/60277/60208 – 240/60 1240/50

EHJK

380 – 415/50550/5024/60, 24/50 224/50

LNTU

32/5048/6048/50

VWY

Technical Data. . . . . . . . . . . . . Pages 33-55 – 33-57Dimensions . . . . . . . . . . . . . . . Pages 33-70 – 33-71Special Modifications . . . . . . Page 33-66Accessories . . . . . . . . . . . . . . . Pages 33-58 – 33-66Discount Symbol . . . . . . . . . . . 1CD1


33-50

33

Starters — 3-Phase Non-reversing and Reversing, Full Voltage





Application Description. . . . 33-45

Features . . . . . . . . . . . . . . . . 33-45

Standards and Certifications . . . . . . . . . . . 33-46



Features . . . . . . . . . . . . . . . . 33-50

Technical Data . . . . . . . . . . . 33-51

Wiring Diagrams . . . . . . . . . 33-51


Starters — 3-Phase Multispeed


Starters — Single-PhaseNon-reversing, Full Voltage


Wiring Diagrams . . . . . . . . . 33-54


Technical Data. . . . . . . . . . . . . . 33-55

Accessories . . . . . . . . . . . . . . . . 33-58

Auxiliary Contacts . . . . . . . . 33-62

DC Magnet Coils . . . . . . . . . 33-64

Mounting Plates. . . . . . . . . . 33-65

Special Modifications. . . . . . . . 33-66

Renewal Parts . . . . . . . . . . . . . 33-67

Dimensions . . . . . . . . . . . . . . . . 33-70

Product Description

Non-reversingThree-phase, full voltage magnetic starters are most commonly used to switch AC motor loads. Starters con-sist of a magnetically actuated switch (contactor) and an overload relay assembled together.

Reversing Three-phase, full voltage magnetic starters are used primarily for revers-ing of 3-phase squirrel cage motors. They consist of two contactors and a single overload relay assembled together. The contactors are mechani-cally and electrically interlocked to prevent line shorts and energization of both contactors simultaneously.

Features■ Bimetallic Ambient Compensated

Overload relays — available in three basic sizes covering applications up to 900 hp — reducing number of different contactor/overload relay combinations that have to be stocked.These overload relays feature:❑ Selectable Manual or Automatic

Reset operation.❑ Interchangeable heater packs

adjustable ±24% to match motor FLA and calibrated for 1.0 and 1.15 service factors. Heater packs for smaller overload relay will mount in larger overload relay — useful in derating applications such as jogging.

❑ Load lugs built into relay base.❑ Single-phase protection, Class 20

or Class 10 trip time.❑ Overload trip indication.❑ Electrically isolated NO-NC con-

tacts (pull RESET button to test).■ Long life twin break, silver cadmium

oxide contacts — provide excellent conductivity and superior resistance to welding and arc erosion. Gener-ously sized for low resistance and cool operation.

■ Designed to 3,000,000 electrical operations at maximum hp ratings up through 25 hp at 600V.

■ Steel mounting plate standard on all open type starters.

■ Wired for separate or common control.

Non-reversing■ Holding circuit contact(s) supplied

as standard:❑ Sizes 00 – 3 have a NO auxiliary

contact block mounted on right-hand side (on Size 00, contact occupies 4th power pole position — no increase in width).

❑ Sizes 4 – 5 have a NO contact block mounted on left side.

❑ Sizes 6 – 7 have a 2NO/2NC contact block on top left.

❑ Size 8 has a NO/NC contact block on top left back and a NO on top right back.

Reversing■ Each contactor (Size 00 – 8)

supplied with one NO-NC side mounted contact block as standard. NC contacts are wired as electrical interlocks.

NEMA Size 1 — Cat. No. AN16DN0AB

NEMA Size 1 — Cat. No. AN56DN0AB

CA08102001E


51
33-NEMA Contactors & StartersFreedom Starters — 3-Phase Non-reversing and Reversing, Full Voltage

33

Technical DataTable 33-76. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 00 – 2 — Open and Enclosed

1 Two compartment box lug.2 Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1 – 2 to 2 AWG.

Table 33-77. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 3 – 8 — Open and Enclosed

3 Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1 – 2 to 2 AWG.

Wiring Diagrams

Figure 33-30. Typical Wiring Diagrams — Three-Phase and Single-Phase Applications

NEMA Size Wire Size 2 Cu Only

Power Terminals — Line00012

12 – 16 AWG stranded, 12 – 14 AWG solid8 – 16 AWG stranded, 10 – 14 AWG solid8 – 14 AWG stranded or solid3 – 14 AWG (upper) and/or 6 – 14 AWG (lower) stranded or solid 1

Power Terminals — Load — Cu Only (stranded or solid)00 – 01 – 2

14 – 6 AWG stranded or solid14 – 2 AWG stranded or solid

Control Terminals — Cu Only12 – 16 AWG stranded, 12 – 14 AWG solid

NEMA Size Wire Size 3

Power Terminals — Line and Load3 1/0 – 14 AWG Cu/Al

4 Open — 3/0 – 8 AWG Cu; Enclosed — 250 kcmil — 6 AWG Cu/Al

5678

750 kcmil — 2 AWG; or (2) 250 kcmil — 3/0 AWG Cu/Al(2) 750 kcmil — 3/0 AWG Cu/Al(3) 750 kcmil — 3/0 AWG Cu/Al(4) 750 kcmil — 1/0 AWG Cu/Al

Control Terminals — Cu Only12 – 16 AWG stranded, 12 – 14 AWG solid

Not for Use withAuto Reset OL Relays

Separate Control

Remove Wire “c”when it is supplied.Connect separatecontrol lines to theNo. 1 Terminal onthe remote pilotdevice and Terminal96 on the overloadrelay.

“c”

“A”

When more thanone pushbuttonstation is used,omit Connector

“A” and connectper sketch.

Field Conversionto 1-Phase, Add

Dotted Connections

Remote Pilot Devices

NEMA Size 00

2 WireControl

L1 L2 L3

T1 T2 T3T1 T2 T3

1 A1 A2

A2

2

398979695

1 3

3

32

1

2

L1

T1 T2

T1 T2

L2

1

Start

Start Start

Stop

Stop Stop

3 WireControl

Motor

Motor


Separate Control

Remove Wire “c”when it is supplied.Connect separatecontrol lines to theNo. 1 Terminal onthe remote pilotdevice and Terminal96 on the overloadrelay.

“A”

When more thanone pushbuttonstation is used,omit Connector

“A” and connectper sketch.

Field Conversionto 1-Phase, Add

Dotted Connections

Remote Pilot Devices

NEMA Sizes 0, 1 and 2

2 WireControl

T1 T2 T3

“c”L1 L2 L3

T1 T2 T3

1 A1 A22

3

98979695

1 3

3

32

1

2

L1

T1 T2

T1 T2

L2

1

Start

Start Start

Stop

Stop Stop

3 WireControl

Motor

Motor


Table 33-78. Plugging and Jogging ServiceHorsepower Ratings 4

4 Maximum horsepower where operation is interrupted more than 5 times per minute, or more than 10 times in a 10 minute period. NEMA Standard ICS2-1993 table 2-4-3.

Kits and Accessories■ Auxiliary Contacts, contactor

mounted — Pages 33-62 – 33-63. ■ Transient Suppressor, for magnet

coil — Pages 33-60. ■ Timers — Solid-State and

Pneumatic, mount on contactor — Page 33-59.

Renewal Parts Publication Numbers■ See Page 33-67.

NEMASize

200V 230V 460V 575V

000123

—1-1/237-1/2

15

1/21-1/23

1020

1/225

1530

1/225

1530

456

2560

125

3075

150

60150300

60150300

m

33-52

33



Product Selection When Ordering Supply■ Catalog Number■ Heater pack number (see selection

table, Pages 33-80 – 33-81) or full load current.

Table 33-79. Type AN16/AN56 NEMA — Manual or Automatic Reset Overload Relay — Non-reversing and Reversing

Note: Starter Catalog Numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages 33-80 – 33-81.1 Maximum horsepower rating of starters for 380V 50 Hz applications:

2 The service-limit current ratings represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or trip current of other motor protective devices used shall not exceed the service-limit current rating of the controller.

3 Common control. For separate 120V control, insert letter D in 7th position of listed Catalog Number. EXAMPLE: AN56VND0CB.

Magnet Coils — AC or DCStarter coils listed in this section also have a 50 Hz rating as shown in the adjacent table. Select required starter by Catalog Number and replace the magnet coil alpha designation in the Catalog Number (_) with the proper Code Suffix from the adjacent table.

For Sizes 00 – 2 and 5 – 8, the magnet coil alpha designation will be the next to last digit of the listed Catalog Num-ber. EXAMPLE: For a 380V, 50 Hz coil, change AN16BN0_C to AN16BN0LC. For all other sizes, the magnet coil alpha designation will be the last digit of the listed Catalog Number.




24/60 only.

NEMASize


Service-LimitCurrent Rating 2

(Amperes)

Maximum UL Horsepower 1

1-Phase 3-Phase 3-Pole PriceU.S. $

3-Pole VerticalReversing

PriceU.S. $115V 230V 208V 240V 480V 600V Non-reversing Reversing

00 9 11 1/3 1 1-1/2 1-1/2 2 2 AN16AN0_C 196. AN56AN0_C — 467.

0 18 21 1 2 3 3 5 5 AN16BN0_C 245. AN56BN0_C AN56BNV0_ 555.

1 27 32 2 3 7-1/2 7-1/2 10 10 AN16DN0_B 282. AN56DN0_B AN56DNV0_ 635.

2 45 52 3 7-1/2 10 15 25 25 AN16GN0_B 515. AN56GN0_B AN56GNV0_ 1,195.

3 90 104 — — 25 30 50 50 AN16KN0_ 835. AN56KN0_ AN56KNV0_ 1,970.

4 135 156 — — 40 50 100 100 AN16NN0_ 1,890. AN56NN0_ AN56NNV0_ 4,800.

5 270 311 — — 75 100 200 200 AN16SN0_B 4,615. AN56SN0_B — 9,220.

6 540 621 — — 150 200 400 400 AN16TN0_C 10,640. AN56TN0_C — 21,420.

7 810 932 — — 200 300 600 600 AN16UN0_B 15,180. AN56UN0_B — 31,070.

8 3 1215 1400 — — 400 450 900 900 AN16VN0_B 23,590. AN56VN0_B — 45,660.

NEMA Size 00 0 1 2 3 4 5 6 7 8

Horsepower 1-1/2 5 10 25 50 75 150 300 600 900

Size 0Non-reversing Starter

Size 1Reversing Starter

Size 3 Vertical Reversing Starter

NEMA Size 0 Cat. No. AN56BN0AC


120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50

ABCD

208/60277/60208 – 240/60 4240/50

EHJK

380 – 415/50550/5024/60, 24/50 524/50

LNTU

32/5048/6048/50

VWY

Technical Data . . . . . . . . . . . . Pages 33-55 – 33-57Dimensions . . . . . . . . . . . . . . Pages 33-72 – 33-74Special Modifications. . . . . . Page 33-66Accessories . . . . . . . . . . . . . . Pages 33-58 – 33-66Heater Packs . . . . . . . . . . . . . Pages 33-80 – 33-81Discount Symbol . . . . . . . . . . 1CD1

CA08102001E


53
33-NEMA Contactors & StartersFreedom Starters — 3-Phase Multispeed

33

Product SelectionWhen Ordering SpecifyFor 2-Speed Selective Control:

■ Catalog Number plus magnet coil Code Suffix. Example: Size 0 — AN700BN022B.

■ Heater pack number or full load current for each speed.

For 2-Speed other than Selective Control:

■ Catalog Number plus magnet coil Code Suffix and option required. Example: AN700BN022B except Compelling.

■ Heater pack number or full load current for each speed.

Note: 2-speed starters are designed for starting and controlling both separate (2-winding) and reconnectable (1-winding) motors. Separate winding, WYE-WYE motors have a separate winding for each speed. Reconnectable, consequent pole motors use the same winding for both speeds. All standard starters are wired for selective control.

Table 33-81. Product Selection — 2-Speed — Selective Control — Separate Winding 1

1 If branch circuit protective device is 45A or greater, C320FBR1 fuse kit(s) may be required for circuit protection per NEC 530-072.

Table 33-82. Product Selection — 2-Speed — Selective Control — Reconnectable Winding 2

2 If branch circuit protective device is 45A or greater, C320FBR1 fuse kit(s) may be required for circuit protection per NEC 530-072.

Table 33-83. Magnetic Coils — AC or DC

3 NEMA Sizes 00 and 0 only. Sizes 1 – 5 are 24/60 only.

Catalog Number AN700DN0218NEMA Size 1, Open TypeTwo-Speed, Reconnectable Winding(One-Winding)

Catalog Number AN700DN022NEMA Size 1, Open TypeTwo-Speed, Two-WindingSeparate Winding) Wye-Wye Motor

Catalog Number AN700BN0218NEMA Size 0, Open TypeTwo-Speed, Reconnectable(One-Winding)

Maximum Horsepower — 60/50 Hertz NEMASize

Open Type

Constant or Variable Torque Constant Horsepower CatalogNumber

PriceU.S. $115V 200V 230V 460V/575V 115V 200V 230V 460/575V

1-1/23————

37-1/2

10254075

37-1/2

153050

100

5102550

100200

12————

257-1/2

203060

25

10254075

37-1/2

204075

150

012345

AN700BN022_AN700DN022_AN700GN022_AN700KN022_AN700NN022_AN700SN022_

765.855.

1,485.2,305.5,760.

13,650.

Prices of starters do not include heater packs. Select 2 packs (2 overload relays, one for each speed). Heater pack selection, Pages 33-80 – 33-81.

Maximum Horsepower — 60/50 Hertz NEMASize

Open Type

Constant or Variable Torque Constant Horsepower Constant orVariable Torque

ConstantHorsepower

PriceU.S. $

115V 200V 230V 460V/575V 115V 200V 230V 460/575V CatalogNumber

CatalogNumber

1-1/23———

37-1/2

102540

37-1/2

153050

5102550

100

12———

257-1/2

2030

25

102540

37-1/2

204075

01234

AN700BN0218_AN700DN0218_AN700GN0218_AN700KN0218_AN700NN0218_

AN700BN0219_AN700DN0219_AN700GN0219_AN700KN0219_AN700NN0219_

1,085.1,160.2,050.3,075.8,360.

Prices of starters do not include heater packs. Select 2 packs (2 overload relays, one for each speed). Heater pack selection, Pages 33-80 – 33-81.

Coil Voltage and Hz Code Suffix Coil Voltage and Hz Code Suffix Coil Voltage and Hz Code Suffix

120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50208/60

ABCDE

277/60208 – 240/60240/50380 – 415/50550/50

HJKLN

24/60, 24/50 324/5032/5048/6048/50

TUVWY

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . Page 33-75Discount Symbol . . . . . . . . . . . . . . . . . . . 1CD1


33-54

33

Starters — Single-Phase Non-reversing, Full Voltage


Product DescriptionSingle-phase, full voltage magnetic starters connect the motor directly across the line, allowing it to draw full inrush current during start-up. These starters are most commonly used for control of self-starting single-phase motors up to 15 horsepower at 230V. They consist of a 2-pole electromag-netic contactor to make and break the motor power circuit and an overload relay to provide running overload protec-tion. Starters listed in the table include:

■ Two-pole Freedom Series contactor with long life twin break, silver cadmium oxide contacts. Generously sized for low resistance and cool operation. Designed to 3 mil-lion electrical operations at maximum hp and 30 million mechanical operations to Size 0, 10 million operations to Size 2 and 6 million operations to Size 3.

■ Three-pole Freedom Series overload with poles 2 and 3 wired in series for motor overload protection. This over-load is ambient compensated, selectable Manual or Auto-matic reset, interchangeable Class 10 or 20 heater packs, 1.0 or 1.15 service factor selectability, overload trip indica-tion and electrically isolated NO-NC contacts (pull RESET button to test).

■ Holding circuit NO auxiliary contact supplied as standard. On Size 00, the contact occupies the 4th power pole position. Sizes 0 – 3 have the NO auxiliary mounted on the right side of the contactor.

■ Steel mounting plate as standard on all open type starters. Wired for separate or common control.

Wiring Diagrams

Figure 33-31. Typical Wiring Diagrams — Single-Phase Applications(Factory Wired)

Product SelectionWhen Ordering Specify ■ Catalog Number■ Heater Pack Number (see selection table, Pages 33-80 –

33-81) or full load current.

Table 33-84. Type BN16 NEMA — Manual or Automatic Reset Overload Relay

Note: Starter Catalog Numbers do not include heater packs. Select 1 carton of 3 heater packs. Heater pack selection, Pages 33-80 – 33-81.1 For separate 120V control circuit. For maximum hp at listed motor volt-

ages, use the rating of other starters of same size.

NEMA Size 1 — Cat. No. BN16DN0AB

NEMASize

Maximum Horsepower MagnetCoil Voltage(60 Hz)

Open Type 2-Pole

MotorVoltage

1-Phase CatalogNumber

PriceU.S. $

00 115230

1/31

120 1240

BN16AN0ACBN16AN0BC

196.196.

0 115230

12

120 1240

BN16BN0ACBN16BN0BC

220.220.

1 115230

23

120 1240

BN16DN0ABBN16DN0BB

257.257.

1P 115230

35

120 1240

BN16PN0ABBN16PN0BB

334.334.

2 115230

37-1/2

120 1240

BN16GN0ABBN16GN0BB

464.464.

3 115230

7-1/215

120 1240

BN16KN0ABN16KN0B

725.725.

Accessories . . . . . . . . . . . . . . Pages 33-58 – 33-66Discount Symbol . . . . . . . . . . 1CD1

Front View of Panel

1 Phase Motor

When more thanone pushbuttonstation is used,

omit Connector “A”and connect persketch at right.

2 Wire Control


3 Wire Control

START

STOP

AC Lines1L1

1

M

OL

A1 A2 2/13

3/14

98

9796

952/T1 4/T2 6/T3Reset

3L2

T12

T24

T1 T2

“C”

3/14

Separate ControlRemove Wire “C” if supplied and connect separate controllines to the Number 1 Terminal on the remote pilot deviceand to the Number 96 Terminal on the overload relay.

1 3/142/131

START “A”

STOP

START

STOP

3/142/131

CA08102001E


55
33-NEMA Contactors & StartersFreedom Technical Data and Specifications

33

Table 33-85. Coil Data Notes All data is based on a standard contac-tor with no auxiliary devices and a 120V AC or 24V DC magnet coil. Coil data has a ±5% range depending on the application, therefore specific data may vary.

Table 33-86. Specifications — Sizes 00 – 3

P.U. Pick-up time is the average time taken from closing of the coil circuit to main contact touch.

D.O. Drop-out time is the average time taken from opening of the coil circuit to main contact separation.

Cold Coil data with a cold coil.

Hot Coil data with a hot coil.

Description Contactor Catalog Number/Size

CN15ANEMA Size 00

CN15BNEMA Size 0

CN15DNEMA Size 1

CN15GNEMA Size 2

CN15KNEMA Size 3

ConfigurationNumber of PolesAuxiliary Contacts, StandardAdd-On Auxiliary Contacts

2, 3, 44th Pole NO (1)Top (4) or Side (4)

2, 3Side NO (1)Top (4) or Side (3)

2, 3, 4, 5Side NO (1)Top (4) or Side (3)

2, 3, 4, 5Side NO (1)Top (4) or Side (3)

2, 3Side NO (1)Left Side (4) or Right Side (3)

Frame Size 45 mm 45 mm 65 mm 65 mm 90 mm

Maximum Voltage Rating 600V AC 600V AC 600V AC 600V AC 600V AC

Continuous Ampere Ratings (I) 9A 18A 27A 45A 90A

Maximum Horsepower (hp)1-Phase 115V

230V1/31

12

23

37-1/2

7-1/215

3-Phase 200V230V460V575V

1-1/21-1/222

3355

7-1/27-1/21010

10152525

25305050

AC Magnet Coil DataPick-Up Volts — ColdPick-Up Volts — HotPick-Up VoltamperesPick-Up WattsSealed VoltamperesSealed Watts

74%78%80497.52.4

74%78%10065103.1

74%78%23095287.8

74%78%23095287.8

72%76%39011249.813

Drop-Out Volts — ColdDrop-Out Volts — HotMaximum Operation Rate — Ops/HourPick-Up Time (mS)Drop-Out Time (mS)

45%46%12,0001212

45%46%12,0001212

49%50%12,0002014

49%50%12,0002014

50%52%7,2001411

Coil Operating Range % of Rated Voltage

-15% to +10% -15% to +10% -15% to +10% -15% to +10% -15% to +10%

DC Magnet Coil Data For DC Magnet Coils (and coil data), see Accessories, Pages 33-64 – 33-65.

Operating TemperatureMaximum Operating Altitude (ft.)Mechanical Life

-20° to 65°C6,00020,000,000

-20° to 65°C6,00020,000,000

-20° to 65°C6,00010,000,000

-20° to 65°C6,00010,000,000

-20° to 65°C6,0006,000,000

Electrical Life (480V/60 Hz)AC-3AC-4

4,000,00090,000

3,000,00085,000

5,000,000200,000

3,500,00062,000

1,700,00080,000

Wire RangePower Terminals

Control Terminals

12 – 16 stranded,12 – 14 solid Cu




8 – 14 stranded or solid Cu


2 – 14 (upper) and/or6 – 14 (lower)stranded or solid Cu12 – 16 stranded,12 – 14 solid Cu

1/0 – 14 Cu

12 – 16 stranded12 – 14 solid Cu

Power Terminal TorqueLine and Load — lb-in

7 15 20 40 (14 – 8 AWG)45 (6 – 4 AWG)50 (3 AWG)

35 (14 – 10 AWG)40 (8 AWG)45 (6 – 4 AWG)50 (3 – 1/0 AWG)

Auxiliary Contact Rating A600, P300


33-56

33



Table 33-87. Specifications — Sizes 4 – 8

1 20 – 30% of rated coil voltage.

Description Contactor Catalog Number/Size

CN15NNEMA Size 4

CN15SNEMA Size 5

CN15TNEMA Size 6

CN15UNEMA Size 7

CN15VNEMA Size 8

ConfigurationNumber of PolesAuxiliary Contacts, StandardAdd-On Auxiliary Contacts

2, 3Side NO (1)Left side (3) or Right side (4)

2, 3Side NO (1)Left side (3) or Right side (4)

3Top left 2NO/2NC (1)Top right 2NO/2NC (1)

3Top left 2NO/2NC (1)Top right 2NO/2NC (1)

3Side 2NO/NC (1)NO/NC (2)

Frame Size 180 mm 180 mm 280 mm 280 mm 334 mm

Maximum Voltage Rating 600V AC 600V AC 600V AC 600V AC 600V AC

Continuous Ampere Ratings (I) 135A 270A 540A 810A 1215A

Maximum Horsepower (hp)1-Phase 115V

230V——

——

——

——

——

3-Phase 200V230V460V575V

4050

100100

75100200200

150200400400

200300600600

400450900900

AC Magnet Coil DataPick-Up Volts — ColdPick-Up Volts — HotPick-Up VoltamperesPick-Up WattsSealed VoltamperesSealed Watts

72.5%76%115824010027.2

75%77%115824010027.2

75%75%16001345

2522

75%75%16001345

2522

75%75%24502060

7560

Drop-Out Volts — ColdDrop-Out Volts — HotMaximum Operation Rate — Ops/HourPick-Up Time (mS)Drop-Out Time (mS)

54%56%2,4002814

63%64%2,4002513

1

1

N/A105200

1

1

N/A105200

1

1

N/A7050

Coil Operating Range % of Rated Voltage

-15% to +10% -15% to +10% -15% to +10% -15% to +10% -15% to +10%

DC Magnet Coil Data For DC Magnet Coils (and coil data), see Accessories, Pages 33-64 – 33-65.

Operating TemperatureMaximum Operating Altitude (ft.)Mechanical Life

-20° to 65°C6,0005,000,000

-20° to 65°C6,0005,000,000

-20° to 65°C6,0005,000,000

-20° to 65°C6,0005,000,000

-20° to 65°C6,0005,000,000

Electrical Life (480V/60 Hz)AC-3AC-4

800,00070,000

500,00034,000

590,0007,400

450,0005,000

420,0004,200

Wire RangePower Terminals

Control Terminals

Open — 3/0 – 8 Cu;Enclosed — 250 kcmil – 6 Cu/Al


750 kcmil — 2 or (2) 250 kcmil – 3/0 Cu/Al


(2) 750 kcmil – 3/0 Cu/Al


(3) 750 kcmil – 3/0 Cu/Al


(4) 750 kcmil – 1/0 Cu/Al


Power Terminal TorqueLine and Load — lb-in

200 550 550 550 500

Auxiliary Contact Rating A600, P300

CA08102001E


57
33-NEMA Contactors & StartersFreedom Technical Data and Specifications

33

Electrical Life — AC-3 and AC-4 Utilization Categories

Life Load CurvesThe Eaton’s Cutler-Hammer Freedom Series NEMA contactors have been designed and manufactured for supe-rior life performance in any worldwide application. All testing has been based on requirements as found in NEMA and UL standards and conducted by Eaton’s Cutler-Hammer. Actual application life may vary depending on environmental conditions and application duty cycle.

Utilization CategoriesAC-1 — Non-inductive or slightly inductive loads, such as resistance furnaces and heating.

AC-2 — Starting of slip-ring motors.

AC-3 — Squirrel cage motors; starting, switching off motors during running.

AC-4 — Squirrel cage motors; starting, plugging, inching or jogging.

Note: AC-3 tests are conducted at rated device currents and AC-4 tests are con-ducted at six times rated device currents. All tests have been run at 460V, 60 Hz.

Contactor Choice■ Decide what utilization category

your application is and choose the appropriate curve.

■ Locate the intersection of the life-load curve of the appropriate contactor with the applications operational current (Ie), as found on the horizontal axis.

■ Read the estimated contact life along the vertical axis in number of operational cycles.

Figure 33-32. AC-3 and AC-4 Utilization Categories

NEMA AC-3 Load Life, Sizes 00 – 5, 480V 60 Hz

100,000,000

10,000,000

1,000,000

100,0009

1 10Break Amperes

100 100018 27 45 90 135 270

Siz

e 00

Siz

e 0

Siz

e 1

Siz

e 2

Siz

e 3

Siz

e 4

Siz

e 5

Op

erat

ion

sO

per

atio

ns

NEMA AC-4 Load Life, Sizes 00 – 5, 480V 60 Hz

100,000,000

Siz

e 00

Siz

e 0

Siz

e 1

Siz

e 2

Siz

e 3

Siz

e 4

Siz

e 5

10,000,000

1,000,000

100,000

10,00010854

1 10Break Amperes

100 1000 10,000153 270 540 822 1620


33-58

33

Accessories


3-Pole Top Mounted Fuse Block Kit

IEC Sizes A – K, NEMA Sizes 00 – 2Field mount to Freedom Series starters and contactors. Designed to save space and reduce installation costs. They provide short circuit protection for branch circuits.

Table 33-88. Fuse Block Kits

1 Type M fuse block not approved for branch circuit protection.

Table 33-89. Approximate Dimensions


Mechanical Interlock and Reversing KitsMechanical interlocks and reversing kits are designed for field assembly of reversing contactors or starters from Freedom Series components. The Reversing Kits include a Mechanical Interlock, stabilizer bar and a pre-cut, trimmed and formed wire set. Auxiliary contacts, if required, must be ordered separately. See Page 33-62.

Table 33-90. Mechanical Interlock Only 23

2 Without cross-wiring.3 For use with latest series product.

Table 33-91. Reversing Kits (Horizontal Contactor Mounting Only)

4 Kit includes (2) NC auxiliary contacts.

Fuse Type Catalog Number PriceU.S. $

Class H — 30A 250VClass R — 30A 250V

C350KH21C350KR21

69.0080.50

Class G — 15A 300VClass G — 20A 300VClass G — 30A 300VClass G — 60A 300V

C350KG37C350KG38C350KG31C350KG32

87.0087.0087.00

131.00

Class T — 30A 300VClass T — 60A 300V

C350KT31C350KT32

87.00101.00

Class J — 30A 600VClass J — 60A 600VType M — 30A 600V 1Class CC — 30A 600V

C350KJ61C350KJ62C350KM61C350KC63

112.00131.0069.0069.00

Class T — 30A 600VClass T — 60A 600V

C350KT61C350KT62

101.00112.00

Fuse Block Dimensions in Inches (mm)

Class Amperes Volts Wide A High B Deep C D

G 15, 20, 3060

300300

2.40 (61.0)2.62 (66.5)

3.00 (76.2)4.25 (108.0)

2.04 (51.8)2.08 (52.8)

——

H 30 250 3.00 (76.2) 3.10 (78.7) 2.23 (56.6) 3.62 (91.9)

J 30, 60 600 4.81 (122.2) 4.12 (104.6) 2.82 (71.6) —

M, CC 30 600 2.40 (61.0) 3.00 (76.2) 2.04 (51.8) —

R 30 250 3.00 (76.2) 3.10 (78.7) 2.23 (56.6) 3.62 (91.9)

T 30, 603060

300600600

3.44 (87.4)3.75 (95.3)4.87 (123.7)

3.00 (76.2)3.31 (84.1)3.00 (76.2)

2.33 (59.2)2.26 (57.4)2.58 (65.5)

———

Mounted Fuse Block Kit

A C

MountingPlate

D

B

Application CatalogNumber

PriceU.S. $NEMA Size IEC Size Contactor

Mounting

00 – 2 A – K Horizontal C321KM60B 16.70

3 L – N Horizontal C321KM30 54.50

3 to 4 N to P Horizontal C321KM43 59.00

4 P – S Horizontal C321KM40 54.50

4 to 5 — Horizontal C321KM45 54.50

4 to 6 S to T/U Horizontal C321KM80 72.50

5 — Horizontal C321KM50 54.50

5 to 6 — Horizontal C321KM56 72.50

6 T and U Horizontal C321KM70 72.50

6 to 7 T/U to V – X Horizontal C321KM90 72.50

7 V, W and X Horizontal C321KM34 280.00

4 or 5 to 5 P – S to 5 Vertical C321KM55 54.50

5 to 6 — Vertical C321KM65 59.00

6 T and U Vertical C321KM66 70.00

6 to 7 T/U to V – X Vertical C321KM67 280.00


PriceU.S. $NEMA Size IEC Size

000123

A – CD – F—G – K—

C321KM60K14BC321KM60K13BC321KM60K15BC321KM60K16BC321KM60K17 4

36.0036.0054.5054.5072.50

——45—

L and MN——P – S

C321KM60K21 4

C321KM60K18 4

C321KM60K19 4

C321KM60K20 4

C321KM60K44 4

72.5072.5072.5072.5072.50

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C

Cat. No.C321KM60B

Part No.23-7165

Wire Set

CA08102001E


59
33-NEMA Contactors & StartersFreedom Accessories

33

Solid-State Timers

Solid-State Timer

Solid-State ON DELAY Timer — Side Mounted on Freedom Series NEMA 00 – 2, IEC A – K and C25D, C25E and C25F FrameThis timer is designed to be wired in series with the load (typically a coil). When the START button is pushed (power applied to timer), the ON DELAY timing function starts. At the completion of the set timing period, timer and series wired load will both be energized.

Table 33-92. Mounted Timer Product Selection

1 Add operating voltage Suffix to Catalog Number. A = 120V, B = 240V, E = 208V

2 Rated .5 ampere pilot duty — not to be used on larger contactors.

3 Terminal connections are quick connects only. Two per side.

Shorting Bar KitsThese kits provide phase-to-phase power connections of contactors for field assembly. The kits include bus connections and mounting hardware. The shorting bars connect all three phases of a single contactor.


Pneumatic Timers — Top MountedAttachment mounts on top of any NEMA Size 00 – 2 or IEC Size A – K Freedom Series starter or contactor (top mounted auxiliary contacts can not be installed on device when timer is used). Timer unit has 1NO-1NC iso-lated timed contacts — circuits in each pole must be the same polarity. Units are convertible from OFF to ON DELAY or vice-versa.


Table 33-95. Maximum Ampere Ratings

Locking Cover for Overload Relay — C306 OnlySnap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial — helps prevent accidental or unauthorized changes to trip and reset setting.


Identification Markers

IEC Sizes A – K, NEMA Sizes 00 – 2Designed to snap on the face of con-tactor for easy, personalized identifica-tion of individual devices. Includes holder and labels.


Control Circuit Fuse BlockThese panel mounted fuse holders, designed for control circuit protection or other similar low current requirements, have extractor type fuse caps. The Class CC rejection type fuses (KTK-R) used in these holders are intended for use with equipment designated as being suitable for use on systems having high available fault currents. If branch circuit protective device is 45A or greater, C320FBR fuse kit may be required for control circuit protection per NEC 430-72.


1 A fuse is not supplied, but holder will accept a Bussman Type KTK or KTK-R (13/32" x 1-1/2") fuse, 600V maximum.

2 Includes a 5A, 600V KTK-R fuse.

Figure 33-34. Approximate Dimensionsin Inches (mm)

Timing Range CatalogNumber 123

PriceU.S. $

.1 – 1.0 Seconds1 – 30 Seconds

30 – 300 Seconds5 – 30 Minutes

C320TDN1_C320TDN30_C320TDN300_C320TDN3000_

90.5090.5090.5090.50


PriceU.S. $

NEMA Size 3, IEC Sizes L – N

NEMA Size 4, IEC Sizes A – S

NEMA Size 5NEMA Size 6, IEC Sizes T and U

C321SB18

C321SB19

C321SB21C321SB22

18.10

21.70

22.9023.30

Timing Range CatalogNumber

PriceU.S. $

.1 to 30 Seconds10 to 180 Seconds

C320TP1C320TP2

174.00174.00

Description Volts AC

120 240 480 600

MakeBreak

303

151.5

7.5.75

6.6

Description Min.OrderingQuantity(Std. Pkg.)

CatalogNumber

PriceU.S. $

Clear cover, noaccessibility

50 C320PC3 0.94

Gray cover, noaccessibility,with Autoonly nib

50 C320PC4 0.94

Gray cover, noaccessibility,with Manualonly nib

50 C320PC5 0.94

Gray coverwith FLA dialaccessibility,A, B, C, Dpositions andAuto only nib

50 C320PC6 0.94

Gray coverwith FLA dialaccessibility,A, B, C, Dpositions andManual only nib

50 C320PC7 0.94


PriceU.S. $

Identification Marker

C320DL2 13.00

Type Max.Amperes

CatalogNumber

PriceU.S. $

Fuse HolderOnly

1530

C320FB 1

C320FBR 218.1036.00


.97(24.6)

1.25 (31.8)1.88 (47.8)

1.19(30.2)

.88(22.4)

2.06(52.3)

Fuse


33-60

33

Accessories


DIN Rail Mounting Channel — 35 mmDesigned for DIN rail mounting of IEC style contactors and starters.

DIN Rail


Finger Protection ShieldsSnap-on shields for both contactors and starters provide IEC Type IP20 Fin-ger Protection. Prevents accidental contact with line/load terminals.


Adapter to DIN Rail Mount

NEMA 1 – 2 and IEC G – K ContactorsDesigned to allow DIN rail mounting of NEMA 1 – 2 and IEC G – K contactors. Includes all hardware required to con-vert contactors from panel mounting to 35 mm DIN rail mounting.


Transient Suppressor Kits

NEMA Sizes 00 – 2, IEC Sizes A – KThese kits limit high voltage transients produced in the control circuit when power is removed from the contactor or starter coil. There are three separate suppressors for use on 24 – 120V, 208 – 240V or 277 – 480V coils respectively.

These devices mount directly to the coil terminals of Freedom Series con-tactors or starters NEMA Sizes 00 – 2, IEC Sizes A – K and lighting contactors 10 – 60A. Reversing devices will require two.


1 Suppressor is compatible with coil voltages/ranges as shown, both 50 and 60 Hz.

NEMA Sizes 3 – 5, IEC Sizes L – SThis device mounts on top of any side mounted auxiliary contact on Freedom Series NEMA Sizes 3 – 5, IEC Sizes L – S and lighting contac-tors 100 – 300A. It connects across coil terminals on any 120V contactor or starter magnet coil (reversing starters or contactors require 2).

Limits high voltage transients pro-duced in the circuit when power is removed from the coil.



PriceU.S. $

1 Meter Length MC382MA1 8.65


PriceU.S. $

NEMA Size 00, IEC SizesA – C

NEMA Size 0, IEC SizesD – F

C320LS1

C320LS2

3.75

3.75

NEMA Sizes 1 – 2, IEC Sizes G – K

ContactorsReversing Contactors

C320LS3C320LS4

4.957.25

NEMA Size 1StartersReversing Starters

C320LS5C320LS6

4.957.25

NEMA Size 2, IEC SizesG – K

StartersReversing Starters

C320LS7C320LS8

4.957.25

Catalog Number PriceU.S. $

C320DN65 20.20

Cat. No. C320TS2

Description Coil 1

VoltageCatalogNumber

PriceU.S. $

TransientSuppressor

24/120V208/240V277/480V

C320TS1C320TS2C320TS3

43.2543.2543.25

Description CoilVoltage

CatalogNumber

PriceU.S. $

TransientSuppressor

120V C320AS1 57.00


CA08102001E


61

33

DC/AC Interface ModuleThe Catalog Number C320DC Interface Module is an optically isolated solid-state switch which pro-vides a means of operating AC coils with 5 – 48V DC con-trol signal. It acts as a space saving interposing relay which can switch a specified 50/60 Hz AC source to the contactor or starter coil.

The module may be directly attached to the coil terminals of any Freedom Series contactor or starter — NEMA Sizes 00 – 3, IEC Sizes A – N and light-ing contactors 10 – 100A. It also has provisions for DIN rail mounting.

The module will operate coils within the voltage ranges shown in Table 33-104.

Design Characteristics■ DC Input: 5 – 48V DC at mA nominal■ AC Operating Voltage:

240V AC (360 VA) ±10% 50/60 Hz; ■ DC Operating Voltage:

30V DC max. (.5A)■ AC Current Rating

❑ 10A make (inrush)❑ 1A break (sealed)

Cat. No. C320DC

Table 33-104. Controller Coil Voltage Ranges

Figure 33-35. Typical Application


Adhesive Dust Cover

NEMA Sizes 00 – 2, IEC Sizes A – KThese adhesive stickers come 25 to a package and provide extra protec-tion from contaminants when applied to the sides of Freedom NEMA Sizes 00 – 2 and IEC Sizes A – K. Adhesive covers are easily applied to side open-ing where auxiliaries are not installed and provide extra protection from metal filings and other debris.


Add-On Power Pole Kit

NEMA Sizes 00 – 2, IEC A – KThis device mounts on the side of Freedom NEMA Size 00 – 2 and IEC Size A – K contactors. One unit can be mounted on each side and carries UL, cUL and IEC ratings. The device is rated for resistive, inductive and lighting applications.


Controller CatalogNumber Prefix

ControllerSize or Rating

Coil RangeVolts AC

AE16, AE17, AE56, AE57, CE15, CE55

A – FG – KL – N

24 – 24048 – 240

110 – 240

AN16, AN56, CN15, CN55

00 – 01 – 23

24 _ 24048 – 240

110 – 240

CN35 10 – 30A60A

100A

24 – 24048 – 240

110 – 240

24V DC InputObservePolarity

on Module

24 – 240V AC50/60 Hz

Contactor Coil

Solid-State Switch

Coil Voltage


5V DC 6V DC 9V DC

C320DC2V5C320DC2V6C320DC2V9

94.0094.0094.00

12V DC24V DC48V DC

C320DC2V12C320DC2V24C320DC2V48

94.0094.0094.00


C320DSTCVR (25 to a package) 8.70

UL Ampere Rating IEC 947 Ampere Rating

Inductive600V

Resistive600V

Horsepower 1-Phase

LockedRotor 240V

LightingBallastTungsten480V

AC-1600V

AC-3 600V

AC-5aAC-5b480V

1NOPowerPoleCatalogNumber

PriceU.S. $

115V 230V

15 20 1/2 2 96 20 20 12 18 C320PPD10 30.25



33-62

33

Accessories


Auxiliary Contacts

NEMA Sizes 00 – 2 — IEC Sizes A – KThe auxiliary contacts listed below are designed for installa-tion on Freedom Series starters and contactors. Snap-on design facilitates quick, easy installation.

These bifurcated design contact blocks, featuring silver cadmium alloy contacts, are well suited for use in very low energy (logic level) circuits.


Note: NCI = Normally Closed early opening designed for use in reversing applications. EC = Early Closing. LO = Late Opening.1 For reference only — not part of Catalog Number. See below.

Contact Configuration CodeThis two-digit code is found on the auxiliary contact to assist in identifying the specific contact configuration. The first digit indicates the quantity of NO contacts and the second indicates the quantity of NC contacts.

NEMA Sizes 3 – 8 — IEC Sizes L – ZTable 33-109. Product Selection

2 For reference only — not part of Catalog Number. See below left.3 NO-NC occupies two positions — L2 and L3, or R2 and R3.

See Figure 33-36 on Page 33-63.

Auxiliary Contact Ratings (Amperes) Table 33-110. Ratings — NEMA A600

Table 33-111. Ratings — NEMA P300

Table 33-112. Ratings — Logic Level

Description ContactConfiguration Code 1

CatalogNumber

PriceU.S. $

Side Mounted1NO1NC

1001

C320KGS1C320KGS2

21.7021.70

1NO-1NC2NO2NC1NO-1NCI1NO (EC)-1NC (LO)1NCI

112002N/AN/AN/A

C320KGS3C320KGS4C320KGS5C320KGS6C320KGS7C320KGS8

29.0029.0029.0029.0029.0029.00

Top Mounted1NO1NC

1001

C320KGT1C320KGT2

21.7021.70

1NO-1NC2NO2NC1NO-1NCI1NO (EC)-1NC (LO)1NCI

112002N/AN/AN/A

C320KGT3C320KGT4C320KGT5C320KGT6C320KGT7C320KGT8

29.0029.0029.0029.0029.0029.00

3NO2NO-1NC1NO-2NC3NC4NO

3021120340

C320KGT9C320KGT10C320KGT11C320KGT12C320KGT13

58.5058.5058.5058.5058.50

3NO-1NC2NO-2NC1NO-3NC4NC3NO-1NCI

31221304N/A

C320KGT14C320KGT15C320KGT16C320KGT17C320KGT18

58.5058.5058.5058.5058.50

2NO-1NCI-1NC2NO-1NO (EC)-1NC (LO)1NO-1NC-1NO (EC)-1NC (LO)

N/AN/AN/A

C320KGT19C320KGT20C320KGT21

58.5058.5058.50

Side Mounted Top Mounted

Circuit ContactConfigurationCode 2


Base Auxiliary Contacts — NEMA Sizes 3 – 5, IEC Sizes L – SNEMA Size 3IEC Sizes L – N

NEMA Sizes 4 – 5IEC Sizes P – S

NONO-NC

1011

C320KGS31C320KGS32

C320KGS41C320KGS42

43.2558.50

Auxiliary Contacts — NEMA Sizes 3 – 5, IEC Sizes L – SCatalog Number

NONCNO-NC 3

100111

C320KGS20C320KGS21C320KGS22

43.2543.2558.50

Auxiliary Contacts — NEMA Sizes 6 – 8, IEC Sizes T – ZSize Catalog Number

NO-NC2NO-2NC2NO-2NC

112222

NEMA 8, IEC ZNEMA 6 – 7IEC T – X

C320KA5C320KA6C320KA8

161.00161.00161.00

Current AC Volts

120V 240V 480V 600V

Make and InterruptingBreakContinuous

606

10

303

10

151.5

10

121

10

Continuous Thermal Rating: 5A

DC Volts Make/Break Amperes

125250

1.10.55

Minimum Ratings for Logic Level and Hostile Atmosphere Application

Minimum AmperesMinimum Volts

20 mA24V AC/DC


Base Auxiliary Contact Cat. No. C320KGS42

Auxiliary Contact

Cat. No. C320KGS22

CA08102001E


63

33

Auxiliary Contact Location

NEMA Sizes 00 – 2, IEC Sizes A – KThe sketches below illustrate the maximum number of auxil-iary contacts that can be assembled to a contactor or starter and their locations.

Table 33-113. Auxiliary Contacts

1 Available positions on contactors or starters other than what is factory installed.

2 When a pneumatic timer is mounted on contactor, only side mounted auxiliary contact positions are available. The solid-state timer, when added, takes up side mounted auxiliary contact position.

Figure 33-36. Auxiliary Contact Location

NEMA Sizes 3 – 8, IEC Sizes L – ZThe sketches below illustrate the maximum number of auxil-iary contacts that can be assembled to a contactor and their locations.

Note: A Base Auxiliary Contact must be added in position R1 before additional auxiliary contacts can be mounted on NEMA Size 3 and IEC Sizes L – N, or in L1 on NEMA Sizes 4 – 5 and IEC Sizes P – S.

Table 33-114. Mounting Positions

3 Available positions on contactors or starters other than what is factory installed.

Figure 33-37. Auxiliary Contact Location

CatalogNumber

Size Poles Available Mounting Positions 12

Open Type Enclosed

AE16 A – K 3 T1, L1 L1

AN16 000 – 2

33

T1, L1, R1T1, L1

L1L1

AE56 A – K 3 L1, R1 L1, R1

AN56 00 – 2 3 T1, T2 —

CE15 A – CD – KG – JG – J

2 – 4345

T1, L1, R1T1, L1T1, R1T1

L1, R1L1——

CN15 000 – 21, 21, 2

2 – 42 – 345

T1, L1, R1T1, L1T1, L1T1, L1

L1L1——

CN35 10A20 – 60A60A60A

2 – 42 – 345

T1, L1, R1T1, L1T1, L1T1, L1

L1L1——

CE55 A – K 3 L1, R1 L1, R1

CN55 00 – 2 3 T1, T2 —

L1

T1 T2

R1

L1 T1 T2 R1

L1

T1

Top View

Front View

L1 T1 R1

Front View

ReversingContactors and Starters

Non-reversingContactors and Starters

Top View

R1

Size Available Mounting Positions 3

NEMA Size 3, IEC Sizes L – N R2, R3, L1, L2, L3

NEMA Sizes 4 – 5, IEC Sizes P – S L2, L3, R1, R2, R3

NEMA Sizes 6 – 7, IEC Sizes T – X R1

NEMA Size 8, IEC Size Z L2, R2

NEMA Sizes 6 – 7IEC Sizes T, U, V, W and X

NEMA Sizes 3 – 5IEC Sizes L – S

NEMA Size 8IEC Size Z

L1 R1

L1

Frontof Contactor

Left Sideof Contactor

L2

Aux.Cont.

L3

Aux.Cont.

R2

Aux.Cont.

R3

Aux.Cont.

L1

BaseAux.Cont.

R1

BaseAux.Cont.

Rea

r Rear

Right Sideof Contactor

R1

L2 R2


33-64

33

Accessories


DC Magnet Coils

When Ordering SpecifyConversion Kit for Field Assembly

■ Catalog Number

Factory Installed DC Coil

■ For factory installed DC magnet coil on AC contactors or non-combination starters (open type only), substitute the Code Suffix from table below for the magnet coil identifier in the device Catalog Number.

EXAMPLE: For Size 0 AC contactor with a 24V DC coil, change AN16BN0AC to AN16BN0T1C.

Application■ Connect for separate control■ Not for use with cover control

switch operators■ Use twin break, heavy-duty pilot

devices.■ Designed for +10%, -20% rated volt-

age, continuous duty operation.

Non-reversing Kit Consists of:■ 1 Encapsulated DC magnet coil■ 1 NCI or NO/NCI side mounted

auxiliary contactNote: These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact.

■ 2 Blue colored connection wires■ 1 Instruction publication

OperationSee next page for operation details.


1 These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact.2 Kit does not include mechanical interlock or crossover wiring. Two NO/NCI top mounted auxiliary contacts are supplied for electrical interlocking.3 Factory installed DC coils on NEMA contactors and starters include a NO/NC top mounted auxiliary contact on each contactor for electrical interlock-

ing. On IEC contactors and starters, a NC top mounted auxiliary contact is supplied on each contactor for electrical interlocking.4 Available factory assembled only.

Contactor orStarter Size

Conversion Data Complete Conversion Kit FactoryInstalledVolts Magnet Coil NCI

InterlockNEMA IEC CoilNumber

AmpsP.U./Seal

WattsP.U./Seal

CatalogNumber

PriceU.S. $

Ship Wt.Lbs. (kg)

CodeSuffix

AdderU.S. $

Non-reversing — Kit includes NCI Side Mounted Auxiliary contact00 and 0CN35 – A, B, DD15 Relays

A – F 122448

120

9-2988-119-2988-129-2988-139-2988-14

6.4/.283.2/.141.6/.07.64/.028

76.8/3.3676.8/3.3676.8/3.3676.8/3.36

C320KGD1C320KGD1C320KGD1C320KGD1

C335KD3R1C335KD3T1C335KD3W1C335KD3A1

33.0033.0033.0033.00

1.0 (.5) R1T1W1A1

36.2536.2536.2536.25

1

00 and 0CN35 – A, B, DD15 Relays

A – F 122448

120

9-2988-119-2988-129-2988-139-2988-14

6.4/.283.2/.141.6/.07.64/.028

76.8/3.3676.8/3.3676.8/3.3676.8/3.36

C320KGD2 1

C320KGD2 1

C320KGD2 1

C320KGD2 1


54.5054.5054.5054.50

1.0 (.5) R4T4W4A4

57.0057.0057.0057.00

1 and 2CN35 – G

G – K 122448

120

9-2990-19-2990-29-2990-39-2990-4

15.4/.427.7/.213.9/.111.5/.041

185/4.98185/4.96185/5.04185/4.87



54.5054.5054.5054.50

1.0 (.5) R4T4W4A4

62.5062.5062.5062.50

3CN35 – K

L – N 122448

120

9-3002-19-3002-29-3002-39-3002-4

24/.4012/.206.1/.0972.5/.038

293/4.84288/4.75295/4.67298/4.57



81.5081.5081.5081.50

2.0 (.9) R1T1W1A1

95.5095.5095.5095.50

4 and 5CN35 – N, S

P – S 2448

120240

9-2026-49-2026-39-2026-29-2026-1

18/.229/.113.3/.051.7/.02

400/5.3400/5.2450/5.4440/4.9


C335KA3T1C335KA3W1C335KA3A1C335KA3B1

294.00294.00294.00294.00

2.5 (1.1) T1BW1BA1BB1B

337.00337.00337.00337.00

Reversing00 and 0CN35 – A, B, DD15 Relays

A – F 122448

120

(2) 9-2988-1(2) 9-2988-2(2) 9-2988-3(2) 9-2988-4

6.4/.283.2/.141.6/.07.64/.028

76.8/3.3676.8/3.3676.8/3.3676.8/3.36

(2) C320KGD1(2) C320KGD1(2) C320KGD1(2) C320KGD1

C335RD3R1 2

C335RD3T1 2

C335RD3W1 2

C335RD3A1 2

125.00125.00125.00125.00

1.0 (.5) R1 3

T1 3

W1 3

A1 3

130.00130.00130.00130.00

1 and 2CN35 – G

G – K 122448

120

(2) 9-2990-1(2) 9-2990-2(2) 9-2990-3(2) 9-2990-4

15.4/.427.7/.213.9/.111.5/.041

185/4.98185/4.96185/5.04185/4.87

(2) C320KGD3(2) C320KGD3(2) C320KGD3(2) C320KGD3

4 R1 3

T1 3

W1 3

A1 3

228.00228.00228.00228.00


CA08102001E


65

33

Operation These DC coil kits have separate pick-up and seal windings. A special (side mounted) early-break NCI auxiliary contact is used to either disconnect the pick-up winding or insert the seal winding in series with the pick-up winding, depending on the frame size of the contactor. DC coil kits come in two styles, a suffix 1 and a suffix 4. The 1 suffix contains only the special (side mounted) early break NCI auxiliary contact. The 4 suffix contains a NO contact in the same package as the special (side mounted) early-break NCI auxiliary contact.

Note: For NEMA Sizes 00 and 0 and IEC Sizes A – F, contactors may utilize either suf-fix 1 or 4 DC coil kits; starters may utilize suf-fix 4 DC coil kits only. For NEMA Sizes 1 and 2 and IEC Sizes G – K, both contactors and starters may utilize a suffix 4 DC coil kit only.

On the above sizes only, when the special auxiliary package is mounted on the side of a contactor or starter, no standard auxiliary contact may be mounted on the same side.

Note: For NEMA Sizes 3 – 5 and IEC Sizes L – S, special coil NCI clearing contact is an add-on auxiliary (must mount on a base mount auxiliary contact; normally a 1NO). This arrangement will normally account for two of the three contact positions on the side of each contactor or starter.

Figure 33-38. Elementary Diagrams1 1NO available in Suffix 4 kits only.

Competitive Mounting Plates

The C321 adapter plates permit direct replacement of competitive starters with Freedom Series starters without drilling and tapping new mounting holes. Allen-Bradley 509, Eaton’s Cutler-Hammer A10 (adapter plate not required for replacing A10 Starter Sizes 1, 4 and 5), Furnas 14, ESP100, General Electric CR206, CR306,Siemens SXL, Square D 8536, Westing-house A200, B200.


2 Handling Number Only — Does not appear on product. The handling number is stamped on the carton label only.

AuxiliaryContact

ImportantIncoming DC must be connectedbetween A1 and Top A2 Terminal.

A1 A2

A1 A2 Top

A2 Bottom

3

NCI

NOa

a

3

2

3

NCINO

2

Hold Pick-Up

Hold

Pick-Up

DC Coil Elementary Diagramfor NEMA Sizes 1 – 3 and IEC Sizes G – N

Contactors and Starters

DC Coil Elementary Diagramfor NEMA Sizes 00, 0, 4 & 5and IEC Sizes A – F & P – S

Contactors and StartersFreedomNEMA Size

Index Number 2

CatalogNumber

PriceU.S. $

00, 0 C321CMP0 10.90

1 C321CMP1 10.90

2 C321CMP2 10.90

3 C321CMP3 18.10

4 C321CMP4 24.10

5 C321CMP5 30.25


C321CMP1


33-66

33

Accessories


Table 33-117. Competitive Mounting Plates — Approximate Dimensions and Shipping Weights

Figure 33-39. Approximate Dimensions

Special ModificationsTable 33-118. For Catalog Numbers AE16, AE17, AN16, AE56, AE57, AN56, CE15, CN15, CN35, CE55, CN55

1 These modifications are generally available in Kit form at lower cost. See specific product sections for Kit listings.2 Consult factory for prices.

NEMASize

CatalogNumber

Dimensions in Inches (mm) Ship Wt. Lbs. (kg)Wide A Deep B

0 – 00 C321CMP0 3.25 (82.6) 8.50 (215.9) .63 (.29)1 C321CMP1 3.75 (95.3) 9.50 (241.3) .90 (.41)2 C321CMP2 3.75 (95.3) 10.25 (260.4) 1.20 (.54)3 C321CMP3 6.00 (152.4) 12.75 (323.9) 2.40 (1.09)4 C321CMP4 7.50 (190.5) 13.50 (342.9) 3.00 (1.36)5 C321CMP5 11.00 (279.4) 19.00 (482.6) 6.63 (3.01)

Addition or Special Feature Starter Size and Price Adder (U.S. $) — NEMA/IEC

00/A – C

0/D – F

1—

2/G – K

3/L – N

4/P – S

5/T – U

6/V

7/W – X

8/Z

Control CircuitExtra Auxiliary Circuit, Factory Installed NO or NC — each contact 1

2

Transient Suppressor 1 2

Power CircuitContactor/Starter for Ring Lug Capability — Add Mod Code T16 to Catalog Number(Power Terminals Only, Control Terminals as Standard)Standalone Overload Relays Can Not Accept Ring Lugs on Line Side

2

Factory Installed Dust CoversFactory Installed C320DSTCVR — Add Mod Code -53 to Catalog Number 1

2 NA NA NA NA NA NA

A

B

A

B

A

Size 2

Size 1Sizes 0 – 00

B

A

A

Size 5

B

Size 4

B

A

Size 3

B

CA08102001E


67
33-NEMA Contactors & StartersFreedom Renewal Parts

33

Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below.

Table 33-119. For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 2 and CN55 Contactors and Starters

1 Replace with complete contactor. 2 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.

Description NEMA Size 00-0

PriceU.S. $

NEMA Size 00

PriceU.S. $

NEMASize 0

PriceU.S. $

Series A1 Series B1 Series C1 Series B1 Series C1

Part No. Part No. Part No. Part No. Part No.

Renewal Parts Publication Number None None None None None

Contact Kits2-Pole . . . . . . . . . . . . . . . . . . . . . . . .3-Pole . . . . . . . . . . . . . . . . . . . . . . . .4-Pole . . . . . . . . . . . . . . . . . . . . . . . .5-Pole . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Magnet Coils Coil Suffix120V 60 Hz or 110V 50 Hz . .240V 60 Hz or 220V 50 Hz . .480V 60 Hz or 440V 50 Hz . .600V 60 Hz or 550V 50 Hz . .

ABCD

9-2650-19-2650-29-2650-39-2650-4

66.0066.0066.0066.00

9-2875-19-2875-29-2875-39-2875-4

9-2875-19-2875-29-2875-39-2875-4

66.0066.0066.0066.00

9-2876-19-2876-29-2876-39-2876-4

9-2876-19-2876-29-2876-39-2876-4

66.0066.0066.0066.00

208V 60 Hz . . . . . . . . . . . . . .277V 60 Hz . . . . . . . . . . . . . .208/240V 60Hz . . . . . . . . . .240V 50Hz. . . . . . . . . . . . . . .380 – 415V 50 Hz . . . . . . . . .

EHJKL

9-2650-59-2650-13— 9-2650-129-2650-6

66.0066.00

—66.0066.00

9-2875-59-2875-129-2875-379-2875-119-2875-6

9-2875-59-2875-129-2875-379-2875-119-2875-6

66.0066.0066.0066.0066.00

9-2826-5 9-2826-12 9-2826-17 9-2826-11 9-2826-6

9-2876-5 9-2876-12 9-2876-17 9-2876-11 9-2876-6

66.0066.0066.0066.0066.00

380V 50 Hz . . . . . . . . . . . . . .415V 50 Hz . . . . . . . . . . . . . .550V 50 Hz . . . . . . . . . . . . . .

LMN

— — —

———

— — —

— — —

———

— — —

— — —

———

24V 60 Hz – 24V 50 Hz . . . . .24V 60 Hz . . . . . . . . . . . . . . .24V 50 Hz . . . . . . . . . . . . . . .32V 50 Hz . . . . . . . . . . . . . . .48V 60 Hz . . . . . . . . . . . . . . .48V 50 Hz . . . . . . . . . . . . . . .

TTUVWY

— 9-2650-79-2650-149-2650-99-2650-89-2650-10

—66.0066.0066.0066.0066.00

9-2875-36— 9-2875-369-2875-169-2875-89-2875-9

9-2875-36— 9-2875-369-2875-169-2875-89-2875-9

66.00—

66.0066.0066.0066.00

9-2876-36— 9-2876-369-2876-169-2876-89-2876-9

9-2876-36— 9-2876-369-2876-169-2876-89-2876-9

66.00—

66.0066.0066.0066.00

Magnet Frame Armature Lower Magnet Frame . . . . . . . . . . . . . .Upper Magnet Frame . . . . . . . . . . . . . .

1

1

1

1

1

1

1

1

1

1

Description NEMA Size 1 PriceU.S. $

NEMA Size 2 PriceU.S. $

NEMA Size 3 PriceU.S. $Series A1 Series B1 Series A1 Series B1

Part No. Part No. Part No. Part No. Part No.

Renewal Parts Publication Number 20861 22177 20861 22177 20426

Contact Kits2-Pole . . . . . . . . . . . . . . . . . . . . . . . .3-Pole . . . . . . . . . . . . . . . . . . . . . . . .4-Pole . . . . . . . . . . . . . . . . . . . . . . . .5-Pole . . . . . . . . . . . . . . . . . . . . . . . .

6-656-65-26-65-96-65-10

6-656-65-26-65-96-65-10

69.00110.00145.00183.00

6-65-76-65-86-65-156-65-16

6-65-76-65-86-65-156-65-16

132.00196.00260.00325.00

6-43-56-43-6——

214.00321.00

——

Magnet Coils Coil Suffix120V 60 Hz or 110V 50 Hz . .240V 60 Hz or 220V 50 Hz . .480V 60 Hz or 440V 50 Hz . .600V 60 Hz or 550V 50 Hz . .

ABCD

9-2703-19-2703-29-2703-39-2703-4

9-2703-19-2703-29-2703-39-2703-4

78.5078.5078.5078.50

9-2703-19-2703-29-2703-39-2703-4

9-2703-19-2703-29-2703-39-2703-4

78.5078.5078.5078.50

9-2756-19-2756-29-2756-39-2756-4

127.00127.00127.00127.00

208V 60 Hz . . . . . . . . . . . . . .277V 60 Hz . . . . . . . . . . . . . .208/240V 60Hz . . . . . . . . . .240V 50Hz. . . . . . . . . . . . . . .380 – 415V 50 Hz . . . . . . . . .

EHJKL

9-2703-99-2703-7—9-2703-149-2703-8

9-2703-99-2703-7—9-2703-149-2703-8

78.5078.50

—78.5078.50

9-2703-99-2703-7—9-2703-149-2703-8

9-2703-99-2703-7—9-2703-149-2703-8

78.5078.50

—78.5078.50

9-2756-59-2756-9—9-2756-13—

127.00127.00

—127.00

—

380V 50 Hz . . . . . . . . . . . . . .415V 50 Hz . . . . . . . . . . . . . .550V 50 Hz . . . . . . . . . . . . . .

LMN

— — —

— — —

———

— — —

— — —

———

9-2756-129-2756-89-2756-14

127.00127.00127.00

24V 60 Hz – 24V 50 Hz . . . . .24V 60 Hz . . . . . . . . . . . . . . .24V 50 Hz . . . . . . . . . . . . . . .32V 50 Hz . . . . . . . . . . . . . . .48V 60 Hz . . . . . . . . . . . . . . .48V 50 Hz . . . . . . . . . . . . . . .

TTUVWY

—9-2703-69-2703-129-2703-109-2703-119-2703-13

—9-2703-69-2703-129-2703-109-2703-119-2703-13

—78.5078.5078.5078.5078.50

—9-2703-69-2703-129-2703-109-2703-119-2703-13

—9-2703-69-2703-129-2703-109-2703-119-2703-13

—78.5078.5078.5078.5078.50

— 9-2756-69-2756-119-2756-109-2756-159-2756-7

—127.00127.00127.00127.00127.00

Magnet Frame Armature Lower Magnet Frame . . . . . . . . . . . . . .Upper Magnet Frame . . . . . . . . . . . . . .

17-1820048-1936

17-1820048-1936

19.8018.30

17-1820048-1936

17-1820048-1936

19.8018.30

17-8955-248-1902

47.2519.50

Discount Symbol . . . . . . . . . . . . . . . . . . . . . 1CD1C


33-68

33

Renewal Parts



Table 33-119. For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 1 and CN55 Contactors and Starters (Continued)

1 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.2 Consult factory. 3 Voltage ratings of the main coils must match those of the feeder group for proper operation of the starter/contactor.

Description NEMA Size 4 NEMA Size 5 NEMA Size 6

Series A1 Series B1 PriceU.S. $


Contactor & Starter Series A1, StarterSeries B1

PriceU.S. $

Contactor & Starter Series B1, StarterSeries C1

PriceU.S. $

Part No. Part No. Part No. Part No. Part No. Part No.

Renewal Parts Publication Number 20428 20428 20429 20429 20146 23349

Contact Kits2-Pole 3-Pole

6-44 6-44-2

6-266-26-2

448.00680.00

6-456-45-2

6-456-45-2

820.001,220.00

6-601-26-601

2,050.003,075.00

—6-648

—3,075.00

MagnetCoils

CoilSuffix

120V 60 Hz or 110V 50 Hz. . . . . .240V 60 Hz or 220V 50 Hz. . . . . .480V 60 Hz or 440V 50 Hz. . . . . .600V 60 Hz or 550V 50 Hz. . . . . .

ABCD

9-1891-19-1891-29-1891-39-1891-4

9-1891-19-1891-29-1891-39-1891-4

130.00130.00130.00130.00

9-1891-19-1891-29-1891-39-1891-4

9-1891-19-1891-29-1891-39-1891-4

130.00130.00130.00130.00

9-26989-2698-29-2698-39-2698-4

865.00865.00865.00865.00

9-30069-3006-29-3006-39-3006-4

615.00615.00615.00615.00

208V 60 Hz . . . . . . . . . . . . . . . . . .277V 60 Hz . . . . . . . . . . . . . . . . . .208/240V 60Hz . . . . . . . . . . . . . .240V 50Hz . . . . . . . . . . . . . . . . . .380 – 415V 50 Hz . . . . . . . . . . . . .

EHJKL

9-1891-139-1891-26—9-1891-20—

9-1891-139-1891-26—9-1891-20—

130.00130.00

—130.00

—

9-1891-139-1891-26—9-1891-20—

9-1891-139-1891-26—9-1891-20—

130.00130.00

—130.00

—

9-2698-5———9-2698-6

865.00———

865.00

————9-3006-7

————

615.00

380V 50 Hz . . . . . . . . . . . . . . . . . .415V 50 Hz . . . . . . . . . . . . . . . . . .550V 50 Hz . . . . . . . . . . . . . . . . . .

LMN

9-1891-149-1891-219-1891-8

9-1891-149-1891-219-1891-8

130.00130.00130.00

9-1891-149-1891-219-1891-8

9-1891-149-1891-219-1891-8

130.00130.00130.00

———

———

———

———

24V 60 Hz – 24V 50 Hz. . . . . . . . .24V 60 Hz . . . . . . . . . . . . . . . . . . .24V 50 Hz . . . . . . . . . . . . . . . . . . .32V 50 Hz . . . . . . . . . . . . . . . . . . .48V 60 Hz . . . . . . . . . . . . . . . . . . .48V 50 Hz . . . . . . . . . . . . . . . . . . .

TTUVWY

—9-1891-159-1891-169-1891-27—9-1891-18

—9-1891-159-1891-169-1891-27—9-1891-18

—130.00130.00130.00

—130.00

—9-1891-159-1891-169-1891-27—9-1891-18

—9-1891-159-1891-169-1891-27—9-1891-18

—130.00130.00130.00

—130.00

————9-2698-8—

————

865.00—

9-3006-8———9-3006-9—

615.00———

615.00—

Overload Relays For replacement on existing starters 3-Pole — Ambient Compensated Bimetallic

10-6530-4 10-6530-4 298.00 C306DN3B C306DN3B 76.00 C306DN3B 76.00 C306DN3B 76.00

Current Transformer— — — 42-3564 42-3564 478.00 42-3598 352.00 42-3598 352.00

Magnet Frame Armature Lower Magnet FrameUpper Magnet Frame

48-103048-1029-3

48-103048-1029-3

98.5076.50

48-103048-1029-3

48-103048-1029-3

98.5076.50

——

——

——

——

Feeder Group Renewal 3

Volts Hertz NEMA Size 4 NEMA Size 5 NEMA Size 6



Contactor & Starter Series A1, Starter Series B1

PriceU.S. $

Contactor & Starter Series B1, Starter Series C1

PriceU.S. $

110 – 120220 – 240440 – 480550 – 600

50/6050/6050/6050/60

————

————

————

————

————

————

9-27059-2705-29-2705-39-2705-4

840.00840.00840.00840.00

9-30079-3007-29-3007-39-3007-4

765.00765.00765.00765.00

208380 – 41548 – 52

50/6050/6050/60

———

———

———

———

———

———

9-2705-59-2705-69-2705-8

840.00840.00840.00

9-3007-59-3007-79-3007-6

765.00765.00765.00


CA08102001E


69
33-NEMA Contactors & StartersFreedom Renewal Parts

33


Table 33-119. For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 1 and CN55 Contactors and Starters (Continued)

1 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.2 Consult factory. 3 Voltage ratings of the main coils must match those of the feeder group for proper operation of the starter/contactor.

Description NEMA Size 7 PriceU.S. $

NEMA Size 8 PriceU.S. $Series A1 Series B1 Series A1 Series B1

Part No. Part No. Part No. Part No.

Renewal Parts Publication Number 20848 20848 20849 20849

Contact Kits2-Pole 3-Pole

—6-613

—6-613

—4,575.

—6-571

—6-571

—5,070.

Magnet Coils Coil Suffix120V 60 Hz or 110V 50 Hz . . . . . . . . .240V 60 Hz or 220V 50 Hz . . . . . . . . .480V 60 Hz or 440V 50 Hz . . . . . . . . .600V 60 Hz or 550V 50 Hz . . . . . . . . .

ABCD

9-26989-2698-29-2698-39-2698-4

9-26989-2698-29-2698-39-2698-4

865.865.865.865.

9-26549-2654-29-2654-39-2654-4

9-26549-2654-29-2654-39-2654-4

1,425.1,425.1,425.1,425.

208V 60 Hz . . . . . . . . . . . . . . . . . . . . .277V 60 Hz . . . . . . . . . . . . . . . . . . . . .208/240V 60Hz . . . . . . . . . . . . . . . . .240V 50Hz. . . . . . . . . . . . . . . . . . . . . .380 – 415V 50 Hz . . . . . . . . . . . . . . . .

EHJKL

9-2698-5————

9-2698-5————

865.————

9-2654-6————

9-2654-6————

1,425.————

380V 50 Hz . . . . . . . . . . . . . . . . . . . . .415V 50 Hz . . . . . . . . . . . . . . . . . . . . .550V 50 Hz . . . . . . . . . . . . . . . . . . . . .

LMN

9-2698-6——

9-2698-6——

865.——

9-2654-5——

9-2654-5——

1,425.——

24V 60 Hz – 24V 50 Hz . . . . . . . . . . . .24V 60 Hz . . . . . . . . . . . . . . . . . . . . . .24V 50 Hz . . . . . . . . . . . . . . . . . . . . . .32V 50 Hz . . . . . . . . . . . . . . . . . . . . . .48V 60 Hz . . . . . . . . . . . . . . . . . . . . . .48V 50 Hz . . . . . . . . . . . . . . . . . . . . . .

TTUVWY

——————

——————

——————

——————

——————

——————

Overload Relays For replacement on existing starters 3-Pole — Ambient Compensated Bimetallic C306DN3B C306DN3B 76. C306DN3B C306DN3B 76.

Current Transformer42-3598-2 42-3598-2 352. 42-3598-3 42-3598-3 352.

Magnet Frame Armature 2

Lower Magnet Frame Upper Magnet Frame

——

——

——

——

——

——

Feeder Group Renewal 3

Volts Hertz NEMA Size 7 NEMA Size 8



110 – 120220 – 240440 – 480550 – 600

50/6050/6050/6050/60

9-27059-2705-29-2705-39-2705-4

9-27059-2705-29-2705-39-2705-4

840.840.840.840.

————

————

————

208380 – 41548 – 52

50/6050/6050/60

9-2705-59-2705-69-2705-8

9-2705-59-2705-69-2705-8

840.840.840.

———

———

———

120240480600

50/6050/6050/6050/60

————

————

————

9-26649-2664-29-2664-39-2664-4

9-26649-2664-29-2664-39-2664-4

1,850.1,850.1,850.1,850.

380208415

50/6050/6050/60

———

———

———

9-2664-59-2664-69-2664-7

9-2664-59-2664-69-2664-7

1,850.1,850.1,850.

110220550440

50/6050/6050/6050/60

————

————

————

9-2664-89-2664-99-2664-109-2664-11

9-2664-89-2664-99-2664-109-2664-11

1,850.1,850.1,850.1,850.

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . 1CD1C


33-70

33

Dimensions


Non-reversing ContactorsTable 33-120. Approximate Dimensions and Shipping Weights — Open Type

1 Center mounting slot at bottom supplied only on Size 00 and 0 contactors.


NEMASize

Numberof Poles

Dimensions in Inches (mm) Ship Wt.Lbs. (kg)Wide

AHighB

DeepC

Mounting F G

D E

0001 – 21 – 21 – 2

2 – 42 – 32 – 345

1.75 (44.5)1.75 (44.5)2.56 (65.0)3.44 (87.4)4.32 (109.7)

3.88 (98.6)3.88 (98.6)5.05 (128.3)5.05 (128.3)5.05 (128.3)

3.49 (88.6)3.49 (88.6)4.44 (112.8)4.44 (112.8)4.44 (112.8)

1.50 (38.1) 11.50 (38.1) 12.00 (50.8) 12.00 (50.8) 12.00 (50.8) 1

3.38 (85.9)3.38 (85.9)4.50 (114.3)4.50 (114.3)4.50 (114.3)

4.62 (117.3)4.62 (117.3)5.80 (147.3)5.80 (147.3)5.80 (147.3)

.54 (13.7)

.54 (13.7)

.54 (13.7)

.54 (13.7)

.54 (13.7)

1.7 (.8)1.8 (.8)3.1 (1.4)3.6 (1.6)4.0 (1.8)

345678

2 – 32 – 32 – 3333

4.08 (103.6)7.05 (179.1)7.05 (179.1)8.63 (219.2)

11.02 (279.9)13.00 (330.2)

7.17 (182.1)9.11 (231.4)

13.12 (333.2)13.54 (343.9)19.30 (490.2)24.50 (622.3)

5.94 (150.9)7.25 (184.2)7.78 (197.6)8.88 (225.6)

11.46 (291.1)13.63 (346.2)

3.00 (76.2)6.00 (152.4)6.00 (152.4)4.33 (110.0)6.89 (175.0)4.22 (107.2)

6.63 (168.4)8.50 (215.9)

12.50 (317.5)8.63 (219.2)

11.02 (279.9)14.86 (377.4)

——————

——————

8.5 (3.9)20.0 (9.1)23.0 (10.4)35.0 (15.9)

100.0 (45.4)160.0 (72.6)

Mtg. Holes for#10-32 Screws

AUX

AUX

A GG FC

D

TopMtd.Aux.

AuxiliaryContacts

TopMtd.Aux.

SideMtd.Aux.E B


AUX

AUX

A GG FC

D

TopMtd.Aux.

AuxiliaryContacts

TopMtd.Aux.

SideMtd.Aux.E B


AUX

AUX

A GG FC

D

TopMtd.Aux.

AuxiliaryContacts

TopMtd.Aux.

SideMtd.Aux.E B

Sizes 00, 2- to 4-Pole


AUX

AUX

A GG FC

D

TopMtd.Aux.

AuxiliaryContacts

TopMtd.Aux.

SideMtd.Aux.

SideMtd.Aux.

E B

Sizes 1 – 2, 5-Pole

Mtg. Holes for (3)1/4-20 Screws

A C A C

D

BE

Size 3

Mtg. Holes for(3) Screws

D

BE

Sizes 4 – 5

Sizes 0 – 2, 2- and 3-Pole Sizes 0 – 2, 2- and 3-Pole

C

Mtg. Slots for (2)5/16-18 Screws


D

A

BE

Size 6

CA08102001E


71
33-NEMA Contactors & StartersFreedom Dimensions

33

Reversing ContactorsTable 33-121. Approximate Dimensions and Shipping Weights — Open Type

1 Includes cross wiring.


NEMASize


AHighB

DeepC

Mounting F G

D E

00 – 01 – 2345

4.20 (106.7)5.71 (145.0)8.70 (221.0)

14.68 (372.9)14.50 (368.3)

4.35 (110.5)5.05 (128.3)7.17 (182.1)9.11 (231.4)

12.25 (311.2)

3.52 (89.4)4.44 (112.8)5.94 (150.9)7.25 (184.2)7.78 (197.6)

3.50 (88.9)5.25 (133.4)7.00 (177.8)

13.50 (342.9)13.50 (342.9)

3.86 (98.0)3.63 (92.2)6.63 (168.4)8.50 (215.9)

11.50 (292.1)

4.90 (124.5)5.80 (147.3)———

.54 (13.7)

.54 (13.7)———

3.3 (1.5)7.8 (3.5)

17.0 (7.7)47.0 (21.3)63.0 (28.6)

678

19.77 (502.2)28.00 (711.2)30.13 (765.3)

16.61 (421.9)26.75 (679.5) 139.00 (990.6) 1

9.90 (251.5)12.75 (323.9)14.69 (373.1)

18.00 (457.2)12.75 (323.9)14.13 (358.9)

12.00 (304.8)11.00 (279.4)15.00 (381.0)

———

———

80.0 (36.3)260.0 (118.0)350.0 (158.9)

Mtg. Holes for (3)#10-32 Screws

AUX

AUX

A GG FC

D

TopMtd.Aux.

TopMtd.Aux.

AuxiliaryContacts

TopMtd.Aux.

SideMtd.Aux.E B

Sizes 00 – 2 Size 3

Mtg. for (4)1/4-20 Screws

A C

D

EB

CA

Sizes 4 – 5


CA

D

E B


D D

EB

Open Type — Sizes 7 – 8 Horizontal


D

A C

EB

Size 6


33-72

33

Dimensions


Non-reversing StartersTable 33-122. Approximate Dimensions and Shipping Weights — Open Type

Figure 33-42. Approximate Dimensions1 Holding circuit contact for Size 00 occupies 4th power pole position — no increase in width.

NEMASize

Dimensions in Inches (mm) Ship. Wt.Lbs. (kg)Wide

AHighB

DeepC

Mounting F G

D E

00 – 01 – 1P234

1.80 (45.7)2.56 (65.0)2.56 (65.0)4.08 (103.6)7.05 (179.1)

6.60 (167.6)7.08 (179.8)8.08 (205.2)

11.35 (288.3)12.06 (306.3)

3.52 (89.4)4.44 (112.8)4.44 (112.8)5.94 (150.9)7.25 (184.2)

—2.00 (50.8)2.00 (50.8)3.00 (76.2)6.00 (152.4)

6.07 (154.2)6.63 (168.4)7.63 (193.8)

10.81 (274.6)8.50 (215.9)

4.90 (124.5)5.80 (147.3)5.80 (147.3)——

.54 (13.7)

.54 (13.7)

.54 (13.7)——

2.2 (1.0)4.5 (2.0)4.7 (2.1)

11.0 (5.0)23.0 (10.4)

5678

7.00 (177.8)9.47 (240.5)

15.13 (384.3)15.13 (384.3)

17.77 (451.4)21.69 (550.9)29.13 (739.9)34.50 (876.3)

7.76 (197.1)9.90 (251.5)

12.64 (321.1)15.00 (381.0)

6.00 (152.4)3.10 (78.7)

13.25 (336.6)13.25 (336.6)

16.00 (406.4)18.00 (457.2)21.25 (539.8)16.75 (425.5)

————

————

36.0 (16.3)75.0 (34.1)

120.0 (54.5)210.0 (95.3)

SideMtd.Aux.

D

AUX

Aux.Cont.

Aux.

AUX

A GGC

F

TopMtd.Aux.

AuxiliaryContacts

Mtg. Holes for #10-32 Screws

TopMtd.Aux.

E

CL CL

B

C A CG

E B

Sizes 00 – 0 aMtg. Holes for#10-32 Screws

Sizes 1 – 2

DA Mtg. Holes for (3)

1/4-20 Screws

Size 3

EB

A C

B

DMtg. Holes for1/4-20 Screws

Size 4

E

D Mtg. Holes for1/4-20 Screws

Size 5

A C

BE

D Mtg. Holes for1/2-13 Screws

Sizes 7 – 8

Size 6

A C

BE

D Mtg. Holes for (4)3/8-16 Screws

SideMtd.Aux.

AUX

AUX

A GG FC

TopMtd.Aux.

AuxiliaryContacts

TopMtd.Aux.

E

.13(3.3)

B

CA08102001E


73

33

Reversing StartersTable 33-123. Approximate Dimensions and Shipping Weights — Open Type

1 Includes cross wiring overhang.

Figure 33-43. Approximate Dimensions2 See catalog listings for type and location of auxiliary contacts supplied with a particular starter.

NEMASize

Dimensions in Inches (mm) Ship.Wt.Lbs. (kg)Wide

AHighB

DeepC

Mounting D1 E1 F G

D E

00 – 01 234

4.20 (106.7)5.71 (145.0)5.71 (145.0)8.70 (221.0)

14.68 (372.9)

7.38 (187.5)7.08 (179.8)8.08 (205.2)

11.35 (288.3)12.06 (306.3)

3.52 (89.4)4.44 (112.8)4.44 (112.8)5.94 (150.9)7.25 (184.2)

3.50 (88.9)5.25 (133.4)5.25 (133.4)7.00 (177.8)

13.50 (342.9)

6.87 (174.5)5.75 (146.1)6.75 (171.5)

10.81 (274.6)8.50 (215.9)

—————

—————

4.90 (124.5)5.80 (147.3)5.80 (147.3)——

.54 (13.7)

.54 (13.7)

.54 (13.7)——

3.6 (1.6)8.3 (3.8)8.5 (3.9)

20.0 (9.1)49.0 (22.2)

5678

14.50 (368.3)19.77 (502.2)28.06 (712.7)30.38 (771.7)

17.77 (451.4)22.63 (574.8)32.13 (816.1) 141.50 (1054.1) 1

7.76 (197.1)9.90 (251.5)

12.70 (322.6)14.70 (373.4)

13.50 (342.9)18.00 (457.2)12.75 (323.9)14.13 (358.9)

16.00 (406.4)12.00 (304.8)21.25 (539.8)16.75 (425.5)

—3.10 (78.7)——

—18.00 (457.2)——

————

————

68.0 (30.9)90.0 (40.9)

175.0 (79.5)430.0 (195.2)

SideMtd.Aux.

AUX

AUX

A

D.13(3.3)

GG FC

TopMtd.Aux.

TopMtd.Aux.

AuxiliaryContacts

b


TopMtd.Aux.

EB

Sizes 00 – 2

A

D1

CD


E

E1 B

Size 6


E

CA

B

Size 3


E

CA

B

Sizes 4 – 5

DD Mtg. Holes for (6)1/2-13 Screws

E

A C

B

Open Type — Sizes 7 – 8 Horizontal

CL

CL


33-74

33

Dimensions


Reversing Starters — Vertical ConstructionTable 33-124. Approximate Dimensions and Shipping Weights — AN56V Open Vertical Starter

1 Wire overhang 1.00 mm left, 50 mm right.


NEMASize


AHighB

DeepC

Mounting Wire Zone

WideD

HighE

01234

4.25 (108.0)4.25 (108.0)4.25 (108.0)9.25 (235.0)9.08 (230.6)

12.05 (306.1)12.05 (306.1)12.05 (306.1)16.75 (425.5)19.84 (503.9)

3.84 (97.5)3.86 (98.0)3.86 (98.0)5.18 (131.6)5.18 (131.6)

2.00 (50.8)2.00 (50.8)2.00 (50.8)7.15 (181.6)8.00 (203.2)

11.50 (292.1)11.50 (292.1)11.50 (292.1)16.07 (408.2)18.51 (470.2)

—1.00 (25.4)1.00 (25.4)1

1.50 (38.1)

4.0 (1.8)9.0 (4.1)9.5 (4.3)

21.0 (9.5)50.0 (22.7)


NEMA Size 0

D

E

A

B

C


NEMA Sizes 1 – 2

D

E

A CFF

B


NEMA Size 3

D

E

A CFF

B


NEMA Size 4

D

E

A CFF

B

CA08102001E


75

33

Multispeed StartersTable 33-125. Approximate Dimensions and Shipping Weights — AN700 Open Vertical Starter

Figure 33-45. Approximate Dimensions 1 Mounting holes for (3) #10 screws.2 Mounting holes for (3) 1/4-20 screws.

3 Mounting holes for (4) 1/4-20 screws.4 Mounting holes for (4) 5/16 screws.

5 Mounting holes for (4) 3/8 screws.

NEMASize


AHighB

DeepC

Mounting WireZone FWide

DHighE

2-Speed — Selective Control — Separate Winding 012345

5.19 (132)5.66 (144)5.66 (144)8.72 (221)

14.68 (373)14.50 (368)

7.38 (188)7.08 (180)8.08 (205)

11.35 (288)12.06 (306)17.82 (453)

3.52 (89)4.42 (112)4.42 (112)5.89 (150)7.25 (184)7.76 (197)

3.50 (89)5.25 (133)5.25 (133)7.00 (178)

13.50 (343)13.50 (343)

6.87 (175)5.75 (146)6.75 (165)

10.81 (275)8.50 (216)

16.00 (406)

.89 (23)1.23 (31)1.63 (41)1.77 (45)1.95 (50)4.56 (116)

4.5 (2.0)9.0 (4.1)

10.0 (4.5)24.0 (10.9)53.0 (24.1)73.0 (33.1)

2-Speed — Selective Control — Reconnectable Winding01234

8.62 (219)8.97 (228)8.90 (226)

16.00 (406)15.46 (393)

7.06 (179)7.12 (181)8.62 (219)

13.46 (342)31.00 (787)

3.82 (81)4.72 (120)4.75 (121)6.38 (162)7.74 (197)

6.62 (168)6.62 (168)8.40 (213)

15.00 (381)13.50 (343)

6.50 (165)6.50 (165)8.12 (206)

12.25 (311)30.00 (762)

.50 (13)1.04 (26)1.03 (26)1.24 (31)1.84 (47)

6.0 (2.7)10.0 (4.5)11.0 (5.0)31.0 (14.1)72.0 (32.7)

aa

b

E B

A

D C

F

EB

A

D

CF

E B

A

D

CF

Size“3” Multispeed Starter2-Speed, 2-Winding

Size“1 – 2” Multispeed Starter2-Speed, 2-Winding


EB

A

D

CF

E B

AF

D C

c


cSize“5” Multispeed Starter

2-Speed, 2-Winding

E B

A

D

CF

E B

A

D

C

F ed



E B

A

D C

F

E B

A

D

CF

E B

A

D

CF

a

a

a





33-76

33

Relays — Thermal Overload



Thermal Overload Relays


Features . . . . . . . . . . . . . . . . 33-76

Operation . . . . . . . . . . . . . . . 33-76

Technical Information . . . . . 33-76

Technical Data . . . . . . . . . . . 33-77

Factory Modifications . . . . . 33-78

Accessories . . . . . . . . . . . . . 33-78

Replacement Parts. . . . . . . . 33-78

Dimensions . . . . . . . . . . . . . 33-79


Heater Pack Selection . . . . . 33-80

Product DescriptionC306 Overload Relays are designed for use with CE or CN non-reversing and reversing contactors. Four sizes are available for overload protection up to 144A.

Features■ Selectable Manual or Automatic

Reset operation.■ Interchangeable Heater Packs

adjustable ±24% to match motor FLA and calibrated for use with 1.0 and 1.15 service factor motors. Heater packs for 32A overload relay will mount in 75A overload relay — useful in derating applications such as jogging.

■ Class 10 or 20 heater packs.■ Load lugs built into relay base.■ Bimetallic, ambient compensated

operated. Trip free mechanism.■ Electrically isolated NO-NC contacts

(pull RESET button to test).(Electrical Ratings see Table 33-130 on Page 33-77).

■ Overload trip indication.

■ Shrouded or fingerproof terminals to reduce possibility of electrical shock.

■ Meets UL 508 single-phasing requirements.

■ UL listed, CSA certified, NEMA compliance and CE mark.

Operation

C306 Overload Relay Setting

Figure 33-46. FLA Dial Adjustment

For motors having a 1.15 service fac-tor, rotate the FLA adjustment dial to correspond to the motor’s FLA rating.

Estimate the dial position when the motor FLA falls between two letter values as shown in the example.

For motors having a 1.0 service factor, rotate the FLA dial one-half position counterclockwise (CCW).

Figure 33-47. Manual/Automatic Reset

The overload relay is factory set at M for manual reset operation. For auto-matic reset operation, turn the reset adjustment dial to the A position as shown in the illustration.

Automatic reset is not intended for two-wire control devices.

Test for Trip IndicationTo test overload relay for trip indica-tion when in manual reset, pull out the blue reset button. An orange flag will appear indicating that the device has tripped. Push reset button in to reset.

Warning — To provide continued pro-tection against fire or shock hazard, the complete overload relay must be replaced if burnout of the heater element occurs.

Technical InformationGeneral“Overload relays are provided to pro-tect motors, motor control apparatus and motor-branch circuit conductors against excessive heating due to motor overloads and failure to start. This definition does not include:1) motor circuits over 600V, 2) short circuits, 3) ground faults and 4) fire pump control.” (NEC Art. 430-31)

Time Current CharacteristicsThe time-current characteristics of an overload relay is an expression of per-formance which defines its operating time at various multiples of its current setting. Tests are run at Underwriters Laboratories (UL) in accordance with NEMA Standards and the NEC. UL requires:

■ When tested at 100 percent of its current rating, the overload relay shall trip ultimately.

■ When tested at 200 percent of its current rating, the overload relay shall trip in not more than 8 minutes.

■ When tested at 600 percent of the current rating, the overload relay shall trip in not more than 10 or 20 seconds, depending on the Class of the relay.

“Current Rating” is defined as the minimum current at which the relay will trip. Per NEC, an overload must ultimately trip at 125% of FLA current (heater) setting for a 1.15 service factor motor and 115% FLA for a 1.0 service factor motor.

“Current Setting” is defined as the FLA (Full Load Amperes) of the motor and thus the overload heater pack setting.

Example: 600% of current rating is defined as 750% (600 x 1.25) of FLA current (heater) setting for a 1.15 ser-vice factor motor. A 10A heater setting must trip in 20 seconds or less at 75A motor current for a Class 20 relay.

32A OverloadCat. No. C306DN3B

1.0ServiceFactor

1.15ServiceFactor

A

B C

D

Example of 12.0 FLA setting forheater pack number H2011B showing

position for 1.0 or 1.15service factor motors.

A

M

Example of setting formanual reset.

CA08102001E


77
33-NEMA Contactors & StartersFreedom Relays — Thermal Overload

33

Figure 33-48. Class 10 and Class 20 Trip Curves

Technical DataTable 33-126. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 00 – 2, IEC A – K — Open

1 Two compartment box lug.

Table 33-127. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 3 – 8, IEC L – N — Open

Table 33-128. Power Terminal Torque Line and Load Terminals

Table 33-129. Plugging and Jogging Service Horsepower Ratings 2

2 Maximum horsepower where operation is interrupted more than 5 times per minute or more than 10 times in a 10 minute period. NEMA standard ICS 2-1993 table 2-4-3.

Table 33-130. Overload Relay UL/CSA Contact Ratings Control Circuit 3

3 DC ratings cover Freedom Series coils only.

0

12345

10

20304050

100

200300400500

1000

2000300040005000

10,000

2 4 6 8 10

FromHot Start

FromCold Start

Multiples of Current Setting

Trip Time(Seconds)

Class 10 Overload Relay 25°C Open Rating

0

12345

10

20304050

100

200300400500

1000

2000300040005000

10,000

2 4 6 8 10

FromHot Start

FromCold Start

Multiples of Current Setting

Trip Time(Seconds)

Class 20 Overload Relay 25°C Open Rating

IECSize

NEMASize

Cu Only

Power Terminals — LineA, B, CD, E, F

G, H, J, K

00012

12 – 16 Stranded, 12 – 14 Solid8 – 16 Stranded, 10 – 14 Solid8 – 14 Stranded or Solid3 – 14 (Upper) and/or 6 – 14

(Lower) Stranded or Solid 1

Power Terminals — Load — Cu Only (Stranded or Solid)CatalogNumber

Terminal Wire Size

C306DN3B 32A 14 – 6 AWG

C306GN3B 75A 14 – 2 AWG

Control Terminals — Cu Only12 – 16 AWG Stranded, 12 – 14 AWG Solid

IEC Size NEMA Size Wire Size

Power Terminals — Line and LoadLMN

3——

1/0 – 14 Cu/Al1/0 – 8 Cu/Al3/0 – 8 Cu/Al

— 4 Open — 3/0 – 8 CuEnclosed — 250 kcmil — 6 Cu/Al

— 5

6 – 78

750 kcmil — 2 or(2) 250 kcmil — 3/0 Cu/Al(2) 750 kcmil — 3/0 Cu/Al(2) 750 kcmil — 1/0 Cu/Al

Control Terminals — Cu Only12 – 16 AWG Stranded, 12 – 14 AWG Solid

Terminal Catalog Number Torque in lb-in

32A C306DT3B 2075A C306GT3B 35 (14 – 10 AWG)

40 (8 AWG)45 (6 – 4 AWG)50 (3 – 2 AWG)

105A C306KN3(Socket Head Screw)

120 (3/16)200 (1/4)250 (5/16)

144A C306NN3(Socket Head Screw)

120 (3/16)200 (1/4)250 (5/16)

C306NN3(Slotted Head Screw)

35 (14 – 10 AWG)40 (8 AWG)45 (6 – 4 AWG)50 (3 – 1/0 AWG)

NEMA Size 200V 230V 460V 575V

000123456

—1-1/237-1/2

152560

125

1/21-1/23

10203075

150

1/225

153060

150300

1/225

153060

150300

AC Volts 120V 240V 480V 600V

NC Contact B600Make and Break Amps 30 15 7.5 6

Break Amps 3 1.5 .75 .6

Continuous Amps 5 5 5 5

NO Contact C600Make and Break Amps 15 7.5 3.375 3

Break Amps 1.5 .75 .375 .3

Continuous Amps 2.5 2.5 2.5 2.5


33-78

33



Factory Modifications

C306 Thermal Overload Relays with Mounting AdapterConsists of a thermal overload relay mounted to a terminal base adapter — permits fast and easy installation.


Accessories

DIN Rail and Panel Mounting AdapterThese adapters are required when component overload relays are to be separately mounted. The terminal base adapter includes line terminals and connects with the overload relays onPage 33-80.


4 This Series B adapter will accept Series A or B overload relays (C306GN3 or C306GN3B), C306TB2 can only be used with C306GN3.

Locking Cover for Overload Relay — C306 OnlySnap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial — helps prevent accidental or unauthorized changes to trip and reset setting.


Replacement Parts

Heater Pack Replacement The heater pack series is determined by the 6th character of the Catalog Number. Series A or prior heater packs (identi-fied by either “A” or “-” as the 6th character) have built-in load lugs. Series B or later heater packs do not (load lugs are on overload relay). Replacement of Series A or earlier heater packs with Series B or later heater packs, requires the one time addition of Lug Adapter Kit C3606KAL1-3B to the Series A1 overload relay.

Table 33-134. Heater Pack Replacement Requirements

Table 33-135. Heater Pack Ratings


PriceU.S. $

C306DN3B + C306TB1C306GN3B + C306TB2B

C306DT3BC306GT3B

87.00152.00


PriceU.S. $

For 32A Overload RelayFor 75A Overload Relay

C306TB1C306TB2B 4

10.9021.70

Description Min.Order Qty.(Std. Pkg.)

CatalogNumber

PriceU.S. $

Clear cover, no accessibility 50 C320PC3 0.94

Gray cover, no accessibility w/Auto only nib

50 C320PC4 0.94

Gray cover, no accessibility, w/Manual only nib

50 C320PC5 0.94

Gray cover with FLA dial accessibility, A, B, C, D positions and Auto only nib

50 C320PC6 0.94

Gray cover with FLA dial accessibility, A, B, C, D positions and Manual only nib

50 C320PC7 0.94

Cat. No. C306TB1

Overload Relay Cover

Existing Heater PackCatalog Numbers

Replacement Product Required

H2001-3 – H2013-3H2001A-3 – H2013A-3

Lug Adapter Kit C3606KAL1-3B and Series B Heater Pack

H2001B-3 – H2013B-3 Series B Heater Pack

H2014-3H2014A-3

When inventory is exhausted, replace with Lug Adapter Kit C3606KAL1-3B and Series B Heater Pack

H2014B-3 Series B Heater Pack

H2015-3 – H2017-3 When inventory is exhausted, replace with heater pack chosen from Table 33-135

H2015A-3 – H2017A-3 When inventory is exhausted, replace with Lug Adapter Kit C3606KAL1-3B and Series B Heater Pack

H2015B-3 – H2017B-3 Series B Heater Pack

Motor Full Load Ampere Rating Order Heater PackCatalog Number

PriceU.S. $Dial Position

A B C D

29.039.653.9

32.544.360.4

36.049.166.8

39.553.874.9

H2015A-3H2016A-3H2017A-3

33.0033.0033.00


SupersededSeries AHeater Pack

Series BHeater Pack

CA08102001E


79

33

Overload Relay Lug Adapter Kit

These kits are used in conjunction with Catalog Numbers H2001B – H2014B or H2101B – H2114B heater packs as a means of utilizing these Series B heater packs in Catalog Numbers C306DN3 and C306GN3 Series Al over-load relays. The kit consists of 3 lug adapters and installation instructions. When installing Series B heater packs plus lug adapters in Series A overload relays, refer to heater pack FLA adjust-ment tables originally supplied with equipment (also supplied with kit).

Table 33-136. Product Selection — Overload Relay Lug

Overload Relay Replacement — Series A OnlyWhen replacing a Catalog Number C306DN3 (Part No. 10-6044) or C306GN3 (10-6319) Series A overload relay on a starter, order a Series B overload relay and Series B heater packs.

DimensionsTable 33-137. Stand-Alone Overload Relays — Approximate Dimensions and Shipping Weight

Figure 33-49. Approximate Dimensions — Stand-Alone Overload Relays


PriceU.S. $

Series Al OverloadRelay Lug Adapter Kit

C306KAL1-3B 7.80

Cat. No. C306KAL1-3Overload RelayLug Adapter Kit

Superseded 32A Series A Overload RelayCat. No. C306DN3

Superseded 75A Series AOverload RelayCat. No. C306GN3

AmpereSize


AHighB

DeepC

Mounting

D E F (Slot) G (Hole)

32A75A

105 & 144A

1.77 (45.0)2.54 (64.5)4.00 (101.6)

4.13 (104.9)4.69 (119.1)7.17 (182.1)

3.69 (93.7)3.74 (95.0)4.91 (124.7)

1.36 (34.5)2.00 (50.8)3.00 (76.2)

3.74 (95.0)3.45 (87.6)6.62 (168.1)

.18 x .30 (4.6 x 7.6)

.22 x .26 (5.6 x 6.6)—

.18 (4.6) Dia.

.21 (5.3) Dia.—

.8 (.4)1.4 (.6)4.0 (1.8)

Stand-Alone Overload Relays

DA C

C

EBE

B

ADF

32A and 75A SizesC306DT3B and C306GT3B

105A and 144A SizesC306KN3 and C306NN3

G




33-80

33



Product Selection

Table 33-138. C306 Thermal Overload Relays

1 NEMA Sizes 5 – 8 use the 32A overload in conjunction with CTs. 2 Series B overload relays have load lugs built into relay base and will only accept Series B heater packs. These relays can be directly attached to

contactor or they can be DIN rail or panel mounted using adapter on Page 33-78.3 These relays can be panel mounted only.

Table 33-139. C306 Thermal Overload Relays

4 Overload relay assembled with mounting adapter for DIN rail or panel mount.

5 Panel mount only.6 NEMA Sizes 5 – 8 use the 32A overload in conjunction with CTs.

Heater Pack SelectionHeater packs H2001B to H2017B and H2101B to H2117B are to be used only with Series B overload relays Catalog Numbers C306DN3B (Part No. 10-7016) and C306GN3B (Part No. 10-7020). The load lugs are built into the overload relay base to allow load wiring prior to heater pack installa-tion. The previous heater design had integral load lugs. The Series B heater packs are electrically equivalent to the previous heater design. Heaters H2018-3 to H2024-3 have not changed.

Table 33-140. Starters with Series B Overload Relays

Note: The series of a starter is the last digit of the listed Catalog Number. EXAMPLE: AN16DN0AB.

For Use with Freedom Series Contactors

MaximumAmpereRating

Numberof Poles

Open Type NEMA 1 Enclosed

NEMASize

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

00, 01, 2345 – 8 1

32 275 2

105 3144 3—

3333—

C306DN3BC306GN3BC306KN3C306NN3—

76.132.188.260.

—

C306DG3BC306GG3B—

105.188.

—

75A OverloadCat. No. C306GN3B

75A OverloadCat. No. C306GT3B

32A OverloadCat. No. C306DT3B

32A OverloadCat. No. C306DN3B

For Stand-Alone Applications

Maximum Ampere Rating

Number of Poles

Open Type

NEMA Size CatalogNumber

PriceU.S. $

00, 0, 1 41 43 54 55 – 8 6

3275

105144—

3333—

C306DT3BC306GT3BC306KN3C306NN3—

87.152.188.260.

—

Heater PackH2001B – H2017B

Heater PackH2101B – H2117B

Heater PackH2018 – H2024

NEMA — AN Type IEC — AE Type

Size Series Size Series

00 – 01 – 2567 – 8

CBBCB

A – FG – K

CB

Technical Data . . . . . . . . . . . . . Page 33-77Dimensions . . . . . . . . . . . . . . . . Page 33-79Replacement Parts . . . . . . . . . Pages 33-78 – 33-79Discount Symbol . . . . . . . . . . . 1CD1C

CA08102001E


81

33

Table 33-141. Standard Trip — Class 20 Heater Selection

1 Heater packs are shipped 3 to a carton. Catalog Numbers and prices are for 3 heater packs.

2 Sizes 5 – 8 and IEC P – Z use the 32A overload relay with current transformers.

Table 33-142. Fast Trip — Class 10 Heater Selection

3 Heater packs are shipped 3 to a carton. Catalog Numbers and prices are for 3 heater packs.

4 Sizes 5 – 8 and IEC P – Z use the 32A overload relay with current transformers.

OverloadRelaySize

Motor Full Load Ampere Rating Catalog Number (Includes 3 Heater Packs) 1

Price U.S. $Dial Position

A B C D

For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B;IEC Sizes A – F Series C, IEC Sizes G – K Series B32A or75A

.254

.375

.560

.8141.20

.306

.452

.676

.9831.45

.359

.530

.7911.151.71

.411

.607

.9071.321.96

H2001B-3H2002B-3H2003B-3H2004B-3H2005B-3

33.33.33.33.33.

1.792.153.234.556.75

2.162.603.905.508.17

2.533.044.566.459.58

2.903.495.237.40

11.0

H2006B-3H2007B-3H2008B-3H2009B-3H2010B-3

33.33.33.33.33.

9.1414.018.723.5

10.816.922.728.5

12.419.926.733.5

14.022.830.738.5

H2011B-3H2012B-3H2013B-3H2014B-3

33.33.33.33.

For Use with NEMA Size 2, IEC Sizes G – K Only — Series B75A 29.0

39.653.9

34.045.560.9

39.151.567.9

44.157.474.9

H2015B-3H2016B-3H2017B-3

33.33.33.

For Use with NEMA Sizes 3 – 4, IEC Sizes L – N Only — Series A105A or144A

8.011.414.318.024.6

9.212.815.720.227.6

10.314.317.422.330.5

11.515.719.024.533.4

H2025-3H2026-3H2027-3H2018-3H2019-3

33.33.33.33.33.

33.545.762.284.7

106.0

37.551.269.795.0

118.0

41.556.777.1

105.0131.0

45.662.184.6

115.0144.0

H2020-3H2021-3H2022-3H2023-3H2024-3

33.33.33.33.33.

For Use with Size 5 Starters — Series B and IEC P, R and S with 300/5 CT32A 2 49

72107129194

5987

130156234

69103152182274

79118174209—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

33.33.33.33.33.

For Use with Size 6 Starters Only — Series B and IEC T – V with 600/5 CT32A 2 144

215258388

174259312468

205304365547

235348419627

H2005B-3H2006B-3H2007B-3H2008B-3

33.33.33.33.

For Use with Size 7 Starters Only — Series B and IEC W – X with 1000/5 CT32A 2 163

240358430646

197290432520780

230342506608912

264392580698—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

33.33.33.33.33.

For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A 2 244

360537645969

295435648780

1170

345513759912

1368

396588870

1047—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

33.33.33.33.33.

OverloadRelaySize

Motor Full Load Ampere Rating Catalog Number (Includes 3 Heater Packs) 3

Price U.S. $Dial Position

A B C D

For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B;IEC Sizes A – F Series C, IEC Sizes G – K Series B32A or75A

.260

.384

.570

.8461.28

.313

.464

.6881.021.55

.367

.543

.8061.201.83

.420

.623

.9241.372.10

H2101B-3H2102B-3H2103B-3H2104B-3H2105B-3

33.33.33.33.33.

1.922.303.384.967.07

2.332.794.106.038.58

2.743.284.827.09

10.1

3.153.775.548.16

11.6

H2106B-3H2107B-3H2108B-3H2109B-3H2110B-3

33.33.33.33.33.

9.6014.418.723.5

11.217.521.827.3

12.820.725.031.0

14.423.828.134.8

H2111B-3H2112B-3H2113B-3H2114B-3

33.33.33.33.

For Use with NEMA Size 2, IEC Sizes G – K Only — Series B75A 28.3

36.653.8

32.642.360.8

37.048.167.9

41.353.874.9

H2115B-3H2116B-3H2117B-3

33.33.33.

For Use with Size 5 Starters Only — Series B and IEC P, R and S with 300/5 CT32A 4 51

77115138203

6193

140167246

72110164197289

82126189226—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

33.33.33.33.33.

For Use with Size 6 Starters Only — Series B and IEC T – V with 600/5 CT32A 4 154

230276406

186280335492

220329394578

252378452—

H2105B-3H2106B-3H2107B-3H2108B-3

33.33.33.33.

For Use with Size 7 Starters Only — Series B and IEC W – X with 1000/5 CT32A 4 169

256384460676

204310466558820

240366543656—

274420630754—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

33.33.33.33.33.

For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A 4 254

384576690

1014

306465699837

1230

360549822984—

411630945

1131—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

33.33.33.33.33.



33-82

33

Relays — Current Sensing Protective



Current Sensing ProtectiveRelay


Features . . . . . . . . . . . . . . . . 33-82

Benefits. . . . . . . . . . . . . . . . . 33-82


Dimensions . . . . . . . . . . . . . 33-83


Product DescriptionThe IQ500 is a heaterless, current-sensing, solid-state motor protective relay with optional communications capabilities. Several functions are incorporated into the base relay (IQ502/IQ504) as standard:

■ Overload (overcurrent) protection■ Phase unbalance and phase loss

protection■ Ground current protection (Class II)

The base relay can serve as the initial building block for a motor protection system by adding the IQ500M Special Function Module. The module can address application related motor load functions with the additional features:

■ Underload protection■ Long acceleration■ Jam protection■ Load control

The IQ500 can provide a cost-effective alternative to conventional protective relays such as current relays, ground fault relays and phase loss or phase unbalance relays. Used with the PowerNet system, a low-cost, local area communication network, information such as current values,

status, setpoint values and cause of trip can be displayed remotely. The IQ500 relay is ideal for a variety of industrial applications such as mining, timber, material handling, air conditioning compressors, wastewater treatment plants and petrochemical industries.

Features■ Overload class is adjustable using

DIP switches for 5, 10, 20 or 30 seconds, maximum trip times at six times rated current

■ Designed for 1000V and less distribution systems

■ Form C (NO/NC) contact on output relay

■ Isolated alarm relay output contact■ Communications capability using

IMPACC network■ Manual or automatic reset (either a

true manual or remote electrical reset) — selectable

■ Overload, Class II ground current, phase unbalance and single-phase protection are standard

■ LED indication (bi-colored — red/green) for device status, including overload, phase unbalance or ground current trip

■ Special Function Module adds protection for underload and jam conditions, also provides for long acceleration

■ Optional load control feature avail-able with special function module

■ Feed-through current transformer windows for contactors, NEMA Sizes 1 – 4 (for Size 5 and larger, external current transformers can be used)

■ Fits mounting footprint of Eaton’s Cutler-Hammer MORA relay

■ Panel or starter mountable■ Cause of trip is held in memory

through a power loss■ Bell alarm contact available for

remote status indication■ DIP switch provided for setting

operating frequency — 50 or 60 Hz■ Plug-in terminal block for control

power, trip relay and bell alarm relay connections

■ Operating temperature: -20° to 60°C (-4° to 140°F)

Benefits■ No external current transformers

are required since they are internal to the IQ500.

■ DIP switches used to select func-tions and settings on base relay are clearly marked and covered with screw-on plastic covers.

■ On the automatic reset, the reset times can be selected for long (90 second) or short (10 second) delay.

■ Device can be set for different motor full load currents without additional parts or modules.

Optional Benefits■ With the addition of the IQ500M

Special Function Module, the enhanced protection includes jam (overtorque) and underload and provides long acceleration time (high inertia load).

■ The underload and jam protection functions each have independent Form C output relays as part of the module. In addition, the underload and jam functions each have their own LEDs for status indication.

■ The underload and jam functions also have separate selectable trip levels and adjustable trip-delay and start-delay settings.

■ The IQ500M can be used as a load control module that allows “shed-ding and restoring” a particular load that contributes to the load being monitored.

■ The PONI (Product Operated Net-work Interface) card attaches directly to the base relay or special function module for interfacing with the Eaton’s Cutler-Hammer Power-Net communications system.

■ Localized display can be achieved with the Central Monitoring Unit.

Standards and Certifications■ UL File No. E19223

Catalog Number IQ502A

CA08102001E


83
33-NEMA Contactors & StartersFreedom Relays — Current Sensing Protective

33

Dimensions


Product SelectionTable 33-143. Current Sensing Protective Relay

1 Can be used with external CTs having 5A secondary.

Maximum Horsepower AmpereRating

Catalog Number PriceU.S. $Control Voltage

200V 230V 460 – 475V

110/120V50/60 Hz

220/240V50/60 Hz

20 25 50 3.4 to 66A IQ502A IQ502B 695.

60 75 150 10.8 to 207A IQ504A IQ504B 695.

— — — .32 to 5.4A IQ500LA 1 IQ500LB 1 695.

Special Function Module IQ500M 420.

2.5(63.5)

2.88(73.2)

3(76.2) 3.25

(82.6)

3.59(91.2)

4.5(114.3)

4.88(124)

.81(20.6)Dia.

5.47(138.9)

IQ504

.53(13.5)

1.88(47.8)

2.75(69.9)

.78(19.8)

1.19(30.2)

4.13(104.9)

4.13(104.9)

3.59(91.2)

4.88(124)

.5(12.7)

.44 (11.2)Dia.

.164-32 Tap2 Holes

.19 (4.8)Dia.

.5(12.7)Dia.

5.47(138.9)

IQ500L and IQ502



33-84

33

NEMA Contactors & StartersFreedom, 3-Phase Magnetic — Enclosed





Features . . . . . . . . . . . . . . . . 33-84


Catalog NumberSelection . . . . . . . . . . . . . . 33-85


Combination Starters withDisconnect Switch . . . . . . . . . 33-92

Combination Starters withHMCP/E. . . . . . . . . . . . . . . . . . 33-101

Accessories . . . . . . . . . . . . . . . . 33-113

Cover Control . . . . . . . . . . . . . . 33-115

Enclosures . . . . . . . . . . . . . . . . . 33-118

Modification Codes . . . . . . . . . 33-119

Dimensions . . . . . . . . . . . . . . . . 33-127

Catalog Number ECN2208AAC

Product Description The “Freedom Series” starters feature a compact, space-saving design, using state-of-the-art technology and the latest in high strength, impact and temperature resistant insulating materials. Starters are available in two rating/configuration styles — NEMA (National Electrical Manufacturers Association) and IEC (International Electrotechnical Commission). The NEMA devices are sized based on traditional NEMA classifications and the IEC devices on international ratings. Internationally rated starters, as compared to NEMA devices, generally are physically down-sized to provide higher ratings in a smaller package. However, electrical load/life ratings are correspondingly reduced. Careful consideration should be given to the selection of the proper device

for a specific application. Parameters, such as type of load, severity of duty, electrical load/life cycles required, etc., must be evaluated before choosing either the IEC or NEMA designs. Since the IEC devices are typically smaller than the equivalent NEMA device, there is a cost advantage over the NEMA starters and contactors.

Features■ A single family of starters suitable

for application in both the IEC and NEMA markets. “Two lines, One family” — the best of both worlds.

■ Adjustable Bimetallic Ambient Compensated Overload Relays with interchangeable heater packs — available in three basic sizes, covering applications up to 900 hp — reducing the number of different contactor/overload relay combi-nations that have to be stocked. Fixed heater overloads optional.

■ A full line of snap-on accessories common to both IEC and NEMA devices — top and side mounted auxiliary contacts, solid-state and pneumatic timers, etc.

■ Straight-through wiring — line lugs at top, load lugs at bottom.

■ Horizontal or vertical mounting on upright panel for application freedom.

■ Screw type power terminals have captive, backed-out self-lifting pressure plates with ± screws — reduced wiring time.

■ Accessible terminals for easy wiring. Optional fingerproof shields available to prevent electrical shock.

■ Top located coil terminals convenient and readily accessible. 45 mm contactor magnet coils have three terminals, permitting either top or diagonal wiring — easy to replace European or U.S. style starters or contactors without changing wiring layout.

■ Encapsulated dual voltage/frequency magnet coils — perma-nently marked with voltage, fre-quency and part number. IEC sizes A – F have non-encapsulated coils as standard, encapsulated as optional.

■ Designed to meet or exceed NEMA, UL, CSA, IEC, VDE, BS and other international standards and listings.

■ American engineering and manu-facturing — built in the U.S.A. by Eaton’s Cutler-Hammer, using the latest in statistical process control methods to produce high quality, reliable products.

Standards and Certifications

Certified Type 2 CoordinationEaton’s Cutler-Hammer Freedom Series IEC starters and NEMA starters are UL Certified to achieve IEC 947 Type 2 coordination against 100,000A short circuit fault currents. Any brand of properly selected fuse can be used. Type 2 coordination means that the starter will be suitable for further use following a short circuit fault.

ISO 9001 CertificationWhen you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organization (ISO) has established a series of standards acknowledged by 91 industrialized nations to bring harmony to the international quest for quality. The ISO certification process covers 20 quality system elements in design, production and installation that must conform to achieve registration. The Enclosed Control is manufactured in our Fayetteville, NC plant, and this facility is registered ISO 9001. This commitment to quality results in increased product reliability and total customer satisfaction.

Freedom NEMA starters are designed to NEMA standards and are extremely rugged products built for any applica-tion. Their long electrical/mechanical life is extended through easy maintainability.

■ Meets and exceeds all NEMA, UL and CSA standards.

■ Sized based on standard NEMA classifications.

■ Designed and built for a variety of demanding applications.

■ Easy coil change and inspectable/replaceable contacts.

■ Adjustable/interchangeable heater packs for flexibility.

■ Available Open and in NEMA 1, 3R, 4/4X, 7/9 and 12 enclosures.

Short Circuit ProtectionFuses and Inverse-Time Circuit Breakers may be selected per Article 430, Part D of the National Electrical Code to pro-tect motor branch circuits from fault conditions. If higher ratings or settings are required to start the motor, do not exceed the maximum as listed in Exception No. 2, Article 430-52.

CA08102001E


85

33-NEMA Contactors & StartersFreedom, 3-Phase Magnetic — Enclosed

33

Catalog Number SelectionTable 33-144. NEMA Freedom Line Enclosed Control Catalog Numbering System

1 Refer to Enclosed Control Product Guide, P.G.3.02.T.E.2 Use for Sizes 0 – 3, HMCP 600V applications only.

Table 33-145. Magnetic Coil Codes (System Voltage) 3

3 When control power transformer modification codes (C1 – C11) are used or when starter class includes CPT (i.e. ECN07, 18) see table to the right for system voltage code.

Table 33-146. Control Power Transformer Codes (System Voltage)

Design

ClassNEMAPage

Page

01 - Contactors a 02 - Reversing Contactors a05 - FVNR Starter, Non-combination 33-8606 - Reversing, Non-combination 33-8807 - FVNR Non-combination, with CPT 33-9008 - Single-Phase FVNR (Freedom Only) a16 - Combination with Disconnect Switch 33-9217 - Reversing, Combination with Disconnect Switch 33-9618 - Combination with Disconnect Switch, with CPT 33-9922 - Combination with HMCP/E 33-10123 - Reversing, Combination with HMCP/E 33-10524 - Combination with HMCP/E with CPT 33-10933 - Multispeed 2S2W Non-combination a34 - Multispeed 2S1W CT or VT Non-combination a35 - Multispeed 2S1W CH Non-combination a36 - Multispeed with Disconnect Switch, 2S2W a37 - Multispeed with Disconnect Switch, 2S1W CT or VT a38 - Multispeed with Disconnect Switch, 2S1W CH a39 - Multispeed with HMCP/E, 2S2W a40 - Multispeed with HMCP/E, 2S1W CT or VT a41 - Multispeed with HMCP/E, 2S1W CH a42 - Autotransformer, Non-combination a43 - Autotransformer, with Disconnect Switch a44 - Autotransformer, with HMCP/E a45 - Part-Winding, Non-combination a46 - Part-Winding, with Disconnect Switch a47 - Part-Winding, with Circuit Breaker a48 - Y-D, Open Transition, Non-combination a49 - Y-D, Open Transition, with Disconnect Switch a50 - Y-D, Open Transition, with Circuit Breaker a51 - Y-D, Closed Transition, Non-combination a52 - Y-D, Closed Transition, with Disconnect Switch a53 - Y-D, Closed Transition, with Circuit Breaker a54 - Std Width Pump Panel, with Disconnect Switch 33-24355 - Std Width Pump Panel, with HMCP/E 33-24462 - Autotransformer Pump Panel, Disconnect Switch a63 - Autotransformer Pump Panel, HMCP/E a64 - Part-Winding Pump Panel, Disconnect 33-24565 - Part-Winding Pump Panel, Circuit Breaker 33-24568 - Duplex, Non-combination a69 - Duplex, with Disconnect Switch a70 - Duplex, with HMCP/E a

Enclosure Types

1 - Type 1 – General Purpose2 - Type 3R – Rainproof3 - Type 4 – Watertight (Painted Steel)4 - Type 4X – Watertight (Stainless Steel)5 - Type 4X – Corrosion (nonmetallic)6 - Type 7/9 – Bolted Hazardous Location7 - Type 7/9 – Threaded Hazardous Location8 - Type 12 – Dust-Tight9 - Type 12 – Dust-Tight with Safety Door Interlock

Disconnect Fuse Clip Ratings

None 30A/250V R 30A/600V R 60A/250V R 60A/600V R100A/250V R

A -B -C -D -E -F -

G -H -J -K -L -

M -

100A/600V R200A/250V R200A/600V R400A/250V R400A/600V R600A/250V R


None 3A 7A15A30A50A

A -B -C -D -E -F -

G -H -J -K -L -

M -

100A150A 250A 400A600A800A

N - NEMAV - Vacuum

33-84 a

NEMA Size

A - Size 000 - Size 01 - Size 12 - Size 23 - Size 34 - Size 4

5 - Size 56 - Size 67 - Size 78 - Size 89 - Size 9

Cover Control(Starters Only)

(See Pages 33-115 – 33-116)

Number of Poles(Contactors Only)

Coil Voltage and/or Control Transformers

(See Tables Below)

N -P -Q -R -S -T -

600A/600V R800A/600V L1200A/600V L1600A/600V L2000A/600V Lby Description

N -P -Q -R -T -

1000A1200A 2000A 3000Aby Description

5 -6 -7 -8 -9 -I -

3Ab

7Ab 15Ab 30Ab

50Ab

100Ab

E C N 2 2 2 1 A A F - Modification Codes

(See Pages 33-119 – 33-126)

Code Magnet Coil Code Magnet Coil Code Magnet Coil

ABCDEGHJ

120/60 110/50240/60 220/50480/60 440/50600/60 550/50208/60550/50277/60208 – 240/60

KLMPQRST

240/50380/50415/5012V DC24V DC48V DC125V DC24/60

UVWXYZ

24/5032/5048/60104 – 120/6048/50By Description

Code Primary Secondary

BCDEH

240/480 – 220/440 Wired for 240V240/480 – 220/440 Wired for 480V600/60 – 550/50208/60277/60

120/60 – 110/50120/60 – 110/50120/60 – 110/50120/60120/60

LMQRS

380/50415/50208/60240/480 – 220/440 Wired for 240V240/480 – 220/440 Wired for 480V

110/50110/50242424

TUVWX

600/60277/60380/50415/50240/480/600 Wired for 480V

24242424

120

YZ

240/480/600 Wired for 480VBy Description

24


33-86

33



Features and Product Selection■ Full Voltage■ Standard Interchangeable Heater OLR■ Optional Electronic Overload■ 600V Maximum

Table 33-147. Class ECN05 — NEMA — Non-combination — Non-reversing


2 Suitable for outdoor application when properly installed — see Page i-5 of P.G.3.02.T.E.

3 NEMA 4X (Stainless steel) Sizes 0 – 6, NEMA 4 (Painted steel) Sizes 7 – 9.

Catalog Number ECN0511CBA

MotorVolt.

Max.hpRating1

Mag.CoilVolt.

3-Pole, NEMA 1General Purpose

3-Pole, NEMA 3RRainproof

3-Pole, NEMA 4X 3

Watertight &Dust-TightStainless Steel

3-Pole, NEMA 12Dust-Tight IndustrialExternal Reset(NEMA 3R) 2

3-Pole, NEMA Type 7 and 9

Bolted Threaded PriceU.S. $Catalog

NumberPriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 00—200230460575

—1-1/21-1/222

120208240480600

ECN05A1AAAECN05A1EAAECN05A1BAAECN05A1CAAECN05A1DAA

210.210.210.210.210.

(Select Starter from Size 0 Listing) —————

—————

—————

NEMA Size 0—200230460575

—3355

120208240480600

ECN0501AAAECN0501EAAECN0501BAAECN0501CAAECN0501DAA

260.260.260.260.260.


346.346.346.346.346.


515.515.515.515.515.


346.346.346.346.346.



1,145.1,145.1,145.1,145.1,145.

NEMA Size 1—200230460575

—7-1/27-1/2

1010

120208240480600


295.295.295.295.295.


380.380.380.380.380.


560.560.560.560.560.


380.380.380.380.380.



1,180.1,180.1,180.1,180.1,180.

NEMA Size 2—200230460575

—10152525

120208240480600


590.590.590.590.590.


745.745.745.745.745.


1,105.1,105.1,105.1,105.1,105.


745.745.745.745.745.



1,580.1,580.1,580.1,580.1,580.

NEMA Size 3—200230460575

—25305050

120208240480600


980.980.980.980.980.


1,165.1,165.1,165.1,165.1,165.


1,705.1,705.1,705.1,705.1,705.


1,165.1,165.1,165.1,165.1,165.



2,830.2,830.2,830.2,830.2,830.

Starters do not include heater packs. Select 1 carton of 3 heater packs. For Heater Pack Selection, see Pages 33-80 – 33-81, List Price $33.00.Starters with Electronic Overload, see Page 33-124 of Modification Codes.

NEMA Size 00 0 1 2 3 4 5 6

Horsepower 1-1/2 5 10 25 50 75 150 300

Dimensions . . . . . . . . . . . . . Pages 33-127 – 33-146Cover MountedControl . . . . . . . . . . . . . . . . Page 33-115

Modifications . . . . . . . . . . . Pages 33-119 – 33-126Accessories . . . . . . . . . . . . Pages 33-113 – 33-114,

33-58 – 33-66Technical Data . . . . . . . . . . Pages 33-55 – 33-57Renewal Parts . . . . . . . . . . Pages 33-67 – 33-69Discount Symbol . . . . . . . . 1CD-1C

CA08102001E


87

33-NEMA Contactors & StartersFreedom, 3-Phase Magnetic — Enclosed

33

Table 33-147. Class ECN05 — NEMA — Non-combination — Non-reversing (Continued)




MotorVolt.

Max.hpRating1

Mag.CoilVolt.



3-Pole, NEMA 4X 3





NumberPriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 4—200230460575

—4050

100100

120208240480600


2,190.2,190.2,190.2,190.2,190.


2,805.2,805.2,805.2,805.2,805.


3,435.3,435.3,435.3,435.3,435.


2,805.2,805.2,805.2,805.2,805.



5,070.5,070.5,070.5,070.5,070.

NEMA Size 5—200230460575

—75

100200200

120208240480600


5,160.5,160.5,160.5,160.5,160.


5,770.5,770.5,770.5,770.5,770.


6,730.6,730.6,730.6,730.6,730.


5,770.5,770.5,770.5,770.5,770.



10,760.10,760.10,760.10,760.10,760.

NEMA Size 6200230460575

150200400400

208240480600

ECN0561EAAECN0561BAAECN0561CAAECN0561DAA

14,520.14,520.14,520.14,520.


16,440.16,440.16,440.16,440.


18,100.18,100.18,100.18,100.


16,440.16,440.16,440.16,440.

————

————

————

NEMA Size 7230460575

300600600

240480600

ECN0571BAAECN0571CAAECN0571DAA

18,780.18,780.18,780.


20,760.20,760.20,760.


22,250.22,250.22,250.


21,140.21,140.21,140.

———

———

———


450900900

240480600


26,780.26,780.26,780.


28,710.28,710.28,710.


31,390.31,390.31,390.


28,710.28,710.28,710.

———

———

———


80016001600

240480600


41,690.41,690.41,690.


43,620.43,620.43,620.


46,490.46,490.46,490.


43,620.43,620.43,620.

———

———

———


NEMA Size 00 0 1 2 3 4 5 6

Horsepower 1-1/2 5 10 25 50 75 150 300



33-58 – 33-66Technical Data . . . . . . . . . . . Pages 33-55 – 33-57Renewal Parts . . . . . . . . . . . Pages 33-67 – 33-69Discount Symbol . . . . . . . . . 1CD-1C


33-88

33



Table 33-148. Class ECN06 — NEMA — Non-combination — Reversing




MotorVolt.

Max.hpRating1

Mag.CoilVolt.



3-Pole, NEMA 4X 3





NumberPriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 00—200230460575

—1-1/21-1/222

120208240480600

ECN06A1AAAECN06A1EAAECN06A1BAAECN06A1CAAECN06A1DAA

495.495.495.495.495.

(Select Starter from Size 0 Listing)

NEMA Size 0—200230460575

—3355

120208240480600


590.590.590.590.590.


715.715.715.715.715.


915.915.915.915.915.


715.715.715.715.715.



1,840.1,840.1,840.1,840.1,840.

NEMA Size 1—200230460575

—7-1/27-1/2

1010

120208240480600


680.680.680.680.680.


810.810.810.810.810.


1,135.1,135.1,135.1,135.1,135.


810.810.810.810.810.



1,930.1,930.1,930.1,930.1,930.

NEMA Size 2—200230460575

—10152525

120208240480600


1,305.1,305.1,305.1,305.1,305.


1,520.1,520.1,520.1,520.1,520.


2,045.2,045.2,045.2,045.2,045.


1,520.1,520.1,520.1,520.1,520.



3,040.3,040.3,040.3,040.3,040.

NEMA Size 3—200230460575

—25305050

120208240480600


2,170.2,170.2,170.2,170.2,170.


2,640.2,640.2,640.2,640.2,640.


3,275.3,275.3,275.3,275.3,275.


2,640.2,640.2,640.2,640.2,640.



5,130.5,130.5,130.5,130.5,130.


NEMA Size 00 0 1 2 3 4 5 6

Horsepower 1-1/2 5 10 25 50 75 150 300

Dimensions . . . . . . . . . . . . . . Pages 33-127 – 33-146Cover MountedControl . . . . . . . . . . . . . . . . . Page 33-116

Modifications . . . . . . . . . . . . Pages 33-119 – 33-126Accessories . . . . . . . . . . . . . Pages 33-58 – 33-66Technical Data . . . . . . . . . . . Pages 33-55 – 33-57Renewal Parts . . . . . . . . . . . Pages 33-67 – 33-69Discount Symbol . . . . . . . . . 1CD-1C

CA08102001E


89
33-NEMA Contactors & StartersFreedom, 3-Phase Magnetic — Enclosed Starters — Non-combination

33

Table 33-148. Class ECN06 — NEMA — Non-combination, Reversing (Continued)




MotorVolt.

Max.hpRating1

Mag.CoilVolt.



3-Pole, NEMA 4X 3

Watertight & Dust-TightStainless Steel




NumberPriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 4—200230460575

—4050

100100

120208240480600


5,170.5,170.5,170.5,170.5,170.


5,900.5,900.5,900.5,900.5,900.


7,130.7,130.7,130.7,130.7,130.


5,900.5,900.5,900.5,900.5,900.

—————

—————

—————

NEMA Size 5—200230460575

—75

100200200

120208240480600


11,360.11,360.11,360.11,360.11,360.


12,930.12,930.12,930.12,930.12,930.


14,930.14,930.14,930.14,930.14,930.


12,930.12,930.12,930.12,930.12,930.

—————

—————

—————

NEMA Size 6200230460575

150200400400

208240480600


25,280.25,280.25,280.25,280.


27,200.27,200.27,200.27,200.


28,860.28,860.28,860.28,860.


27,200.27,200.27,200.27,200.

————

————

————


300600600

240480600


34,350.34,350.34,350.


36,270.36,270.36,270.


37,910.37,910.37,910.


36,270.36,270.36,270.

———

———

———


450900900

240480600


48,280.48,280.48,280.


50,210.50,210.50,210.


51,850.51,850.51,850.


50,210.50,210.50,210.

———

———

———


80016001600

240480600


74,860.74,860.74,860.


77,890.77,890.77,890.


80,750.80,750.80,750.


77,890.77,890.77,890.

———

———

———


NEMA Size 00 0 1 2 3 4 5 6

Horsepower 1-1/2 5 10 25 50 75 150 300




33-90

33



Table 33-149. Class ECN07 — NEMA — Non-combination with CPT — Non-reversing



3 Other control power transformer primary and/or secondary voltages, see Page 33-85.

ECN0712CAA

4 NEMA 4X (Stainless steel) Sizes 0 – 5, NEMA 4 (Painted steel)Sizes 6 – 9.

NEMASize

PrimaryVoltage3

Max. hpRating1

SecondaryVoltage

MagnetCoil Voltage



3-Pole, NEMA 4X Watertight & Dust-TightStainless Steel 4

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

0 208240480600

3355

120 ECN0701EAAECN0701BAAECN0701CAAECN0701DAA

453.453.453.453.


545.545.545.545.


710.710.710.710.

1 208240480600

7-1/27-1/2

1010


488.488.488.488.


585.585.585.585.


755.755.755.755.

2 208240480600

10152525


860.860.860.860.


1,020.1,020.1,020.1,020.


1,380.1,380.1,380.1,380.

3 208240480600

25305050


1,380.1,380.1,380.1,380.


1,565.1,565.1,565.1,565.


2,110.2,110.2,110.2,110.

4 208240480600

4050

100100


2,680.2,680.2,680.2,680.


3,295.3,295.3,295.3,295.


3,920.3,920.3,920.3,920.

5 208240480600

75100200200


5,710.5,710.5,710.5,710.


7,280.7,280.7,280.7,280.


7,290.7,290.7,290.7,290.

6 208240480600

150200400400


15,230.15,230.15,230.15,230.


17,140.17,140.17,140.17,140.


18,800.18,800.18,800.18,800.

7 240480600

300600600

120 ECN0771BAAECN0771CAAECN0771DAA

19,480.19,480.19,480.


21,850.21,850.21,850.


22,950.22,950.22,950.

8 240480600

450900900


27,480.27,480.27,480.


29,420.29,420.29,420.


32,090.32,090.32,090.

9 240480600

80016001600


42,400.42,400.42,400.


44,320.44,320.44,320.


47,200.47,200.47,200.


NEMA Size 00 0 1 2 3 4 5 6

Horsepower 1-1/2 5 10 25 50 75 150 300



CA08102001E


91
33-NEMA Contactors & StartersFreedom, 3-Phase Magnetic — Enclosed Starters — Non-combination

33

Table 33-149. Class ECN07 — NEMA — Non-combination with CPT — Non-reversing (Continued)




NEMASize

PrimaryVoltage3

Max. hpRating1

SecondaryVoltage

MagneticCoil Voltage

3-Pole, NEMA 12Dust-Tight IndustrialExternal Reset (NEMA 3R) 2



NumberPriceU.S. $

CatalogNumber

CatalogNumber

0 208240480600

3355


545.545.545.545.



1,345.1,345.1,345.1,345.

1 208240480600

7-1/27-1/2

1010


585.585.585.585.



1,480.1,480.1,480.1,480.

2 208240480600

10152525


1,020.1,020.1,020.1,020.



1,855.1,855.1,855.1,855.

3 208240480600

25305050


1,565.1,565.1,565.1,565.



3,230.3,230.3,230.3,230.

4 208240480600

4050

100100


3,295.3,295.3,295.3,295.



5,560.5,560.5,560.5,560.

5 208240480600

75100200200


7,280.7,280.7,280.7,280.



11,310.11,310.11,310.11,310.

6 208240480600

150200400400


17,140.17,140.17,140.17,140.

————

————

————

7 240480600

300600600


21,850.21,850.21,850.

———

———

———

8 240480600

450900900


29,420.29,420.29,420.

———

———

———

9 240480600

80016001600


44,320.44,320.44,320.

———

———

———


NEMA Size 00 0 1 2 3 4 5 6

Horsepower 1-1/2 5 10 25 50 75 150 300




33-92

33

Starters — Combination with Disconnect Switch


Features and Product Selection■ Full Voltage■ Standard Interchangeable Heater OLR■ Optional Electronic Overload■ 600V Maximum■ 100,000 RMS Short Circuit Rating with Fuses

Table 33-150. Class ECN16 — NEMA — Fusible Combination Disconnect Switch — Non-reversing

1 Starters with 120V coil (for separate control) are available. To order, substitute the letter A for the 8th character of the listed Catalog Number.

2 Suitable for outdoor application when prop-erly installed — see Page i-5 of P.G.3.02.T.E.

3 All NEMA 12 enclosures are standardized with external reset. For internal reset, order Mod Code R5.

4 NEMA 12 enclosure is without safety door interlock. When safety door interlock is required, change seventh character from 8 to 9, i.e. ECN1638EAF becomes ECN1639EAF.


MotorVoltage

Max. hpRatingDual Element Fuses

MagnetCoilVoltage1

FuseClipAmps



3-Pole, NEMA 4XWatertight & Dust-TightStainless Steel


CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0200230460575

3355

208240480600

30A ECN1601EABECN1601BABECN1601CACECN1601DAC

685.685.700.700.

ECN1602EABECN1602BABECN1602CACECN1602DAC

855.855.870.870.


1,370.1,370.1,390.1,390.


855.855.870.870.

NEMA Size 1200230460575

7-1/27-1/2

1010

208240480600


715.715.730.730.


885.885.905.905.


1,410.1,410.1,420.1,420.


885.885.905.905.

NEMA Size 2200230460575

10152525

208240480600

60A ECN1621EADECN1621BADECN1621CAEECN1621DAE

1,130.1,130.1,145.1,145.

ECN1622EADECN1622BADECN1622CAEECN1622DAE

1,370.1,370.1,395.1,395.


2,185.2,185.2,205.2,205.


1,370.1,370.1,395.1,395.

NEMA Size 3200230460575

25305050

208240480600

100A ECN1631EAFECN1631BAFECN1631CAGECN1631DAG

1,890.1,890.1,935.1,935.

ECN1632EAFECN1632BAFECN1632CAGECN1632DAG

2,205.2,205.2,245.2,245.


3,740.3,740.3,770.3,770.


2,205.2,205.2,245.2,245.

NEMA Size 4200230460575

4050

100100

208240480600

200A ECN1641EAHECN1641BAHECN1641CAJECN1641DAJ

3,615.3,615.3,655.3,655.

ECN1642EAHECN1642BAHECN1642CAJECN1642DAJ

4,495.4,495.4,520.4,520.


5,990.5,990.6,010.6,010.


4,495.4,495.4,520.4,520.





CA08102001E


93
33-NEMA Contactors & StartersFreedom, 3-Phase Magnetic — Enclosed Starters — Combination with Disconnect Switch

33

Table 33-150. Class ECN16 — NEMA — Fusible Combination Disconnect Switch — Non-reversing (Continued)






6 For 1250 and 1600 hp ratings at 460V, con-sult Eaton’s Cutler-Hammer.

7 Supply hp, voltage, FLA and whether motor is design E or not when ordering the starter.

MotorVoltage

Max.hpRating Dual Element Fuses

MagnetCoilVoltage1

FuseClipAmps



3-Pole, NEMA 4X 5



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 5200230460575

75100200200

208240480600

400A ECN1651EAKECN1651BAKECN1651CALECN1651DAL

8,110.8,110.8,110.8,110.

ECN1652EAKECN1652BAKECN1652CALECN1652DAL

10,230.10,230.10,230.10,230.


14,140.14,140.14,140.14,140.


10,230.10,230.10,230.10,230.

NEMA Size 6200230460575

150200400400

208240480600

600A ECN1661EAMECN1661BAMECN1661CANECN1661DAN

21,450.21,450.21,450.21,450.

ECN1662EAMECN1662BAMECN1662CANECN1662DAN

23,910.23,910.23,910.23,910.


27,150.27,150.27,150.27,150.


23,910.23,910.23,910.23,910.


300600600

240480600

7 ECN1671BAUECN1671CAUECN1671DAU

32,710.32,710.32,710.

ECN1672BAUECN1672CAUECN1672DAU

34,650.34,650.34,650.


36,280.36,280.36,280.


34,650.34,650.34,650.


450900900

240480600


45,670.45,670.45,670.


47,590.47,590.47,590.


49,240.49,240.49,240.


47,590.47,590.47,590.


8001000 61000

240480600


63,790.63,790.63,790.


65,720.65,720.65,720.


67,360.67,360.67,360.


65,720.65,720.65,720.


Dimensions. . . . . . . . . . . . . Pages 33-127 – 33-146Cover MountedControl . . . . . . . . . . . . . . . . Page 33-115

Modifications. . . . . . . . . . . Pages 33-119 – 33-126Accessories . . . . . . . . . . . . Pages 33-113 – 33-114,

33-58 – 33-66Technical Data. . . . . . . . . . . Pages 33-55 – 33-57Renewal Parts . . . . . . . . . . . Pages 33-67 – 33-69Discount Symbol . . . . . . . . . 1CD-1C


33-94

33



Table 33-151. Class ECN16 — NEMA — Non-fusible Combination Disconnect Switch5 — Non-reversing

1 Suitable for outdoor application when prop-erly installed — see Page i-5 of P.G.3.02.T.E for details.


3 NEMA 12 enclosure is without safety door interlock. When safety door interlock is required, change seventh character from 8 to 9, i.e. ECN1638EAA becomes ECN1639EAA.


5 Field installed Fuse Clips available, see Page 33-122.

MotorVoltage

Max. hpRating

MagnetCoilVoltage

DisconnectAmps



3-Pole, NEMA 4X 4


3-Pole, NEMA 12Dust-Tight IndustrialExternal Reset(NEMA 3R) 1 2 3

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0—200230460575

—3355

120208240480600

30A ECN1601AAAECN1601EAAECN1601BAAECN1601CAAECN1601DAA

665.665.665.665.665.


835.835.835.835.835.


1,355.1,355.1,355.1,355.1,355.


835.835.835.835.835.

NEMA Size 1—200230460575

—7-1/27-1/2

1010

120208240480600


700.700.700.700.700.


870.870.870.870.870.


1,390.1,390.1,390.1,390.1,390.


870.870.870.870.870.

NEMA Size 2—200230460575

—10152525

120208240480600


1,100.1,100.1,100.1,100.1,100.


1,340.1,340.1,340.1,340.1,340.


2,160.2,160.2,160.2,160.2,160.


1,340.1,340.1,340.1,340.1,340.

NEMA Size 3—200230460575

—25305050

120208240480600


1,820.1,820.1,820.1,820.1,820.


2,135.2,135.2,135.2,135.2,135.


3,665.3,665.3,665.3,665.3,665.


2,135.2,135.2,135.2,135.2,135.

NEMA Size 4—200230460575

—4050

100100

120208240480600


3,500.3,500.3,500.3,500.3,500.


4,370.4,370.4,370.4,370.4,370.


5,870.5,870.5,870.5,870.5,870.


4,370.4,370.4,370.4,370.4,370.





CA08102001E


95

33

Table 33-151. Class ECN16 — NEMA — Non-fusible Combination Disconnect Switch — Non-reversing (Continued)

1 Suitable for outdoor application when prop-erly installed — see Page i-5 of P.G.3.02.T.E for details.




5 For 1250 and 1600 hp ratings at 460V, consult Eaton’s Cutler-Hammer.


MotorVoltage

Max. hpRating

MagnetCoilVoltage

DisconnectAmps



3-Pole, NEMA 4X 4



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 5—200230460575

—75

100200200

120208240480600


7,850.7,850.7,850.7,850.7,850.


9,970.9,970.9,970.9,970.9,970.


13,870.13,870.13,870.13,870.13,870.


9,970.9,970.9,970.9,970.9,970.

NEMA Size 6200230460575

150200400400

208240480600

600A ECN1661EAAECN1661BAAECN1661CAAECN1661DAA

20,680.20,680.20,680.20,680.


23,150.23,150.23,150.23,150.


26,410.26,410.26,410.26,410.


23,150.23,150.23,150.23,150.


300600600

240480600


26,310.26,310.26,310.


28,250.28,250.28,250.


29,890.29,890.29,890.


28,250.28,250.28,250.


450900900

240480600


35,720.35,720.35,720.


37,650.37,650.37,650.


39,310.39,310.39,310.


37,650.37,650.37,650.


8001000 51000

240480600


62,030.62,030.62,030.


59,820.59,820.59,820.


61,450.61,450.61,450.


59,820.59,820.59,820.






33-96

33



Table 33-152. ECN17 — NEMA — Fusible Combination Disconnect Switch — Reversing

1 Starters with 120V coil (for separate control) are available.To order, substitute the letter A for the 8th character of the listed Catalog Number.







MotorVoltage

Max. hpRatingDualElementFuses

MagnetCoilVoltage1

FuseClipAmps



3-Pole, NEMA 4X 5



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0200230460575

3355

208240480600


1,100.1,100.1,110.1,110.


1,340.1,340.1,360.1,360.


1,971.1,971.1,971.1,971.


1,340.1,340.1,360.1,360.

NEMA Size 1200230460575

7-1/27-1/2

1010

208240480600


1,170.1,170.1,190.1,190.


1,415.1,415.1,425.1,425.


2,040.2,040.2,050.2,050.


1,415.1,415.1,425.1,425.

NEMA Size 2200230460575

10152525

208240480600

60A ECN1721EADECN1721BADECN1721CAEECN1721DAE

1,945.1,945.1,965.1,965.


2,255.2,255.2,275.2,275.


3,296.3,296.3,296.3,296.


2,255.2,255.2,275.2,275.

NEMA Size 3200230460575

25305050

208240480600

100A ECN1731EAFECN1731BAFECN1731CAGECN1731DAG

3,235.3,235.3,275.3,275.


3,655.3,655.3,690.3,690.


5,580.5,580.5,610.5,610.


3,655.3,655.3,690.3,690.

NEMA Size 4200230460575

4050

100100

208240480600

200A ECN1741EAHECN1741BAHECN1741CAJECN1741DAJ

6,750.6,750.6,780.6,780.


7,880.7,880.7,900.7,900.


9,690.9,690.9,720.9,720.


7,880.7,880.7,900.7,900.

NEMA Size 5200230460575

75100200200

208240480600

400A ECN1751EAKECN1751BAKECN1751CALECN1751DAL

13,180.13,180.13,180.13,180.


15,870.15,870.15,870.15,870.


20,690.20,690.20,690.20,690.


15,870.15,870.15,870.15,870.

NEMA Size 6200230460575

150200400400

208240480600

600A ECN1761EAMECN1761BAMECN1761CANECN1761DAN

32,200.32,200.32,200.32,200.


34,130.34,130.34,130.34,130.


35,760.35,760.35,760.35,760.


34,130.34,130.34,130.34,130.


300600600

240480600


48,200.48,200.48,200.


50,180.50,180.50,180.


51,840.51,840.51,840.


50,180.50,180.50,180.


450900900

240480600


71,950.71,950.71,950.


73,810.73,810.73,810.


75,520.75,520.75,520.


73,810.73,810.73,810.


8001000 61000

240480600


97,600.97,600.97,600.


98,100.98,100.98,100.


99,190.99,190.99,190.


98,100.98,100.98,100.





CA08102001E


97

33

Table 33-153. Class ECN17 — NEMA — Non-fusible Combination Disconnect Switch — Reversing





MotorVoltage

Max. hpRating

MagnetCoilVoltage

DisconnectAmps



3-Pole, NEMA 4X 4



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0—200230460575

—3355

120208240480600


1,075.1,075.1,075.1,075.1,075.


1,320.1,320.1,320.1,320.1,320.


1,955.1,955.1,955.1,955.1,955.


1,320.1,320.1,320.1,320.1,320.

NEMA Size 1—200230460575

—7-1/27-1/2

1010

120208240480600


1,145.1,145.1,145.1,145.1,145.


1,395.1,395.1,395.1,395.1,395.


2,020.2,020.2,020.2,020.2,020.


1,395.1,395.1,395.1,395.1,395.

NEMA Size 2—200230460575

—10152525

120208240480600


1,910.1,910.1,910.1,910.1,910.


2,225.2,225.2,225.2,225.2,225.


3,240.3,240.3,240.3,240.3,240.


2,225.2,225.2,225.2,225.2,225.

NEMA Size 3—200230460575

—25305050

120208240480600


2,945.2,945.2,945.2,945.2,945.


3,580.3,580.3,580.3,580.3,580.


5,490.5,490.5,490.5,490.5,490.


3,580.3,580.3,580.3,580.3,580.

NEMA Size 4—200230460575

—4050

100100

120208240480600


6,620.6,620.6,620.6,620.6,620.


7,770.7,770.7,770.7,770.7,770.


9,590.9,590.9,590.9,590.9,590.


7,770.7,770.7,770.7,770.7,770.






33-98

33



Table 33-153. Class ECN17 — NEMA — Non-fusible Combination Disconnect Switch — Reversing (Continued)





5 For 1250 and 1600 hp ratings at 460V, con-sult Eaton’s Cutler-Hammer.


MotorVoltage

Max. hpRating

MagnetCoilVoltage

DisconnectAmps



3-Pole, NEMA 4X 4



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 5—200230460575

—75

100200200

120208240480600


12,910.12,910.12,910.12,910.12,910.


15,610.15,610.15,610.15,610.15,610.


20,430.20,430.20,430.20,430.20,430.


15,610.15,610.15,610.15,610.15,610.

NEMA Size 6200230460575

150200400400

208240480600

600A ECN1761EAAECN1761BAAECN1761CAAECN1761DAA

31,450.31,450.31,450.31,450.


33,380.33,380.33,380.33,380.


35,020.35,020.35,020.35,020.


33,380.33,380.33,380.33,380.


300600600

240480600


41,360.41,360.41,360.


43,290.43,290.43,290.


44,920.44,920.44,920.


43,290.43,290.43,290.


450900900

240480600


57,770.57,770.57,770.


59,700.59,700.59,700.


61,350.61,350.61,350.


59,700.59,700.59,700.


8001000 51000

240480600


92,150.92,150.92,150.


94,080.94,080.94,080.


95,720.95,720.95,720.


94,080.94,080.94,080.





CA08102001E


99

33

Table 33-154. Class ECN18 — NEMA — Fusible Combination Disconnect Switch with CPT7 — Non-reversing



3 All NEMA 12 enclosures are standardized with external reset. For internal reset, order mod code R5.


5 Fuse clips are for Class R fuses. For H and J fuses see mods, Page 33-122.


7 1000,000 RMS short-circuit rating.8 Supply hp, voltage, FLA and whether motor

is design E or not when ordering the motor.9 For 1250 and 1600 hp ratings at 460V,

consult Eaton’s Cutler-Hammer.

PrimaryVoltage1

Max. hpRating

MagnetCoilVoltage

FuseClipAmps





CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0208240480600

3355

120 30A 5 ECN1801EABECN1801BABECN1801CACECN1801DAC

875.875.885.885.


1,050.1,050.1,060.1,060.


1,565.1,565.1,580.1,580.


1,050.1,050.1,060.1,060.

NEMA Size 1208240480600

7-1/27-1/2

1010

120 30A 5 ECN1811EABECN1811BABECN1811CACECN1811DAC

910.910.930.930.


1,085.1,085.1,100.1,100.


1,600.1,600.1,615.1,615.


1,085.1,085.1,100.1,100.

NEMA Size 2208240480600

10152525

120 60A 5 ECN1821EADECN1821BADECN1821CAEECN1821DAE

1,400.1,400.1,420.1,420.


1,645.1,645.1,665.1,665.


2,460.2,460.2,475.2,475.


1,645.1,645.1,665.1,665.

NEMA Size 3208240480600

25305050

120 100A ECN1831EAFECN1831BAFECN1831CAGECN1831DAG

2,290.2,290.2,330.2,330.


2,610.2,610.2,640.2,640.


4,140.4,140.4,175.4,175.


2,610.2,610.2,640.2,640.

NEMA Size 4208240480600

4050

100100

120 200A ECN1841EAHECN1841BAHECN1841CAJECN1841DAJ

4,105.4,105.4,140.4,140.


4,980.4,980.5,010.5,010.


6,470.6,470.6,500.6,500.


4,980.4,980.5,010.5,010.

NEMA Size 5 208240480600

75100200200

120 400A ECN1851EAKECN1851BAKECN1851CALECN1851DAL

8,670.8,670.8,670.8,670.


10,770.10,770.10,770.10,770.


14,680.14,680.14,680.14,680.


10,770.10,770.10,770.10,770.

NEMA Size 6208240480600

150200400400

120 600A ECN1861EAMECN1861BAMECN1861CANECN1861DAN

22,140.22,140.22,140.22,140.


24,610.24,610.24,610.24,610.


27,860.27,860.27,860.27,860.


24,610.24,610.24,610.24,610.


300600600

120 8 ECN1871BAUECN1871CAUECN1871DAU

33,410.33,410.33,410.


48,420.48,420.48,420.


36,690.36,690.36,690.


48,420.48,420.48,420.


450900900


46,360.46,360.46,360.


49,310.49,310.49,310.


49,940.49,940.49,940.


49,310.49,310.49,310.


80010009

1000


64,490.64,490.64,490.


66,410.66,410.66,410.


68,060.68,060.68,060.


66,410.66,410.66,410.






33-100

33



Table 33-155. Class ECN18 — NEMA — Non-fusible Combination Disconnect Switch with CPT — Non-reversing








PrimaryVoltage1

Max. hpRating

MagnetCoilVoltage

DisconnectSwitch Rating





CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0208240480600

3355

120 30A ECN1801EAAECN1801BAAECN1801CAAECN1801DAA

855.855.855.855.


1,025.1,025.1,025.1,025.


1,545.1,545.1,545.1,545.


1,025.1,025.1,025.1,025.

NEMA Size 1208240480600

7-1/27-1/2

1010


885.885.885.885.


1,060.1,060.1,060.1,060.


1,580.1,580.1,580.1,580.


1,060.1,060.1,060.1,060.

NEMA Size 2208240480600

10152525


1,370.1,370.1,370.1,370.


1,615.1,615.1,615.1,615.


2,425.2,425.2,425.2,425.


1,615.1,615.1,615.1,615.

NEMA Size 3208240480600

25305050


2,215.2,215.2,215.2,215.


2,535.2,535.2,535.2,535.


4,065.4,065.4,065.4,065.


2,535.2,535.2,535.2,535.

NEMA Size 4208240480600

4050

100100


3,985.3,985.3,985.3,985.


4,855.4,855.4,855.4,855.


6,360.6,360.6,360.6,360.


4,855.4,855.4,855.4,855.

NEMA Size 5208240480600

75100200200


8,410.8,410.8,410.8,410.


10,520.10,520.10,520.10,520.


14,690.14,690.14,690.14,690.


10,520.10,520.10,520.10,520.

NEMA Size 6208240480600

150200400400


21,390.21,390.21,390.21,390.


23,850.23,850.23,850.23,850.


27,100.27,100.27,100.27,100.


23,850.23,850.23,850.23,850.


300600600

120 6 ECN1871BAAECN1871CAAECN1871DAA

27,010.27,010.27,010.


28,930.28,930.28,930.


30,580.30,580.30,580.


28,930.28,930.28,930.


450900900


36,420.36,420.36,420.


38,360.38,360.38,360.


40,010.40,010.40,010.


38,360.38,360.38,360.


80010007

1000


58,580.58,580.58,580.


60,560.60,560.60,560.


62,130.62,130.62,130.


60,560.60,560.60,560.





CA08102001E


01
33-1NEMA Contactors & StartersFreedom, 3-Phase Magnetic — Enclosed Starters — Combination with HMCP or HMCPE

33

Features and Product Selection■ Full Voltage■ Standard Interchangeable Heater OLR■ Optional Electronic Overload■ 600V Maximum■ 100,000 RMS 480V, 25,000 RMS 600V

Table 33-156. Class ECN22 — NEMA — Combination HMCP/E — Non-reversing (Sizes 0, 1 and 2)


MotorVoltage

Max. hpRating

MagnetCoilVoltage 1

CircuitBreakerType



3-Pole, NEMA 4X Watertight & Dust-Tight Stainless Steel

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0200 1

3208 HMCPE 7A

HMCPE 15AECN2201EACECN2201EAD

915.915.

ECN2202EACECN2202EAD

1,090.1,090.


1,610.1,610.

230 13

240 HMCPE 7AHMCPE 15A

ECN2201BACECN2201BAD

915.915.


1,090.1,090.


1,610.1,610.

460 135

480 HMCPE 3AHMCPE 7AHMCPE 15A

ECN2201CABECN2201CACECN2201CAD

915.915.915.


1,090.1,090.1,090.


1,610.1,610.1,610.

575 135

600 HMCP 3AHMCP 7AHMCP 15A

ECN2201DA5ECN2201DA6ECN2201DA7

915.915.915.


1,090.1,090.1,090.


1,610.1,610.1,610.

NEMA Size 1200 1

357-1/2

208 HMCPE 7AHMCPE 15AHMCPE 30AHMCPE 50A

ECN2211EACECN2211EADECN2211EAEECN2211EAF

955.955.955.955.


1,130.1,130.1,130.1,130.


1,645.1,645.1,645.1,645.

230 1357-1/2


ECN2211BACECN2211BADECN2211BAEECN2211BAF

955.955.955.955.


1,130.1,130.1,130.1,130.


1,645.1,645.1,645.1,645.

460 135

10


ECN2211CABECN2211CACECN2211CADECN2211CAE

955.955.955.955.


1,130.1,130.1,130.1,130.


1,645.1,645.1,645.1,645.

575 135

10

600 HMCP 3AHMCP 7AHMCP 15AHMCP 30A

ECN2211DA5ECN2211DA6ECN2211DA7ECN2211DA8

955.955.955.955.


1,130.1,130.1,130.1,130.


1,645.1,645.1,645.1,645.

NEMA Size 2200 10 208 HMCPE 50A ECN2221EAF 1,355. ECN2222EAF 1,595. ECN2224EAF 2,310.

230 1015


ECN2221BAFECN2221BAW

1,355.1,355.


1,595.1,595.


2,310.2,310.

460 25 480 HMCPE 50A ECN2221CAF 1,355. ECN2222CAF 1,595. ECN2224CAF 2,310.

575 1525

600 HMCP 30AHMCP 50A

ECN2221DA8ECN2221DA9

1,355.1,355.


1,595.1,595.


2,310.2,310.



Modifications. . . . . . . . . . . Pages 33-119 – 33-126Accessories . . . . . . . . . . . . Pages 33-114,



33-102

33



Table 33-156. Class ECN22 — NEMA — Combination HMCP/E — Non-reversing (Sizes 0, 1 and 2) (Continued)




4 NEMA 12 enclosure is without safety door interlock. When safety door interlock is required, change seventh character from 8 to 9, i.e. ECN2228EAG becomes ECN2229EAG.

MotorVoltage

Max. hpRating

MagnetCoilVoltage 1

CircuitBreakerType




NumberPriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 0200 1

3208 HMCPE 7A


1,090.1,090.



2,060.2,060.

230 13



1,090.1,090.



2,060.2,060.

460 135



1,090.1,090.1,090.



2,060.2,060.2,060.

575 135



1,090.1,090.1,090.



2,060.2,060.2,060.

NEMA Size 1200 1

357-1/2



1,130.1,130.1,130.1,130.



2,105.2,105.2,105.2,105.

230 1357-1/2



1,130.1,130.1,130.1,130.



2,105.2,105.2,105.2,105.

460 135

10



1,130.1,130.1,130.1,130.

ECN2216CZBECN2216CACECN2216CADECN2216CAE


2,105.2,105.2,105.2,105.

575 135

10



1,130.1,130.1,130.1,130.



2,105.2,105.2,105.2,105.

NEMA Size 2200 10 208 HMCPE 50A ECN2228EAF 1,595. ECN2226EAF ECN2227EAF 2,622.

230 1015



1,595.1,595.



2,622.2,622.

460 25 480 HMCPE 50A ECN2228CAF 1,595. ECN2226CAF ECN2227CAF 2,622.

575 1525



1,595.1,595.



2,622.2,622.



Modifications . . . . . . . . . . . Pages 33-119 – 33-126Accessories . . . . . . . . . . . . Pages 33-114,


CA08102001E


03

33

Table 33-157. Class ECN22 — NEMA — Combination HMCP/E — Non-reversing (Sizes 3, 4, 5, 6, 7, 8 and 9)



MotorVoltage

Max. hpRating

MagnetCoilVoltage 1

CircuitBreakerType




CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 3200 20

25208 HMCPE 100A

HMCPE 100AECN2231EAGECN2231EAX

1,960.1,960.

ECN2232EAGECN2232EAX

2,270.2,270.


3,795.3,795.

230 2530


ECN2231BAGECN2231BAX

1,960.1,960.


2,270.2,270.


3,795.3,795.

460 50 480 HMCPE 100A ECN2231CAG 1,960. ECN2232CAG 2,270. ECN2234CAG 3,795.

575 3050


ECN2231DA9ECN2231DAI

1,960.1,960.


2,270.2,270.


3,795.3,795.

NEMA Size 4200230460575

4050

100100

208240480600

HMCP 150AHMCP 150AHMCP 150AHMCP 150A

ECN2241EAHECN2241BAHECN2241CAHECN2241DAH

4,275.4,275.4,275.4,275.


5,150.5,150.5,150.5,150.


6,650.6,650.6,650.6,650.

NEMA Size 5200 50

75208 HMCP 250A

HMCP 400AECN2251EAJECN2251EAK

9,920.9,920.

ECN2252EAJECN2252EAK

11,490.11,490.


15,940.15,940.

230 60100


ECN2251BAJECN2251BAK

9,920.9,920.


11,490.11,490.


15,940.15,940.

460 125200


ECN2251CAJECN2251CAK

9,920.9,920.


11,490.11,490.


15,940.15,940.

575 150200


ECN2251DAJECN2251DAK

9,920.9,920.


11,490.11,490.


15,940.15,940.

NEMA Size 6200 150 208 HMCP 600A ECN2261EAL 21,330. ECN2262EAL 23,440. ECN2263EAL 25,080.

230 200 240 HMCP 600A ECN2261BAL 21,330. ECN2262BAL 23,440. ECN2263BAL 25,080.

460 350400


ECN2261CALECN2261CAP

21,330.21,330.


23,440.23,440.


25,080.25,080.

575 400 460 HMCP 600A ECN2261DAL 21,330. ECN2262DAL 23,440. ECN2263DAL 25,080.


300600600

240480600

———


28,860.28,860.28,860.

ECN2262DAMECN2272CAUECN2272DAU

30,940.30,940.30,940.


32,610.32,610.32,610.


450900900

240480600

———


43,270.43,270.43,270.


45,190.45,190.45,190.


47,820.47,820.47,820.


80016001600

240480600

———


59,170.59,170.59,170.


61,090.61,090.61,090.


62,730.62,730.62,730.






33-104

33



Table 33-157. Class ECN22 — NEMA — Combination HMCP/E — Non-reversing (Sizes 3, 4, 5, 6, 7, 8 and 9) (Continued)





MotorVoltage

Max. hpRating

MagnetCoilVoltage 1

CircuitBreakerType



Bolted Threaded PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 3200 20

25208 HMCPE 100A


2,270.2,270.



4,775.4,775.

230 2530



2,270.2,270.



4,775.4,775.

460 50 480 HMCPE 100A ECN2238CAG 2,270. ECN2236CAG ECN2237CAG 4,775.575 30

50600 HMCP 50A

HMCP 100AECN2238DA9ECN2238DAI

2,270.2,270.



4,775.4,775.

NEMA Size 4200230460575

4050

100100

208240480600



5,150.5,150.5,150.5,150.



7,820.7,820.7,820.7,820.

NEMA Size 5200 50

75208 HMCP 250A


11,490.11,490.

N/AN/A

N/AN/A

——

230 60100



11,490.11,490.

N/AN/A

N/AN/A

——

460 125200



11,490.11,490.

N/AN/A

N/AN/A

——

575 150200



11,490.11,490.

N/AN/A

N/AN/A

——

NEMA Size 6200 150 208 HMCP 600A ECN2268EAL 23,440. N/A N/A —230 200 240 HMCP 600A ECN2268BAL 23,440. N/A N/A —460 350

400480 HMCP 600A

HMCP 1200AECN2268CALECN2268CAP

23,440.23,440.

N/AN/A

N/AN/A

——

575 400 460 HMCP 600A ECN2268DAL 23,440. N/A N/A —


300600600

240480600

———


30,940.30,940.30,940.

N/AN/AN/A

N/AN/AN/A

———


450900900

240480600

———


45,190.45,190.45,190.

N/AN/AN/A

N/AN/AN/A

———


80016001600

240480600

———


61,090.61,090.61,090.

N/AN/AN/A

N/AN/AN/A

———





CA08102001E


05

33

Table 33-158. Class ECN23 — NEMA — Combination HMCP/E 3— Reversing (Sizes 0, 1 and 2)



3 100,000 RMS short-circuit – 480V25,000 RMS short-circuit – 600V

MotorVoltage

Max. hpRating

MagnetCoilVoltage 1

CircuitBreakerType



3-Pole, NEMA 4X Watertight &Dust-TightStainless Steel

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0200 1

3208 HMCPE 7A


1,295.1,295.


1,540.1,540.


2,165.2,165.

230 13



1,295.1,295.


1,540.1,540.


2,165.2,165.

460 135



1,295.1,295.1,295.


1,540.1,540.1,540.


2,165.2,165.2,165.

575 135



1,295.1,295.1,295.


1,540.1,540.1,540.


2,165.2,165.2,165.

NEMA Size 1200 1

357-1/2



1,380.1,380.1,380.1,380.


1,620.1,620.1,620.1,620.


2,250.2,250.2,250.2,250.

230 1357-1/2



1,380.1,380.1,380.1,380.


1,620.1,620.1,620.1,620.


2,250.2,250.2,250.2,250.

460 135

10



1,380.1,380.1,380.1,380.


1,620.1,620.1,620.1,620.


2,250.2,250.2,250.2,250.

575 135

10



1,380.1,380.1,380.1,380.


1,620.1,620.1,620.1,620.


2,250.2,250.2,250.2,250.


230 1015



2,190.2,190.


2,505.2,505.


3,520.3,520.


575 1525



2,190.2,190.


2,505.2,505.


3,520.3,520.

Starters do not include heater packs. Select 1 carton of 3 heater packs. For Heater Pack Selection, see Pages 33-80 – 33-81.





33-106

33



Table 33-158. Class ECN23 — NEMA — Combination HMCP/E 3— Reversing (Sizes 0, 1 and 2) (Continued)






MotorVoltage

Max. hpRating

MagnetCoilVoltage 1

CircuitBreakerType


3-Pole NEMA Type 7 and 9


NumberPriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 0200 1

3208 HMCPE 7A


1,540.1,540.



2,575.2,575.

230 13



1,540.1,540.



2,575.2,575.

460 135



1,540.1,540.1,540.



2,575.2,575.2,575.

575 135



1,540.1,540.1,540.



2,575.2,575.2,575.

NEMA Size 1200 1

357-1/2



1,620.1,620.1,620.1,620.



2,645.2,645.2,645.2,645.

230 1357-1/2



1,620.1,620.1,620.1,620.



2,645.2,645.2,645.2,645.

460 135

10



1,620.1,620.1,620.1,620.



2,645.2,645.2,645.2,645.

575 135

10



1,620.1,620.1,620.1,620.



2,645.2,645.2,645.2,645.


230 1015



2,505.2,505.



3,925.3,925.


575 1525



2,505.2,505.



3,925.3,925.





CA08102001E


07

33

Table 33-159. Class ECN23 — NEMA — Combination HMCP/E2 — Reversing (Sizes 3, 4, 5, 6, 7, 8 and 9)


2 100,000 RMS Short-circuit – 480V25,000 RMS Short-circuit – 600V


MotorVoltage

Max. hpRating

MagnetCoilVoltage 1

CircuitBreakerType



3-Pole, NEMA 4X Watertight &Dust-TightStainless Steel 3

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 3200 20

25208 HMCPE 100A


3,275.3,275.


3,690.3,690.


5,610.5,610.

230 2530



3,275.3,275.


3,690.3,690.


5,610.5,610.


575 3050



3,275.3,275.


3,690.3,690.


5,610.5,610.

NEMA Size 4200230460575

4050

100100

208240480600



7,420.7,420.7,420.7,420.


8,530.8,530.8,530.8,530.


10,350.10,350.10,350.10,350.

NEMA Size 5200 50

75208 HMCP 250A


14,980.14,980.


17,680.17,680.


22,500.22,500.

230 60100



14,980.14,980.


17,680.17,680.


22,500.22,500.

460 125200



14,980.14,980.


17,680.17,680.


22,500.22,500.

575 150200



14,980.14,980.


17,680.17,680.


22,500.22,500.



460 350400



32,280.32,280.


34,200.34,200.


35,870.35,870.



300600600

240480600

———


44,590.44,590.44,590.


46,520.46,520.46,520.


48,170.48,170.48,170.


450900900

240480600

———


66,300.66,300.66,300.


68,220.68,220.68,220.


69,870.69,870.69,870.


80016001600

240480600

———


93,430.93,430.93,430.


95,360.95,360.95,360.


97,010.97,010.97,010.






33-108

33



Table 33-159. Class ECN23 — NEMA — Combination HMCP/E5 — Reversing (Sizes 3, 4, 5, 6, 7, 8 and 9) (Continued)






MotorVoltage

Max. hpRating

MagnetCoilVoltage 1

CircuitBreakerType




NumberPriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 3200 20

25208 HMCPE 100A


3,690.3,690.



7,060.7,060.

230 2530



3,690.3,690.



7,060.7,060.

460 50 480 HMCPE 100A ECN2338CAG 3,690. ECN2336CAG ECN2337CAG 7,060.

575 3050



3,690.3,690.



7,060.7,060.

NEMA Size 4200230460575

4050

100100

208240480600



8,530.8,530.8,530.8,530.

————

————

————

NEMA Size 5200 50

75208 HMCP 250A


17,680.17,680.

——

——

——

230 60100



17,680.17,680.

——

——

——

460 125200



17,680.17,680.

——

——

——

575 150200



17,680.17,680.

——

——

——

NEMA Size 6200 150 208 HMCP 600A ECN2368EAL 34,200. — — —

230 200 240 HMCP 600A ECN2368BAL 34,200. — — —

460 350400



34,200.34,200.

——

——

——

575 400 600 HMCP 600A ECN2368DAL 34,200. — — —


300600600

240480600

———


46,520.46,520.46,520.

———

———

———


450900900

240480600

———


68,220.68,220.68,220.

———

———

———


80016001600

240480600

———


95,360.95,360.95,360.

———

———

———





CA08102001E


09

33

Table 33-160. Class ECN24 — NEMA — Combination HMCP/E2 with CPT — Non-reversing (Sizes 0, 1 and 2)



MotorVoltage 1

Max. hpRating

MagnetCoilVoltage

CircuitBreakerType



3-Pole, NEMA 4X Watertight & Dust-TightStainless Steel

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 0200 1

3208 HMCPE 7A


1,110.1,110.


1,285.1,285.


1,800.1,800.

230 13



1,110.1,110.


1,285.1,285.


1,800.1,800.

460 135



1,110.1,110.1,110.


1,285.1,285.1,285.


1,800.1,800.1,800.

575 135



1,110.1,110.1,110.


1,285.1,285.1,285.


1,800.1,800.1,800.

NEMA Size 1200 1

357-1/2



1,145.1,145.1,145.1,145.


1,320.1,320.1,320.1,320.


1,835.1,835.1,835.1,835.

230 1357-1/2



1,145.1,145.1,145.1,145.


1,320.1,320.1,320.1,320.


1,835.1,835.1,835.1,835.

460 135

10



1,145.1,145.1,145.1,145.


1,320.1,320.1,320.1,320.


1,835.1,835.1,835.1,835.

575 135

10



1,145.1,145.1,145.1,145.


1,320.1,320.1,320.1,320.


1,835.1,835.1,835.1,835.


230 1015



1,620.1,620.


1,865.1,865.


2,680.2,680.


575 1525



1,620.1,620.


1,865.1,865.


2,680.2,680.






33-110

33



Table 33-160. Class ECN24 — NEMA — Combination HMCP/E2 with CPT — Non-reversing (Sizes 0, 1 and 2) (Continued)






MotorVoltage 1

Max. hpRating

MagnetCoilVoltage

CircuitBreakerType




NumberPriceU.S. $

CatalogNumber

CatalogNumber

NEMA Size 0200 1

3208 HMCPE 7A


1,285.1,285.



2,256.2,256.

230 13



1,285.1,285.



2,256.2,256.

460 135



1,285.1,285.1,285.



2,256.2,256.2,256.

575 135



1,285.1,285.1,285.



2,256.2,256.2,256.

NEMA Size 1200 1

357-1/2



1,320.1,320.1,320.1,320.



2,301.2,301.2,301.2,301.

230 1357-1/2



1,320.1,320.1,320.1,320.



2,301.2,301.2,301.2,301.

460 135

10



1,320.1,320.1,320.1,320.



2,301.2,301.2,301.2,301.

575 135

10



1,320.1,320.1,320.1,320.



2,301.2,301.2,301.2,301.


230 1015



1,865.1,865.



2,896.2,896.


575 1525



1,865.1,865.



2,896.2,896.





CA08102001E


11

33

Table 33-161. Class ECN24 — NEMA — Combination HMCP/E2 with CPT — Non-reversing (Sizes 3, 4, 5, 6, 7, 8 and 9)




PrimaryVoltage 1

Max. hpRating

MagnetCoilVoltage

CircuitBreakerType




CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

NEMA Size 3200 20

25208 HMCPE 100A


2,355.2,355.


2,670.2,670.


4,205.4,205.

230 2530



2,355.2,355.


2,670.2,670.


4,205.4,205.


575 3050



2,355.2,355.


2,670.2,670.


4,205.4,205.

NEMA Size 4200230460575

4050

100100

208240480600



4,770.4,770.4,770.4,770.


5,650.5,650.5,650.5,650.


7,140.7,140.7,140.7,140.

NEMA Size 5200 50

75208 HMCP 250A


10,480.10,480.


12,040.12,040.


12,040.12,040.

230 60100



10,480.10,480.


12,040.12,040.


12,040.12,040.

460 125200



10,480.10,480.


12,040.12,040.


12,040.12,040.

575 150200



10,480.10,480.


12,040.12,040.


12,040.12,040.



460 350400



22,020.22,020.


24,150.24,150.


25,790.25,790.



300600600

240480600

———


29,550.29,550.29,550.


31,640.31,640.31,640.


33,320.33,320.33,320.


450900900

240480600

———


43,960.43,960.43,960.


45,940.45,940.45,940.


48,530.48,530.48,530.


80016001600

240480600

———


59,880.59,880.59,880.


61,820.61,820.61,820.


63,460.63,460.63,460.






33-112

33



Table 33-161. Class ECN24 — NEMA — Combination HMCP/E5 with CPT — Non-reversing (Sizes 3, 4, 5, 6, 7, 8 and 9) (Continued)






PrimaryVoltage 1

Max. hpRating

MagnetCoilVoltage

CircuitBreakerType



Bolted Threaded

CatalogNumber

PriceU.S. $

CatalogNumber

CatalogNumber

PriceU.S. $

NEMA Size 3200 20

25208 HMCPE 100A


2,670.2,670.



5,178.5,178.

230 2530



2,670.2,670.



5,178.5,178.

460 50 480 HMCPE 100A ECN2438CAG 2,670. ECN2436CAG ECN2437CAG 5,178.

575 3050



2,670.2,670.



5,178.5,178.

NEMA Size 4200230460575

4050

100100

208240480600



5,650.5,650.5,650.5,650.



8,308.8,308.8,308.8,308.

NEMA Size 5200 50

75208 HMCP 250A


12,040.12,040.

——

——

——

230 60100



12,040.12,040.

——

——

——

460 125200



12,040.12,040.

——

——

——

575 150200



12,040.12,040.

——

——

——

NEMA Size 6200 150 208 HMCP 600A ECN2468EAL 24,150. — — —

230 200 240 HMCP 600A ECN2468BAL 24,150. — — —

460 350400



24,150.24,150.

——

——

——

575 400 600 HMCP 600A ECN2468DAL 24,150. — — —


300600600

240480600

———


31,640.31,640.31,640.

———

———

———


450900900

240480600

———


45,940.45,940.45,940.

———

———

———


80016001600

240480600

———


61,820.61,820.61,820.

———

———

———





CA08102001E


13
33-1NEMA Contactors & StartersFreedom/Advantage, 3-Phase Magnetic — Enclosed Accessories

33

Fuse Clips

Table 33-162. C351 — Fuse Clip Selection — 3 Poles

1 Fuse clip “R” rejection members for use with Class R fuses are supplied loose in the Fuse Clip Kits.2 These fuse clips are for Class R fuses.

Note: Kits do not include fuses.

C351 Fuse Clip Kit

StarterSize

MotorVoltage

MaximumHorsepower(3-Phase)

Fuse ClipRating

Fuse Clip Kit for Field Installation inNon-fusible Starter

Fuse Clip Kit FactoryInstalled

Dual ElementFuses

Amperes Volts Catalog Number PriceU.S. $


Position 10Alpha 2

PriceU.S. $For Non-rejection

Type FusesFor use w/ “R”Rejection Type Fuses

Non-fusible — without Fuse Clips Installed A N/C

0 200/230460/575

35

3030

250600

C351KC21C351KD22-61

14.5018.10

C351KC21RC351KD22-61R

14.5018.10

BC

21.0035.00

1 200/230460/575

7-1/210

3030

250600

C351KC21C351KD22-61

14.5018.10

C351KC21RC351KD22-61R

14.5018.10

BC

21.0035.00

2 200230460/575

101525

606060

250250600

C351KD22-61C351KD22-61C351KD62

18.1018.1021.70

C351KD22-61RC351KD22-61RC351KD62R

18.1018.1021.70

DDE

28.0028.0048.00

3 200230460/575

253050

100100100

250250600

C351KE23-63 1

C351KE23-63 1

C351KE23-63 1

76.0076.0076.00

C351KE23-63 1

C351KE23-63 1

C351KE23-63 1

76.0076.0076.00

FFG

68.0068.00

101.00

4 200230460/575

4050

100

200200200

250250600

C351KF24-64 1

C351KF24-64 1

C351KF24-64 1

117.00117.00117.00

C351KF24-64 1

C351KF24-64 1

C351KF24-64 1

117.00117.00117.00

HHJ

115.00115.00141.00

5 200230460/575

75100200

400400400

250250600

Not Availablein Kit Form

— Not Availablein Kit Form

— KKL

242.00242.00242.00

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . 1CD-1C


33-114

33

NEMA Contactors & StartersFreedom/Advantage, 3-Phase Magnetic — Enclosed
Accessories


Control Power Transformer Kits

These control transformer kits provide a convenient on-the-job addition of control transformers to the following NEMA 1, 3R, 4/4X and 12 enclosed starters. Adding or changing these kits does not affect the UL listing in most instances.

The transformer kit consists of:

■ Control transformer■ Two primary and one secondary

fuse■ Wires■ Mounting instruction publication

For Non-combination StartersThese kits may be used for transformer voltage conversion on Freedom NEMA, IEC and Advanced Design NEMA (Advantage) starters furnished from the factory with control transformers installed. Non-combination starters with CPTs factory installed are Class ECN07, ECA07, ECE07 and ECE11. These kits may also be installed in oversize enclosures that have been designed to accept transformers.

Combination StartersMost combination starters have space for standard size (and 100 VA extra capacity) control power transformers. The panels are pre-drilled for mounting.

UL/CSAUL Listed — File Number E10156, Guide XPTO.

Table 33-163. Standard Transformer Sizes 1

1 Non-reversing, single contactor only.

When Ordering Specify■ Catalog Number

Table 33-164. Control Transformer Kits

Table 33-165. Approximate Dimensions and Shipping Weights

Figure 33-51. Open Type — 50 VA – 500 VA with Fuse Block

Control Transformer Kit

Size VA Capacity

Advantage Freedom Vacuum

01, 23456

—100100100250250

50100150200200250

———100150350

ContinuousVA

Catalog Number PriceU.S. $Primary 208/277V

Secondary 120V, 60 HzPrimary 240/480V, 60 Hz220/440V, 50 HzSecondary 120V, 60 Hz110V, 50 Hz

Primary 380VSecondary 110V, 50 Hz

Primary 600V, 60 Hz550V, 50 HzSecondary 120V, 60 Hz110V, 50 Hz

Primary 240/480VSecondary 24V, 60 Hz

5075

100150

C341AEC341BEC341CEC341DE

C341ACC341BCC341CCC341DC

C341ALC341BLC341CLC341DL

C341ADC341BDC341CDC341DD

C341ASC341BSC341CSC341DS

128.139.152.194.

200250300350500

C341EEC341FEC341GEC341HEC341JE

C341ECC341FCC341GCC341HCC341JC

C341ELC341FLC341GLC341HLC341JL

C341EDC341FDC341GDC341HDC341JD

C341ESC341FSC341GSC341HSC341JS

236.266.298.329.360.

ContinuousVA


AHighB

DeepC

Mounting

D E Slots

5075

100150

3.00 (76.2)3.50 (88.9)3.38 (85.9)4.00 (101.6)

3.00 (76.2)3.00 (76.2)3.38 (85.9)3.75 (95.3)

2.56 (65.0)2.56 (65.0)2.88 (73.2)3.18 (80.8)

2.00 (50.8)2.50 (63.5)2.38 (60.5)2.88 (73.2)

2.50 (63.5)2.50 (63.5)2.81 (71.4)3.12 (79.2)

.203 x .375 (5.2 x 9.5)

.203 x .375 (5.2 x 9.5)

.203 x .375 (5.2 x 9.5)

.203 x .375 (5.2 x 9.5)

3.0 (1.4) 4.3 (2.0) 4.6 (2.1) 7.0 (3.2)

200250300350500

4.00 (101.6)4.38 (111.3)4.75 (120.7)5.25 (133.4)5.50 (139.7)

4.50 (114.3)4.50 (114.3)4.50 (114.3)4.50 (114.3)5.25 (133.4)

3.81 (96.8)3.81 (96.8)3.81 (96.8)3.81 (96.8)4.75 (120.7)

2.50 (63.5)2.88 (73.2)3.25 (82.6)3.75 (95.3)4.25 (108.0)

3.75 (95.3)3.75 (95.3)3.75 (95.3)3.75 (95.3)4.38 (111.3)

.203 x .375 (5.2 x 9.5)

.203 x .375 (5.2 x 9.5)

.203 x .375 (5.2 x 9.5)

.203 x .375 (5.2 x 9.5)

.312 x .688 (7.9 x 17.5)

7.7 (3.5)10.0 (4.5)13.0 (5.9)14.0 (6.4)18.0 (8.2)

Top View Side View

1.38(35.1)

D A

E CB


CA08102001E


15
33-1NEMA Contactors & StartersFreedom/Advantage/IT. — Enclosed Cover Control

33

Non-reversingFlange Control KitsFor on-the-job conversion of NEMA 1, 3R, 4X and 12 enclosed starters. Knockouts are provided on the NEMA 1 flange. NEMA 3R, 4X and 12 have prepunched holes with removable hole plugs.

Factory Installed Pilot DevicesTo order factory installed pilot devices, change the 9th character of the Catalog Number to the alpha shown in the table below. Example: to order an ECN0514CAA with START/STOP pushbuttons and a red pilot light, change the A to a C, i.e. ECN0514CCA.

Table 33-166. Non-reversing Pilot Devices

1 For IEC Combination Cover Control, see Page 34-107.2 For ACM Cover Control Option, see Page 33-193.3 Add Code Letter from the table below to Catalog Number for voltage — Kits only. Example: C400T9B.

Note: 120V only for Advantage.4 Additional Kits available. See Page 11-19 of P.G.3.02.T.E.

Integrated Combination Cover Control for IT. Electro-Mechanical■ Non-reversing■ Factory Installed■ NEMA 1 and 12 only, Sizes 00 – 2

Note: For Factory Installed devices, change the 9th character from A to Y and add one of the following Mod Code Suffixes to the Catalog String.

Pilot Indication included as standard for starters: RUN, OFF and Overload Trip; for contactors: ON and OFF. For further information see Pages 33-21 – 33-24.

Table 33-167. Factory Installed for IT. Electro-Mechanical Integrated Combination

5 4 pt 120V AC Input 2 pt Relay Output.6 4 pt 24V DC Input 2 pt Relay Output.7 Consult factory for price.

Note: Interface Module Standard with HOA.

Figure 33-52. Figure 33-53.

Description Non-combinationSizes 00 – 4Sizes A – MNEMA/IEC Freedom SeriesNEMA 1 Enclosure onlyCover Mounted FieldInstallation Kits 4

See Figure 33-52

Non-combinationNEMA 1, Sizes 5 – 9NEMA 1, Sizes N – VAll NEMA 3R, 4X, 12All IT. Soft StartsCombinationFreedom NEMA only 1

Advantage 2

IT. Cover Mounted FieldInstallation Kits 4

See Figure 33-53

Factory Installed Flange Control

Position9 Alpha

NEMA 1 onlySizes 00 – 4Sizes A – MNon-combo.only 3

SeeFigure 33-52

NEMA 1Sizes 5 – 9Sizes N – VNEMA 3R,4X, 12 2

All Combination IT. — All Non-combo.SeeFigure 33-53

NEMA 7/9 All Units

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

AdderU.S. $

AdderU.S. $

AdderU.S. $

No Cover Mounted Pilot DevicesSTART/STOP Pushbuttonswith Red RUN Pilot Lightwith Red RUN/Green OFF Lights

C400GK0C400GK1C400GK12 3

C400GK16 3

4.9559.00

167.00271.00

—C400T1——

—58.50

——

ABCD

—83.00

220.00358.00

—171.00339.00510.00

—300.00601.00901.00

ON/OFF Pushbuttonswith Red RUN Pilot Lightwith Red RUN/Green OFF Lights

———

———

C400T2——

58.50——

EFG

———

171.00339.00510.00

300.00601.00901.00

HAND/OFF/AUTO Selector Switchwith Red RUN Pilot Lightwith Red RUN/Green OFF Lights

C400GK3C400GK32 3

C400GK36 3

59.00167.00271.00

C400T12——

58.50——

HJK

83.00220.00358.00

171.00339.00510.00

300.00601.00901.00

START PushbuttonON PushbuttonOFF PushbuttonRed RUN Pilot LightGreen OFFRed RUN/Green OFF Pilot Lights

———C400GK42 3

C400GK41 3

C400GK46 3

———

109.00109.00217.00

C400T3C400T4C400T5C400T9 3

C400T10 3

C400T11 3

40.2540.2540.25

116.00116.00217.00

LMNPQR

———

139.00139.00276.00

171.00171.00171.00171.00171.00339.00

300.00300.00300.00300.00300.00601.00

START/STOP Selector Switchwith Red RUN Pilot Lightwith Red RUN/Green OFF Lights

———

———

C400T13——

58.50——

STU

———

171.00339.00510.00

300.00601.00901.00

ON/OFF Selector Switchwith Red RUN Pilot Lightwith Red RUN/Green OFF Lights

———

———

C400T14——

58.50——

VWX

———

171.00339.00510.00

300.00601.00901.00

Rating Code Letter Rating Code Letter Rating Code Letter

120V 60 Hz208V 60 Hz

AE

240V 60 Hz380V 50 Hz

BL

480V 60 Hz600V 60 Hz

CD

DescriptionFVNR Starters/Contactors

Position9 Alpha

StandardMod Code

AdderU.S. $

DeviceNetMod Code

AdderU.S. $ 7

Reset onlySTOP with ResetSTART/STOP with ResetHAND/OFF/AUTO with Reset 5HAND/OFF/AUTO with Reset 6ON/OFF

YYYYYY

T30T31T32T33AT33DT34

N/C80.00

212.00212.00212.00212.00


—————— Integrated Combination

Cover Control for IT.

Discount Symbol . . . . . . . . . . . . . . . . . . . . . 1CD-1C


33-116

33

NEMA Contactors & StartersFreedom/Advantage/IT. — Enclosed
Cover Control


ReversingFlange Control KitsFor on-the-job conversion of NEMA 1, 3R, 4X and 12 enclosed starters. Knockouts are provided on the NEMA 1 flange. NEMA 3R, 4X and 12 have prepunched holes with removable hole plugs.

Factory Installed Pilot DevicesTo order factory installed pilot devices, change the 9th character of the Catalog Number to the alpha shown in the table below. Example: to order an ECN0614CAA with FOR/REV/STOP pushbuttons and 2 red pilot lights, change the A to a C, i.e. ECN0614CCA.

Table 33-168. Reversing Pilot Devices

1 For IEC Combination Cover Control, see Page 34-107.2 For ACM Cover Control Option, see Page 33-193.3 Add Code Letter from the table below to Catalog Number for voltage — Kits only.

Example: C400T10B.

Note: 120V only for Advantage.4 Order Quantity (2) of C400T10.5 Additional Kits available. See Page 11-9 of P.G.3.02.T.E. 6 IT. Combination for NEMA 3R/4X only.

Integrated Combination Cover Control for IT. Electro-Mechanical■ Reversing■ Factory Installed■ NEMA 1 and 12 only, Sizes 00 – 2

Note: For Factory Installed devices, change the 9th character from A to Y and add one of the following Mod Code Suffixes to the Catalog String.

Pilot Indication included as standard for starters: FORWARD, REVERSE, OFF and Overload Trip; for contactors: UP and DOWN. For further information see Pages 33-21 – 33-24.

Table 33-169. Factory Installed for IT. Electro-Mechanical Integrated Combination

7 4 pt 120V AC Input 2 pt Relay Output.8 4 pt 24V DC Input 2 pt Relay Output.9 Consult factory for price.

Note: Interface Module Standard with HOA.

Figure 33-54. Figure 33-55.

Description Non-combinationSizes 00 – 4Sizes A – MNEMA/IEC Freedom SeriesNEMA 1 Enclosure onlyCover Mounted FieldInstallation Kits 5

See Figure 33-54.

Non-combinationNEMA 1, Sizes 5 – 9NEMA 1, Sizes N – VAll NEMA 3R, 4X, 12All IT. Soft StartsCombinationFreedom NEMA only 1

Advantage 2

IT. Cover Mounted FieldInstallation Kits 5

See Figure 33-55.

Factory Installed Flange Control

Position9 Alpha

NEMA 1 onlySizes 00 – 4Sizes A – MNon-combo.only 3

See Figure 33-54.

NEMA 1Sizes 5 – 9Sizes N – VNEMA 3R,4X, 12 2

AllCombination 6

IT. — All Non-combo.See Figure 33-55.

NEMA 7/9All Units

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

AdderU.S. $

AdderU.S. $

AdderU.S. $

No Cover Mounted Pilot DevicesFOR/REV/STOP Pushbuttonswith 2 Red Pilot Lightswith 2 Red/1 Green Pilot Lights

C400GK0C400GR1C400GR14 3

—

4.95145.00360.00

—

—C400T6——

—181.00

——

ABCD

—289.00570.00

—

—289.00570.00810.00

—510.00

1,100.001,390.00

UP/STOP/DOWN Pushbuttonswith 2 Red Pilot Lights

C400GR2C400GR24 3

145.00360.00

——

——

EF

289.00570.00

289.00570.00

510.001,100.00

FOR/OFF/REV Selector Switchwith 2 Red Pilot Lightswith 2 Red/1 Green Pilot Lights

———

———

C400T15——

122.00——

HJK

———

171.00510.00685.00

300.00900.00

1,245.00Two Red Pilot LightsOne Green Pilot LightTwo Red/One Green Pilot LightsOPEN/OFF/CLOSE Selector Switchwith 2 Red Pilot Lightswith 2 Red/1 Green Pilot Lights

C400GK44 3

C400GK41 3

————

217.00109.00

————

4

C400T10 3

—C400T16——

—109.00

—122.00

——

PQRVWX

289.00139.00

————

339.00171.00510.00171.00510.00685.00

600.00300.00900.00300.00900.00

1,245.00

Rating Code Letter Rating Code Letter Rating Code Letter

120V 60 Hz208V 60 Hz

AE

240V 60 Hz380V 50 Hz

BL

480V 60 Hz600V 60 Hz

CD

DescriptionFVR Starters/Contactors

Position9 Alpha

StandardMod Code

AdderU.S. $

DeviceNetMod Code

AdderU.S. $ 9

Reset onlySTOP with ResetFORWARD/REVERSE/STOP with ResetFORWARD/REVERSE/OFF/AUTO with Reset 7FORWARD/REVERSE/OFF/AUTO with Reset 8ON/OFF

YYYYYY


N/C77.00

381.00381.00381.00381.00


—————— Integrated Combination

Cover Control for IT.


CA08102001E


17
33-1NEMA Contactors & StartersFreedom/Advantage — Enclosed Cover Control

33

NEMA 1 EnclosuresTable 33-170. NEMA 1 Enclosures — NEMA, IEC (Freedom Type)

1 IEC starters A – F require a metal mounting plate, C321MP3, when mounting the starter in the above enclosures. See below.

2 In order to install cover control kits for NEMA Sizes 00 – 2 and IEC Sizes A – F, the starter must be provided with a side mounted auxiliary contact or a separately ordered Dummy Contact Block, C320KGSD from Table 33-171, to serve as a mounting base. Note: NEMA Size 00 and IEC Sizes A – C open type devices are not supplied as standard with side mounted auxiliaries.

3 Sub panel drilled for 50 – 200 VA CPTs.4 Enclosure drilled for 150 – 300 VA CPTs.5 IEC reversing starters require a metal mounting plate for the starter, C321MP3, and a mounting

plate for the contactor, C321MP1. See below.

Note: Box 1 will not accept devices with top mounted auxiliaries. Box 2 will accept NEMA Sizes 00 and 0 starters and IEC Sizes A – F starters with top mounted auxiliaries.

Table 33-171. Dummy Contact Block

Table 33-172. Metal Mounting Plates — For Use on IEC Style Contactors, Starters and Overload Relays

Table 33-173. Approximate Dimensions of Metal Mounting Plates

6 Two-hole mounting.

Note: Combination enclosures not available for sale as enclosures only.

Starter Type BoxNumber

NEMA SizeAN16

IEC SizeAE16

IEC SizeAE17

CatalogNumber

PriceU.S. $

Non-reversing Starter 1124

10

00 – 1—23 – 45

A – F 1—G – KL – NP – S

—A – F 1G – KL – MN – S

C799B11 2

C799B12 2

C799B13C799B15C799B17

36.0036.0072.50

302.00600.00

Non-reversing Starterwith Space for CPT

34

00 – 23 – 4

A – K 1L – N

A – K 1L – M

C799B14 3

C799B15 4117.00302.00

Reversing Starter 2349

10

00 – 01 – 2345

A – F 5G – KL – M——

A – F 5G – KL – M——

C799B13C799B14C799B15C799B16C799B17

72.50117.00302.00555.00600.00


PriceU.S.$

Dummy Contact Block C320KGSD 3.75


PriceU.S. $

ContactorsIEC Sizes A – F IEC Sizes G – K

C321MP1C321MP2

10.9018.10

Non-reversing StartersIEC Sizes A – F C321MP3 18.10

Reversing StartersIEC Sizes A – F C321MP7 29.00

Reversing ContactorsIEC Sizes A – F C321MP8 21.70

Approximate Dimensions in Inches (mm) CatalogNumber

Ship Wt.Lbs. (kg)Wide High Mounting

2.00 (51)2.56 (65)1.8 (46)4.20 (107)4.20 (107)

3.88 (99)5.05 (128)6.6 (168)7.38 (188)4.35 (111)

1.50 x 3.38 (38 x 86)2.00 x 4.5 (51 x 114)6.07 (154) 63.50 x 6.87 (89 x 175)3.50 x 3.86 (89 x 98)

C321MP1C321MP2C321MP3C321MP7C321MP8

.2 (.1)

.4 (.2)

.7 (.3)

.8 (.4)

.5 (.2)

Metal Mounting Plates



NEMA 1

NEMA 3R

m

33-118

33

NEMA Contactors & StartersFreedom/Advantage — Enclosed
Enclosures


NEMA 3R, 4X and 12 EnclosuresTable 33-174. NEMA 3R, 4X and 12 Enclosures — NEMA, IEC (Freedom Type)

1 IEC starters A – F require a metal mounting plate, C321MP3, when mounting the starter in the above enclosures. See Page 33-117.2 IEC reversing starters A – F require a metal mounting plate for the starter, C321MP3, and a mounting plate for the contactor, C321MP1.

See Page 33-117.3 Blank cover provided.

Table 33-175. NEMA 3R, 4X and 12 Enclosures — NEMA (Advantage Type) — with Hole Plugs

Table 33-176. NEMA 3R, 4X and 12 Enclosures — NEMA (Advantage Type) —with Cutout for 1 ACM and Hole Plugs 4

4 All boxes have 1 ACM cutout. In addition, Box 5 has one 30 mm round hole, Boxes 6 and 7 have two; Boxes 8, 9 and 10 have three holes plugged.


NEMA SizeAN16

IEC SizeAE16

IEC SizeAE17

NEMA 3R NEMA 12 NEMA 4X

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

Non-reversing Starter 566888

10

00 – 12

—3

—45

A – F 1G – K—L – N——P – S

A – F 1—G – K—L – M—N – S

C799B21C799B24C799B25C799B210C799B212C799B211C799B218

188.245.245.346.346.930.

1,355.

C799B81C799B84C799B85C799B810C799B812C799B811C799B818

188.245.245.346.346.930.

1,355.

C799B41C799B43C799B44C799B47C799B49C799B48C799B413

360.615.615.900.900.

1,580.2,135.

Non-reversing Starterwith Space for CPT

66888

10

00 – 2—3

—45

A – K 1—L – N——P – S

—A – K 1—L – M—N – S

C799B24C799B25C799B210C799B212C799B211C799B218

245.245.346.346.930.

1,355.

C799B84C799B85C799B810C799B812C799B811C799B818

245.245.346.346.930.

1,355.

C799B43C799B44C799B47C799B49C799B48C799B413

615.615.900.900.

1,580.2,135.

Reversing Starter 66889

10

00 – 2—3

—45

A – K 2—L – M———

—A – K 2—L—M

C799B24C799B25C799B210C799B212C799B215C799B218

245.245.346.346.

1,355.1,355.

C799B84C799B85C799B810C799B812C799B815C799B818

245.245.346.346.

1,355.1,355.

C799B43C799B44C799B47C799B49C799B411C799B413

615.615.900.900.

2,135.2,135.

Multispeed 7 3 0 – 2 — — C799B223 295. C799B823 295. C799B417 755.


Size NEMA 3R NEMA 12 NEMA 4X

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

Non-reversing Starter 5 1 – 2 C799B22 245. C799B82 245. C799B42 360.

Non-reversing Starterwith Space for CPTand Reversing

6 1 – 2 C799B26 245. C799B86 245. C799B45 360.

Non-reversing Starter,Non-reversing Starterwith Space for CPT,and Reversing

8

910

3

45

C799B213

C799B216C799B219

346.

930.1,355.

C799B813

C799B816C799B819

346.

930.930.

C799B410

C799B412C799B414

900.

1,580.2,135.


Size NEMA 3R NEMA 12

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

Non-reversing Starter 5 1 – 2 C799B23 245. C799B83 245.

Non-reversing Starterwith Space for CPTand Reversing

6 1 – 2 C799B27 245. C799B87 245.

Non-reversing Starter,Non-reversing Starterwith Space for CPT,and Reversing

8

910

3

45

C799B214

C799B217C799B220

346.

930.1,355.

C799B814

C799B817C799B820

346.

930.1,365.


CA08102001E


19
33-1NEMA Contactors & StartersFreedom/Advantage/IT./AF91 — Enclosed Modification Codes

33

Modification Codes Table 33-177. A — Ammeters, Auxiliary Contacts, Accelerating Relays,ACM Cover Control Modifications

Table 33-177. A — Ammeters, Auxiliary Contacts, Accelerating Relays,ACM Cover Control Modifications (Continued)

1 Oversize enclosure will be provided for IT. Starters.2 Consult factory for price.3 Top mounted auxiliary contacts cannot be added to contactors in Box 1

(NEMA 1).4 Not available for IT. Starters.5 NEMA 1/12 only.

Modification CatalogNumberSuffix

Description AdderU.S. $

Ammeter 1 A1 Panel Type Wired to Current Transformer in Line 1, NEMA 1, 12

1,015.

Panel Type Wired to Current Transformer in Line 1,NEMA 3R, 4X

1,640.

A2 Panel Type, Selector Switch and 3 Current Transformers Wired to Ammeter via Switch, NEMA 1, 12

2,655.

Panel Type, Selector Switch and 3 Current Transformers Wired to Ammeter via Switch, NEMA 3R, 4X

3,340.

A3 Miniature (Single-Phase), NEMA 1, 12

725.

A4 Miniature with Selector Switch, NEMA 1, 12

1,160.

A5 Switchboard (Single-Phase), NEMA 1, 12

1,425.

Switchboard (Single-Phase), NEMA 3R, 4X

1,955.

A6 Switchboard with Selector Switch.NEMA 1, 12

1,885.

Switchboard with Selector Switch.NEMA 3R, 4X

2,415.

A7 3-Panel Type (Single-Phase),NEMA 1, 12

3,010.

3-Panel Type (Single-Phase),NEMA 3R, 4X

3,465.

A10 3 Miniature (Single-Phase), NEMA 1, 3R, 4X, 12

2,160.

A11 3 Switchboard Type (Single-Phase).NEMA 1, 12

4,225.

3 Switchboard Type (Single-Phase).NEMA 3R, 4X

4,840.

A12 Ammeter Order by Description,NEMA 1, 3R, 4X, 12

2

Top Mounted AuxiliaryContacts 3 4(Unwired)

NEMA Sizes 00 – 2 only(Unwired)

IEC SizesA – K Only(Unwired)Freedom Series

A13 1NO 81.

A14 1NC 81.

A15 1NO-1NC 161.

A16 2NO 161.

A17 2NC 161.

A18 2NO-1NC 239.

A19 1NO-2NC 239.

A20 3NO 239.

A21 3NC 239.

A22 3NO-1NC 317.

A23 2NO-2NC 317.

A24 1NO-3NC 317.

A25 4NO 317.

A26 4NC 317.



Side MountedAuxiliaryContactsFreedom Series(Advantage —use Mod CodesA36 – A40)

A27 1NO 81.

A28 1NC 81.

A29 1NO-1NC 161.

A30 2NO 161.

A31 2NC 161.

A32 2NO-1NC 239.

A33 1NO-2NC 239.

A34 3NO 239.

A35 3NC 239.

A36 3NO-1NC 317.

A37 2NO-2NC 317.

A38 1NO-3NC 317.

A39 4NO 317.

A40 4NC 317.

Auxiliary Contacts 4

A42 Contacts Mounted on Operating Mechanism of Disconnect Switch, 1NO-1NC

109.

A43 Contacts Mounted on Operating Mechanism of Disconnect Switch, 2NO-2NC

161.

A44 With Auxiliary Contact Omitted —

A45 With 1 Set of Auxiliary Contacts (1NO-1NC) Plus 2 Tie Points, Unwired per Contactor (Advantage)

161.

Accelerating Relay

A46 For 2-Speed 1,110.

A47 2NO/2NC 24V DC Auxiliary Relay —IT. Only

387.

AdvantageControlModule 5

(ACM)

A49 Full Voltage Status Only with RESET 300.

A50 Full Voltage START/STOP 372.

A51 Full Voltage START/STOP/HOA 423.

A52 Full Voltage ON/OFF/AUTO 358.

A53 Reversing Status Only with RESET 397.

A54 Reversing FORWARD/REVERSE/STOP 493.

A55 Reversing FORWARD/REVERSE/STOP/HOA

550.

A56 2-Speed Status Only with RESET 397.

A57 2-Speed FAST/SLOW/STOP 493.

A58 2-Speed FAST/SLOW/STOP/HOA 550.

A59 Reduced Voltage Status Only with RESET

352.

A60 Reduced Voltage START/STOP 394.

A61 Reduced Voltage START/STOP/HOA 466.

A62 Reduced Voltage ON/OFF/AUTO 402.

A63 Metering Module 505.

A64 ACM — Order by Description 2

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD-1C


33-120

33

NEMA Contactors & StartersFreedom/Advantage/IT./AF91 — Enclosed
Modification Codes


Table 33-178. B — Breaker Modifications, Backspin Timer,Undervoltage Release, Bell Alarm, Bus Choke

1 Consult factory for price. 2 A DC bus choke may be used in place of an AC line reactor for line

harmonic current reduction and for power source exceeding 500 kVA. The DC bus choke will not provide any protection for line voltage unbalance or transients.

Table 33-179. C — Control Power Transformer, Control Relays, Cover Control (not elsewhere defined), Current Transformers, Compelling Relay, Control Wiring, Control Circuit Breaker, Separate Control, Customer-Supplied Components, Contactors, Counter, E-Stop Relay, DC/AC Interface, Separate Source Disconnect, Bypass Contactors

Table 33-179. C — Control Power Transformer, Control Relays, Cover Control (not elsewhere defined), Current Transformers, Compelling Relay, Control Wiring, Control Circuit Breaker, Separate Control, Customer-Supplied Components, Contactors, Counter, E-Stop Relay, DC/AC Interface, Separate Source Disconnect, Bypass Contactors (Continued)

3 Consult factory for price.



Breaker B1 1NO-1NC Auxiliary Contact on Breaker 109.

B2 2NO-2NC Auxiliary Contacts on Breaker 161.

B3 Shunt Trip on Circuit Breaker —48 – 127V AC or DC

289.

B4 Shunt Trip on Circuit Breaker —9 – 24V AC or DC

289.

B5 Shunt Trip on Circuit Breaker —280 – 380V AC

289.

B6 Shunt Trip on Circuit Breaker —415 – 600V AC or 220 – 250V DC

289.

B8 Undervoltage Release for Breaker 289.

B9 Current Limiter Mounted to Breaker 289.

B10 Breaker — Order by Description 1

Backspin Timer B12 180 Seconds 565.

UndervoltageRelease

B13 Undervoltage Release for Circuit Breaker — 208 – 240V AC

289.


289.


289.

Bell Alarm B16 Bell Alarm for Circuit Breaker 289.

Bus Choke(AF91)

B20 DC Bus Choke, Open Core and Coil 2

240V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ 71. 76. 115. 122. 139. 144.

480V — 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ — 76. 85. 139. 139. 144.



Control PowerTransformers

Make sure 8th characterspecifies primary/secondaryvoltage. SeePage 33-85.

C1 Standard Size Control Transformer,120V/60 Hz, 110V/50 Hz Secondary with 2 Primary and 1 Secondary Fuse

00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

196. 274. 403. 488. 555. 710.

C2 Standard Size Control Transformer,24V/60 Hz Secondary with 2 Primaryand 1 Secondary Fuse

00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

182. 256. 274. 457. 520. 665.



Control PowerTransformers

Make sure 8th characterspecifies primary/secondaryvoltage. SeePage 33-85.

C42 50 VA Extra Capacity CPT 120V/60 Hz, 110V/50 Hz with 2 Primary and1 Secondary

00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

293. 458. 520. 605. 605. 710.

C3 100 VA Extra Capacity CPT, 120V/60 Hz, 110V/50 Hz Secondary with 2 Primary and 1 Secondary Fuse

00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

357. 565. 650. 710. 710. 710.

C4 100 VA Extra Capacity CPT, 24V/60 Hz Secondary with 2 Primary and 1 Secondary Fuse

00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

357. 565. 650. 710. 710. 710.


00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

467. 590. 705. 777. 777. 777.

C6 200 VA Extra Capacity CPT, 24V/60 Hz Secondary with 2 Primary and 1 Secondary Fuse

00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

467. 590. 705. 777. 777. 777.


00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

610. 725. 845. 910. 910. 990.


00 – 1A – H

2J – K

3L – M

4N

5P – S

6 – 9—

845. 1,000. 1,110. 1,255. 1,255. 1,255.

C9 1 kVA Extra Capacity CPT, 120V/60 Hz, 110V/50 Hz Secondary with 2 Primary and 1 Secondary Fuse

1,205.

C10 2 kVA Extra Capacity CPT, 120V/60 Hz, 110V/50 Hz Secondary with 2 Primary and 1 Secondary Fuse

1,800.

C11 Control Transformer — Order by Description

3

C34 CPT with Power Supply for IT. 428.

Control Relays C12 4-Pole Interposing Relay, 600V (2NO/2NC)

765.

C13 Run Relay, 24V DC (AF91) 585.


CA08102001E


21

33


1 Not available for IT. Starters.2 Consult factory for price.


3 Includes CPT, Pilot Lights, Selector Switch, Auxiliary Contacts and Control Relay.

Table 33-180. D — Device Labels, Deceleration Relay, Drain and Breather, Duplex Modifications




Control Relays(Continued)

C14 1 4-Pole, Unwired, A600 Rtg. — 2NO-2NC

660.

C15 1 8-Pole, Unwired, A600 Rtg. — 4NO-4NC

725.

C16 Control Relay — Order by Description

2

C20 1 2-Wire Control Relay for Magnetic Lighting Contactors

241.

Cover Control C17 1 Convert Position 9 to E30 Type Cover Control

65.

C19 1 Lock-Off Attachment Added on Cover Control

2

Current Transformer(s)

C21 In Phase 1 505.C22 In Phases 1 and 2 1,015.C23 In 3 Phases 1,510.

CompellingRelay

C25 1 — 475.

ControlWiring

C26 Omit Control Wiring N/CC27 Separate Control 120V —

24V IT. OnlyN/C

C30 1 With Separate Control Wiring and Two 250V Fuses in Holder

161.

C31 1 With Common Control Wiring andTwo 600V (Class CC) Fuses in Holder

161.

C33 Control Wiring Type — Order by Description

2

Control CircuitBreaker

C32 1 Order by Description 2

SeparateControl

C35 Wired for Separate Control (Reduced Voltage)

N/C

CustomerSuppliedComponents

C36 Customer Supplied Components to Be Installed

2

C37 Customer Supplied Wiring Diagram to Use

2

Contactor/Starter

C40 1 Contactor/Starter — Order by Description

2

Counter C41 1 Operations Counter 725.E-Stop Relay C43 1 E-Stop Relay (DeviceNet) 264.DC/AC Interface

C44 1 DC/AC Interface Module 2

SeparateSource Disconnect

C45 1 IEC Separate Source Disconnect for Control Circuitry

2

Bypass Contactorsfor IT./AF91Starters (AF91: 1/4 to 5 hp Only)

C46/J1 Isolation ContactorAF91 37A 66A 105 – 135A

207. 462. 1,365. 2,055.80 – 240A 304 – 500A 650 – 720A 850A

2,945. 9,660. 10,600. 20,950.C46/J2 Output Contactor

AF91 37A 66A 105 – 135A

207. 462. 1,365. 2,055.80 – 240A 304 – 500A 650 – 720A 850A

2,945. 9,660. 10,600. 20,950.C46/J3 Bypass Contactor

AF91 37A 66A 105 – 135A

207. 462. 1,365. 2,055.80 – 240A 304 – 500A 650 – 720A 850A

2,945. 9,660. 10,600. 20,950.



Bypass Contactorsfor IT./AF91Starters (AF91: 1/4 to 5 hp Only) (Continued)

C46/J4 Isolation/Output/Bypass Contactor

AF91 37A 66A 105 – 135A

695. 1,440. 4,235. 6,280.

180 – 240A 304 – 500A 650 – 720A 850A

9,010. 29,190. 32,190. 63,350.

C46/J5 3-Contactor Bypass Pkg. for AF91 3 2,310.



Device Labels D1 (each label) 39.

Decel. Relay 4 D2 2-Speed 1,110.

Drain andBreather(NEMA 7/9 Enclosure) 4

D5 Drain and Breather 402.

D6 Drain Only 230.

D7 Breather Only 230.

DuplexModifications

D12 Alternator Omitted (Deduct Price) -360.

D14 START/STOP Pushbuttons — Supplied for Each Motor

210.

D15 HAND/OFF/AUTO Selector Switch — Supplied for Each Motor

210.

D16 No. 1 Lead - No. 2 Lead Selector Switchfor Manual Selection of Lead Pump (Alternator is Omitted)

260.

D17 Red RUN Pilot Light — Supplied for Each Motor

339.

D18 Push-to-Test Red RUN Pilot LIght — Supplied for Each Motor

438.

D19 TEST Pushbutton for Each Motor 339.

D20 CPT, 120V Secondary, 2 Pri. Fuses & 1 Sec. Fuse — Supplied for Ea. Motor

00 – 1 2 3 4 – 9

389. 550. 820. 990.

D21 CPT w/100VA Extra Capacity, 120V Sec., 2 Pri. Fuses & 1 Sec. Fuse — Supplied for Ea. Motor

00 – 1 2 3 4 – 9

665. 900. 1,130. 1,270.

D22 CPT w/200VA Extra Capacity, 120V Sec., 2 Pri. Fuses & 1 Sec. Fuse — Supplied for Ea. Motor

00 – 1 2 3 4 – 9

940. 1,170. 1,400. 1,545.

D23 CPT for Duplex — Order by Descrip. 5

D24 Add 2 Relays to Modify Controller to Operate w/Single-Pole Pilot Devices

735.

D25 Add 3 Relays to Modify Controller to Operate w/Single-Pole Pilot Devices

1,105.

D26 Green — OFF for each starter 339.

D27 Green — Push-to-Test OFF for ea. starter 438.



33-122

33

Modification Codes


Table 33-181. E — Enclosure Modifications, Elapsed Time Meter, Duplex Outlet, Starter


Table 33-182. F — Fuse Clips, Fuse Blocks, Fungus Protection, Fingerproof Covers, EMI Filter

3 The EMI filter is not necessary to meet the CE mark requirements for EMC when installing the AF91 in an EC country.


Table 33-183. G — Ground Fault Relay, Grounding


Table 33-184. H — Heater (Space), Heater Packs Installed



EnclosureModifications

E3 Oversize Enclosure 181.

E4 Enclosure — Order by Description 2

E5 Enclosure w/Pole Mounting Hardware 2

E7 Service Entrance Rating with Ground/Neutral for Lighting Contactors (30 – 200A)

575.

E65K 65K AIC Rated Explosion Proof Enclosure

2

E8 Service Entrance Rating w/Ground Bar 575.

E11 Safety Door Interlock 115.

Elapsed Time Meter

E9 Wired Across Coil, NEMA 1, 12 417.

Wired Across Coil, NEMA 3R, 4X 710.

E10 Elapsed Time Meter — Order by Description

2

Duplex Outlet E12 Convenience Duplex Outlet Mounted in Side of Enclosure

145.

Starter 1 E13 Horizontal Combination Starter, Size 0 – 2

87.

E14 Narrow Combination Starter,Size 0 – 2

87.



Fuse Clips F1 Change Fuse Clips in Position 10 to Class J

00 – 1A – H

2J – K

3L – M

4N

5 –6P – S

23. 39. 88. 145. 203.

F2 Change Fuse Clips in Position 10 toClass H & K (30 & 60 Ampere Only)

N/C

Fuse Blocks F4 Power Fuses Included — Order byDescription

4

F5 30 Ampere Control Circuit Fuseholder(KTK) Mounted on Panel (Unwired),Fuse Not Supplied

161.

F6 30 Ampere Control Circuit FuseholderMounted on Panel (Unwired), FNQRFuse Supplied

199.

F7 3-Pole Power Fuseholder Mountedon Front Contactor

173.

F8 Separate Fusing of Control PowerSupply — IT.

151.

F10 Blown Fuse Indicator (Not for PFC) 207.

F21 Class CC Fuses 4

EMI Filter(AF91)

F22 3-Phase 3

240V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ 161. 161. 202. 230. 230. 311.

480V 1/4 hp — 1 hp 2 hp 3 hp 5 hp

U.S. $ 202. — 202. 202. 230. 230.

F23 1-Phase 3

240V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp

U.S. $ 87. 87. 100. 128. 128.



Ground Fault Relay

G1 Ground Fault Relay (Wired) 2,695.

G3 Ground Fault Relay (Unwired) 1,205.

Grounding G5 Special Grounding — Order by Description

5

G6 Ground Fault Protection Omitted (Advantage)

N/C

G7 Ground Fault Protection & Monitoring Panel

3,975.

Modification Cat.No.Suffix


SpaceHeater

H1 Space Heater and Thermostat

00 – 1A – H37A

2J – K

66 – 105AAF91

3L – M135A

735. 885. 1,100.

4N

180A

5P – S

240 – 304A

6 – 9—

360 – 850A

1,440. 1,865. 2,555.

H2 Space Heater and NC Interlock

00 – 1A – H37A

2J – K

66 – 105AAF91

3L – M135A

259. 458. 745.

4N

180A

5P – S

240 – 304A

6 – 9—

360 – 850A

1,180. 1,765. 2,680.

Install HeaterPacks (FreedomSeries)

H5 Class 20 Class 10 53.

/D1 H2001B-3/D2 H2002B-3/D3 H2003B-3/D4 H2004B-3/D5 H2005B-3





/D35 H2111B-3/D36 H2112B-3/D37 H2113B-3/D38 H2114B-3/D39 H2115-3

/D16 H2016B-3/D17 H2017B-3/D18 H2018-3/D19 H2019-3/D20 H2020-3

/D40 H2116-3/D41 H2117-3

/D21 H2021-3/D22 H2022-3/D23 H2023-3/D24 H2024-3


CA08102001E


23

33

Table 33-185. K — AF91 Keypad

Table 33-186. L — Lightning Arrestor, Lugs, Labels, Line and Load Reactor

1 Consult factory for price.2 If the power source exceeds 500 kVA, 3% line unbalance, or if transient

voltages from power factor capacitor switching events are present, an input line reactor must be used. The input line reactor will also reduce line current harmonics.

3 The output line DV/DT filter is required when the distance from the drive to the motor exceeds 33 feet (10m). The total cable run should not exceed 165 feet (50m).

Table 33-187. N — Nameplates

Table 33-188. P — Pilot Lights, Pushbuttons, Phase Relays, Potential Transformers, Program Timer, Percentage Timer, Photocell




Remote OperatingKeypads

K1 Remote Operating Station Display 144.

K2 Remote Operating Station EnhancedKeypad

499.

K3 Remote Operating Station Keypad andCopy Unit

1,030.



Lighting Arrestor

L3 Installed on Panel 289.

Lugs L9 Special Lugs — Order by Description 1

Carton Label L10 Customer Marking — Specify 1

LineReactors(AF91)

L12 3% Input Line Reactor, 3-Phase, Open Core and Coil 2

240V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ 213. 213. 213. 225. 264. 344.

480V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ — 219. 219. 219. 219. 253.


480V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ 213. 225. 264. 344. 362. —


240V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ 213. 213. 219. 253. 282. 357.

480V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ — 213. 213. 230. 230. 344.


480V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ 213. 213. 213. 213. 264. —

L16 Line Reactor — Order by Description 1

LoadReactors(AF91)

L17 Output Line DV/DT Filter, Open Core and Coil 3

480V 1/4 hp 1/2 hp 1 hp 2 hp 3 hp 5 hp

U.S. $ — 219. 219. 219. 219. 253.

L18 Load Reactor — Order by Description 1



Nameplates N1 Enclosure Nameplates 23.



Push-to-TestPilot Lights

P1 Push-to-Test Pilot Light (Red RUN)Wired to Coil

217.

P2 Push-to-Test Pilot Light (Green OFF)Wired in Series with Auxiliary Contact

302.

P3 Combination of P1 and P2 Above 520.

P4 Push-to-Test Pilot Light (Amber RUN)Wired to Coil

217.

P49 Push-to-Test Pilot Light (Green RUN) 217.

P54 4 Push-to-Test Pilot Light — RedBYPASS (AF91)

217.

P55 4 Push-to-Test Pilot Light — AmberINVERTER ENABLE (AF91)

217.

P56 4 Push-to-Test Pilot Light — RedINVERTER RUNNING (AF91)

217.

P57 Push-to-Test Pilot Light — Green STOP 302.

Pushbuttons P5 EMERGENCY STOP — MushroomHead

289.

P6 4 Pushbutton Omitted N/C

P7 START/STOP 171.

P8 ON/OFF 171.

P9 START 171.

P10 ON 171.

P11 OFF 171.

P12 4 FORWARD/REVERSE/STOP 289.

P13 4 FAST/SLOW/STOP 289.

P14 4 FAST/OFF/SLOW 289.

P15 4 HIGH/LOW/STOP 289.

P16 4 HIGH/LOW 289.

P17 4 SLOW/FAST 289.

P18 4 Pushbutton with Legend Plate 5

P52 UP/STOP/DOWN 289.

P53 OPEN/STOP/CLOSE 289.

Pilot Lights P19 With 1 Amber Pilot Light MarkedPOWER AVAILABLE Wired to LoadSide of 2 Fuses or Circuit Breaker

283.

P20 Pilot Light (Amber RUN) Wired to Coil 171.

P21 4 With 1 Red Pilot Light Marked RUNWired thru NO Auxiliary Contact

171.

P22 4 With 1 Push-to-Test Red Light MarkedRUN Wired thru NO Auxiliary Contact

217.

P23 Pilot Light — Red RUN 171.

P24 Pilot Light — Red ON 171.

P25 Pilot Light — Green OFF 171.

P26 Pilot Light — Order by Description 5

P29 Pilot Light — Red STOP 171.



33-124

33

Modification Codes


Table 33-188. P — Pilot Lights, Pushbuttons, Phase Relays, Potential Transformers, Program Timer, Percentage Timer, Photocell (Continued)


Table 33-189. Q — IQ Products, WPoni, DN50

3 Not available for IT. Starters.

Table 33-190. R — Relays, Resets, Overload Relay Modifications, DeviceNet Modifications

4 Not available for IT. Starters.5 Consult factory for price.6 Features:

• Self-Powered• Phase Loss Protection• Current Adjustment Knob• ± 1% Repeat Accuracy• 1NO and 1NC Isolated Contacts

7 Complete Modification Code includes reset code. Example: R52/G102



Pilot Lights(Continued)

P58 Pilot Light — Red BYPASS (AF91) 171.P59 1 Pilot Light — Amber INVERTER

ENABLE (AF91)171.

P60 1 Pilot Light — Red INVERTER RUNNING (AF91)

171.

P61 Pilot Light — Green STOP 171.P62 1 FORWARD/REVERSE Red Pilot Lights 339.P63 1 UP/DOWN Red Pilot Lights 339.P64 1 OPEN/CLOSE Red Pilot Lights 339.P65 1 HIGH/LOW Red Pilot Lights 339.P66 1 FAST/SLOW Red Pilot Lights 339.P67 Green RUN Light 171.P68 LED Bulbs (per light) 35.P69 Blue OVERLOAD Light (AF91) 171.

Illuminated Pushbutton

P27 Illuminated Pushbutton — Order by Description

2

Phase Loss Relay

P28 Phase Loss Relay 570.

Phase Reversal Relay

P30 Phase Reversal Relay 570.

Phase UnbalanceRelay

P32 Phase Unbalance Relay 700.

Phase MonitoringRelay

P34 Phase Monitoring Relay 1,195.

Phase Loss P36 1 Phase Loss Protection Omitted (Advantage)

N/C

P37 1 Modification to Extend Phase Loss Trip Time to 17 Seconds (Advantage)

N/C

PotentialTransformers

P39 1 Potential Transformer — Wired L1 – L2

128.

P40 1 Potential Transformer — Wired L1– L2 and L2 – L3

253.

P41 1 Potential Transformer — 3 Phases 377.PumpController

P42 Pump Controller for IT. 1,085.

ProgramTimers

P43 15-Minute Program Timer 570.P44 24-Hour Program Timer 570.P45 7-Day Program Timer with Day

Omission Feature755.

PercentageTimers

P47 15-Minute Percentage Timer 570.P48 60-Minute Percentage Timer 570.

Photocell P70 1 Photoelectric Receptacle withPhotocell

436.



IQ Products Q14 IQ 220 with cable 1,625.Q1 IQ 500 820.Q3 MP3000 5,380.Q5 IQ 4000 5,750.

IQ Data MeteringModule

Q12 3 With IQ Data Metering Module 1,205.

WPoni Q8 3 WPoni (Advantage) 478.Q9 3 WCTLponi (Advantage) 565.

DN50 Q13 3 DeviceNet Input/Output Module 1,610.



Ramp R1 Extended Ramp of IT. 630.Relay 4 R2 Overvoltage Relay 454.

R4 Omit Overload Relay (Deduct Price)

00 – 0A – F

1G – H

2J – K

3L – M

4N

5 – 9P – S

-30. -30. -54. -90. -138. -504.R7 Overload Relay — Order by Description 5

Electronic Relay 6

IEC Frame

NEMA Size

Full Load Current Adjustment Range (A)

3-Phase Manual Reset Overload

3-Phase Automatic/Manual Reset

Class10

Class20

Class10

Class20

AAAA

00 0.1 – 0.30.3 – 1.01.0 – 2.91.6 – 5.0

G101G102G103G104

G81G82G83G84

G141G142G143G144

G121G122G123G124

A,B,C 3.7 – 12 G105 G85 G145 G125AAAA

0 & 1 0.1 – 0.30.3 – 1.01.0 – 2.91.6 – 5.0

G101G102G103G104

G81G82G83G84

G141G142G143G144

G121G122G123G124

A,B,C 3.7 – 12 G105 G85 G145 G125D,E 12 – 32 G106 G86 G146 G126D,E,F,H 2 12 – 37 G107 G87 G147 G127G,H 14 – 45 G108 G88 G148 G128G,H,J,K,L 3 26 – 85 G109 G89 G149 G129M,N,L 4 57 – 180 G111 G91 G151 G131N/A 5 96 – 300 G104 G84 G144 G124N/A 6 192 – 600 G104 G84 G144 G124Catalog Number Suffix 7 R52_ R50_ R53_ R51_

Adder U.S. $ 55. 55. 69. 69.Resets 4 R5 Change External Reset to Internal Reset —

Hole Covered with PlugN/C

R6 Internal Reset — No Hole Plug N/CR44 Manual Reset Only on Overload Relay 8.R45 Auto Reset Only on Overload Relay 8.R47 With Internal Trip Indicator (No External

Reset) — Advantage23.

R48 External Reset with External Trip Indicator (Advantage)

105.

R49 With Alarm Module (Advantage) (Bell Alarm)

163.

R71 N3R Reset Boot Added (NEMA 1/12 Only) 37.Reversing 4 R54 Reversing Contactor/Starter 5

DeviceNet Modification

R68 WPONIDNA — DeviceNet Communication Interface

985.

R69 DeviceNet Interface 5


CA08102001E


25

33

Table 33-191. S — System Voltage, Selector Switches, Suppressor, Incomplete Sequence Protection, Single-Phase Jumper, Surge Capacitor, Speed Potentiometer

1 When using 3-position selector switch with magnetic lighting contactor, mod C20 must also be used (ECL04, ECL13, ECL15).


Table 33-192. T — Timers, Time Delay Relays, Terminal Blocks, Terminal Points, Ring Lug Connections


Table 33-193. U — Undervoltage Relay, Time Delay Undervoltage Relay

6 Not available for IT. Starters.



System Voltage Selection

S1 System Voltage Selection for Internal Components

N/C

/H1 208V 60 Hz/H2 240V 60 Hz/H3 277V 60 Hz, 1-Ph/H4 480V 60 Hz/H5 600V 60 Hz/H6 796V 60 Hz/H7 220V 50 Hz/H8 380V 50 Hz/H9 415V 50 Hz/H10 550V 50 Hz/H11 660V 50 Hz/H12 380V 60 Hz/H13 1500V 60 Hz

S2 System Voltage Selection — Specify on Order

N/C

Selector Switches 1

S3 HAND/OFF/AUTO 171.S4 HAND/AUTO 171.S6 RUN/OFF/AUTO 171.S7 AUTO/OFF/TEST 171.S8 AUTO/OFF/TEST Selector Switch

with 1 Red RUN Pilot Light327.

S9 AUTO/OFF/TEST Selector Switch with 1 Red RUN Pilot Light and 1 Green Pilot Light

489.

S10 OFF/AUTO 171.S11 START/STOP 171.S12 OFF/ON 171.S13 2 HIGH/LOW 171.S14 2 FAST/OFF/SLOW 171.S15 2 SLOW/FAST 171.S16 2 FORWARD/REVERSE 171.S17 2 HIGH/OFF/LOW 171.S18 2 HIGH/LOW/OFF/AUTO 339.S38 2 INVERTER/OFF/BYPASS (AF91) 171.S41 2 OPEN/OFF/CLOSE 171.S42 2 FORWARD/OFF/REVERSE 171.S43 2 FAST/OFF/SLOW/AUTO 339.S19 2 Selector Switch Omitted

(Pump Panels Only) N/C

S40 Selector Switch — Order by Description 3

Suppressor S24 2 Transient Suppressor Mountedon Magnet Coil

68.

SurgeSuppression

S20 MOV (IT.) 297.

Sequence Timer

S26 2 Sequence Timer (Pump Panels) 600.

Sequence Protection

S27 2 Incomplete Sequence Protection 860.

Single Phase 2 S29 Convert Contactor or Starter from Three-Phase to Single-Phase — Install Jumper

33.

S30 Single-Phase Rev. 120V 125.S31 Single-Phase Rev. 240V 125.

SurgeCapacitor

S37 2 Surge Capacitor Wired to Disconnect Line Side

289.

Speed Potentiometer

S39 2 Speed Potentiometer (AF91) 419.



Timers T1 4 Pneumatic Timer Installed on Contactor, Unwired, 30 Sec. Max.

615.

T2 4 Pneumatic Timer Installed onContactor, Unwired, 180 Sec. Max.

615.

T3 Pneumatic Timer Mounted in Enclosure, Unwired, 180 Sec. Max.

615.

T25 Timer — Order by Description 5

Time DelayRelays

T6 Time Delay Relay, 3 Minutes Maximum, Unwired, ON DELAY

585.

T7 Time Delay Relay, 3 MinutesMaximum, Unwired, OFF DELAY

585.

T8 Time Delay Low Voltage ReleaseRelay

805.

TerminalBlocks

T9 With 1 Single Circuit Terminal Block,Unwired

31.

T10 With 2 Single Circuit Terminal Block,Unwired

59.

T24 4 Power Terminal Block for DeviceNet Overload

179.

TerminalPoints

T11 With 6 Terminal Points, Unwired 179.



T14 Terminal Point per CustomerSpecification, Unwired (Price Each)

31.

T15 Terminal Point per CustomerSpecification, Wired (Price Each)

59.

T21 4 3 Terminals Mounted Between Contactor and Overload for Power Factor Capacitors — Sizes 0 – 2

39.

T22 4 3 Terminals Mounted BetweenContactor and Overload for PowerFactor Capacitors — Sizes 3 – 4

74.

T23 4 Quick-Connect Terminals Added to DP Contactor/Starter

179.

Ring LugConnectors

T16 Ring Lug Connections on Power Wires 92.

T17 4 Ring Lug Connections on Control Wires

5



Undervoltage Relays

U2 Undervoltage Relay, Adjustable 725.

Time Delay Undervoltage Relays

U4 6 Time Delay Undervoltage Relay, Non-adjustable

615.

U5 Time Delay Undervoltage Relay,Adjustable

805.

Under- and Overvoltage Relay

U7 Under- and Overvoltage Relay 905.



33-126

33

Modification Codes


Table 33-194. V — Voltmeter, Varmeter, Vacuum Starter

1 NEMA 1/12 only.2 Consult factory for price.

Table 33-195. W — Wattmeter, Watt-Hour Meter, Wiremarkers, Enclosure Window, Wiring Diagram

3 NEMA 1/12 only.4 Consult factory for price.

Table 33-196. Z — IEC One Size Fits All



Voltmeters V1 1 Panel Type Voltmeter Wired L1 – L2 1,425.

V2 Panel Type Voltmeter and SelectorSwitch Wired to Read Three LineVoltages

2,160.

V3 1 Miniature Voltmeter Wired L1 – L2 725.

V4 1 Miniature Voltmeter and Selector Switch Wired to Read Three LineVoltages

1,160.

V5 Switchboard Type Voltmeter WiredL1 – L2

1,425.

V6 1 Switchboard Type Voltmeter and Selector Switch Wired to Read Three Line Voltage

1,855.

V7 3 Panel Type Voltmeters Wired in Each Phase

3,010.

V8 1 3 Miniature Voltmeters Wired in Each Phase

2,160.

V9 3 Switchboard Type VoltmetersWired in Each Phase

4,255.

V10 Voltmeter — Order by Description 2



Wattmeter 3 W1 Wattmeter 2,920.

Watt-Hour Meter 3

W5 Watt-Hour Meter with Demand Attachment

3,080.

Wiremarkers W7 Wiremarkers 162.

W8 Wiremarkers — Order per Customer Diagram or Specifications

4

W9 Wiremarkers — Order by Description 4

Window W11 Enclosure Window (AF91 Only) 4

Wiring Diagram

W12 Reduced Copy of Custom Wiring Diagram Laminated on Inside of Door

173.



IEC One Size Fits All Starters

Z1 One Size Fits All for DeviceNet N/C

Z2 Combination with 20A Class CC Fuses N/C


CA08102001E


27
33-1NEMA Contactors & StartersFreedom/Advantage/Lighting — Enclosed Dimensions

33

Size/Frame Box ReferencesTable 33-197. NEMA 1 Freedom/IEC Non-combination Starters

Table 33-198. NEMA 3R, 4/4X, 12 Freedom/Advantage/IEC Non-combination Starters

Table 33-199. NEMA 1 Freedom and Advantage Combination Starters

Table 33-199. NEMA 1 Freedom and Advantage Combination Starters (Continued)

1 Consult factory.

Table 33-200. NEMA 1 Freedom and Advantage Non-reversing Combination Starters — Narrow Enclosure

Table 33-201. NEMA 3R, 4/4X, 12 Freedom and Advantage Combination Starters

Note: All NEMA 7 and 9, seePages 33-145 – 33-146.

NEMA Size/IEC Frame BoxNo.

ShipWt.Lbs. (kg)

Non-reversing Starters — without Control Power Transformers00 1 7 (3.2)00 with top adders/SSOL 2 10 (4.5)0 A – F 1 7.1 (3.2)0 with top adders/SSOL 2 10 (4.5)1 1 7.9 (3.6)1 with top adders/SSOL 3 11.5 (5.2)2 G – K 2 8.5 (3.9)3 L – N 4 35 (16)4 4 47 (21)5 P – S 10 139 (63)6 T – U F1E7 V F1E8 F1E9 F1E

Non-reversing Starters — with Control Power Transformers00 3 15 (6.8)0 A – F 3 15 (6.8)1 3 16 (7.3)2 G – K 3 16.2 (7.4)3 L – N 4 42 (19)4 4 54 (25)5 P – S 10 146 (66)6 T – U F1E7 V F1E8 F1E9 F1E

Reversing Starters — without Control Power Transformers00 2 8 (3.6)0 A – F 2 8 (3.6)0 with top adders 3 11 (5)1 3 13 (5.9)1 with top adders 3 13.4 (6.1)2 G – K 3 15 (6.8)3 L – M 4 43 (20)4 9 65 (30)5 10 165 (75)6 F1E7 F1E8 F2E9 F2E

Reversing Starters — with Control Power Transformers00 with top adders 3 15 (6.8)0 A – F 3 15 (6.8)1 with top adders 3 17 (7.7)2 G – K 3 19 (8.6)3 L 4 50 (23)4 9 72 (33)5 M 10 172 (78)6 F1E7 F1E8 F2E9 F2E

NEMA Size/IEC Frame BoxNo.

ShipWt.Lbs. (kg)

Non-reversing Starters — without Control Power Transformers

0 A – F 5 14.3 (6.5)1 (2 Advantage) 5 15.3 (6.9)2 G – K 7 16 (7.3)3 L – N 8 46 (21)4 8 60 (27)5 P – S 10 150 (68)6 T – U F1E7 V F1E8 F1E9 F1E

Non-reversing Starters — with Control Power Transformers

0 A – F 6 18 (8.2)1 6 19 (8.6)2 G – K 6 20 (9)3 L – N 8 53 (24)4 8 67 (30)5 P – S 10 157 (71)6 T – U F1E7 V F1E8 F1E9 F1E

Reversing Starters — with or without Control Power Transformers

0 A – F 7 18.5 (8.4)1 7 19.5 (8.9)2 G – K 7 21 (10)1 – 2 (Advantage w/CPT) 7 24 (11)3 8 48 (22)4 9 72 (33)5 L – M 10 175 (79)6 F1E7 F1E8 F2E9 F2E

NEMA Size (Device) BoxNo.

ShipWt.Lbs. (kg)

Non-reversing —with and without Control Power Transformers

0 A 37 (17)

1 A 38 (17)

2 A 39 (18)

3 C 72 (33)

4 (HMCP) C 90 (41)

4 (Disconnect Switch) D 150 (68)

5 E 180 (82)

6 F1E

7 F2E

8 F2E

9 F2E


ShipWt.Lbs. (kg)

Reversing —with and without Control Power Transformers0 B 42 (19)

1 B 43 (20)

2 B 44 (20)

3 C 84 (38)

4 D 173 (79)

5 E

6 F1E

7 F2E

8 F2E

9 1

Non-reversing — Oversized0 – 1 – 2 B 44 (20)

NEMA Size BoxNo.

ShipWt.Lbs. (kg)

NEMA 1 Enclosed0 – 1 – 2 I 35 (16)

NEMA 12 Enclosed0 – 1 – 2 I 36 (16)

NEMA 12 Enclosed with Safety Door Interlock 0 – 1 – 2 I 37 (17)


ShipWt.Lbs. (kg)

Non-reversing — with and without Control Power Transformers0 A 37 (17)1 A 38 (17)2 A 39 (18)3 C 72 (33)4 (HMCP) C 90 (41)4 (Disconnect Switch) D 150 (68)5 E 180 (82)6 F1E7 F2E8 F2E9 F2E

Box Dimensions. . . . . . . . . . Pages 33-130 – 33-145


33-128

33

NEMA Contactors & StartersFreedom/Advantage/Lighting — Enclosed
Dimensions


Table 33-201. NEMA 3R, 4/4X, 12 Freedom and Advantage Combination Starters (Continued)

1 Consult factory.

Table 33-202. NEMA 1, 3R, 4X, 12 IEC Combination Starters

Note: All NEMA 7 and 9, seePages 33-145 – 33-146.

Table 33-203. NEMA 3R — Pump Panels Freedom/Advantage

Table 33-204. NEMA 1 Non-combination Lighting Contactors — Electrically Held

Table 33-205. NEMA 1 Non-combination Lighting Contactors — Magnetically Latched


ShipWt.Lbs. (kg)

Reversing — with and without Control Power Transformers0 B 42 (19)1 B 43 (20)2 B 44 (20)3 C 84 (38)4 D 173 (79)5 E6 F1E7 F2E8 F2E9 1

Non-reversing — Oversized0 – 1 – 2 B 44 (20)

IEC Frame Box No.

ECE16/ECE17/ECE18/ECE19/ECE21A – E JF – H L

ECE20A – E KF – H L

ECE22/ECE24/ECE25A – F JG – H K

ECE23/ECE26A – F KG – H L

NEMA Size Box No.

1 – 2 Narrow P11 – 3 P34 P55 P76 F1E7 F2E

Ampere Size (Poles) BoxNo.

ShipWt.Lbs. (kg)

Non-reversing Contactors — without Control Power Transformers

10A (2P, 3P, 4P) 1 5 (2.3)10A (2P, 3P, 4P, 5P, 6P) w/top

adders2 7.3 (3.3)

10A (9P, 10P, 12P, 20P) 3 9.5 (4.3)20A (2P, 3P) 1 5.2 (2.4)20A (2P, 3P, 4P, 5P, 6P) w/top

adders & 6P w/o top adder

2 7.3 (3.3)

20A (9P, 10P, 12P, 20P) 3 9 (4.1)20A (9P, 12P) w/top adders 3 9.3 (4.2)30A (2P, 3P) 1 5.3 (2.4)30A (2P, 3P, 4P) w/top

adders2 7.3 (3.3)

30A (5P, 6P) 3 9.0 (4.1)30A (5P, 6P) w/top adders 3 9.2 (4.2)30A (9P, 10P, 12P, 20P) 3 9.5 (4.3)30A (9P, 12P) w/top adders 3 9.7 (4.4)60A (2P, 3P) 1 7 (3.2)60A (2P, 3P) w/top adders 3 9.8 (4.4)60A (4P, 5P, 6P, 9P, 10P, 12P) 3 9.5 (4.3)60A (4P, 5P) w/top adders 3 10 (4.5)

100A (2P, 3P) 4 35 (16)100A (4P, 5P, 6P, 9P) 4 60 (27)200A (2P, 3P) 4 70 (32)200A (4P, 5P, 6P) 10 133 (60)300A (2P, 3P) 10 113 (51)300A (4P, 5P, 6P) 10 136 (62)400A (2P, 3P) 10 125 (57)

Non-reversing Contactors — with Control Power Transformers

10A (2P, 3P, 4P) 2 11 (5.0)10A (2P, 3P, 4P, 5P, 6P, 9P,

10P,12P, 20P) w/top adders

3 13.1 (5.9)

20A (2P, 3P, 4P, 6P) 2 11 (5.0)20A (2P, 3P, 4P, 5P, 6P) w/top

adders3 13.1 (5.9)

20A (9P, 10P, 12P, 20P) 3 13.5 (6.1)20A (9P, 12P) w/top adders 3 13.5 (6.1)30A (2P, 3P, 4P) 2 12 (5.4)30A (2P, 3P, 4P) w/top

adders3 13.1 (5.9)

30A (5P, 6P) 2 12.5 (5.7)30A (5P, 6P) w/top adders 3 13.5 (6.1)30A (9P, 10P, 12P, 20P) 3 13.9 (6.3)30A (9P, 12P) w/top adders 3 14.1 (6.4)60A (2P, 3P) 2 12.8 (5.8)60A (2P, 3P) w/top adders 3 14 (6.4)60A (4P, 5P, 6P, 9P, 10P, 12P) 3 14 (6.4)60A (4P, 5P) w/top adders 3 14.2 (6.4)



ShipWt.Lbs. (kg)

Non-reversing Contactors— without Control Power Transformers

30A (2P, 3P, 4P, 5P) 2 8.5 (3.9)

30A (6P, 8P, 10P, 12P) 3 13 (5.9)

30A (20P) 4 35 (16)

60A (2P, 3P, 4P, 5P) 2 8.7 (3.9)

60A (6P, 8P, 10P, 12P) 3 13.5 (6.1)

60A (20P) 4 40 (18)

100A (2P, 3P, 4P, 5P) 4 40 (18)

100A (6P, 8P, 10P, 12P) 9 85 (39)

100A (20P) 10 100 (45)

200A (2P, 3P, 4P, 5P) 4 46 (21)

200A (6P, 8P, 10P, 12P) 9 95 (43)

200A (20P) 10 110 (50)

300A (2P, 3P) 10 115 (52)

400A (2P, 3P) 10 125 (57)


30A (2P, 3P, 4P, 5P) 2 12.5 (5.7)

30A (6P, 8P, 10P, 12P) 3 17 (7.7)

30A (20P) 4 39 (18)

60A (2P, 3P, 4P, 5P) 2 12.7 (5.8)

60A (6P, 8P, 10P) 3 17.5 (7.9)

60A (12P) 9 87 (39)

60A (20P) 4 44 (20)

100A (2P, 3P, 4P, 5P) 4 47 (21)

100A (6P, 8P, 10P, 12P) 9 92 (42)

100A (20P) 10 107 (49)

200A (2P, 3P, 4P, 5P) 4 53 (24)

200A (6P, 8P, 10P, 12P) 9 102 (46)

200A (20P) 10 117 (53)

300A (2P, 3P) 10 122 (55)

400A (2P, 3P) 10 132 (60)

Box Dimensions . . . . . . . . . Pages 33-130 – 33-145

CA08102001E


29

33

Table 33-206. NEMA 3R, 4/4X, 12 Non-combination Lighting Contactors — Electrically Held

Table 33-207. NEMA 3R, 4/4X, 12 Non-combination Lighting Contactors — Magnetically Latched

Table 33-208. NEMA 1 Combination Lighting Contactors

Table 33-209. NEMA 3R, 4/4X, 12 Combination Lighting Contactors


ShipWt.Lbs. (kg)


10A (2P, 3P, 4P, 5P, 6P) 5 12 (5.4)10A (9P, 10P, 12P, 20P) 7 20 (9.1)20A (2P, 3P, 4P, 5P) 5 12 (5.4)20A (6P) 6 14 (6.4)20A (9P, 10P, 12P, 20P) 7 20 (9.1)30A (2P, 3P, 4P) 5 13 (5.9)30A (5P, 6P) 6 14 (6.4)30A (9P, 10P, 12P, 20P) 7 20 (9.1)60A (2P, 3P) 5 13 (5.9)60A (4P, 5P, 6P) 6 16 (7.3)60A (9P, 10P, 12P) 7 22 (10)

100A (2P, 3P) 8 49 (22)100A (4P, 5P, 6P, 9P) 8 57 (26)200A (2P, 3P) 8 110 (50)200A (4P, 5P, 6P) 10 133 (60)300A (2P, 3P) 10 113 (51)300A (4P, 5P, 6P) 10 136 (62)400A (2P, 3P) 10 125 57)


10A (2P, 3P, 4P, 5P, 6P) 5 16 (7.3)10A (9P, 10P, 12P, 20P) 7 20 (9)20A (2P, 3P, 4P, 5P) 5 16 (7.3)20A (6P, 9P, 10P, 12P, 20P) 7 24 (11)30A (2P, 3P, 4P) 6 18 (8.2)30A (5P, 6P) 6 18 (8.2)30A (9P, 10P, 12P, 20P) 7 24 (11)60A (2P, 3P) 6 21 (10)60A (4P, 5P, 6P) 6 23 (10)60A (9P, 10P, 12P) 7 22 (10)



ShipWt.Lbs. (kg)


30A (2P, 3P, 4P, 5P) 5 13 (5.9)30A (6P, 8P, 10P, 12P) 7 21 (10)30A (20P) 8 46 (21)60A (2P, 3P, 4P, 5P) 5 14 (6.4)60A (6P, 8P, 10P, 12P) 7 22 (10)60A (20P) 8 48 (22)

100A (2P, 3P, 4P, 5P) 8 50 (23)100A (6P, 8P, 10P,12P) 9 58 (26)100A (20P) 10 100 (45)200A (2P, 3P, 4P, 5P) 8 52 (24)200A (6P, 8P, 10P, 12P) 9 63 (29)200A (20P) 10 105 (48)300A (2P, 3P) 10 113 (51)400A (2P, 3P) 10 125 (57)


30A (2P, 3P) 6 15 (6.8)30A (4P, 5P, 6P, 8P, 10P, 12P) 7 28 (13)30A (20P) 8 54 (25)60A (2P, 3P) 6 16 (7.3)60A (4P, 5P, 6P, 8P, 10P, 12P) 7 29 (13)60A (20P) 8 55 (25)

100A (2P, 3P, 4P, 5P) 8 57 (26)100A (6P, 8P, 10P, 12P) 9 65 (30)100A (20P) 10 112 (51)200A (2P, 3P, 4P, 5P) 8 59 (27)200A (6P, 8P,) 9 70 (32)200A (10P, 12P, 20P) E 190 (86)300A (2P, 3P) 10 120 (54)400A (2P, 3P) 10 132 (60)

Ampere Size BoxNo.

ShipWt.Lbs. (kg)

Electrically Held — Non-reversing (3P Only) — with or without Control Power Transformers

30A A 35 (16)60A A 36 (16)

100A C 65 (30)200A with Disconnect Switch D 110 (50)200A with Thermal Magnetic

BreakerE 150 (68)

300A E 160 (73)400A E 170 (77)

Magnetically Latched — Non-reversing (3P Only) — with or without Control Power Transformers

30A A 35 (16)60A A 36 (16)

100A C 65 (30)200A with Disconnect Switch D 110 (50)200A with Thermal Magnetic

BreakerE 150 (68)

300A E400A E

Ampere Size (Device) BoxNo.

ShipWt.Lbs. (kg)

Electrically Held — Non-reversing (3P only) — with or without Control Power Transformers30A A 35 (16)60A A 36 (16)100A C 65 (30)200A with Disconnect Switch D 110 (50)200A with Thermal Magnetic

BreakerE 150 (68)

300A E 160 (73)400A E 170 (77)

Magnetically Latched — Non-reversing (3P Only) — with or without Control Power Transformers30A A 35 (16)60A A 36 (16)100A C 65 (30)200A with Disconnect Switch D 110 (50)200A with Thermal Magnetic

BreakerE 150 (68)

300A E400A E

Box Dimensions. . . . . . . . . . Pages 33-130 – 33-145


33-130

33

Dimensions


Figure 33-56. Box 1, NEMA 1 — Approximate Dimensions in Inches (mm)




5.62(142.7)

3.62(91.9)

2.81(71.4)

.92(23.4)

.65(16.5)

8.00(203.2)

10.09(256.3) Max.

9.51(241.6)Max.

2.25(57.2)

1.44(36.6)

1.39(35.3)

4.50(114.3)

3.50(88.9)

1.54(39.1)

.22 (5.6) Dia. Mtg. Holes for(3) #10-32 Screws

4.81 Max.(122.2)

5.71 (145.0) Max.to Optional

Cover Controls

Concentric Knockoutsfor 3/4" & 1" Conduit(1) Each Top & Bottom.

Concentric Knockouts for 1/2" & 3/4" Conduit — (2) Each Side &

(2) on Back Side

Concentric Knockoutsfor 1/2" & 3/4" Conduit(2) Each Top & Bottom.

.16(4.1)

.16 (4.1)

1.39(35.3)

12.65 (321.3) Max.

9.75 (247.7)

1.48 (37.6)

1.28(32.5)

.16 (4.1)

11.25(285.8)

14.40(365.8) Max.

13.85(351.8)Max.

2.43(61.7)

1.46(37.1)

2.43(61.7)

6.60(167.6)

1.51(38.4)

.28 (7.1) Dia. Mtg. Holes for (4) 1/4-20 Screws

6.40 (162.6)

7.31 (185.7)to Optional

Cover Controls

Concentric Knockouts for1/2" & 3/4" Conduit(1) Each Top & Bottom.

Concentric Knockouts for 1/2" & 3/4" Conduit

(2) Each Side

Concentric Knockoutsfor 3/4", 1" & 1-1/4" Conduit(2) Each Top & Bottom.

7.73 (196.3) Max.

3.81(96.8)

.16(4.1)

.16(4.1)

11.08(281.4)

13.21(335.5) Max.

12.60(320.0)Max.

3.25(82.6)

1.38 (35.1)

1.44(36.6)

1.44(36.6)

6.00(152.4)

2.00(50.8)

2.44(62.0)

1.54(39.1)

.22 (5.6) Dia. Mtg. Holes for(3) #10-32 Screws

5.84(148.3)Max.

6.75 (171.5) Max.to Optional

Cover Controls

Concentric Knockoutsfor 1/2" & 3/4" Conduit(1) Each Top & Bottom.

Concentric Knockouts for 1/2", 3/4" & 1" Conduit

(2) Each Side

Concentric Knockoutsfor 1" & 1-1/4" Conduit(2) Each Top & Bottom.

.92(23.4)

11.66 (296.2) Max.

9.00 (228.6)1.32 (33.5)1.32

(33.5)

23.38(593.9)

26.51(673.4) Max.

25.99(660.1)Max.

.28 (7.1) Dia. Mtg. Holes for (4) 1/4-20 Screws

.16 (4.1)

2.28(57.9)

1.50(38.1)

2.28(57.9)

8.03 (204.0)Max.

8.89 (225.8) Max.

Concentric Knockouts for 1/2" & 3/4" Conduit (2) This Side & (2) Opposite Side

2.04(51.8)

2.28(57.9)

7.10(180.3)

3.55(90.2)

Concentric Knockouts for1/2" & 3/4" Conduit(1) Top & (1) Bottom.

Concentric Knockoutsfor 1-1/4", 1-1/2" & 2" Conduit(2) Top & (2) Bottom.

CA08102001E


31

33


Figure 33-61. Box 5, NEMA 3R — Approximate Dimensions in Inches (mm) Figure 33-62. Box 5, NEMA 4X — Approximate Dimensions in Inches (mm)

9.84 (249.9) Max.

11.07(281.2) Max.

13.31(338.1)Max.

12.50(317.5)

2.75 (69.9)

.29(7.4)

4.91(124.7)

5.50(139.7)

2.16(54.9) Plugs for Optional

Flange Control


Cover Controls


6.70(170.2)

13.81(350.8)

9.84 (249.9) Max.

11.07(281.2) Max.

13.31(338.1)Max.

12.52(318.0)

2.75(69.9) 4.93

(125.2) 6.87 (174.5)Max.

2.88(73.2)

2.38(60.5)

5.50(139.7)

2.16(54.9)

Plugs for OptionalFlange Control


Cover Controls

Removable Top CoverProvides Usage of Safety

Switch Hubs per Table Below


2.38(60.5)

2.96(75.2)

2.88(73.2)

6.70(170.2)

13.81(350.8)

Concentric Knockoutsfor 1/2" & 3/4" Conduit(1) Required

Concentric Knockoutsfor 3/4", 1" & 1-1/4" Conduit(2 ) Required

.29(7.4)

Conduit Size Cat. No.

3/4" DS075H1

1" DS100H1

1-1/4" DS125H1

2.88 (73.2)

9.84 (249.9) Max.

11.07(281.2)Max.

13.31(338.1)Max.

12.50(317.5)

2.75(69.9)

.29(7.4)4.93

(125.2)

6.33 (160.8)

5.50(139.7)

2.16(54.9)

4.98(126.5)2.50

(63.5)



Cover ControlsMtg. for (3)1/4-20 Screws

6.70(170.2)

2" Dia. Conduit Hub Top & Bottom

3/4" Dia. Conduit Hub Bottom

2.88(73.2)

13.81(350.8)

2.88(73.2)


33-132

33

Dimensions




12.01 (305.1) Max.


4.00(101.6)

2.00(50.8)

2.00(50.8)

8.00 (203.2)

8.00 (203.2)

12.15(308.6)Max.

14.39(365.5)Max.

.50(12.7)

13.50(342.9)

Plugs for Optional Flange Control

6.70(170.2)

15.96(405.4)

7.51 (190.8 )to Optional

Cover Controls

12.01 (305.1) Max.Mtg. for(4) 1/4-20Screws

Removable Top Cover Provides Usageof Safety Switch Hubs per Table Below

4.00(101.6)

2.00(50.8)

2.00(50.8)

8.00 (203.2)

8.00 (203.2)

12.15(308.6)Max.

14.39(365.5)Max.

.50(12.7)

2.88(73.2)

6.87 (174.5)Max.

13.50(342.9)

2.38(60.5)

2.38(60.5)

4.93(125.2)

2.88(73.2)6.70

(170.2)

15.96(405.4)

Concentric Knockouts for1/2" & 3/4" Conduit - (1) Required

Concentric Knockouts for 3/4", 1" & 1-1/4" Conduit - (2) Required


3/4" DS075H1

1" DS100H1

1-1/4" DS125H1



Cover Controls

5.01(127.3)

2.88(73.2)

6.70(170.2)

15.96(405.4)

2" Dia. Conduit Hub Top & Bottom

12.01 (305.1) Max.


4.00(101.6)

2.00(50.8)

2.00(50.8)

8.00 (203.2)

8.00 (203.2)

14.39(365.5)Max.

12.15(308.6)Max.

.50(12.7)

13.50(342.9)

2.50(63.5)

3/4" Dia. Conduit Hub Bottom

2.88(73.2)

2.88(73.2)


Cover Controls

6.01(152.7)

Plugs forOptional FlangeControl

CA08102001E


33

33



6.70(170.2)

20.22(513.6)


Cover Controls


11.00 (279.4)2.62(66.5)

2.62(66.5)

11.00 (279.4)

12.15(308.6) Max.

14.37(365.0)Max.

13.50(342.9)

.29(7.4)

16.26 (413.0) Max.

Plugs forOptionalFlange Control


Removable Top Cover Provides Usage of Safety


11.00 (279.4)2.62(66.5)

2.62(66.5)

11.00(279.4)

12.15(308.6)

Max.

14.37(365.0)Max.

2.88(73.2)

6.87 (174.5 )Max.

13.50(342.9)

3.75(95.3)

3.75(95.3)

5.00(127.0)

2.88(73.2)6.70

(170.2)

Concentric Knockouts for1/2" & 3/4" Conduit - (1) Required

Concentric Knockouts for3/4", 1" & 1-1/4" Conduit - (2) Required

.29(7.4)

16.26 (413.0) Max.

Plugs forOptionalFlangeControl

20.22(513.6)


Cover Controls


3/4" DS075H1

1" DS100H1

1-1/4" DS125H1


11.00 (279.4)2.62(66.5)

2.62(66.5)

11.00(279.4)

12.15(308.6)

Max.

14.37(365.0)Max.

13.50(342.9)

8.03(204.0)

.29(7.4)

16.26 (413.0) Max.

Plugs forOptionalFlange Control

1-1/2" Conduit Hub Top & Bottom

3/4" Conduit Hub Bottom

2.88(73.2)


Cover Controls

2.88(73.2)

2.50(63.5)

7.14(181.4)

2.88(73.2)

6.70(170.2)

20.22(513.6)


33-134

33

Dimensions




14.25 (362.0) Max.Mtg. for (4) 1/4-20 Screws

2.63(66.8)

2.63(66.8)

9.00(228.6)

9.00(228.6)

25.50(647.7)Max.

29.12(739.6)Max.

.55(14.0)

27.51(698.8)


Cover Controls


8.47(215.1)

20.02(508.5)

14.25 (362.0) Max.

Mtg. for (4) 1/4-20 Screws Removable Top CoverProvides Usage of Safety


2.63(66.8)

9.00(228.6)

2.63(66.8)

9.00(228.6)

25.50(647.7)Max.

29.10(739.1)Max.

.55(14.0) 3.50

(88.9)

27.50(698.5)


3.00(76.2)

3.00(76.2)

4.00(101.6)

3.50(88.9)

2.04(51.8)

8.47(215.1)

20.02(508.5)

Concentric Knockouts for1-1/4", 1-1/2" & 2" Conduit – (2) Required

Concentric Knockouts for1/2", 3/4" & 1" Conduit – (2) Required


Cover Controls


3/4" DS075H1

1" DS100H1

1-1/2" DS150H1

2" DS200H1

14.25 (362.0) Max.Mtg. for (4) 1/4-20 Screws

2.63(66.8)

2.63(66.8)

9.00 (228.6)

9.00(228.6)

25.50(647.7)Max.

29.10(739.1)Max.

.55(14.0)

3.50(88.9)

27.50(698.5)


Cover Controls


5.75(146.1)

4.00(101.6)

3.50(88.9)

8.47(215.1)

20.02(508.5)

2" Conduit Hub Top & Bottom


8.50(215.9)

CA08102001E


35

33


Figure 33-73. Box 9, NEMA 3R — Approximate Dimensions in Inches (mm)


Figure 33-75. Box 9, NEMA 4X — Approximate Dimensions in Inches (mm)

8.41(213.6)

31.14(791.0)

25.50 (647.7) Max.

Mtg. for (4) 1/4-20 Screws

20.00 (508.0)

25.50(647.7) Max.

29.10(739.1)Max.

.55(14.0)

27.50(698.5)

2.76(70.1)

Knockouts for Optional Flange Control

2.75(69.9)

20.00(508.0)

Concentric Knockouts for 1/2" and 3/4" Conduit(2 Left – 2 Right)

6.14(156.0)

6.00(152.4)

3.50(88.9)

3.50(88.9)

3.50(88.9)

Concentric Knockouts for1-1/4", 1-1/2" and 2" Conduit –(2 Required) Top and Bottom

Concentric Knockouts for1/2", 3/4" and 2" Conduit –(2 Required) Top and Bottom


Cover Controls

8.41(213.6)

31.14(791.0)

25.50 (647.7) Max. Mtg. for (4) 1/4-20 Screws

2.76(70.1)

25.50(647.7)Max.

29.10(739.1)Max.

.55(14.0)

27.50(689.5)

3.50(88.9)

3.50(88.9)3.50

(88.9)6.14

(156.0)6.00

(152.4)

Concentric Knockouts for1-1/4", 1-1/2" and 2" Conduit –(2 Required)

Concentric Knockouts for 1/2", 3/4" Conduit –(2 Required)


Cover Controls

20.00 (508.0)


20.00(508.0)

2.75(69.9)

Removable Top CoverProvides Usage of

Safety Switch Hubsper Table Below

3.50(88.9)

Conduit Size

3/4"1"

1-1/4"1-1/2"

2"

Cat. No.

DS075H1DS100H1DS125H1DS150H1DS200H1

8.41(213.6)

31.14(791.0)

29.10(739.1)Max.

27.50(698.5)

25.50 (647.7) Max.


20.00 (508.0)

25.50(791.0) Max.

.55(14.0)2.76

(70.1)


20.00(508.0)

2.75(69.9)


Cover Controls

8.41(213.6)

31.14(791.0)

25.50(647.7)Max.

29.10(739.1)Max.

27.50(698.5)

3.50(88.9)

10.05(255.3)

8.00(203.2)


2" Conduit Hub Top and Bottom

25.50 (647.7) Max. Mtg. for (4) 1/4-20 Screws

20.00 (508.0)

.55(14.0)

2.76(70.1)


20.00(508.0)

2.75(69.9)

12.65 (321.3)


Cover Controls


33-136

33

Dimensions



Figure 33-77. Box 10, NEMA 3R — Approximate Dimensions in Inches (mm)


Figure 33-79. Box 10, NEMA 4X — Approximate Dimensions in Inches (mm)

10.48(266.2)

27.66(702.6)


44.25(1124.0)

Max.

47.85(1215.4)

Max.

.55(14.0)

46.25(1174.8)


Cover Controls

2.76(70.1)

20.00 (508.0) Max.14.50 (368.3)

14.50 (368.3)2.75

(69.9)


2.81(71.4)

2.81(71.4)

3.94(100.1)

4.06(103.1)

4.06(103.1)

4.30(109.2)

Concentric Knockouts for1/2" & 3/4" Conduit – (2 Required)

Concentric Knockouts for1-1/4", 1-1/2", 2" Conduit – (2 Required)

Concentric Knockouts for2-1/2", 3, & 3-1/2" Conduit – (1 Required)

10.48(266.1)

27.66(702.6)

44.25(1124.0)

Max.

47.85(1215.4)

Max.

46.25(1174.8)


Cover Controls


.55(14.0)

20.00 (508.0) Max.14.50 (368.3)

14.50(368.3)

2.75(69.9)


2.76(70.1)

3.94(100.1)

Removable Top Cover Provides Usage of

Safety Switch Hubsper Table Below

Conduit Size Cat. No.3/4"1"

1-1/4"1-1/2"

2"2-1/2"

3"3-1/2"

DS075H1DS100H1DS125H1DS150H1DS200H1DS250H2DS300H2DS350H2

Concentric Knockouts for2-1/2". 3" & 3-1/2" Conduit – (1 Required)

Concentric Knockouts for1-1/4", 1-1/2", 2" Conduit – (2 Required)

Concentric Knockouts for1/2" & 3/4" Conduit – (2 Required)

4.06(103.1)

4.06(103.1)

4.30(109.2)

2.81(71.4)

2.81(71.4)

20.00 (508.0) Max.

10.48(266.2)

27.66(702.6)

47.85(1215.4)

Max.

.55(14.0)

46.25(1174.8)


Cover Controls

44.25(1124.0)

Max.

14.50 (368.3)


14.50 (368.3)

2.75(69.9)


2.76(70.1)

47.85(1215.4)

Max.

46.25(1174.8)

10.48(266.5)

27.66(702.6)

44.25(1124.0)

Max.


.55(14.0)

20.00 (508.0) Max.2.76(70.1)

14.50 (368.3)

2.75(69.9)


6.00(152.4)


Cover Controls

3.94(100.1)

8.31(211.1)



14.50 (368.3)

9.90(251.5)

CA08102001E


37

33

Figure 33-80. Box A, NEMA 1 — Approximate Dimensions in Inches (mm)

Figure 33-81. Box A, NEMA 3R — Approximate Dimensions in Inches (mm)

Figure 33-82. Box A, NEMA 12 — Approximate Dimensions in Inches (mm)

Figure 33-83. Box A, NEMA 4X — Approximate Dimensions in Inches (mm)

10.50(266.7)

6.65(168.9)

27.06(687.3)

24.49(622.0)

1.28(32.5)

17.30(439.4)

ResetButton

Latch

Knockouts forFlange Control

Hasp

OperatingHandle

Latch

3 Holes for 1/4 Mtg.Screws

12.74(323.6)

4.38(111.3)

4.39(111.5)

1.31(33.3)

1.31(33.3)

1.31(33.3)

1.31(33.3)

Accepts (3)3/8 Max.Padlocks

1/2" & 3/4"Conduit2 Each Side

14.25(362.0)

8.87(225.3)

Door Open

6.66(169.2)

2.18(55.4)

2.24(56.9) 2.75

(69.9)

2.75(69.9)

3/4", 1", 1-1/4" Conduit2 Top & 2 Bottom

1/2" & 3/4" Conduit 1 Top & 1 Bottom

2.91(73.9)

14.25(362.0) 8.87

(225.3)

Door Open

6.66(169.2)

28.98(736.1)

27.92(709.2)

.50(12.7)

17.30(439.7)

10.50(266.7) 2.50

(63.5)5.50(139.7)

2.75(69.9)

ResetButton

Latch

Plugs forFlange Control

Hasp

OperatingHandle

Latch

3 Holes for1/4 Mtg. Screws

12.74(323.6)

2.16(54.9)

Accepts (3)3/8 Max. Padlocks

Removeable TopCover ProvidesUsage of SafetySwitch Hubsper Table Below

Top Entrance Hubs

2.95(74.9)

2.24(56.9)

2.75(69.9)

2.75(69.9)

3/4", 1", 1-1/4" Conduit2 Required

1/2" & 3/4" Conduit

2.91(73.9)

5.50(139.7)

8.00(203.2)


3/4" DS075H1

1" DS100H1

1-1/2" DS150H1

1-1/4" DS125H1

2" DS200H1

14.25(362.0) 8.87

(225.3)

Door Open

6.66(169.2)

28.98(736.1)

27.92(709.2)

.50(12.7)

17.30(439.4)

ResetButton

Latch


Hasp

OperatingHandle

Latch

5.50(139.7)

8.00(203.2)

10.50(266.7)

2.50(63.5)

5.50(139.7)

2.75(69.9) 3 Holes for

1/4 Mtg. Screws

12.74(323.6)


2.95(74.9)

14.25(362.0)

2.56(65.0)

8.87(225.3)

Door Open

6.66(169.2)

12.74(323.6)

2.56(65.0)

Accepts (3)3/8 Max. Padlocks

10.50(266.7)

2.50(63.5)5.50

(139.7)

2.75(69.9)

ResetButton

Latch

3 Holes for1/4 Mtg. Screws


Hasp

OperatingHandle

Latch

5.50(139.7)

8.00(203.2)

28.98(736.1)

27.92(709.2)

.50(12.7)

17.30(439.4)

2.95(74.9)

3/4" ConduitHub Bottom

3.41(86.6)

5.25(133.4)



33-138

33

Dimensions


Figure 33-84. Box B, NEMA 1 — Approximate Dimensions in Inches (mm)

Figure 33-85. Box B, NEMA 3R — Approximate Dimensions in Inches (mm)

Figure 33-86. Box B, NEMA 12 — Approximate Dimensions in Inches (mm)

Figure 33-87. Box B, NEMA 4X — Approximate Dimensions in Inches (mm)

19.25(489.0)

8.87(225.3)

Door Open (90°)

6.66(169.2)

23.06(585.7)

20.49(520.4)

1.28(32.5)

15.50(393.7)

8.92(226.6)

Latch

Knockouts forFlange Control

Hasp

Latch

3.82(97.0)

10.20(259.1)

1.93(49.0)

2.24(56.9)

2.75(69.9)

2.75(69.9)

5.00(127.0)

3/4", 1" & 1-1/4" Conduit2 Top & 2 Bottom

1/2" & 3/4"Conduit 1 Top

& 1 Bottom

12.74(323.6)


1.31(33.3)

1.31(33.3)

1.31(33.3)

1.31(33.3)

OperatingHandle

1/2" & 3/4"Conduit – 2

on Each Side

ResetButtons

3 Holes for1/4 Mtg.Screws

Door Open (90°)

1/2" & 3/4" Conduit1 Top & 1 Bottom


Hasp

Latch

Latch

5 Holes & Slotsfor 1/4 Mtg.Screws

2.75(69.9)2.24

(56.9) 2.75(69.9)

5.00(127.0)

3/4", 1" & 1- 1/4" Conduit2 Top & 2 Bottom

6.83(173.5)

Removable TopCover ProvidesUsage of SafetySwitch Hubsper Table Below


Operating Handle


3/4" DS075H1

1" DS100H1

1-1/2" DS150H1

1-1/4" DS125H1

2" DS200H1

24.98(634.5)

23.92(607.6)

.50(12.7) 5.25

(133.4)

2.50(63.5)

2.50(63.5)

10.50(266.7)

2.95(74.9)

19.25(489.0)

8.87(225.3)6.66

(169.2)

15.50(393.7)

10.50(266.7)

12.74(323.6)

ResetButtons

Door Open (90°)

Latch


OperatingHandle

24.98(634.5)

23.92(607.6)

.50(12.7) 5.25

(133.4)


5 Holes & Slotsfor 1/4 Mtg. Screws

Hasp

Latch

2.50(63.5)

2.50(63.5)

10.50(266.7)

2.95(74.9)

19.25(489.0)

8.87(225.3)6.66

(169.2)

15.50(393.7)

10.50(266.7)

12.74(323.6)

ResetButtons

Door Open (90°)

Latch

OperatingHandle


2.55(64.8)

Latch


Hasp

2.55(64.8)

3.38(85.9)

7.75(196.9)

1-1/2" Conduit HubTop & Bottom3/4" Conduit

Hub Bottom

24.98(634.5)

23.92(607.6)

.50(12.7) 5.25

(133.4)

2.50(63.5)

2.50(63.5)

10.50(226.6)

2.95(74.9)

19.25(489.0)

8.87(225.3)6.66

(169.2)

15.50(393.7)

10.50(266.7)

12.74(323.6)


ResetButtons

CA08102001E


39

33

Figure 33-88. Box C, NEMA 1 — Approximate Dimensions in Inches (mm)

Figure 33-89. Box C, NEMA 3R — Approximate Dimensions in Inches (mm)

Figure 33-90. Box C, NEMA 12 — Approximate Dimensions in Inches (mm)

Figure 33-91. Box C, NEMA 4X — Approximate Dimensions in Inches (mm)

26.10(662.9)

10.64(270.3)8.44

(214.4)

27.87(707.9)

1.31(33.3)

20.50(520.7)

11.65(295.9)

Latch

30.50(774.7)

Latch

Hasp

KnockoutsforFlange Control

14.50(368.3)

4.15(105.4)

Door Open (90°)

1/2" & 3/4" Conduit 2 on Each Side


OperatingHandle

14.52(368.8)

1.62(41.1)

1.62(41.1)

1.80(45.7)

1.80(45.7)2.31

(58.7)

3.66(93.0)

3.00(76.2)

4.00(101.6) 4.45

(113.0)

3.55(90.2)

3.01(76.5)

1/2" & 3/4" Conduit – 2 Top & 2 Bottom

3 Holes for 1/4Mtg. Screws

1-1/4", 1-1/2" & 2" Conduit – 2 Required

2-1/2" & 3" Conduit – 1 Top & 1 Bottom

ResetButtons

Door Open (90°)

Latch

OperatingHandle

Latch

Hasp



8.60(218.4)

2.84(72.1)

3.60(91.4)

5 Holes & Slotsfor 1/4" Mtg. Screws

1/2" & 3/4" Conduit – 2 Required


2-1/2" & 3" Conduit

7.75(196.9)

15.50(393.7)

15.50(393.7)

31.30(795.0)

.50(12.7)

32.36(821.9)

2.96(75.2)

2.50(63.5)

2.50(63.5)

26.10(662.9)

10.64(270.3)8.44

(214.4)

20.50(520.7) 14.52

(368.8)

3.00 (76.2)4.00 (101.6)

4.45(113.0)

3.55 (90.2)2.99 (75.9)


2" DS200H2

2–1/2"" DS250H2

3" DS300H2

Removable Top Cover ProvidesUsage of Safety Switch Hubs

per Table Below

ResetButtons

Door Open (90°)

Latch

OperatingHandle

7.75(196.9)

Latch

15.50(393.7)

15.50(393.7)

31.30(795.0)

.50(12.7)

32.36(821.9)

Hasp


2.96(75.2)

2.50(63.5)

2.50(63.5)



26.10(662.9)

10.64(270.3)8.44

(214.4)

20.50(520.7)

14.52(368.8)

ResetButtons

Door Open (90°)

2.75(69.9)

Latch

OperatingHandle

Latch

Hasp


10.25(260.4)

5.88(149.4)



2" Conduit Hub Top & Bottom Size 32-1/2" Conduit Hub Top & Bottom Size 4


7.75(196.9)

15.50(393.7)

15.50(393.7)

31.30(795.0)

.50(12.7)

32.36(821.9)

2.96(75.2)

2.50(63.5)

2.50(63.5)

26.10(662.9)

10.64(270.3)8.44

(214.4)

20.50(520.7)

14.52(368.8)

ResetButtons


33-140

33

Dimensions


Figure 33-92. Box D, NEMA 1 — Approximate Dimensions in Inches (mm)

Figure 33-93. Box D, NEMA 3R — Approximate Dimensions in Inches (mm)

Figure 33-94. Box D, NEMA 12 — Approximate Dimensions in Inches (mm)

Figure 33-95. Box D, NEMA 4X — Approximate Dimensions in Inches (mm)

35.41(899.4)

10.95(278.1)8.75

(222.3)

32.37(822.2)

1.32(33.5)

29.50(749.3)

16.09(408.7)

Latch

35.00(889.0)

Latch

Hasp

Knockouts for Flange Control

24.00(609.6)

4.09(103.9)

Door Open (90°)

1/2" & 3/4" Conduit2 on EachSide


Operating Handle14.83

(376.7)1.62

(41.1)

1.62(41.1)

1.80(45.7)

1.80(45.7)1.88

(47.8)

3.92(99.6)

3.00(76.2)

4.00(101.6) 4.45

(113.0)

3.55(90.2)

6.74(171.2)


1-1/4", 1-1/2" & 2" Conduit – 2 Top & 2 Bottom

2-1/2" & 3" Conduit – 1 Top & 1 Bottom

3 Holes for 1/4"Mtg. Screws

ResetButtons

.55(14.0)

Latch

Latch

Hasp


Door Open (90°)


OperatingHandle

2.95(74.9)

8.91(226.3)

3.86(98.0)



2-1/2" & 3" Conduit


Removable Top Cover Provides Usage ofSafety Switch Hubs per Table Below


2" DS200H2

2-1/2"" DS250H2

3" DS300H2

3.00(76.2)

4.00(101.6) 4.45

(113.0)

3.55(90.2)

6.74(171.2)

22.50(571.5)

3.50(88.9)

22.50(571.5)

3.50(88.9)

36.50(927.1)

38.10(967.7)

35.41(899.4)

10.95(278.1)8.75

(222.3)

29.50(749.3)

14.83(376.7)

ResetButtons

22.50(571.5)

3.50(88.9)

22.50(571.5)

3.50(88.9)

36.50(927.1)

.55(14.0)

38.09(967.5)

Latch

Latch

Hasp


Door Open (90°)


OperatingHandle

3.96(100.6)

35.41(899.4)

10.95(278.1)8.75

(222.3)

29.50(749.3) 14.83

(376.7)

ResetButtons


14.75(374.7)

3.37(85.6)

Latch

Latch

Hasp



OperatingHandle

3.20(81.3)

3.96(100.6)

3.20(81.3)

Door Open (90°)


2-1/2" Conduit Hub Top & Bottom Size 4


.55(14.0) 22.50

(571.5)3.50

(88.9)

22.50(571.5)

3.50(88.9)

36.50(927.1)

38.10(967.7)

35.41(899.4)

10.95(278.1)8.75

(222.3)

29.50(749.3) 14.83

(376.7)

ResetButtons

CA08102001E


41

33

Figure 33-96. Box E, NEMA 1 — Approximate Dimensions in Inches (mm)

Figure 33-97. Box E, NEMA 3R — Approximate Dimensions in Inches (mm)

Figure 33-98. Box E, NEMA 12 — Approximate Dimensions in Inches (mm)

Figure 33-99. Box E, NEMA 4X — Approximate Dimensions in Inches (mm)

61.75(1568.5)

28.00(711.2) 16.76

(425.7)2.00

(50.8)

2.00(50.8)

2.00(50.8)

2.00(50.8)

22.50(571.5)

2.75(69.9)

Latch

LatchHasp

Latch

OperatingHandle


1/2" & 3/4"Conduit, 2on Each Side

Latch

Knockouts for Flange Control

ResetButtons

60.15(1527.8)

.55(14.0)

22.50(571.5) 2.75

(69.9)

3.21(81.5)

4 Keyholes & Slots for 3/8 Mtg. Screws

35.84(910.3)

12.88(327.2)10.68

(271.3)

Door Open (90°)

3.89(98.8)

1/2" & 3/4" Conduit 2 Top & 2 Bottom

1-1/4", 1-1/2" & 2" Conduit 1 Top & 1 Bottom

2-1/2" & 3" Conduit 1 Top & 1 Bottom

3.00(76.2)

4.75(120.7) 5.50

(139.7)

4.00(101.6)

4.50(114.3)

Latch

LatchHasp

OperatingHandle

Latch


Latch

Plugs for Flange Control

Reset Buttons


10.84(275.3)

3.89(98.8)

Door Open (90°)



2-1/2" & 3" Conduit – 2 Required

Removable TopCover ProvidesUsage of SafetySwitch Hubsper Table Below


2" DS200H2

2-1/2" DS250H2

3" DS300H2

35.84(910.3)

3.89(98.8)

3.00(76.2)

4.75(120.7) 5.50

(139.7)

4.00(101.6)

4.50(114.3)

61.75(1568.5)

28.00(711.2)

16.76(425.7)

22.50(571.5)

2.75(69.9)

60.15(1527.8)

.55(14.0)

22.50(571.5) 2.75

(69.9)

3.21(81.5)

12.88(327.2)10.68

(271.3)

Latch

LatchHasp

Latch

OperatingHandle


Latch


ResetButtons


61.75(1568.5)

28.00(711.2) 16.76

(425.7)22.50(571.5)

2.75(69.9)

60.15(1527.8)

.55(14.0)

22.50(571.5) 2.75

(69.9)

3.21(81.5)

35.84(910.3)

12.88(327.2)10.68

(271.3)

Latch

LatchHasp

Latch

OperatingHandle


Latch


Reset Buttons


14.00(355.6)

4.00(101.6)

35.84(910.3)

3.60(91.4)

Door Open (90°)

3.60(91.4)



61.75(1568.5)

28.00(711.2)

16.76(425.7)

22.50(571.5)

2.75(69.9)

60.15(1527.8)

.55(14.0)

22.50(571.5) 2.75

(69.9)

3.21(81.5)

12.88(327.2)10.68

(271.3)


33-142

33

Dimensions


Figure 33-100. Box F1E, NEMA 1/3R/4/12 — Approximate Dimensions in Inches (mm)

Figure 33-101. Box P1 — Approximate Dimensions in Inches (mm)

Figure 33-102. Box F2E, NEMA 1/3R/4/12 — Approximate Dimensions in Inches (mm)


37.00(939.8)

27.00(685.8)

34.93(887.2)

2.00(50.8) 19.25

(489.0)

Door Open

4.29(109.0)

Ø2.63 (66.8) O.D.Eyebolt

R. 7.75(196.9)

52.93(1344.4)

18.00(457.2)

74.75(1898.7)

73.38(1863.9)


6.50(165.1)

3.25 (82.6)2.00 (50.8)1.00 (25.4)

12.74(323.6) 3.00

(76.2)

6.50(165.1) 1.00 (25.4)1.49 (37.8)

2.50(63.5)

1.76 (44.7)

2.25(57.2)

2.06(52.3)2.75

(69.9)

32.98(837.7)

6.66(169.2)

8.73(221.7)

21.30(541.0)

13.77(349.8)

2.24(56.9)

31.93(811.0)

.50(12.7)

Latch

Latch


Reset Button

Key Hole for 1/4 Mtg Screw

8 Holes for 1/4 Mtg Screw

Hasp

OperatingHandle

3/4", 1" & 1-1/4" Conduit – 2 Required

Door Open

1/2" & 3/4" Conduit


Removable TopCover ProvidesUsage of Safety

Switch Hubs

42.00(1066.8)

39.93(1014.2)

57.75(1466.9)

92.90(2359.7)

91.30(2319.0)


27.00(685.8)

2.00(50.8) 19.25

(489.0)

4.29(109.0)

Ø2.63 (66.8) O.D.Eyebolt

R. 7.75(196.9)

18.00(457.2)

Door Open

14.00(355.6)

2.43(61.7)

7.00(177.8) 2.00

(50.8)

2.96(75.2)

14.00(355.6)

2.43(61.7)

2.00(50.8)

6.00(152.4)

3.75(95.3)

2.42(61.5)

1.01(25.7)

3.75(95.3)

4.50(114.3)

8.47(215.1)

10.54(267.7)

24.66(626.4)

3.03(77.0)

38.40(975.4)

13.00(330.2)

13.00(330.2)

37.34(948.4)

.50(12.7)

3/4", 1" & 1–1/4" Conduit – 2 Required

Door Open (90°)

1/2" & 3/4" Conduit

14.56(369.8) 2.99

(75.9)Latch

Latch


ResetButton

Key Hole for 1/4 Mtg Screw

8 Holes for 1/4 Mtg Screw

Hasp

OperatingHandle



Switch Hubs

CA08102001E


43

33


Figure 33-105. Box I, NEMA 1 1 — Approximate Dimensions in Inches (mm)1 Knockouts are not supplied for NEMA 12; all other dimensions apply.


Figure 33-107. Box J 2 — Approximate Dimensions in Inches (mm)2 Knockouts are not supplied for NEMA 12 or 3R types; all other dimen-

sions apply. Consult factory for NEMA 4X.

21.00(533.4)16.00

(406.4)

2.00(50.8)

8.00 (203.2)

2.50 (63.5)

14.96(380.0)

8.97(227.8)

8.78(223.0)

48.40(1229.4)

46.15(1172.2)

27.04(686.8)

47.35(1202.7)

Concentric Knockouts for 1/2" & 3/4"Conduit – 2 Provided

Concentric Knockouts for 1-1/4", 1-1/2" & 2" Conduit – 2 Provided

16.00(406.4)

2.50(63.5)

2.00(50.8)

5.50(139.7)

4.00(101.6)

4.00(101.6)

3.75(95.3)



Switch Hubs

3.34(84.8)

9 Mtg. Holesfor 1/4-20 Screws

13.77(349.8)

2.24(56.9)

4.39(111.5)

1.91(48.5)

2.77(70.4)

2.06(52.3)2.75

(69.9)

2.25(57.2)

6.66(169.2)

8.87(225.3)

3/4", 1" & 1-1/4" Conduit – 2 Top & 2 Bottom

Door Open (90°)


24.49(622.0)

17.30(439.4)

27.06(687.3)

8.62(218.9)

4.97(126.2)

1.28(32.5)

OperatingHandle

Hasp

Latch

Latch

3 Holes for 1/4Mtg. Screws

ResetButton

Knockoutsfor FlangeControl

12.75(323.9)

1.31(33.3)

1.31(33.3)

1.31(33.3)

1.31(33.3)

1/2" & 3/4"Conduit – 2

on Each Side


4.00(101.6)

4.40(111.8)

3.00(76.2)

3.89(98.8)

Concentric Knockouts for 1/2" & 3/4"Conduit – 2 Provided

Concentric Knockouts for 1-1/4", 1-1/2" & 2" Conduit – 1 Provided

Concentric Knockouts for 2-1/2" & 3"Conduit – 2 Provided

28.00(711.2)

22.50(571.5)

19.28(489.7)

22.50(571.5)

60.58(1538.7)

58.98(1498.1)

Mtg.

35.60(904.2)



Switch Hubs

5.50(139.7)

4.75(120.7)

4 Mtg. Holesfor 3/8 Screws

8.00(203.2)

2.50(63.5)

1.68(42.7)

Operator GMCP

OperatorFusible

2.00(50.8)

(Max. 4 –22 mm Devices)

Control DevicePlate Supplied

as Required(Otherwise Blank)

4.00(101.6)2.50

(63.5)2.50

(63.5)


Alt. Mtg. for (2)1/4-20 Screws

5.00(127.0)


Cover Controls

1.50(38.1)

1.75(44.5)2.00

(50.8)

1.60 (40.6)

16.50(419.1)

1.37(34.8)

2.00(50.8)

15.68(398.3)

.31(7.9)

15.50(393.7)

14.24(361.7)

11.41(289.8)

2.17(55.1)

14.45(367.0)

7.23(183.6)

2.00(50.8)

Concentric Knockouts for 3/4",1" & 1-1/4" Conduit – 4 Required(2 Bottom & 2 Top)

Concentric Knockouts for 1/2" &3/4" Conduit – 6 Required(1 Bottom, 1 Top & 2 Each Side)

1.12(28.4)


33-144

33

Dimensions


Figure 33-108. Box K 1 — Approximate Dimensions in Inches (mm) Figure 33-109. Box L 1 — Approximate Dimensions in Inches (mm)1 Knockouts are not supplied for NEMA 12 or 3R types; all other dimensions apply. Consult factory for NEMA 4X.




5.00(127.0)

1.50(38.1)

19.50(495.3)

18.68(474.5)

18.50(469.9)

17.18(436.4)


Cover Controls

14.41(366.0)

1.75 (44.5)2.00

(50.8)

1.60 (40.6)

14.45(367.0)

7.23(183.6)

2.00(50.8)


Concentric Knockouts for 1/2"& 3/4" Conduit – 6 Required(1 Bottom, 1 Top & 2 Each Side)

8.00(203.2)

2.50(63.5)

1.68(42.7)

2.00(50.8)

4.00(101.6)2.50

(63.5)2.50

(63.5)

2.00(50.8)

.31(7.9)

2.17(55.1)

1.12(28.4)


Alt. Mtg. for (2)1/4-20 Screws

OperatorFusible

Operator GMCP

2.00(50.8)

16.50(419.1)

Operator Fusible

Operator GMCP

15.68(398.3)

14.24(361.7)

11.41(289.8)

2.17(55.1)

1.12(28.4)

2.50(63.5)

4.31(109.5)

15.87(403.1)10.37

(263.4)

22.32(566.9)

7.23(183.6)

2.00(50.8)

5.00(127.0)

2.50 (63.5)

2.50 (63.5) 3.06 (77.7)

2.75(69.9)

10.37(263.4)

2.75(69.9)

1.37(34.8)

3.75(95.3)2.50

(63.5)





Cover Controls


Concentric Knockouts for 1/2"& 3/4" Conduit – 6 Required(1 Bottom, 1 Top & 2 Each Side)


CA08102001E


45

33

Figure 33-110. NEMA Type 7 and 9 Explosion Proof Bolted Enclosure Approximate Dimensions in Inches (mm)

RESET

ON

OFF

C

E

F

A

H H

D

G

1/2" NPT forBreather/ Drain

3/4" NPTBottom Only

Conduit

J

B


33-146

33

Dimensions


Table 33-210. NEMA Type 7 and 9 Bolted Enclosure 1 — Approximate Dimensions in Inches (mm)

1 Consult factory for threaded enclosure dimensions.

Class Sizes BoxNumber

Overall Mounting H J Con-duitA B C D E F G

ECN05/ECS90

0 – 2/65 mm B6 13.88 (352.6) 15.63 (397.0) 9.94 (252.5) 18.12 (460.2) 21.31 (541.3) 7.25 (184.2) 13.12 (333.2) 3.00 (76.2) 2.06 (52.3) 1-1/4"

3/110 mm B7 17.00 (431.8) 23.00 (584.2) 10.81 (274.6) 20.94 (531.9) 23.88 (606.6) 15.75 (400.1) 14.13 (358.9) 3.00 (76.2) 3.50 (88.9) 2"

4 B8 19.63 (498.6) 29.00 (736.6) 13.69 (347.7) 23.81 (604.8) 29.13 (739.9) 13.13 (333.5) 27.50 (698.5) 4.50 (114.3) 4.00 (101.6) 2"

5/200 mm B9 23.38 (593.9) 47.00 (1193.8) 13.13 (333.5) 27.81 (706.4) 32.05 (814.1) 16.00 (406.4) 45.38 (1152.7) 6.00 (152.4) 4.88 (124.0) 3"

ECN06 0 – 2 B12 17.00 (431.8) 23.00 (584.2) 10.81 (274.6) 20.94 (531.9) 23.88 (606.6) 15.75 (400.1) 14.13 (358.9) 3.00 (76.2) 3.50 (88.9) 1-1/4"

3 B13 17.00 (431.8) 23.00 (584.2) 10.81 (274.6) 20.94 (531.9) 23.88 (606.6) 15.75 (400.1) 14.13 (358.9) 3.00 (76.2) 3.50 (88.9) 2"

ECN07/ECS90

0 – 2/65 mm B6 13.88 (352.6) 15.63 (397.0) 9.94 (252.5) 18.12 (460.2) 21.31 (541.3) 7.25 (184.2) 13.12 (333.2) 3.00 (76.2) 2.06 (52.3) 1-1/4"

3/110 mm B7 17.00 (431.8) 23.00 (584.2) 10.81 (274.6) 20.94 (531.9) 23.88 (606.6) 15.75 (400.1) 14.13 (358.9) 3.00 (76.2) 3.50 (88.9) 2"

4 B8 19.63 (498.6) 29.00 (736.6) 13.69 (347.7) 23.81 (604.8) 29.13 (739.9) 13.13 (333.5) 27.50 (698.5) 4.50 (114.3) 4.00 (101.6) 2"

5/200 mm B9 23.38 (593.9) 47.00 (1193.8) 13.13 (333.5) 27.81 (706.4) 32.05 (814.1) 16.00 (406.4) 45.38 (1152.7) 6.00 (152.4) 4.88 (124.0) 3"

ECN22/ECS92

0 – 1/65 mm B1 14.25 (362.0) 20.38 (517.7) 10.09 (256.3) 18.44 (468.4) 20.13 (511.3) 7.25 (184.2) 17.88 (454.2) 2.50 (63.5) 2.25 (57.2) 1"

2 B4 15.25 (387.4) 28.75 (730.3) 11.25 (285.8) 19.06 (484.1) 22.69 (576.3) 8.50 (215.9) 27.13 (689.1) 3.00 (76.2) 2.75 (69.9) 1-1/4"

3/110 mm B2 16.00 (406.4) 34.63 (879.6) 11.94 (303.3) 20.56 (522.2) 23.38 (593.9) 9.50 (241.3) 32.88 (835.2) 3.25 (82.6) 3.31 (84.1) 2"

4/200 mm B3 20.63 (524.0) 42.25 (1073.2) 13.31 (338.1) 24.93 (633.2) 26.63 (676.4) 13.75 (349.3) 40.63 (1032.0) 6.00 (152.4) 4.75 (120.7) 3"

ECN23 0 – 2 B4 15.25 (387.4) 28.75 (730.3) 11.25 (285.8) 19.06 (484.1) 22.69 (576.3) 8.50 (215.9) 27.13 (689.1) 3.00 (76.2) 2.75 (69.9) 1-1/4"

3 B5 21.00 (533.4) 28.88 (733.6) 13.81 (350.8) 25.25 (641.4) 30.56 (776.2) 19.75 (501.7) 18.38 (466.9) 4.00 (101.6) 5.31 (134.9) 2"

ECN24/ECS92

0 – 1/65 mm B1 14.25 (362.0) 20.38 (517.7) 10.09 (256.3) 18.44 (468.4) 20.13 (511.3) 7.25 (184.2) 17.88 (454.2) 2.50 (63.5) 2.25 (57.2) 1"

2 B4 15.25 (387.4) 28.75 (730.3) 11.25 (285.8) 19.06 (484.1) 22.69 (576.3) 8.50 (215.9) 27.13 (689.1) 3.00 (76.2) 2.75 (69.9) 1-1/4"

3/110 mm B2 16.00 (406.4) 34.63 (879.6) 11.94 (303.3) 20.56 (522.2) 23.38 (593.9) 9.50 (241.3) 32.88 (835.2) 3.25 (82.6) 3.31 (84.1) 2"

4/200 mm B3 20.63 (524.0) 42.25 (1073.2) 13.31 (338.1) 24.93 (633.2) 26.63 (676.4) 13.75 (349.3) 40.63 (1032.0) 6.00 (152.4) 4.75 (120.7) 3"

ECA05 L – 2 B6 13.88 (352.6) 15.63 (397.0) 9.94 (252.5) 18.12 (460.2) 21.31 (541.3) 7.25 (184.2) 13.12 (333.2) 3.00 (76.2) 2.06 (52.3) 1-1/4"

3 B7 17.00 (431.8) 23.00 (584.2) 10.81 (274.6) 20.94 (531.9) 23.88 (606.6) 15.75 (400.1) 14.13 (358.9) 3.00 (76.2) 3.50 (88.9) 2"

4 B8 19.63 (498.6) 29.00 (736.6) 13.69 (347.7) 23.81 (604.8) 29.13 (739.9) 13.13 (333.5) 27.50 (698.5) 4.50 (114.3) 4.00 (101.6) 2"

5 B10 20.63 (524.0) 42.25 (1073.2) 13.31 (338.1) 24.93 (633.2) 26.63 (676.4) 13.75 (349.3) 40.63 (1032.0) 6.00 (152.4) 4.75 (120.7) 3"

ECA06 L – 2 B11 14.25 (362.0) 20.83 (529.1) 10.09 (256.3) 18.44 (468.4) 20.13 (511.3) 7.25 (184.2) 17.88 (454.2) 2.50 (63.5) 2.25 (57.2) 1-1/4"

3 B13 17.00 (431.8) 23.00 (584.2) 10.81 (274.6) 20.94 (531.9) 23.88 (606.6) 15.75 (400.1) 14.13 (358.9) 3.00 (76.2) 3.50 (88.9) 2"

4 B14 16.75 (425.5) 28.75 (730.3) 12.81 (325.4) 20.69 (525.5) 25.88 (657.4) 15.75 (400.1) 18.00 (457.2) 3.50 (88.9) 4.25 (108.0) 2"

ECA07 L – 2 B6 13.88 (352.6) 15.63 (397.0) 9.94 (252.5) 18.12 (460.2) 21.31 (541.3) 7.25 (184.2) 13.12 (333.2) 3.00 (76.2) 2.06 (52.3) 1-1/4"

3 B7 17.00 (431.8) 23.00 (584.2) 10.81 (274.6) 20.94 (531.9) 23.88 (606.6) 15.75 (400.1) 14.13 (358.9) 3.00 (76.2) 3.50 (88.9) 2"

4 B8 19.63 (498.6) 29.00 (736.6) 13.69 (347.7) 23.81 (604.8) 29.13 (739.9) 13.13 (333.5) 27.50 (698.5) 4.50 (114.3) 4.00 (101.6) 2"

5 B10 20.63 (524.0) 42.25 (1073.2) 13.31 (338.1) 24.93 (633.2) 26.63 (676.4) 13.75 (349.3) 40.63 (1032.0) 6.00 (152.4) 4.75 (120.7) 3"

ECA22 L – 1 B1 14.25 (362.0) 20.38 (517.7) 10.09 (256.3) 18.44 (468.4) 20.13 (511.3) 7.25 (184.2) 17.88 (454.2) 2.50 (63.5) 2.25 (57.2) 1"

2 B4 15.25 (387.4) 28.75 (730.3) 11.25 (285.8) 19.06 (484.1) 22.69 (576.3) 8.50 (215.9) 27.13 (689.1) 3.00 (76.2) 2.75 (69.9) 1-1/4"

3 – 4 B2 16.00 (406.4) 34.63 (879.6) 11.94 (303.3) 20.56 (522.2) 23.38 (593.9) 9.50 (241.3) 32.88 (835.2) 3.25 (82.6) 3.31 (84.1) 2"

ECA23 L – 2 B4 15.25 (387.4) 28.75 (730.3) 11.25 (285.8) 19.06 (484.1) 22.69 (576.3) 8.50 (215.9) 27.13 (689.1) 3.00 (76.2) 2.75 (69.9) 1-1/4"

3 – 4 B5 21.00 (533.4) 28.88 (733.6) 13.81 (350.8) 25.25 (641.4) 30.56 (776.2) 19.75 (501.7) 18.38 (466.9) 4.00 (101.6) 5.31 (134.9) 2"

ECA24 L – 1 B1 14.25 (362.0) 20.38 (517.7) 10.09 (256.3) 18.44 (468.4) 20.13 (511.3) 7.25 (184.2) 17.88 (454.2) 2.50 (63.5) 2.25 (57.2) 1"

2 B4 15.25 (387.4) 28.75 (730.3) 11.25 (285.8) 19.06 (484.1) 22.69 (576.3) 8.50 (215.9) 27.13 (689.1) 3.00 (76.2) 2.75 (69.9) 1-1/4"

3 – 4 B2 16.00 (406.4) 34.63 (879.6) 11.94 (303.3) 20.56 (522.2) 23.38 (593.9) 9.50 (241.3) 32.88 (835.2) 3.25 (82.6) 3.31 (84.1) 2"

CA08102001E


47

33-1NEMA Contactors & StartersAdvantage

33

Size 1 and 2 Starter

Product DescriptionSetting a New Standard in Motor ControlRevolutionary in design, Advantage motor starters employ state-of-the-art technology in solving motor control application problems that have existed for ages. Customer focus group input and 66,000 man-hours of engineering ingenuity have been combined to create a motor starter that dramatically extends operating life in a physical space requirement one half the size of conventional motor starters.

Offering motor overcurrent protection accurate to 2% at maximum FLC, Advantage also maintains constant coil power regardless of varying con-trol circuit conditions, eliminating coil burnout, contact chatter and welding due to low voltage of fluttering control signals.

Advantage is designed with a full com-plement of features that make it the most versatile motor starter in the industry. Multifunction overload pro-tection options provide application flexibility while reducing inventory. Communication capability extends benefits, allowing Advantage to be interactively linked to higher order control systems for monitoring, troubleshooting and control.

Technological advances incorporated in the Advantage design, such as pre-start diagnostics, increased accuracy and the ability to communicate with other systems, are benefits not real-ized in traditional motor starters.

BenefitsAdvantage BreakthroughsTo achieve the level of benefits envi-sioned for Advantage controls at a competitive price, it was discovered early in the development process that

simply improving existing design con-cepts would fall short of the mark. A new approach involving a higher level of technology was required. The result was the incorporation of three techni-cal breakthroughs — new current sensing monitoring, an energy-balanced contact closure system that increased life by decreasing electrical and mechanical wear and an intelli-gent coil controller optimizing the con-tact closing process based on varying control circuit conditions. Coordinat-ing these breakthroughs to provide enhanced motor control performance is concentrated in the SURE chip.

Patented SURE Chip Increases LifeAdvantage uses the right combination of brains and brawn in effecting a motor start. The power circuit of the contactor employs heavy-duty silver alloy contacts scientifically designed for long life. The addition of a uniquely developed application-specific micro-processor chip, called SURE, regulates power supplied to the operating coil. The regulated closing profile is tai-lored to existing control circuit condi-tions by the SURE chip. This results in an energy balanced system which reduces armature/magnet crash and contact bounce, extending mechani-cal and electrical life.

Improved Protection and Motor UtilizationThe motor circuit monitoring and over-load protection functions of Advan-tage starters are provided by three

current sensors closely monitored by the SURE chip. This sensor/micropro-cessor combination yields a protection scheme closely paralleling that of the motor heating damage boundary expressed in terms of current and time. Accurate to 2% of full scale, Advantage allows full utilization of motor capability without motor dam-age or nuisance tripping.

No Heaters, Small SizeAdvantage starters eliminate the need for costly heater elements and their associated installation expense. Standard overload protection func-tions include phase loss and unbal-ance protection, selectable trip class, automatic/manual reset and ground current protection.

Built-In Communications Capabilities Provide Two-Way ControlAdvantage also offers low cost commu-nication capability. ON/OFF commands, status and motor data can be linked to automated control systems without the addition of costly sensors, I/O modules and transducers, in a language compat-ible with many computer-based soft-ware systems in use today.

Protected by 22 patents and proven in many years of operating experience in harsh industrial applications, Advan-tage motor starters and contactors offer the user unprecedented value at a price competitive with traditional devices.

Instructional Leaflets17401 Sizes 1, 2 Non-reversing Contactors and Starters17403 Sizes 3, 4 Non-reversing Contactors and Starters17405 Sizes 5, 6 Non-reversing Contactors and Starters17482 Sizes 1, 2 Reversing Contactors and Starters17484B Sizes 3, 4 Reversing Contactors and Starters17486 Sizes 5, 6 Reversing Contactors and Starters17456 Sizes 1, 2 Contactor Overload Combo17457 Sizes 3, 4 Contactor Overload Combo17604 Sizes 5, 6 Contactor Overload Combo17595 Sizes 1, 2 Reversing Contactors and Starters with status-only ACM17596 Sizes 3, 4 Reversing Contactors and Starters with status-only ACM17597 Sizes 5, 6 Reversing Contactors and Starters with status-only ACM17598 Sizes 1, 2 Two-Speed Two-Winding Starters with status-only ACM17599 Sizes 3, 4 Two-Speed Two-Winding Starters with status-only ACM17600 Sizes 5, 6 Two-Speed Two-Winding Starters with status-only ACM17601 Sizes 1, 2 Two-Speed One-Winding Starters with status-only ACM17602 Sizes 3, 4 Two-Speed One-Winding Starters with status-only ACM17603 Sizes 5, 6 Two-Speed One-Winding Starters with status-only ACM


33-148

33

NEMA Contactors & StartersAdvantage





Benefits. . . . . . . . . . . . . . . . . 33-147



Features . . . . . . . . . . . . . . . . 33-148


Technical Data. . . . . . . . . . . . . . 33-153

Accessories and FieldModification Kits . . . . . . . . . . 33-158

Renewal Parts . . . . . . . . . . . . . 33-160

Control Modules . . . . . . . . . . . . 33-161

Dimensions . . . . . . . . . . . . . . . . 33-163

Wiring Diagrams. . . . . . . . . . . . 33-169


Product DescriptionCatalog Number W201 — Non-reversing Contactors

Catalog Number W211 — Horizontal Reversing Contactors (shown above) — long axis horizontal

Catalog Number W251 — Vertical Reversing Contactors (not illustrated) — long axis vertical

Features■ Small physical size■ Brownout protection■ Communications capability■ Long electrical life■ Higher contact force

Product Selection When Ordering Specify ■ Non-reversing Catalog Number as

specified in table below.■ Reversing Catalog Number as

specified in table below.

Table 33-211. Advantage Contactors — 3-Pole Non-reversing and Reversing — NEMA Sizes 1 – 6 NEMASize

MotorVoltage

Max.hp

ContinuousAmperes(Enclosed)

Coil Voltage/Hz

Non-reversingCatalog Number

PriceU.S. $

ReversingCatalog Number(Horizontal)

PriceU.S. $

ReversingCatalog Number(Vertical)

PriceU.S. $

1 200230460575

7-1/27-1/2

1010

27 120/60110/50

W201K1CFW201K1CN

308.308.

W211K1CFW211K1CN

740.740.

W251K1CFW251K1CN

740.740.

2 200230460575

10152525

45 120/60110/50

W201K2CFW201K2CN

560.560.

W211K2CFW211K2CN

1,415.1,415.

W251K2CFW251K2CN

1,415.1,415.

3 200230460575

25305050

90 120/60110/50

W201K3CFW201K3CN

910.910.

W211K3CFW211K3CN

2,335.2,335.

W251K3CFW251K3CN

2,335.2,335.

4 200230460575

4050

100100

135 120/60110/50

W201K4CFW201K4CN

2,175.2,175.

W211K4CFW211K4CN

5,810.5,810.

W251K4CFW251K4CN

5,810.5,810.

5 200230460575

75100200200

270 120/60110/50

W201K5CFW201K5CN

4,705.4,705.

W211K5CFW211K5CN

10,570.10,570.

W251K5CFW251K5CN

10,570.10,570.

6 200230460575

150200400400

540 120/60110/50

W201K6CFW201K6CN

12,840.12,840.

W211K6CFW211K6CN

26,370.26,370.

W251K6CFW251K6CN

26,370.26,370.


CA08102001E


49

Starters — Non-reversing and Reversing

33




Benefits . . . . . . . . . . . . . . . . 33-147



Features . . . . . . . . . . . . . . . 33-149

Technical Data . . . . . . . . . . 33-149

Options . . . . . . . . . . . . . . . . 33-149


Technical Data . . . . . . . . . . . . . 33-153

Accessories and FieldModification Kits . . . . . . . . . 33-158

Renewal Parts . . . . . . . . . . . . 33-160

Control Modules . . . . . . . . . . . 33-161

Dimensions . . . . . . . . . . . . . . . 33-163

Wiring Diagrams . . . . . . . . . . . 33-169


Product DescriptionCatalog Number W200 — Non-reversing Starters (shown above)

Catalog Number W210 — Horizontal Reversing Starters — long axis horizontal.

Catalog Number W250 — Vertical Reversing Starters (not illustrated) — long axis vertical.

Features

Starter■ Small physical size■ Brownout protection■ Communications capability■ Minimized bounce times■ Higher contact force■ Common auxiliary contacts

Motor Protection■ Heaters not required — selectable

settings■ Overload protection — accuracy 2%■ Phase loss and phase unbalance

protection■ Ground current protection

OL Protection Settings■ Selectable automatic/manual reset■ Selectable trip class — 10, 20, 30 or

no protection (disables overload)■ Selectable trip current

Technical DataTable 33-212. Motor FLA Ranges

1 For motor full load current (FLA) range of .47A – 3.81A with a 1.15 to 1.25 service factor and for motor hp range of 1/4 hp to 2 hp at 460V.

OptionsTable 33-213. Optional Features

NEMASize

1.15 to 1.25Service Factor

1.0 Service Factor

1 1123456

.47 – 3.813.15 – 27.03.15 – 45.09.90 – 90.09.90 – 13538.3 – 27038.3 – 540

.51 – 4.143.43 – 27.03.43 – 45.010.8 – 90.010.8 – 13541.7 – 27041.7 – 540

Description CatalogNumberSuffix

Omit Class II Ground-Current Protection

Y7

Omit Phase-Loss Protection Y4

Omit both Class II Ground-Current Protection and Phase-Loss Protection

Y4Y7


33-150

33



Product SelectionWhen Ordering Specify ■ Non-reversing Catalog Number as

specified in table below.■ Reversing Catalog Number as

specified in table below.

Table 33-214. Advantage Starters — 3-Pole Non-reversing and Reversing — Wired for Separate Control — Heaters Not Required — NEMA Sizes 1 – 6


NEMASize

MotorVoltage

Max.hp

ContinuousAmperes(Enclosed)

Coil Voltage/Hz

Non-reversingCatalog Number

PriceU.S. $

ReversingCatalog Number(Horizontal)

PriceU.S. $

ReversingCatalog Number(Vertical)

PriceU.S. $

1 1 200230460575

1122

27 120/60110/50

W200MLCFCW200MLCNC

395.395.

W210MLCFCW210MLCNC

835.835.

W250MLCFCW250MLCNC

835.835.

1 200230460575

7-1/27-1/2

1010

27 120/60110/50

W200M1CFCW200M1CNC

395.395.

W210M1CFCW210M1CNC

835.835.

W250M1CFCW250M1CNC

835.835.

2 200230460575

10152525

45 120/60110/50

W200M2CFCW200M2CNC

685.685.

W210M2CFCW210M2CNC

1,540.1,540.

W250M2CFCW250M2CNC

1,540.1,540.

3 200230460575

25305050

90 120/60110/50

W200M3CFCW200M3CNC

1,090.1,090.

W210M3CFCW210M3CNC

2,510.2,510.

W250M3CFCW250M3CNC

2,510.2,510.

4 200230460575

4050

100100

135 120/60110/50

W200M4CFCW200M4CNC

2,415.2,415.

W210M4CFCW210M4CNC

6,050.6,050.

W250M4CFCW250M4CNC

6,050.6,050.

5 200230460575

75100200200

270 120/60110/50

W200M5CFCW200M5CNC

5,290.5,820.

W210M5CFCW210M5CNC

11,700.11,700.

W250M5CFCW250M5CNC

11,700.11,700.

6 200230460575

150200400400

540 120/60110/50

W200M6CFCW200M6CNC

12,510.13,760.

W210M6CFCW210M6CNC

27,270.27,270.

W250M6CFCW250M6CNC

27,270.27,270.


CA08102001E


51

Starters — Non-reversing, Two-Speed

33




Benefits . . . . . . . . . . . . . . . . 33-147

Starters — Non-reversingTwo-Speed


Technical Data . . . . . . . . . . . . . 33-153

Accessories and FieldModification Kits . . . . . . . . . 33-158

Renewal Parts . . . . . . . . . . . . 33-160

Control Modules . . . . . . . . . . . 33-161

Dimensions . . . . . . . . . . . . . . . 33-163

Wiring Diagrams . . . . . . . . . . . 33-169

Product SelectionWhen Ordering Specify■ Catalog Number as shown in table

below.

Table 33-215. Two-Speed Advantage Starters — Wired for Separate Control — Heaters Not Required — NEMA Sizes 1 – 6


NEMA Size

MotorVoltage

Max. Horsepower ContinuousAmperes(Enclosed)

CoilVoltage/Hz

Open Type (Horizontal)

Constantor VariableTorque

Constanthp

CatalogNumber

PriceU.S. $

For Separate (2) Winding Type Motors — Wye Wye1 1 200

230460575

1122

1122

27 120/60110/50

W960MLCFCM3W960MLCNCM3

1,170.1,170.

1 200230460575

7-1/27-1/2

1010

557-1/27-1/2

27 120/60110/50

W960M1CFCM3W960M1CNCM3

1,170.1,170.

2 200230460575

10152525

7-1/2102020

45 120/60110/50


1,980.1,980.

3 200230460575

25305050

20254040

90 120/60110/50


3,025.3,025.

4 200230460575

4050

100100

30407575

135 120/60110/50


7,460.7,460.

5 200230460575

75100200200

6075

150150

270 120/60110/50


17,500.17,500.

6 200230460575

150200400400

100150300300

540 120/60110/50


32,790.32,790.

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . 1CD1


33-152

33

Starters — Non-reversing, Two-Speed


Table 33-215. Two-Speed Advantage Starters — Wired for Separate Control — Heaters Not Required — NEMA Sizes 1– 6 (Continued)


NEMA Size

MotorVoltage

Max. Horsepower ContinuousAmperes(Enclosed)

CoilVoltage/Hz

Open Type (Horizontal)

Constantor VariableTorque

Constanthp

CatalogNumber

PriceU.S. $

For Single Winding Type Motors Constant Horsepower 1 1 200

230460575

— 1122

27 120/60110/50


1,555.1,555.

1 200230460575

— 557-1/27-1/2

27 120/60110/50


1,555.1,555.

2 200230460575

— 7-1/2102020

45 120/60110/50


2,700.2,700.

3 200230460575

— 20254040

90 120/60110/50


4,020.4,020.

4 200230460575

— 30407575

135 120/60110/50


10,260.10,260.

5 200230460575

— 6075

150150

270 120/60110/50


20,210.20,210.

6 200230460575

— 100150300300

540 120/60110/50


45,150.45,150.

For Single Winding Type Motors (Constant or Variable Torque)1 1 200

230460575

1122

— 27 120/60110/50


1,555.1,555.

1 200230460575

7-1/27-1/2

1010

— 27 120/60110/50


1,555.1,555.

2 200230460575

10152525

— 45 120/60110/50


2,700.2,700.

3 200230460575

25305050

— 90 120/60110/50


4,020.4,020.

4 200230460575

4050

100100

— 135 120/60110/50


10,260.10,260.

5 200230460575

75100200200

— 270 120/60110/50


20,210.20,210.

6 200230460575

150150400400

— 540 120/60110/50


45,150.45,150.


CA08102001E


53
33-1NEMA Contactors & StartersAdvantage Technical Data and Specifications

33

Table 33-216. Electrical Characteristics, Sizes 1 – 6

1 Resistive loads having inrush currents not exceeding 1.5 times continuous rating.2 Transformers having inrush currents not more than 20 times peak of continuous current ratings.

Table 33-217. 380V, 50 Hz Starters — Maximum Horsepower Ratings

Ground Current Sensing ProtectionEaton’s Cutler-Hammer Advantage starters with ground cur-rent sensing protection feature provide equipment protec-tion against ground currents between a factory-set low level and a lockout current. It is designed to open the circuit when it senses the low-level and arcing ground currents often occurring in motor branch circuits. This feature is standard with Eaton’s Cutler-Hammer Advantage starters. The ground current sensing protection feature can either be omitted from devices supplied by the factory, or omitted in the field by modifying the device with an Advantage Programming Module (WAPM).

Note: These devices are NOT Ground Fault Interrupters (GFIs) designed to protect people. Additionally, branch circuit short-circuit protective devices are to be used to clear faults that exceed the interrupting rating of the starter.

Table 33-218. Ground Current Sensing

The table above gives trip amperes and lockout amperes for each size of the starter. Lockout current is the sum of the phase current and ground current.

Phase UnbalanceIf the unbalance of any two phases is greater than 30% of the DIP switch selected trip rating of the starter, a phase unbal-ance is declared and a trip occurs. No time delay is required for reset. This feature is standard in the Eaton’s Cutler-Hammer Advantage starter. To customize your protection, phase unbalance can be omitted by disabling the protection using an Advantage Programming Module (WAPM).

Phase LossThe Advantage starter will trip on phase loss, after two seconds, if the current in any one phase is lower than the currents listed in the table below. No time delay is required for reset. Phase loss protection is standard on the Eaton’s Cutler-Hammer Advantage starter. The phase loss protection feature can either be omitted from devices supplied by the factory, or omitted in the field by modifying the device with an Advantage Programming Module (WAPM).

Table 33-219. Phase Trip Time

3 Size 1 Lower Current Range for motor hp range of 1/4 hp to 2 hp at 460V.

Description Size 1 Size 2 Size 3 Size 4 Size 5 Size 6

Maximum Voltage Rating 600V 600V 600V 600V 600V 600V

Ampere Rating — Open— Enclosed

30A27A

50A45A

100A90A

150A135A

300A270A

600A540A

Maximum Horsepower — Squirrel Cage Motor200V, 60 Hz230V, 60 Hz380V, 50 Hz460 – 575V, 60 Hz

7-1/2 hp7-1/2 hp

10 hp10 hp

10 hp15 hp25 hp25 hp


40 hp50 hp75 hp

100 hp

75 hp100 hp150 hp200 hp

150 hp200 hp300 hp400 hp

Resistive Heating, kW 1 — Three-Phase, 3-Pole120V240V480V600V

5 kW10 kW20 kW25 kW

8.5 kW17 kW34 kW43 kW

17 kW34 kW68 kW86 kW

26 kW68 kW

105 kW130 kW

52 kW105 kW210 kW260 kW

105 kW210 kW415 kW515 kW

Capacitor Switching kVAR — Three-Phase240V480V600V

———

12 kVAR25 kVAR32 kVAR


40 kVAR80 kVAR

100 kVAR



Transformer Switching, kVA 2 — Three-Phase, 3-Pole208V240V480V600V

3.6 kVA4.3 kVA8.5 kVA

11 kVA

6.3 kVA7.2 kVA

14 kVA18 kVA

12 kVA14 kVA28 kVA35 kVA


41 kVA47 kVA94 kVA

117 kVA

81 kVA94 kVA

188 kVA234 kVA

NEMA Size 1 2 3 4 5 6

Maximum hp 10 25 50 75 150 300

Size Trip Current Lockout Current Trip Time

IL 10 24 .4 sec.

1 10 48 .4 sec.

2 20 86 .4 sec.

3 40 171 .4 sec.

4 60 256 .4 sec.

5 240 1045 .4 sec.

6 240 1045 .4 sec.

Size 1 Size 2 Size 3 Size 4 Size 5 Size 6

Phase Unbalance Level

30% Unbalance

Phase Unbalance Trip Delay

6 sec. 9 sec. 12 sec.

Phase Loss Trip after 2 sec. if Phase Current is below:

.15A 31.15A

1.15A 2.5A 2.5A 11A 11A


33-154

33



Table 33-220. Operating Coil Characteristics at Rated Coil Volts, Sizes 1 – 6

Note: The above represent typical production test values and should not be interpreted as a guarantee of actual performance.1 Values may vary based upon control power transformer capacities.

Advantage contactors will withstand 110% of their rated voltage continuously without injury to the operating coils and will close successfully at 65% of their rated voltage.

Table 33-221. Mechanical Characteristics — Sizes 1 – 6

2 Also referenced as “kcmil” (1990 NEC).

Motor FLA, Three-Phase ACTable 33-222. Data from Table 430-150 of 1990 NEC

Note: These current values are for motors running at usual speeds and with normal torque characteristics. Motors for special low speed or high torque may require higher current. In all cases, OL trip cur-rent setting should be selected on basis of information on motor nameplate or motor card data.

Table 33-223. Temperature Specifications, Sizes 1 – 6

Table 33-224. DIP Switch Overload Protection Settings


AC CoilBurden — Inrush VA

Closed VAClosed Watts

Pick-Up Volts 1Drop-Out Volts 1

250 VA25 VA5W78V60V

250 VA25 VA5W78V60V

500 VA50 VA10W78V60V

500 VA50 VA10W78V60V

2600 VA50 VA10W78V60V

2600 VA50 VA10W78V60V

Recommended VA rating for machine tool control power transformers

100 VA 100 VA 150 VA 150 VA 300 VA 300 VA


Dimensions in Inches (mm)HeightWidthDepth

6.50 (165.1)2.50 (63.5)4.96 (126.0)

6.50 (165.1)2.50 (63.5)4.96 (126.0)

8.00 (203.2)3.68 (93.5)6.54 (166.1)

8.00 (203.2)3.68 (93.5)6.54 (166.1)

10.08 (256.0)7.07 (179.6)7.64 (194.1)

10.08 (256.0)7.07 (179.6)7.64 (194.1)

Panel area, square inchesShipping weight, lbs.

16.252.00

16.252.00

29.446.00

29.446.00

71.2730.00

71.2730.00

Maximum cable size/phase copper — AWG/MCM 2Auxiliary Electrical Circuits AvailableMaximum wire size for auxiliary electrical circuit — AWGMaximum wire size for control circuit — AWG

8 AWG8

12

(2) 14

4 AWG8

12

(2) 14

250 MCM b8

12

(2) 14

250 MCM b8

12

(2) 14

(1) 500 MCM b8

12

(2) 14

(2) 500 MCM b8

12

(2) 14

Mechanical interlock combinations available Vert. Horiz. Vert. Horiz. Vert. Horiz. Vert. Horiz. Vert. Horiz. Vert. Horiz.

Horsepower Squirrel Cage AC

200V 230V 460V 575V

1/41/23/4

11-1/2

1.152.33.24.16.0

12.02.83.65.2

.61.01.41.82.6

.5

.81.11.42.1

2357-1/2

10

7.811.017.525.332.2

6.89.6

15.22228

3.44.87.6

1114

2.73.96.19

11

1520253040

48.362.178.292

120

42546880

104

2127344052

1722273241

506075

100125

150177221286359

130154192248312

657796

124156

52627799

125

150200

414552

360480

180240

144192

Ambient Temperature

Storage -40° to 100°C(-40° to 212°F)

Operating -40° to 40°C(-40° to 104°F)

External (NEMA Enclosed) -40° to 40°C(-40° to 104°F)

Reset Method Position 8

MANUAL (Non-automatic — wait 5 minutes) 0

AUTOMATIC (Reset time is based on protection Class) 1

Overload Class Position 7 Position 6

102030None

0011

0101

CA08102001E


55

33

Overload Trip Current Settings

Full Voltage StartersTo select the overload current trip setting, find the starter size table. Locate the full load current from motor nameplate in column A or B. Change DIP switch positions 5 – 1 to correspond to the table.

Reduced Voltage StartersMultiply the full load current from motor nameplate by factor below for your type of reduced voltage starter. Find this adjusted full load current in starter Size table in Column A or B. Change DIP switch positions 5 – 1 to correspond to the table.

Table 33-225. Factor

Table 33-226. Size 1 — Lower Current Range

1 All settings not shown are equivalent to 00000.

Figure 33-111. DIP Switch, Terminals and Reset

Table 33-227. Size 1 — Upper Current Range


Table 33-228. Size 2 — Current Range


Catalog Number MultiplierFactor

W600 AutotransformerW700 Part WindingW800, W890 Wye-Delta

1.0.5.575

Column AService Factor1.15 to 1.25

Column BService Factor1.0

Trip RatingAmperes

DIP Switch Setting 1

(Positions) (54321)

Min. Max. Min. Max.

.47 –

.52 –

.57 –

.62 –

.69 –

.51

.56

.61

.68

.75

.51 –

.57 –

.62 –

.68 –

.75 –

.56

.61

.67

.74

.82

.59

.65

.71

.78

.86

0000000001000100001100100

.76 –

.83 –

.91 –1.01 –1.10 –

.82

.901.001.091.21

.83 –

.90 –

.99 –1.10 –1.20 –

.89

.981.091.191.31

.951.041.141.261.38

0010100110001110100001001

1.22 –1.34 –1.47 –1.62 –1.78 –

1.331.461.611.771.95

1.32 –1.45 –1.60 –1.76 –1.94 –

1.441.591.751.932.12

1.521.671.842.022.23

0101001011011000110101110

1.96 –2.15 –2.37 –2.61 –2.86 –

2.142.362.602.853.14

2.13 –2.34 –2.57 –2.83 –3.11 –

2.332.562.823.103.42

2.452.692.963.263.58

0111110000100011001010011

3.15 –3.47 –

3.463.81

3.43 –3.77 –

3.764.14

3.944.34

1010010101

1

1234567

8

0

Auto/ManClassOL Set 3 P E C

ControlVoltage

Reset



Trip RatingAmperes


(Positions) (54321)

Min. Max. Min. Max.

3.15 –3.47 –3.82 –4.20 –4.62 –

3.463.814.194.615.0

3.43 –3.76 –4.14 –4.56 –5.00 –

3.754.134.554.995.4

3.934.334.775.255.77

0000000001000100001100100

5.2 –5.6 –6.1 –6.7 –7.4 –

5.56.06.67.38.1

5.5 –6.1 –6.6 –7.3 –8.1 –

6.06.57.28.08.8

6.356.97.78.59.3

0010100110001110100001001

8.2 –9.0 –9.9 –

10.9 –12.0 –

8.99.80.811.913.1

8.9 –9.7 –

10.7 –11.8 –13.0 –

9.610.611.712.914.2

10.211.212.413.615.0

0101001011011000110101110

13.2 –14.5 –15.9 –17.5 –19.3 –

14.415.817.419.221.1

14.3 –15.8 –17.3 –19.0 –21.0 –

15.717.218.920.922.9

16.518.119.921.924.1

0111110000100011001010011

21.2 –23.4 –25.7 –

23.325.627.0

23.0 –25.3 –—

25.227.0—

26.529.132.1

101001010110110



Trip RatingAmperes


(Positions) (54321)

Min. Max. Min. Max.

3.15 –3.47 –3.82 –4.20 –4.62 –

3.463.814.194.615.0

3.43 –3.76 –4.14 –4.56 –5.00 –

3.754.134.554.995.4

3.934.334.775.255.77

0000000001000100001100100

5.1 –5.6 –6.1 –6.7 –7.4 –

5.56.06.67.38.1

5.5 –6.1 –6.6 –7.3 –8.1 –

6.06.57.28.08.8

6.356.97.78.59.3

0010100110001110100001001

8.2 –9.0 –9.9 –

10.9 –12.0 –

8.99.8

10.811.913.1

8.9 –9.7 –

10.7 –11.8 –13.0 –

9.610.611.712.914.2

10.211.212.413.615.0

0101001011011000110101110

13.2 –14.5 –15.9 –17.5 –19.3 –

14.415.817.419.221.1

14.3 –15.8 –17.3 –19.0 –21.0 –

15.717.218.920.922.9

16.518.119.921.924.1

0111110000100011001010011

21.2 –23.3 –25.7 –28.2 –31.1 –

23.225.628.131.034.1

23.0 –25.3 –27.9 –30.6 –33.8 –

25.227.830.533.737.0

26.529.132.135.338.9

1010010101101101011111000

34.2 –37.6 –41.3 –

37.541.245.0

37.1 –40.8 –44.9 –

40.744.845.0

42.847.051.6

110011101011011


33-156

33



Overload Trip Current Settings (Continued)Table 33-229. Size 3 Current Range


Table 33-230. Size 4 Current Range








Trip RatingAmperes


(Positions) (54321)

Min. Max. Min. Max.

9.9 –10.9 –12.0 –13.2 –14.5 –

10.811.913.114.415.8

10.8 –11.8 –13.0 –14.3 –15.7 –

11.712.914.215.617.2

12.413.615.016.518.1

0000000001000100001100100

15.9 –17.5 –19.3 –21.2 –23.3 –

17.319.221.123.225.6

17.3 –19.0 –21.0 –23.0 –25.3 –

18.920.922.925.227.8

19.921.924.126.529.1

0010100110001110100001001

25.7 –28.2 –31.0 –34.2 –37.6 –

28.130.934.137.541.3

27.9 –30.7 –33.7 –37.1 –40.9 –

30.633.637.040.844.9

32.135.338.842.747.0

0101001011011000110101110

41.4 –45.5 –50.1 –55.0 –60.6 –

45.450.054.960.566.5

45.0 –49.5 –54.4 –59.8 –65.8 –

49.454.359.765.772.3

51.756.962.668.875.7

0111110000100011001010011

66.6 –73.3 –80.8 –88.8 –

73.280.788.790.0

72.4 –79.7 –87.8 –—

79.687.790.0—

83.391.6

101.0111.0

10100101011011010111



Trip RatingAmperes


(Positions) (54321)

Min. Max. Min. Max.

9.9 –10.9 –12.0 –13.2 –14.5 –

10.811.913.114.415.8

10.8 –11.8 –13.0 –14.3 –15.7 –

11.712.914.215.617.2

12.413.615.016.518.1

0000000001000100001100100

15.9 –17.5 –19.3 –21.2 –23.3 –

17.419.221.123.225.6

17.3 –19.0 –21.0 –23.0 –25.3 –

18.920.922.925.227.8

19.921.924.126.529.1

0010100110001110100001001

25.7 –28.2 –31.0 –34.2 –37.6 –

28.130.934.137.541.3

27.9 –30.7 –33.7 –37.1 –40.9 –

30.633.637.040.844.9

32.135.338.842.747.0

0101001011011000110101110

41.4 –45.5 –50.1 –55.0 –60.6 –

45.450.054.960.566.5

45.0 –49.5 –54.4 –59.8 –65.8 –

49.454.359.765.772.3

51.756.962.668.875.7

0111110000100011001010011

66.6 –73.3 –80.8 –88.8 –97.6 –

73.280.788.797.5

106

72.4 –79.7 –87.8 –96.5 –

106 –

79.687.796.4

105116

83.391.6

101111122

1010010101101101011111000

107 –118 –130 –

117129133

117 –128 –—

127133—

134147162

110011101011011



Trip RatingAmperes


(Positions) (54321)

Min. Max. Min. Max.

38.3 –42.0 –46.2 –51.1 –56.0 –

41.946.151.055.961.7

41.7 –45.7 –50.2 –55.6 –60.9 –

45.650.155.560.867.1

47.952.557.763.970.0

0000000001000100001100100

61.8 –67.6 –75.0 –82.4 –90.4 –

67.574.982.390.399.9

67.2 –73.5 –81.5 –89.6 –98.3 –

73.481.489.598.2

108

77.384.593.7

103113

0010100110001110100001001

100 –110 –121 –133 –146 –

109120132145159

109 –119 –131 –144 –158 –

118130143157173

125137151166182

0101001011011000110101110

160 –176 –194 –214 –234 –

175193213233257

174 –191 –210 –232 –255 –

190209231254270

200220242267293

0111110000100011001010011

258 – 270 — — 322 10100



Trip RatingAmperes


(Positions) (54321)

Min. Max. Min. Max.

38.3 –42.0 –46.2 –51.1 –56.0 –

41.946.151.055.961.7

41.7 –45.7 –50.2 –55.6 –60.9 –

45.650.155.560.867.1

47.952.557.763.970.0

0000000001000100001100100

61.8 –67.6 –75.0 –82.4 –90.4 –

67.574.982.390.399.9

67.2 –73.5 –81.5 –89.6 –98.3 –

73.481.489.598.2

108

77.384.593.7

103113

0010100110001110100001001

100 –110 –121 –133 –146 –

109120132145159

109 –119 –131 –144 –158 –

118130143157173

125137151166182

0101001011011000110101110

160 –176 –194 –214 –234 –

175193213233257

174 –191 –210 –232 –255 –

190209231254279

200220242267293

0111110000100011001010011

258 –283 –312 –343 –377 –

282311342376414

280 –308 –339 –373 –410 –

307338372409450

322354390429471

1010010101101101011111000

415 –457 –502 –

456501540

451 –497 –—

496540—

519571628

110011101011011

CA08102001E


57

33

Short Circuit RatingsTable 33-233. Short-Circuit Ratings

1 Instantaneous adjustable trip.2 Circuit breaker.3 Inverse time circuit breaker.4 Instantaneous adjustable trip with current limiting attachment.5 Inverse time with built-in current limiting attachment.

Short-CircuitProtectiveDevice(SCPD)

Max.Rating(SCPD)

CircuitBreakerInterruptingRating

Short-CircuitWithstand Rating

TypicalDisconnectDeviceCurrent Voltage

Size 1Class H Fuse 60A — 5,000A 600V 30A DS Sw.

Class J, Ror T Fuse

60A — 100,000A50,000A

480V600V

30A DS Sw.

65,000A 600V 100A FD-KMolded Case Sw.

MagneticOnly 1Type CB 2

3A — 100,000A25,000A

480V600V

HMCPHMCPS

7A — 100,000A25,000A

480V600V

HMCPS

15A — 100,000A25,000A

480V600V

HMCP

30A — 100,000A25,000A

480V600V

HMCP

ThermalMagneticType CB 3

50A 65,000A25,000A

65,000A25,000A

480V600V

HFD

100,000A35,000A

100,000A35,000A

480V600V

FDC

Magnetic OnlyType CB plusCL 4

30A — 100,000A 600V HMCP plus CL

Thermal/Mag.Type CBplus CL 5

50A 150,000A 100,000A 600V HFD plus CL


Class J, Ror T Fuse

100A — 100,000A50,000A

480V600V

60A DS Sw.

65,000A 600V 100A FD-KMolded Case Sw.


50A — 100,000A25,000A

480V600V

HMCP


90A 65,000A25,000A

65,000A25,000A

480V600V

HFD

100,000A35,000A

100,000A35,000A

480V600V

FDC


50A — 100,000A 600V HMCP plus CL


90A 150,000A 100,000A 600V HFD plus CL


Class R Fuse 200A — 100,000A65,000A

480V600V

100A FD-K Molded Case Sw.

Class J or T Fuse

200A — 100,000A65,000A

480V600V

100A FD-KMolded Case Sw.


200A — 100,000A25,000A

480V600V

HMCP

ThermalMagnetic

150A 65,000A25,000A

65,000A25,000A

480V600V

HFD

100,000A35,000A

100,000A35,000A

480V600V

FDC


100A — 100,000A 600V HMCP plus CL


150A 150,000A 100,000A 600V HFD plus CL

Short-CircuitProtectiveDevice(SCPD)

Max.Rating(SCPD)

CircuitBreakerInterruptingRating

Short-CircuitWithstand Rating

TypicalDisconnectDeviceCurrent Voltage


Class J Fuse 400A — 100,000A65,000A

480V600V

250A JD-K Molded Case Sw.

Class R or Class T Fuse

400A — 100,000A65,000A

480V600V

250A JD-K Molded Case Sw.


150A — 100,000A50,000A

480V600V

HMCP


250A 100,000A35,000A

100,000A50,000A

480V600V

JDC

65,000A25,000A

65,000A25,000A

480V600V

HJD

Magnetic Only Type CB plus CL 4

150A — 100,000A 600V HMCP plus CL

Size 5Class H Fuse 600A — 10,000A 600V 400A KD-K

Molded Case Sw.Class J, Ror T Fuse

600A — 100,000A 600V


250A — 100,000A25,000A

480V600V

HMCP

400A — 100,000A25,000A

480V600V


400A 65,000A50,000A35,000A

65,000A100,000A25,000A

480V600V600V

HFDKDCHKD

Size 6Class J, Ror T Fuse

600A — 100,000A65,000A

480V600V

600A LD-K Molded Case Sw.

Class L Fuse 800A — 100,000A65,000A

480V600V

600A LD-K Molded Case Sw.


600A — 100,000A25,000A

480V600V

HMCP

800A — 65,000A25,000A

480V600V

Magnetic OnlyHMCP


600A 65,000A25,000A

65,000A35,000A

480V600V

HLD

800A 50,000A25,000A

65,000A25,000A

480V600V

Thermal Mag-neticHMC

Thermal/Mag.with CL 5

800A 200,000A 100,000A 600V NB Tri-Pac


33-158

33

Accessories


DeviceNet™ Communications Module

DeviceNet Module

The DeviceNet Communications mod-ule (Catalog Number WPONIDNA) is designed to plug into the Advantage with the attached cable and plug. The module can be snapped onto the top or bottom of the Advantage unit. It can also be mounted separately using the mounting plate assembly (Catalog Number WPONIBASE). The module provides DeviceNet users with the ability to control and monitor the func-tions of the Advantage system at 125, 250 or 500 kbaud. A connector is pro-vided so that a HAND/OFF/AUTO hard contact may be used to selectively enable or disable the output of the control functions from the module without affecting its ability to monitor. A “Feedback” input is provided so that the state of an auxiliary contact may be read over the DeviceNet network.

Three bicolor LEDs indicate:

■ DeviceNet address■ Network status (including

connected, not connected, not powered)

■ Module status (including normal operation, minor fault, needs commissioning)

Table 33-234. DeviceNet Interface

Note: See Page 33-173 for WPONI Network Interface.


PriceU.S. $

DeviceNet InterfaceModule

WPONIDNA 570.00

Mounting Plate Assembly

WPONIBASE 26.00

Type W Auxiliary Contact Modules■ Provides four separate contact sets

which wire vertically and are color coded; black designates NC and silver designated NO.

■ Up to two auxiliary contact modules can be mounted for a total of up to eight contact sets.

■ Provides circuit isolation (no polar-ity restrictions) and single break bifurcated contacts.

■ Common design fits all Sizes 1 – 6.

Table 33-235. Ratings

Table 33-236. Auxiliary Contact Modules

Bell Alarm Module

Bell Alarm Module

■ Simple snap-on mounting —see mounting examples in Figure 33-112.

■ Isolated NO and NC contacts (1 each)

■ Plugs into Reset port■ Remote electrical Reset wired to

Catalog Number WBELL module

Table 33-237. Ratings

Transformer Pilot Light KitsTable 33-238. Transformer Pilot Light Kits

Voltage Make Break

NEMA A600 — 120 – 600V AC

7200 VA 720 VA

NEMA Q300 — 125 – 300V DC

69 VA 69 VA


PriceU.S. $

2NO, 2NC3NO, 1NC4NO4NC1NO, 3NC1NO, 1NC and 2 Tie Points

W22W31W40W04W13W11T

150.00150.00150.00150.00150.00150.00

Form C Contact RatingsMaximum Amperes — 120V AC

CatalogNumber

PriceU.S. $

Make Break

2880 VA 480 VA WBELL 52.50

Continuous Current Rating: 5A

Voltage Color LegendPlate

CatalogNumber

PriceU.S. $

Replacement Part PriceU.S. $

120240480600

RedRedRedGreen

RUNRUNRUNOFF

PLK1RPLK2RPLK4RPLK1G

129.00129.00129.00129.00

99-3590-199-3590-399-3590-699-3590-8

129.00129.00129.00129.00


CA08102001E


59
33-1NEMA Contactors & StartersAdvantage Accessories

33


Mechanical Interlock Kits

Installed Mechanical Interlock Kit

■ Prevents closing of one contactor of a reversing or multi-speed controller until the opposite contactor is completely open.

■ Lever type mechanism assures positive action.■ Electrical interlocking contacts included — two NC

contacts.

Note: These kits cannot be field installed on reversing starters.

Table 33-239. Mechanical Interlock Kits

1 Used to interlock a Size 1 or 2 to a Size 3 or 4 — mounts on right only.2 Used to interlock a Size 3 or 4 to a Size 5 or 6 — mounts on right only.3 Interconnecting bus bars are furnished with the interlock.

Control Wire Ring/Spade Terminal Block


■ For use with all Sizes 1 – 6.■ Provisions for ring or spade type lugs or stripped

conductors.■ Bottom side pre-wired with color coded conductors.■ Side mounting on contactor identical to Type W auxiliary

contact module mounting or can be mounted on Type W auxiliary contacts.

■ Kit contains fuses for use with all size starters.

Table 33-240. Control Wire Terminal Block

Orientation NEMA Size Catalog Number

PriceU.S. $

Horizontal 1 – 6 WM16H 55.50

Vertical 1, 23, 456

WM12VWM34VWM55VWM66V

55.5093.50

498.00498.00

Vertical 1 or 2 to 3 or 43 or 4 to 5 or 65, 6

WM23VR 1

WM45VR 2

WMBBV 3

93.50498.00910.00

Sizes 1 & 2 Sizes 3 & 4 Sizes 5 & 6

1.68(42.7)

1.47(37.3)

2.14(54.4)

1.61(40.9)

.29(7.4)

1.02 (25.9)For Removalof Plug(All Sizes)

For Removalof Bell AlarmModule .55 (14.0)(All Sizes)

Optional Mounting Locations

Local LED TripIndication(When Used)(All Sizes)

From CNO/NCContact

Note: PlugOrientation(All Sizes)

TopView

FrontView

Mounting — Bell Alarm Modules


PriceU.S. $

Control Wire Terminal Block WTBF16 93.50

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 1CD1C

2.25(57.2)

.70(17.8) .93

(23.6)

4.20(106.7)

.70 (17.8) Distanceto Be Addedto the Widthof Contactor


33-160

33

Accessories


OL Selection DIP Switch Window

DIP Switch Window

Figure 33-114. DIP Switch Window

■ Simple snap-in installation■ Allows clear visibility of DIP

switches■ Prevents unwanted tampering of

DIP switch settings■ Once in must be pried out from rear■ One window supplied with each

starter

Table 33-241. DIP Switch Window

DIN Rail Adapter Kit■ Provides snap-on mounting on

35 mm DIN rail■ For use with Sizes 1 and 2 non-

reversing contactors and starters

Table 33-242. DIN Rail Adapter Kit

Internal Trip Indicator

Internal Trip Indicator

■ Overload condition indication — indicated by blinking light

■ Trip condition — indicated by solid light

Table 33-243. Trip Indicator

Competitive Baseplate Kit■ Allows for direct retrofit of competi-

tive non-reversing starters■ Eliminates the need for re-drilling

and tapping of mounting holes■ Simple selection of competitive

footprints

Table 33-244. Baseplate Kit

Remote Reset and Trip Indicator Pushbutton

FWD/REV/OFF/AUTO Control

■ OL condition indication■ Trip indication — OL phase-loss/

unbalance and ground fault■ OL reset capability■ 10250T — for 30 mm mounting■ NEMA 4 oiltight rated

■ Mount remotely up to 6 ft. away■ Unit completely assembled includ-

ing legend plate■ Available also in reset-only form —

no trip indication provided

Table 33-245. Remote Pushbuttons

Renewal PartsTable 33-246. Replacement Contact Kits

Table 33-247. Replacement Coils


Price EachU.S. $

DIP Switch Window, (Must order in packages of 10)

WDIPSW10 3.00


PriceU.S. $

DIN Rail Adapter Kit WDIN 23.30


PriceU.S. $

Internal TripIndicator

WLED 14.00


PriceU.S. $

Sizes 1 and 2Sizes 3 and 4

WBASE12WBASE34

40.2540.25


PriceU.S. $

Reset with Trip Indication2 ft. Cable6 ft. Cable

15 ft. Cable

WRSTL24WRSTL72WRSTL180

105.00110.00126.00

Reset Only2 ft. Cable6 ft. Cable

15 ft. Cable

WRST24WRST72WRST180

42.0045.0062.50

Conversion KitReset Only to Reset with Trip Indication

WRLTT 75.00

6 ft. Cable Only15 ft. Cable OnlyLED Replacement Bulb

WRC72WRC180WRLT

14.0033.0027.75

NEMASize

Numberof Poles

CatalogNumber

Price U.S. $

123456

333333

WCK13WCK23WCK33WCK43WCK53WCK63

157.00215.00353.00745.00

1,345.003,435.00

CoilSize

Voltage and Hz

CatalogNumber

Price U.S. $

1 & 2

3 & 4

5 & 6

110/120V 60 Hz110/120V 60 Hz110/120V 60 Hz

WCOIL12F

WCOIL34F

WCOIL56F

68.50

151.00

423.00


CA08102001E


61
33-1NEMA Contactors & StartersAdvantage Advantage Control Modules

33

The Advantage Control Modules (ACM) provide a cost-effective alterna-tive to pushbuttons, selector switches, indicating lights, reset mechanisms, bell alarms and panel meters when used with the Advantage product line. Typical input/output control functions provided by panel mounted devices are conveniently packaged in a series of modules depending on application and complexity.

Sixteen styles cover applications ranging from:

■ Full voltage non-reversing■ Full voltage reversing■ Full voltage multispeed■ Reduced voltage■ DeviceNet compatible

Modules exist for each application to provide the functions of:

■ Status only❑ Indicating lights❑ Reset

■ Status, START/STOP and RESET■ Status, HOA and RESET■ Status, START/STOP/HOA and

RESET

Full Voltage PushbuttonControl Module

Metering Module

An additional Metering Module replaces conventional ammeters (three-phase), replaces reset mecha-nisms and displays trip cause and data, control voltage and status.

This Metering Module can be used independently or in conjunction with any of the ACMs. An extra plug con-nection is available on the rear of each ACM to accept the Metering Module input.

The ACM family has been designed to save:

■ Panel space (versus conventional pushbuttons, selector switches and indicating lights)

■ Mounting and assembly labor■ Wiring and installation time

Regardless of the configuration, instal-lation requires mounting only one 2.25 x 3.5 inch module, substantially reduc-ing space requirements. Fitting a stan-dard Greenlee punch and die set, Greenlee #60071, installation is accomplished with only two screws.

ACMs provide savings in wiring costs as well. Regardless of the complexity of the application, wiring is reduced to a single plug-in cable, see photo at left.

Communication is not restricted by use of the Advantage Control Mod-ules. An extra plug connection is available on the rear of the ACM or Metering Module to allow a WPONIDNA or WPONI Communica-tions module to be plugged in.

Full Voltage and Reduced Voltage Control Modules

Status Only■ 4 LEDs indicate that the motor is

OFF, Running, Tripped or in Alarm mode (motor current is above the trip current setting)

■ Includes RESET button

START/STOP■ Motor START/STOP controlled by

START and STOP buttons■ Includes all features of Status Only

module

HOA Selector Switch with START/STOP■ In HAND mode, motor will start and

stop in response to START/STOP pushbuttons

■ In AUTO mode, motor will run in response to remote signal

■ Includes all features of Status Only module

ON/OFF/AUTO Selector Switch■ Motor will run in ON mode and not

in the OFF mode■ In AUTO mode the motor will run in

response to a remote signal■ Includes all features of Status Only

module

Reduced Voltage Control ModulesThe four reduced voltage pushbutton control modules provide control using two to four starters and/or contactors. The faceplates are identical to the full voltage modules, and the pushbuttons all perform the same functions. The module is programmed for the type of reduced voltage starter which sets the sequence of contact open and closing.

Figure 33-115. Full Voltage and Reduced Voltage Control Modules

OL Alarm

TripOL Trip

OL Alarm

TripOL Trip

OL Alarm

TripOL Trip

RES

Reset

Run

Off

OL Alarm

TripOL Trip

RESReset

RESReset

RESReset

Run

Off

Run

HANDSTART

STOP

START

STOP

OFF

AUTO

ON

OFF

AUTO

Off

Run

Off

Status Only START/STOPControl

HAND/OFF/AUTO Controlwith START/STOP Pushbutton

Control in HAND Mode

ON/OFF/AUTOControl

3.5(88.9)

2.25 (57.2)


33-162

33

Advantage Control Modules


Reversing and 2-Speed Pushbutton Modules

Figure 33-116. Reversing and 2-Speed Pushbutton Module

ACM Specifications■ Input supply requirements: 120V AC

(supplied by the Advantage motor controller)

■ Max. distance from Advantage motor controller: 6 ft. (1.83m)

■ Operating frequency: 50 or 60 Hz■ Operating temperature: -20° to 70°C■ Storage temperature: -20° to 85°C■ Humidity: 0 to 95%, non-condensing■ Remote input wire size: 18 – 14 AWG■ Maximum distance between remote

pushbuttons and ACM: 200 ft. (60.9m)

■ Cutout dimensions: 2.25 x 3.5 inches (57.2 x 88.9 mm) (see above). The cutout can be made using a Greenlee rectangular punch #600710

■ Enclosure type: NEMA 1 or 12, when properly installed

RESReset

Run Fwd

Run RevOff

OL Alarm

TripOL Trip

Status Only

RES

Reset

REVFWD

STOP

Run Fwd

Run Rev

Off

OL Alarm

TripOL Trip

START/STOPControl

RES

Reset

REV

AUTO

OFF

STOP

HAND

FWD

Run Fwd

Run Rev

Off

OL Alarm

TripOL Trip

FWD/REV/OFF/AUTO Control

3.5(88.9)

2.25 (57.2)
Status Only■ 5 LEDs which indicate that the
motor is OFF, running forward (FAST), running reverse (SLOW), tripped or in alarm mode

■ Includes RESET button

FORWARD (FAST)/REVERSE (SLOW)/STOP■ Pushbuttons control whether motor

is running forward (FAST), running reverse (SLOW) or stopped

■ Includes all features of Status Only module

FWD/REV/OFF/AUTO■ In AUTO mode, motor is running

forward (FAST), running reverse (SLOW) or OFF in response to a remote signal

■ All features of FORWARD/REVERSE/STOP module

Note: For 2-speed modules, FAST replaces FWD and SLOW replaces REV.

Metering ModuleThe Advantage Metering Module mon-itors status of a motor along with any of the pushbutton modules. It may be plugged into the pushbutton control module, and communicates to the starter through it, or plugged directly into the starter when a pushbutton control module is not used.

The four digit display will show the current in each phase, control voltage or cause of trip. The STEP button may be pressed to step through these val-ues, and the five LEDs will indicate which value is being displayed. It is also equipped with a reset button and Trip Lockout LED.

Table 33-248. Control Modules/Accessories

1 The WPBFV5 and WPBFV7 are DeviceNet® only. They can only be used when an active network is connected.


PriceU.S. $

Full VoltageStatus Only with ResetSTART/STOPSTART/STOP/HOAON/OFF/AUTOLOCAL/OFF/REMOTE with Lockable ACM 1LOCAL/OFF/REMOTE with Network Health 1

WPBFV1WPBFV2WPBFV3WPBFV4WPBFV5 1

WPBFV7 1

195.00286.00351.00257.00377.00377.00

ReversingStatus Only with ResetFWD/REV/STOPFWD/REV/STOP/HOA

WPBR1WPBR2WPBR3

286.00286.00474.00

2-SpeedStatus Only with ResetFAST/SLOW/STOPFAST/SLOW/STOP/HOA

WPB2S1WPB2S2WPB2S3

286.00411.00474.00

Reduced VoltageStatus Only with ResetSTART/STOPSTART/STOP/HOAON/OFF/AUTO

WPBRV1WPBRV2WPBRV3WPBRV4

203.00286.00351.00268.00

Metering Module10 ft. Interconnect Cable (3m)6 ft. Interconnect Cable (1.8m)3 ft. Interconnect Cable (.9m)1 ft. Interconnect Jumper (.3m)

WMETERWACM10WACM6WACM3WACM1

459.00121.0033.0027.7523.30


CA08102001E


63
33-1NEMA Contactors & StartersAdvantage Dimensions

33

Non-reversing Contactors, NEMA Sizes 1 – 6

Figure 33-117. Approximate Dimensions in Inches and Shipping Weights

Table 33-249. Catalog Number W201 Non-reversing Contactors NEMA Size

Numberof Poles

FigureNumber

Mounting Screws Dimensions in Inches (mm) Ship. Wt. Lbs. (kg)Number Size Wide

AHighB

DeepC

D E F G H I

1, 2 3 1 3 #10 2.50(63.5)

6.50(165.1)

4.84(122.9)

5.12(130.0)

1.88 (47.8)

1.25(31.8)

.75(19.1)

6.00(152.4)

.52(13.2)

2 (.9)

3, 4 3 2 3 1/4-20 3.68(93.5)

8.00(203.2)

6.49(164.8)

6.45(163.8)

2.80(71.1)

1.84(46.7)

.93(23.6)

7.50(190.5)

.52(13.2)

6 (2.7)

5, 6 3 3 4 5/16 7.07(179.6)

10.08(256.0)

7.64(194.1)

— 6.00(152.4)

— — 9.20(233.7)

.50(12.7)

30 (13.6)

AF G

I

H

E

BD

CSlots for #10

Mounting Screws(3 Holes)

CommunicationsConnector

(When Used)

4 Pt. Control Terminal Block(Max. 2 of #14

per Point)

4 Circuit Aux.Contact Block(When Used)


CL

AI

H

E

B

C

Slots for 5/16Mounting Bolts

(4 Slots)

CommunicationConnector

(When Used)


per Point)



Figure 3Sizes 5 and 6 Contactor

AF G

I

H

E

BD

CSlots for 1/4-20

Mounting Screws(3 Places)


(When Used)


per Point)



CL




33-164

33

Dimensions


Horizontal Reversing, Open Contactors, NEMA Sizes 1 – 6


Note: For all Sizes 1 – 6, factory furnishes the control wiring between the forward and reverse contactors, and the control wire terminal block for customer connection.

Table 33-250. Catalog Number W211 Horizontal Reversing Contactors NEMA Size

Numberof Poles

FigureNumber


AHighB

DeepC

D E F G H I J K

1, 2 3 x 3 1 3 #10 7.13(181.1)

8.05(204.5)

5.09(129.3)

7.50(190.5)

5.69(144.5)

3.56(90.4)

6.00(152.4)

5.53(140.5)

.33(8.4)

6.75(171.5)

6.00(152.4)

6 (2.7)

3, 4 3 x 3 2 3 1/4-20 9.76(247.9)

11.37(288.8)

6.76(171.7)

10.50(266.7)

8.00(203.2)

4.88(124.0)

8.36(212.3)

6.45(163.8)

.45(11.4)

9.25(235.0)

— 16 (7.3)

5 3 x 3 3 4 5/16 22.24(564.9)

18.24(463.3)

8.91(226.3)

14.00(355.6)

20.00(508.0)

— 15.15(384.8)

10.08(256.0)

.50(12.7)

19.95(506.7)

22.47(570.7)

80 (36.3)

6 3 x 3 3 4 5/16 22.24(564.9)

18.24(463.3)

8.65(219.7)

14.00(355.6)

20.00(508.0)

— 16.18(411.0)

10.08(256.0)

.50(12.7)

19.76(501.9)

22.28(565.9)

80 (36.3)

AF

D J K

IG

E

C

BH

4 Circuit Aux.Cont. Blk.

(When Used)

Control Wire TBfor CustomerConnection

Matches BottomMounting forA210 Size 2

Matches BottomMounting forA210 Size 1

Slots for #10Mounting Screws

(3 Holes)


per Point)

AF

D J

IG

E C

B

H


(When Used)


Matches BottomMounting for A211

Size 3 and 4

Slots for 1/4-20Mounting Screws

(3 Places)


per Point)

Figure 1Sizes 1 and 2 Horizontal Reversing Contactor


AE

C

I

D

G

B

HK

J4 Circuit Aux.

Cont. Blk.(When Used)


Holes for 5/16Mounting Bolts

(4 Places)


per Point)


CA08102001E


65

33

Vertical Reversing, Open Contactors, NEMA Sizes 1 – 6



Table 33-251. Catalog Number W251 Vertical Reversing Contactors NEMA Size

Numberof Poles

FigureNumber


AHighB

DeepC

D E F G H I

1, 2 3 x 3 1 3 #10 4.27(108.5)

18.50(469.9)

5.09(129.3)

18.00(457.2)

1.88(47.8)

1.80(45.7)

3.73(94.7)

12.65(321.3)

.52(13.2)

7 (3.2)

3, 4 3 x 3 2 3 1/4-20 5.42(137.7)

25.13(638.3)

6.76(171.7)

24.25(616.0)

2.88(73.2)

2.31(58.7)

4.62(117.3)

16.94(430.3)

.52(13.2)

17 (7.7)

5 3 x 3 3 4 5/16 13.24(336.3)

34.94(887.5)

8.64(219.5)

32.00(812.8)

10.00(254.0)

— 12.04(305.8)

33.29(845.6)

— 80 (36.3)

6 3 x 3 3 4 5/16 13.24(336.3)

34.94(887.5)

8.64(219.5)

32.00(812.8)

10.00(254.0)

— 12.04(305.8)

33.16(842.3)

— 80 (36.3)

AGF

I

D

E C

B

H


(When Used)



(3 Holes) Control WireTerminal Blk.


per Point)

AG

FI

D

EC

B

H


(When Used)


(When Used)



(3 Places)


per Point)

Figure 2Sizes 3 and 4 Vertical Reversing Contactor


AG

D

CE

BH


(When Used)



(4 Places)


per Point)



33-166

33

Dimensions


Non-reversing Starters, NEMA Sizes 1 – 6


Table 33-252. Catalog Number W200 Non-reversing Starters NEMA Size

Numberof Poles

FigureNumber


AHighB

DeepC

D E F G H I J

1, 2 3 1 3 #10 2.50(63.5)

6.50(165.1)

4.96(126.0)

5.12(130.0)

1.88(47.8)

1.25(31.8)

.75(19.1)

6.00(152.4)

.52(13.2)

.29(7.4)

2 (.9)

3, 4 3 2 3 1/4-20 3.68(93.5)

8.00(203.2)

6.54(166.1)

6.45(163.8)

2.80(71.1)

1.84(46.7)

.93(23.6)

7.50(190.5)

.52(13.2)

.32(8.1)

6 (2.7)

5, 6 3 3 4 5/16 7.07(179.6)

10.08(256.0)

7.64(194.1)

— 6.00(152.4)

— — 9.20(233.7)

.50(12.7)

.46(11.7)

30 (13.6)

AF G

I

H

JE

BD

C

OL SelectionDIP Switch


(4 Holes)

Trip Ind./ResetConnector

(When Used)

Manual Reset(When Used)


(When Used)


per Point)


Push .02 (.5)in to Reset

(When Used)

CL

A

I

H

EJ

B

C


Slots for 5/16Mounting Bolts

(4 Slots)


(When Used)


Push .02 (.5) into Reset


(When Used)


per Point)



AF GI

H

JE

BD

C


Figure 2Sizes 3 and 4 Starter




(3 Places)


(When Used)



(When Used)


per Point)



(When Used)

CA08102001E


67

33

Horizontal Reversing, Open Starters, NEMA Sizes 1 – 6



Table 33-253. Catalog Number W210 Horizontal Reversing Starters NEMA Size

Numberof Poles

FigureNumber


AHighB

DeepC

D E F G H I J K

1, 2 3 x 3 1 3 #10 7.13(181.1)

8.05(204.5)

5.25(133.4)

7.50(190.5)

5.69(144.5)

3.56(90.4)

6.00(152.4)

7.62(192.5)

.33(8.4)

6.75(171.5)

6.00(152.4)

7 (3.2)

3, 4 3 x 3 2 3 1/4-20 9.76(247.9)

11.37(288.8)

6.81(173.0)

10.50(266.7)

8.00(203.2)

4.88(124.0)

8.47(215.1)

9.79(248.7)

.45(11.4)

9.25(235.0)

— 18 (8.2)

5 3 x 3 3 4 5/16 22.24(564.9)

18.24(463.3)

8.91(226.3)

14.00(355.6)

20.00(508.0)

— 15.28 (388.1)

16.82(427.2)

.50(12.7)

21.76(552.7)

22.47(570.7)

85 (38.6)

6 3 x 3 3 4 516 22.24(564.9)

18.24(463.3)

8.65(219.7)

14.00(355.6)

20.00(508.0)

— 15.28(388.1)

16.82(427.2)

.50(12.7)

21.57(547.9)

22.28(565.9)

85 (38.6)

AF

D J K

IG

E

C

B

H

4 Circuit Aux. Cont. Blk.(When Used)

Control WireTB for Customer

Connection

MatchesBottom

Mounting forA210 Size 2

MatchesBottom

Mounting forA210 Size 1


(3 Holes)

4 Pt. Control Terminal Block(Max. 2 of #14 per Point)

AF

D J

IG

E C

B

H

4 Circuit Aux. Cont. Blk.(When Used)


Matches BottomMounting for A210

Size 3 and 4


(3 Places)

4 Pt. Control TerminalBlock (Max. 2 of #14

per Point)






(When Used)

Communication Connector(When Used)


(When Used)

ManualReset(WhenUsed)


(When Used)

ManualReset(WhenUsed)

Push.02 (.5)in toReset(WhenUsed)

Push.02 (.5)in toReset(WhenUsed)

A C

I

D

G

B

HK

J


(When Used)


(4 Places) OL Selection DIP Switch


per Point)

ManualReset

(When Used)



(When Used)


(When Used)


(When Used)


33-168

33

Dimensions


Vertical Reversing, Open Starters, NEMA Sizes 1 – 6



Table 33-254. Catalog Number W250 Vertical Reversing Starters NEMA Size

Numberof Poles

FigureNumber


AHighB

DeepC

D E F G H I

1, 2 3 x 3 1 3 #10 4.27(108.5)

18.50(469.9)

5.25(133.4)

18.00(457.2)

1.88(47.8)

1.80(45.7)

3.73(94.7)

14.72(373.9)

.52(13.2)

7.5 (3.4)

3, 4 3 x 3 2 3 1/4-20 5.42(137.7)

25.13(638.3)

6.81(173.0)

24.25(616.0)

2.88(73.2)

2.31(58.7)

4.62(117.3)

20.28(515.1)

.52(13.2)

19.0 (8.6)

5 3 x 3 3 4 5/16 13.24(336.3)

34.94(887.5)

8.64(219.5)

32.00(812.8)

10.00(254.0)

— 12.04(305.8)

34.78(883.4)

— 85.0 (38.6)

6 3 x 3 3 4 516 13.24(336.3)

34.94(887.5)

8.64(219.5)

32.00(812.8)

10.00(254.0)

— 12.04(305.8)

34.59(878.6)

— 85.0 (38.6)

AG

FI

D

EC

B

H





(When Used)


(3 Holes)


per Point)



(When Used)

Trip Indication/Reset Connector

(When Used)

CL

AG

FI

D

E C

B

H





(3 Places)


per Point)Manual Reset(When Used)


(When Used)



(When Used)


Figure 2Sizes 3 and 4 Vertical Reversing Starter


AG

D

E

BH




(4 Places)


per Point)

OL Selection DIP Switch Manual Reset


Trip Ind./ ResetConnector

(When Used)


(When Used)

C


CA08102001E


69
33-1NEMA Contactors & StartersAdvantage Wiring Diagrams

33

Non-reversing and Reversing Contactors, NEMA Sizes 1 – 6

Figure 33-123. Typical Wiring Diagrams

1 Sizes 5 and 6 horizontal reversing contactors have their Forward and Reverse contactor arrangement reversed. Reverse contactor is on left and Forward contactor is on right.

L3

L2

L1

T3

T2

T1

H1

X1

132

3M

GMa

Mb

R

PEC

StartStop

StartOptional

Stop

OptionalEmergency Stop

H2

M

Motor

X2

Stopped

No ConnectionWhen OptionalStart/StopPushbutton Used

Optional

Running

Cat. No. W201 Non-reversing Contactor3-Wire Control with Internal Holding Circuit

L3

L2

L1

T3

T2

T1

H1

X1

3M

GMa

Mb

R

PEC

Automatic

H2

M

Motor

X2

StoppedOptional

Running


RemoteControlDevice

JumperOff

Hand

Cat. No. W201 Non-reversing Contactor2-Wire Control with Maintained HOA Switch

Cat. No. W211 Horizontal Reversing Contactor a

3-Wire Control with Internal Holding Circuit

Cat. No. W251 Vertical Reversing Contactor3-Wire Control with Internal Holding Circuit

Fm and Rm Are Electrical ContactsOperated by the Mechanical Interlock

T1

T3

T2

Mo

tor

T2

T3

T1

Sto

pFw

dR

ev

32

54

Stop Fwd Rev

3 2 54

F

F

FR

R

RR

G

F

3P

EC

3P

EC

R

R

L1 L1X

1H

1

X2

H2

L2 L2

L3 L3

Mech

anical

Interlo

ck

Basep

late with

Co

mp

on

ents as S

up

plied

Electrical

Interlo

cksR

m

Fm

3 – Start

P – R

un

Perm

it /S

top

E – P

ow

erC

– Co

mm

on

Op

tion

alE

merg

ency

Sto

p

43

CE

52

43

CE

52

Optional

Forward

Reverse

Stopped

Fm an

d R

m A

re Electrical C

on

tactsO

perated

by th

e Mech

anical In

terlock

= Accessib

le Termin

als

Co

nd

ucto

rs Extern

al to B

aseplate

Are In

staller Co

nn

ection

s

Fm

Rm

Mech

ancial

Interlo

cks

Electrical

Interlo

cks

R

3 P E C

F

Sto

pp

ed

Reverse

Forw

ard

3 P E C

R

F

RRF

T1 T3T2

Motor

T2

T3

T1

R

F R

L1

L1X1 H1

X2 H2

L2

L2

L3

L3

3 – StartP – Run Permit /StopE – PowerC – Common

OptionalEmergency

Stop

Optional (Dashed Area)

R G

Baseplatewith Components

as Supplied


33-170

33

Wiring Diagrams


Non-reversing and Reversing Starters, NEMA Sizes 1 – 6

Figure 33-124. Typical Wiring Diagrams

1 Sizes 5 and 6 horizontal reversing contactors have their Forward and Reverse contactor arrangement reversed. Reverse contactor is on left and Forward contactor is on right.

L3

L2

L1

T3

T2

T1

H1

X1

132

3M

GMa

Mb

R

Reset

TripInd./Reset

(When Used)

PEC

StartStop

StartOptional

Stop


H2

M

Motor

X2

(Current Sensors Are IntegralInside Starter Units)

Stopped

No ConnectionWhen OptionalStart/StopPushbutton Used

Optional

Running

Start2 3StopStop

Cat. No. W200 Non-reversing Starter3-Wire Control with Internal Holding Circuit

L3

L2

L1

T3

T2

T1

H1

X1

3M

PONIMod.

GMa

Mb

R

Reset

TripInd./Reset

(When Used)To

OtherIMPACCNetworkDevices

ToIMPACC

Network PC

PEC

H2

M

Motor

X2(Current Sensors Are IntegralInside Starter Units)

Caution – UnplugIMPACC PlugDuringMaintenanceStoppedOptional

Running

I1I2


Cat. No. W200 Non-reversing StarterInternal Holding Circuit, 3-Wire with IMPACC

Cat. No. W210 Horizontal Reversing Starter a

3-Wire Control with Internal Holding Circuit

Cat. No. W250 Vertical Reversing Starter3-Wire Control with Internal Holding Circuit

T1

T3

T2

Mo

tor

T2

T3

T1

Sto

p

Reset

Reset

Fwd

Rev

ToIM

PAC

C/IN

CO

MN

etwo

rk

3

1

24

5

Stop Fwd Rev

3 2 4 5

(Op

tion

al)Lig

hted

Also

Availab

le(O

ptio

nal)

May A

lso B

eA

dd

ed to

Forw

ard&

Reverse

Co

ntacto

rs

WP

ON

IM

od

.

F

F

FR

R

RR

GA

F

3P

EC

3P

EC

R

R

L1 L1X

1H

1

X2

H2

L2 L2

L3 L3

Mech

anical

Interlo

ck

Basep

late with

Co

mp

on

ents as S

up

plied

Electrical

Interlo

cksR

m

Fm

Mech

anical

Interlo

ck

Electrical

Interlo

cks

3 – Start

P – R

un

Perm

it /S

top

E – P

ow

erC

– Co

mm

on

Op

tion

alE

merg

ency

Sto

p

9695

98

984

35

CE

2

984

3C

E5

2

EC

OLR

Optional98

Forward

Reverse

Stopped

Tripped

Fm an

d R

m A

re Electrical C

on

tactsO

perated

by th

e Mech

anical In

terlock

= A

ccessible Term

inals

Co

nd

ucto

rs Extern

al to B

aseplate

Are In

staller Co

nn

ection

s

Co

ntacts

Sh

ow

nin

En

ergized

State

Reset

98

1

Reset

ToIMPACC/INCOM

Network

(Optional)Lighted Also

Available(Optional)

May Also BeAdded toForward

& ReverseContactors

WPONIMod.

96 95 98E C

OLRContactsShown inEnergized

State

R

3 PFm

EmergencyStop

Rm

E C

F

3 P E C

R

T1 T3T2

Motor

T2 T3T1

R

F

L1

L1X1 H1

X2 H2

L2

L2

L3

L3

3 – StartP – Run Permit /StopE – PowerC – Common

G A

Baseplatewith

Componentsas Supplied

Tripp

ed

Sto

pp

ed

Forw

ard

F

R

R

Reverse

RF

Optional (Dashed Area)

CA08102001E


71
33-1NEMA Contactors & StartersAdvantage PowerNet Communication Devices

33


Central Monitoring Unit . . . . . 33-171

Product Operated NetworkInterface (PONI) . . . . . . . . . . 33-173

Central Monitoring Unit

Central Monitoring Unit

Product DescriptionThe Advantage Central Monitoring Unit is a communications center which transmits to and receives data from up to 99 Advantage starters or contactors or IQ500s equipped with PONI cards. The CMU can be mounted on the door of a motor control center or custom panel using the existing IQ cutout dimensions.

The eight-digit alphanumeric display monitors active data, trip data or set points. The group of data being dis-played is indicated by one of three LEDs and is selected by the user. The two-digit alphanumeric display indi-cates the address of the device about which the data is being displayed. This address is also selected by the user.

Five LEDs are provided which indicate the present status of the selected starter. Two additional LEDs are also provided at the top of the panel, one which indicates that the CMU is OPERATIONAL, and another which indicates ALARM status. An ACKNOWLEDGE/RESET button permits the user to reset the CMUfollowing a device trip.

The CMU can be interfaced into a larger PowerNet network with the addition of a PowerNet PONI Communications Module.

Parameters Displayed■ Monitored values:

❑ Device description❑ 1A, 1B, 1C currents❑ Control voltage (excluding IQ500)❑ Present time, date❑ Resettable operation count❑ Run time, hours

■ Trip data — same as current values with cause of trip

■ Set points:❑ Device size❑ OL trip current setting (FLA

setting)❑ OL trip class❑ Ground fault protection —

ON/OFF❑ Phase loss/unbalance protection

— ON/OFF❑ Reset mode — AUTO/MANUAL❑ Frequency❑ Ground fault trip level (IQ500

only)❑ Ground fault trip delay time

(IQ500 only)❑ Phase unbalance % (IQ500 only)

■ IQ500M — Special Functions Module set points — if LOAD CONTROL selected:❑ Load shed level❑ Load shed delay time❑ Load resume level❑ Load resume delay time❑ Long acceleration time

If UNDERLOAD/JAM selected:

❑ Jam trip level❑ Jam trip delay time❑ Jam start delay time❑ Underload trip level❑ Underload trip delay time❑ Underload start delay time❑ Long acceleration time❑ Relay control

Technical Data■ Device power requirement: 10 VA

maximum■ Frequency: 50/60 Hz■ Line characteristics: 120 or 240V AC

+20%, -20% (auto selected)■ Operating temperature: 0° to 70°C

(32° to 158°F)■ Storage temperature: -20° to 85°C

(-4° to 185°F)■ Humidity: 0 to 95%, R.H. non-

condensing■ Alarm contact ratings —

❑ 240V AC: 10A, resistive❑ 30V DC: 10A, resistive

Dimensions

Figure 33-125. Chassis Cutout Dimensionsin Inches (mm)

9.38(238.3)

4.44(112.8)

4.44(112.8)

.25(6.4)

2.56(65)

.13(3.3)

5.12(130)

5.38(136.7)

.2 (5.1) Dia.(6 Holes)


33-172

33

PowerNet Communication Devices


Wiring Diagram

Figure 33-126. Typical Wiring Diagram

Product SelectionTable 33-255. Central Monitoring Unit Description Catalog

NumberPriceU.S. $

Advantage Central Monitoring Unit WCMU 2,130.

1. For Network Interconnection Use Twisted Pair Conductors. No. 18 AWG Shielded.2. Refer to Starter Wiring Diagrams for Actual Connections.3. A 150 Ohm (1/2 Watt) Carbon Composition Resistor Unit Must Be Installed on the Most Remote Starter Terminals as Shown.4. An Eaton‘s Cutler-Hammer CONI (Computer Operated Network Interface) Card Must Be Inserted into the Computer Frame. (See IL 17199)

5. Modular Telephone Connector. Type RJ11 is to Be Supplied by the Customer and Wired per View A Required at Computer.6. Ground Shielding at Only One Place as Shown.7. Where Devices Are Daisy Chained, Tie Shielding Together for Continuity.8. On Last Device in Network, Tie Back Shield and Tape.

Advantage CMU

Alarm

Trip

Ground

120 or240V AC

J5

J6

2 Wire Connector(Supplied with CMU)

CommunicationModule

(Optional)

To IBM Compatible

PersonalComputer

1J3

1

1

23

3

4

12

2

34

5

4

6

5

6

6

7

7 7

8

8

9

(Y)

(BL)

View A

OL Relay

PONICommunication

Module

IQ 500 3-Digit IncomAddress Register

Contactor Starter

RES

OFF

0 9 8002

001


CA08102001E


73
33-1NEMA Contactors & StartersAdvantage PowerNet Communication Devices

33

Product Operated Network Interface (PONI)

Product DescriptionTo use the PowerNet Communications network with Advantage motor con-trol, a PONI is required for each device. The WPONI operates at 9600 baud.

Communications Data■ ON/OFF reset■ Status (ON, OFF, TRIPPED, NO

RESPONSE)■ 3-phase unbalance■ % phase unbalance■ Control voltage■ Overload protection settings■ Cause of trip■ Trip data

Product SelectionTable 33-256. WPONI Network Interface

Note: See Page 33-158 for WPONIDNA DeviceNet Interface Module.

Mounting Dimensions

Figure 33-127. Mounting Procedures — WPONI — Approximate Dimensions in Inches (mm)


PriceU.S. $

Advantage WPONITo panel mount a WPONI

WPONIWPONIBASE

525.26.

Sizes 1 & 2 Sizes 3 & 4 Sizes 5 & 6

1.68(42.7)

1.47(37.3)

2.14(54.4)

1.61(40.9)

.29(7.4)

1.02 (25.9)For Removalof Plug(All Sizes)

For Removalof WPONI(All Sizes)

.55 (14.0)(All Sizes)

Optional Mounting Locations

Local LED TripIndication(When Used)(All Sizes)

IMPACCConnection(2 Wire)(All Sizes)

Note: PlugOrientation(All Sizes)

TopView

FrontView

AddressSwitches(All Sizes)

WPONIWPONIWPONI

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 1CD1C


33-174

33

NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed





Features, Functions, Benefits . . . . . . . . . . . . . . . 33-174

Catalog Number Selection . . . . . . . . . . . . . . 33-175


Combination Starters withDisconnect Switch . . . . . . . . . 33-182

Combination Starters withHMCP/E or Magnetic Trip CB. . . . . . . . . . . . . . . . . . . 33-187

Accessories . . . . . . . . . . . . . . . . 33-113

Cover Control . . . . . . . . . . . . . . 33-193

Modification Codes . . . . . . . . . 33-119

Dimensions . . . . . . . . . . . . . . . . 33-127

Catalog Number ECH2211FAD

Product DescriptionSetting a New Standard in Motor ControlRevolutionary in design, Advantage motor starters employ state-of-the-art technology in solving motor control application problems that have existed for ages. Customer focus group input and 66,000 man-hours of engineering ingenuity have been combined tocreate a motor starter that dramatically extends operating life in a physical space requirement one half the size of conventional motor starters.

Offering motor overcurrent protection accurate to 2% at maximum FLC, Advantage also maintains constant coil power regardless of varying con-trol circuit conditions, eliminating coil burnout, contact chatter and welding due to low voltage of fluttering control signals.

Advantage is designed with a full complement of features that make it the most versatile motor starter in the industry. Multifunction overload protection options provide application flexibility while reducing inventory. Communication capability extends benefits, allowing Advantage to be interactively linked to higher order control systems for monitoring, troubleshooting and control.

Technological advances incorporated in the Advantage design, such as pre-start diagnostics, increased accuracy and the ability to communicate with other systems, are benefits not realized in traditional motor starters.

Features, Functions, Benefits

Advantage BreakthroughsTo achieve the level of benefits envi-sioned for Advantage controls at a competitive price, it was discovered early in the development process that simply improving existing design concepts would fall short of the mark. A new approach involving a higher level of technology was required. The result was the incorporation of three technical breakthroughs — new current sensing monitoring, an energy-balanced contact closure system that increased life by decreasing electrical and mechanical wear and an intelligent coil controller optimizing the contact closing process based on varying control circuit condi-tions. Coordinating these break-throughs to provide enhanced motor control performance is concentrated in the SURE chip.

Patented SURE Chip Increases LifeAdvantage uses the right combination of brains and brawn in effecting a motor start. The power circuit of the contactor employs heavy-duty silver alloy contacts scientifically designed for long life. The addition of a uniquely developed application-specific micro-processor chip, called the SURE chip, regulates power supplied to the oper-ating coil. The regulated closing profile is tailored to existing control circuit conditions by the SURE chip. This results in an energy balanced system which reduces armature/magnet crash and contact bounce, extending mechanical and electrical life.

Improved Protection and Motor UtilizationThe motor circuit monitoring and over-load protection functions of Advan-tage starters are provided by three current sensors closely monitored by the SURE chip. This sensor/micropro-cessor combination yields a protection scheme closely paralleling that of the motor heating damage boundary expressed in terms of current and time. Accurate to 2%, Advantage allows full utilization of motor capability without motor damage or nuisance tripping.

No Heaters, Small SizeAdvantage starters eliminate the need for costly heater elements and their associated installation expense. Stan-dard overload protection functions include phase loss and unbalance protection, selectable trip class, automatic/manual reset and ground current protection.

Built-In Communications Capabilities Provide Two-Way ControlAdvantage also offers low cost communication capability. ON-OFF commands, status and motor data can be linked to automated control systems without the addition of costly sensors, I/O modules and transducers, in a language compatible with many computer-based software systems in use today.

Protected by 22 patents and proven in many years of operating experience in harsh industrial applications, Advan-tage motor starters and contactors offer the user unprecedented value at a price competitive with traditional devices.

CA08102001E


75

33-1NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed

33

Catalog Number Selection Table 33-257. Advantage Line Enclosed Control Catalog Numbering System

1 Refer to Enclosed Control Product Guide, PG.3.02.T.E.2 Use with Sizes L – 3, HMCP 600V applications only.

Table 33-258. Magnet Coil Codes (System Voltage) 3

3 When control power transformer modification codes (C1 – C11) are used or when starter class includes CPT (i.e. ECN07, 18), see Table 33-259 for system voltage code.

Table 33-259. Control Power Transformer Codes (System Voltage)

Design

Class

01 - Contactors 02 - Reversing Contactors05 - FVNR Starter, Non-combination06 - Reversing, Non-combination07 - FVNR Non-combination, with CPT16 - Combination with Disconnect Switch17 - Reversing, Combination with Disconnect Switch18 - Combination with Disconnect Switch, with CPT22 - Combination with HMCP/E23 - Reversing, Combination with HMCP/E24 - Combination with HMCP/E with CPT33 - Multispeed 2S2W Non-combination 34 - Multispeed 2S1W CT or VT Non-combination35 - Multispeed 2S1W CH Non-combination36 - Multispeed with Disconnect Switch, 2S2W37 - Multispeed with Disconnect Switch, 2S1W CT or VT38 - Multispeed with Disconnect Switch, 2S1W CH39 - Multispeed with HMCP/E, 2S2W 40 - Multispeed with HMCP/E, 2S1W CT or VT41 - Multispeed with HMCP/E, 2S1W CH42 - Autotransformer, Non-combination43 - Autotransformer, with Disconnect Switch44 - Autotransformer, with HMCP/E45 - Part-Winding, Non-combination46 - Part-Winding, with Disconnect Switch47 - Part-Winding, with Circuit Breaker48 - Y-D, Open Transition, Non-combination49 - Y-D, Open Transition, with Disconnect Switch50 - Y-D, Open Transition, with Circuit Breaker51 - Y-D, Closed Transition, Non-combination52 - Y-D, Closed Transition, with Disconnect Switch53 - Y-D, Closed Transition, with Circuit Breaker54 - Std Width Pump Panel, with Disconnect Switch55 - Std Width Pump Panel, with HMCP/E62 - Autotransformer Pump Panel, Disconnect Switch63 - Autotransformer Pump Panel, HMCP/E64 - Part-Winding Pump Panel, Disconnect65 - Part-Winding Pump Panel, Circuit Breaker68 - Duplex, Non-combination69 - Duplex, with Disconnect Switch70 - Duplex, with HMCP/E

a

a

33-17633-17833-18033-18233-18433-18633-18733-18933-191 a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

Enclosure Types

1 - Type 1 – General Purpose2 - Type 3R – Rainproof3 - Type 4 – Watertight (Painted Steel)4 - Type 4X – Watertight (Stainless Steel)5 - Type 4X – Corrosion (nonmetallic)6 - Type 7/9 – Bolted Hazardous Location7 - Type 7/9 – Threaded Hazardous Location8 - Type 12 – Dust-Tight9 - Type 12 – Dust-Tight with Safety Door Interlock

Disconnect Fuse Clip Ratings

None30A/250V R30A/600V R60A/250V R60A/600V R100A/250V R

A -B -C -D -E -F -

G -H -J -K -L -M -

100A/600V R200A/250V R200A/600V R400A/250V R400A/600V R600A/250V R


None3A7A15A30A50A100A

150A 250A 400A600A800A1000A

A = Advantage

NEMA Size

L - Lower 1 1 - Size 12 - Size 23 - Size 34 - Size 45 - Size 56 - Size 6

Page

Cover Control (Starters Only)(Pages 33-115 – 33-116 and 33-193)

Number of Poles (Contactors Only)

Modification Codes

(See Pages 33-119 – 33-126)

Coil Voltage and/or Control Transformers

(See Tables Below)

N -P -Q -R -S -T -

A -B -C -D -E -F -G -

H -J -K -L -M -N -

P -Q -R -T -X -W-

600A/600V R800A/600V R1200A/600V R1600A/600V R2000A/600V Rby Description

1200A 2000A 3000Aby Description100A/T3C70A

5 -6 -7 -8 -9 -I -

3Ab

7Ab 15Ab 30Ab

50Ab

100Ab

E C A 2 2 2 1 A A F -

Code Magnet Coil Code Magnet Coil

FN

120/60110/50

Z By Description

Code Primary Secondary Code Primary Secondary

B

C

DE

240/480 – 220/440 Wired for 240V240/480 – 220/440 Wired for 480V600/60 – 550/50208/60

120/60 – 110/50

120/60 – 110/50

120/60 – 110/50120/60

HLMX

Z

277/60380/50415/50240/480/600 Wired for 480VBy Description

120/60110/50110/50120


33-176

33



Features and Product Selection■ Full Voltage■ Solid-State Overload Relays■ 600V Maximum

Table 33-260. Class ECA05 — NEMA Rated — Non-combination — Non-reversing — NEMA 3R, 4X, 12



3 All starters provided with coils for separate control.

4 Starters for 50 Hz operation use 110V 50 Hz magnet coil. Change 8th character from F to N.

5 Suitable for outdoor application when properly installed — see Page i-5 of PG.3.02.T.E.

6 Choose a NEMA 12 enclosure for NEMA 1 applications.7 Size 6 includes control power transformer.

NEMASize

MotorVoltage1

Maximumhp Rating1

MagnetCoilVoltage34


3-Pole NEMA 4XWatertight & Dust-TightStainless Steel

3-Pole NEMA 12Dust-Tight IndustrialExternal Reset (NEMA 3R) 56

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 2 200230460575

1122

120 ECA05L2FAA 458. ECA05L4FAA 665. ECA05L8FAA 458.

1 200230460575

7-1/27-1/2

1010

120 ECA0512FAA 458. ECA0514FAA 665. ECA0518FAA 458.

2 200230460575

10152525

120 ECA0522FAA 870. ECA0524FAA 1,265. ECA0528FAA 870.

3 200230460575

25305050

120 ECA0532FAA 1,330. ECA0534FAA 1,935. ECA0538FAA 1,330.

4 200230460575

4050

100100


5 200230460575

75100200200


6 200230460575

150200400400

120 7 ECA0562EAAECA0562BAAECA0562CAAECA0562DAA

18,300.18,300.18,300.18,300.

ECA0564EAAECA0564BAAECA0564CAAECA0564DAA

20,140.20,140.20,140.20,140.


18,300.18,300.18,300.18,300.

NEMA Size 1 2 1 2 3 4 5 6

Horsepower 1-1/2 10 25 50 75 150 300

Dimensions . . . . . . . . . . . . . Pages 33-127 – 33-146Cover Mounted Control – 10250T Series . . . . . . . . . . Page 33-115

Cover Mounted Control – ACM Series . . . Pages 33-193

Modifications . . . . . . . . . . . Pages 33-119 – 33-126Accessories . . . . . . . . . . . . Pages 33-113, 33-114Technical Data . . . . . . . . . . Pages 33-153 – 33-157Renewal Parts . . . . . . . . . . Page 33-160Discount Symbol . . . . . . . . 1CD-1C

CA08102001E


77

33-1NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed

33

Table 33-261. Class ECA05 — NEMA Rated — Non-combination — Non-reversing — NEMA 7 and 9

1 Maximum horsepower rating of starters for 380V 50 Hz applications: 2 For motor full load current (FLA) range of .47A – 3.81A with a 1.15 to 1.25 service factor and for motor hp range of 1/4 hp to 2 hp at 460V.

3 All starters provided with coils for separate control.4 Starters for 50 Hz operation use 110V 50 Hz magnet coil. Change 8th

character from F to N.

NEMASize

MotorVoltage1

Maximumhp Rating1

MagnetCoil Voltage34

3-Pole NEMA 7 and 9

Bolted Threaded

CatalogNumber

CatalogNumber

PriceU.S. $

L 2 120208230460575

—3355

—208240460575

ECA05L6FAA ECA05L7FAA 1,475.

1 120208230460575

—7-1/27-1/2

1010

—208240460575

ECA0516FAA ECA0517FAA 1,475.

2 120208230460575

—10152525

—208240460575


3 120208230460575

—25305050

—208240460575


4 120208230460575

—4050

100100

—208240460575


5 120208230460575

—75

100200200

—208240460575


NEMA Size 1 2 1 2 3 4 5 6

Horsepower 1-1/2 10 25 50 75 150 300

Dimensions . . . . . . . . . . . . . . Pages 33-127 – 33-146Cover Mounted Control – 10250T Series . . . . . . . . . . . Page 33-115

Cover Mounted Control – ACM Series. . . . Pages 33-193

Modifications . . . . . . . . . . . . Pages 33-119 – 33-126Accessories . . . . . . . . . . . . . Pages 33-113, 33-114Technical Data . . . . . . . . . . . Pages 33-153 – 33-157Renewal Parts . . . . . . . . . . . Page 33-160Discount Symbol . . . . . . . . . 1CD-1C


33-178

33



Table 33-262. Class ECA06 — NEMA Rated — Non-combination — Reversing 9 — NEMA 3R, 4X, 12




character from F to N.


6 Choose a NEMA 12 enclosure for NEMA 1 applications.7 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6.8 Size 6 includes control power transformer.9 Reversing starters have status only ACM included as standard.

NEMASize

MotorVoltage1

MaximumhpRating1

MagnetCoilVoltage34


3-Pole NEMA 4X 7

Watertight & Dust-TightStainless or Painted Steel


CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 2 200230460575

1122

120 ECA06L2FAA 935. ECA06L4FAA 1,410. ECA06L8FAA 935.

1 200230460575

7-1/27-1/2

1010

120 ECA0612FAA 935. ECA0614FAA 1,410. ECA0618FAA 935.

2 200230460575

10152525


3 200230460575

25305050


4 200230460575

4050

100100


5 200230460575

75100200200


6 200230460575

150200400400

120 8 ECA0662EAAECA0662BAAECA0662CAAECA0662DAA

31,316.31,316.31,316.31,316.


33,237.33,237.33,237.33,237.


31,316.31,316.31,316.31,316.

NEMA Size 1 2 1 2 3 4 5 6

Horsepower 1-1/2 10 25 50 75 150 300




CA08102001E


79
33-1NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed Starters — Non-combination

33

Table 33-263. Class ECA06 — NEMA Rated — Non-combination — Reversing 5 — NEMA 7 and 9




character from F to N.5 Reversing starters have status only ACM included as standard.

NEMASize

MotorVoltage1

Maximumhp Rating1

MagnetCoil Voltage34

3-Pole NEMA 7 and 9


NumberCatalogNumber

L 2 120208230460575

—3355

—208240460575

ECA06L6FAA ECA06L7FAA 2,410.

1 120208230460575

—7-1/27-1/2

1010

—208240460575


2 120208230460575

—10152525

—208240460575


3 120208230460575

—25305050

—208240460575


4 120208230460575

—4050

100100

—208240460575


NEMA Size 1 2 1 2 3 4 5 6

Horsepower 1-1/2 10 25 50 75 150 300





33-180

33



Table 33-264. Class ECA07 — NEMA Rated — Non-combination with CPT — Non-reversing — NEMA 3R, 4X, 12




4 Choose a NEMA 12 enclosure for NEMA 1 applications.5 Other control power voltages, see Page 33-175.

NEMASize

PrimaryVoltage15

MaximumhpRating1

SecondaryVoltage

MagnetCoilVoltage

3-PoleNEMA 3RRainproof

3-PoleNEMA 4XWatertight & Dust-TightStainless Steel

3-PoleNEMA 12Dust-Tight IndustrialExternal Reset (NEMA 3R) 34

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 2 208240480600

1122

120 ECA07L2EAAECA07L2BAAECA07L2CAAECA07L2DAA

680.680.680.680.

ECA07L4EAAECA07L4BAAECA07L4CAAECA07L4DAA

880.880.880.880.


680.680.680.680.

1 208240480600

7-1/27-1/2

1010

120 ECA0712EAAECA0712BAAECA0712CAAECA0712DAA

680.680.680.680.


880.880.880.880.


680.680.680.680.

2 208240480600

10152525


1,170.1,170.1,170.1,170.


1,570.1,570.1,570.1,570.


1,170.1,170.1,170.1,170.

3 208240480600

25305050


1,780.1,780.1,780.1,780.


2,375.2,375.2,375.2,375.


1,780.1,780.1,780.1,780.

4 208240480600

4050

100100


3,695.3,695.3,695.3,695.


4,395.4,395.4,395.4,395.


3,695.3,695.3,695.3,695.

5 208240480600

75100200200


8,140.8,140.8,140.8,140.


9,500.9,500.9,500.9,500.


8,140.8,140.8,140.8,140.

6 208240480600

150200400400


19,090.19,090.19,090.19,090.


20,920.20,920.20,920.20,920.


19,090.19,090.19,090.19,090.

NEMA Size 1 2 1 2 3 4 5 6

Horsepower 1-1/2 10 25 50 75 150 300




CA08102001E


81
33-1NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed Starters — Non-combination

33

Table 33-265. Class ECA07 — NEMA Rated — Non-combination with CPT — Non-reversing — NEMA 7 and 9

1 Maximum horsepower rating of starters for 380V 50 Hz applications: 2 For motor full load current (FLA) range of .47A – 3.81A with a 1.15 to 1.25 service factor and for motor hp range of 1/4 hp to 2 hp at 460V.

3 Other control power voltages, see Page 33-175.

NEMASize

PrimaryVoltage13

Maximumhp Rating1

SecondaryVoltage

MagnetCoil Voltage

3-Pole NEMA 7 and 9


NumberCatalogNumber

L 2 208230460575

3355

208240460575



1,695.1,695.1,695.1,695.

1 208230460575

7-1/27-1/2

1010

208240460575



1,695.1,695.1,695.1,695.

2 208230460575

10152525

208240460575



2,360.2,360.2,360.2,360.

3 208230460575

25305050

208240460575



4,140.4,140.4,140.4,140.

4 208230460575

4050

100100

208240460575



6,490.6,490.6,490.6,490.

5 208230460575

75100200200

208240460575



13,240.13,240.13,240.13,240.

NEMA Size 1 2 1 2 3 4 5 6

Horsepower 1-1/2 10 25 50 75 150 300





33-182

33



Features and Product Selection■ Full Voltage■ Solid-State Overload Relays■ 600V Maximum■ 100,000 AIC Short Circuit — 600V Maximum

Table 33-266. Class ECA16 — NEMA Rated — Fusible Combination Disconnect Switch — Non-reversing



character from F to N.4 Suitable for outdoor application when properly installed —

see Page i-5 of PG.3.02.T.E.5 All NEMA 12 enclosures are standardized with external reset. For inter-

nal reset, order Mod Code R5.6 NEMA 12 enclosure is without safety door interlock. When safety door

interlock is required, change seventh character from 8 to 9, i.e. ECA1618FAC would become ECA1619FAC.

7 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6.8 Fuse clips are for Class R fuses only. For H and J fuses see mods,

Page 33-122.9 Size 6 includes control power transformer.

ECA1611FAA

NEMASize

MotorVoltage

MaximumhpRatingDualElementFuses

MagnetCoilVoltage23

FuseClipAmps.8

3-PoleNEMA 1General Purpose


3-PoleNEMA 4X 7



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 1 200230

1 120 30A ECA16L1FAB 830. ECA16L2FAB 1,020. ECA16L4FAB 1,600. ECA16L8FAB 1,020.

460575

2 120 30A ECA16L1FAC 850. ECA16L2FAC 1,045. ECA16L4FAC 1,620. ECA16L8FAC 1,045.

1 200230

7-1/2 120 30A ECA1611FAB 830. ECA1612FAB 1,020. ECA1614FAB 1,600. ECA1618FAB 1,020.

460575

10 120 30A ECA1611FAC 850. ECA1612FAC 1,045. ECA1614FAC 1,620. ECA1618FAC 1,045.

2 200230

1015

120 60A ECA1621FAD 1,290. ECA1622FAD 1,560. ECA1624FAD 2,465. ECA1628FAD 1,560.

460575

25 120 60A ECA1621FAE 1,315. ECA1622FAE 1,585. ECA1624FAE 2,485. ECA1628FAE 1,585.

3 200230

2530

120 100A ECA1631FAF 2,140. ECA1632FAF 2,485. ECA1634FAF 4,185. ECA1638FAF 2,485.

460575

50 120 100A ECA1631FAG 2,180. ECA1632FAG 2,525. ECA1634FAG 4,215. ECA1638FAG 2,525.

4 200230

4050

120 200A ECA1641FAH 4,060. ECA1642FAH 5,030. ECA1644FAH 6,690. ECA1648FAH 5,030.

460575

100 120 200A ECA1641FAJ 4,095. ECA1642FAJ 5,060. ECA1644FAJ 6,720. ECA1648FAJ 5,060.

5 200230

75100

120 400A ECA1651FAK 9,040. ECA1652FAK 11,400. ECA1654FAK 15,740. ECA1658FAK 11,400.

460575

200 120 400A ECA1651FAL 9,040. ECA1652FAL 11,400. ECA1654FAL 15,740. ECA1658FAL 11,400.

6 200230

150200

1209

600A ECA1661EAMECA1661BAM

23,870.23,870.

ECA1662EAMECA1662BAM

30,200.30,200.


30,200.30,200.


30,200.30,200.

460575

400 600A ECA1661CANECA1661DAN

23,870.23,870.

ECA1662CANECA1662DAN

30,200.30,200.


30,200.30,200.


30,200.30,200.




CA08102001E


83
33-1NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed Starters — Combination with Disconnect Switch

33

Table 33-267. Class ECA16 — NEMA Rated — Non-fusible Combination Disconnect Switch — Non-reversing



character from F to N.4 Suitable for outdoor application when properly installed — see Page i-5

of PG.3.02.T.E.


6 NEMA 12 enclosure is without safety door interlock. When safety door interlock is required, change seventh character from 8 to 9, i.e. ECA1618FAA would become ECA1619FAA.

7 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6.8 Size 6 includes control power transformer.

NEMASize

MotorVoltage

Max.hpRating

MagnetCoilVoltage23

DisconnectAmperes



3-PoleNEMA 4X 7



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 1 200230460575

1122

120 30A ECA16L1FAA 805. ECA16L2FAA 995. ECA16L4FAA 1,570. ECA16L8FAA 995.

1 200230460575

7-1/27-1/2

1010

120 30A ECA1611FAA 805. ECA1612FAA 995. ECA1614FAA 1,570. ECA1618FAA 995.

2 200230460575

10152525

120 60A ECA1621FAA 1,255. ECA1622FAA 1,525. ECA1624FAA 2,435. ECA1628FAA 1,525.

3 200230460575

25305050


4 200230460575

4050

100100


5 200230460575

75100200200


6 200230460575

150200400400

120 8 600A ECA1661EAAECA1661BAAECA1661CAAECA1661DAA

23,020.23,020.23,020.23,020.


25,750.25,750.25,750.25,750.


29,380.29,380.29,380.29,380.


25,750.25,750.25,750.25,750.





33-184

33



Table 33-268. Class ECA17 — NEMA Rated — Fusible Combination Disconnect Switch — Reversing j k




of PG.3.02.T.E.5 All NEMA 12 enclosures are standardized with external reset. For

internal reset, order Mod Code R5.6 NEMA 12 enclosure is without safety door interlock. When safety door


7 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6.

8 Fuse clips are for Class R fuses only. For H and J fuses see mods, Page 33-122.

9 Size 6 includes control power transformer.j Reversing starters have status only ACM included as standard. k 100,000 AIC short circuit — 600V maximum.

NEMASize

MotorVoltage

Max.hpRatingDual Element Fuses

MagnetCoilVoltage23

Fuse ClipAmperes8



3-PoleNEMA 4X 7



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 1 200230

1 120 30A ECA17L1FAB 1,335. ECA17L2FAB 1,605. ECA17L4FAB 2,310. ECA17L8FAB 1,605.

460575

2 120 30A ECA17L1FAC 1,350. ECA17L2FAC 1,625. ECA17L4FAC 2,320. ECA17L8FAC 1,625.

1 200230

7-1/2 120 30A ECA1711FAB 1,335. ECA1712FAB 1,605. ECA1714FAB 2,310. ECA1718FAB 1,605.

460575

10 120 30A ECA1711FAC 1,350. ECA1712FAC 1,625. ECA1714FAC 2,320. ECA1718FAC 1,625.

2 200230

1015

120 60A ECA1721FAD 2,195. ECA1722FAD 2,540. ECA1724FAD 3,670. ECA1728FAD 2,540.

460575

25 120 60A ECA1721FAE 2,220. ECA1722FAE 2,575. ECA1724FAE 3,695. ECA1728FAE 2,575.

3 200230

2530

120 100A ECA1731FAF 3,635. ECA1732FAF 4,095. ECA1734FAF 6,240. ECA1738FAF 4,095.

460575

50 120 100A ECA1731FAG 3,670. ECA1732FAG 4,130. ECA1734FAG 6,270. ECA1738FAG 4,130.

4 200230

4050

120 200A ECA1741FAH 7,540. ECA1742FAH 8,790. ECA1744FAH 10,800. ECA1748FAH 8,790.

460575

100 120 200A ECA1741FAJ 7,570. ECA1742FAJ 8,830. ECA1744FAJ 10,840. ECA1748FAJ 8,830.

5 200230

75100

120 400A ECA1751FAK 14,670. ECA1752FAK 17,670. ECA1754FAK 23,030. ECA1758FAK 17,670.

460575

200 120 400A ECA1751FAL 14,670. ECA1752FAL 17,670. ECA1754FAL 23,030. ECA1758FAL 17,670.

6 200230

150200

120 9 600A ECA1761EAMECA1761BAM

35,820.35,820.


37,950.37,950.


39,810.39,810.


37,950.37,950.

460575

400 120 9 600A ECA1761CANECA1761DAN

35,820.35,820.


37,950.37,950.


39,810.39,810.


37,950.37,950.




CA08102001E


85
33-1NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed Starters — Combination with Disconnect Switch

33

Table 33-269. Class ECA17 — NEMA Rated — Non-fusible Combination Disconnect Switch — Reversing 9





internal reset, order Mod Code R5.

6 NEMA 12 enclosure is without safety door interlock. When safety door interlock is required, change seventh character from 8 to 9, i.e. ECA1718FAA would become ECA1719FAA.

7 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6.8 Size 6 includes control power transformer.9 Reversing starters have status only ACM included as standard.

NEMASize

MotorVoltage

Max.hpRating

MagnetCoilVoltage23

DisconnectAmperes



3-PoleNEMA 4X 7



CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 1 200230460575

1122

120 30A ECA17L1FAA 1,315. ECA17L2FAA 1,585. ECA17L4FAA 2,280. ECA17L8FAA 1,585.

1 200230460575

7-1/27-1/2

1010


2 200230460575

10152525


3 200230460575

25305050


4 200230460575

4050

100100


5 200230460575

75100200200


6 200230460575

150200400400

120 8 600A ECA1761EAAECA1761BAAECA1761CAAECA1761DAA

32,475.32,475.32,475.32,475.


34,980.34,980.34,980.34,980.


38,960.38,960.38,960.38,960.


34,980.34,980.34,980.34,980.





33-186

33



Table 33-270. Class ECA18 — NEMA Rated — Fusible and Non-fusible Combination Disconnect Switch with CPT— Non-reversing





5 NEMA 12 enclosure is without safety door interlock. When safety door interlock is required, change seventh character from 8 to 9, i.e. ECA1818EAA would become ECA1819EAA.

6 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6. 7 Fuse clips are for Class R fuses only. For H and J Fuses see mods,

Page 33-122.8 100,000 AIC short circuit.

NEMASize

PrimaryVoltage2

Max.hpRatingDualElementFuses

SecondaryVoltage

MagnetCoilVoltage

FuseClipAmps.7



3-Pole NEMA 4X 6

Watertight & Dust-Tight Stainless or Painted Steel

3-Pole NEMA 12Dust-Tight IndustrialExternal Reset (NEMA 3R)345

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

Fusible 8

1 1 208240

1 120 30A ECA18L1EABECA18L1BAB

1,050.1,050.

ECA18L2EABECA18L2BAB

1,240.1,240.


1,820.1,820.


1,240.1,240.

480600

2 120 30A ECA18L1CACECA18L1DAC

1,060.1,060.

ECA18L2CACECA18L2DAC

1,255.1,255.


1,825.1,825.


1,255.1,255.

1 208240

7-1/2 120 30A ECA1811EABECA1811BAB

1,050.1,050.

ECA1812EABECA1812BAB

1,240.1,240.


1,820.1,820.


1,240.1,240.

480600

10 120 30A ECA1811CACECA1811DAC

1,060.1,060.

ECA1812CACECA1812DAC

1,255.1,255.


1,825.1,825.


1,255.1,255.

2 208240

1015

120 60A ECA1821EADECA1821BAD

1,590.1,590.

ECA1822EADECA1822BAD

1,855.1,855.


2,770.2,770.


1,855.1,855.

480600

25 120 60A ECA1821CAEECA1821DAE

1,610.1,610.

ECA1822CAEECA1822DAE

1,885.1,885.


2,790.2,790.


1,885.1,885.

3 208240

2530

120 100A ECA1831EAFECA1831BAF

2,585.2,585.

ECA1832EAFECA1832BAF

2,930.2,930.


4,630.4,630.


2,930.2,930.

480600

50 120 100A ECA1831CAGECA1831DAG

2,625.2,625.

ECA1832CAGECA1832DAG

2,975.2,975.


4,665.4,665.


2,975.2,975.

4 208240

4050

120 200A ECA1841EAHECA1841BAH

4,600.4,600.

ECA1842EAHECA1842BAH

5,570.5,570.


7,230.7,230.


5,570.5,570.

480600

100 120 200A ECA1841CAJECA1841DAJ

4,630.4,630.

ECA1842CAJECA1842DAJ

5,600.5,600.


7,260.7,260.


5,600.5,600.

Non-fusible1 1 208

240480600

1122

120 30A ECA18L1EAAECA18L1BAAECA18L1CAAECA18L1DAA

1,020.1,020.1,020.1,020.


1,215.1,215.1,215.1,215.


1,785.1,785.1,785.1,785.


1,215.1,215.1,215.1,215.

1 208240480600

7-1/27-1/2

1010

120 30A ECA1811EAAECA1811BAAECA1811CAAECA1811DAA

1,020.1,020.1,020.1,020.


1,215.1,215.1,215.1,215.


1,785.1,785.1,785.1,785.


1,215.1,215.1,215.1,215.

2 208240480600

10152525


1,560.1,560.1,560.1,560.


1,825.1,825.1,825.1,825.


2,740.2,740.2,740.2,740.


1,825.1,825.1,825.1,825.

3 208240480600

25305050


2,505.2,505.2,505.2,505.


2,855.2,855.2,855.2,855.


4,555.4,555.4,555.4,555.


2,855.2,855.2,855.2,855.

4 208240480600

4050

100100


4,470.4,470.4,470.4,470.


5,430.5,430.5,430.5,430.


7,100.7,100.7,100.7,100.


5,430.5,430.5,430.5,430.




CA08102001E


87
33-1NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed Starters — Combination with HMCP, HMCPE or Magnetic Trip

33

Features and Product Selection■ Full Voltage■ Solid-State Overload Relays■ 600V Maximum

Table 33-271. Class ECA22 — NEMA Rated — Combination HMCP or Magnetic Trip Circuit Breaker — Non-reversing — NEMA 1, 3R, 4X



character from F to N.4 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6.5 Size 6 includes control power transformer.

NEMASize

MotorVoltage

Max. hpRating

MagnetCoilVoltage23

Circuit BreakerType



3-Pole NEMA 4X 4


CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1-L 1 200230460

575

111313

120 HMCPE 7AHMCPE 7AHMCPE 3AHMCPE 7AHMCP 3AHMCP 7A

ECA22L1FACECA22L1FACECA22L1FABECA22L1FACECA22L1FA5ECA22L1FA6

1,100.1,100.1,100.1,100.1,100.1,100.


1,290.1,290.1,290.1,290.1,290.1,290.


1,855.1,855.1,855.1,855.1,855.1,855.

1 200 1357-1/2


ECA2211FACECA2211FADECA2211FAEECA2211FAF

1,100.1,100.1,100.1,100.


1,290.1,290.1,290.1,290.


1,855.1,855.1,855.1,855.

230 1357-1/2



1,100.1,100.1,100.1,100.


1,290.1,290.1,290.1,290.


1,855.1,855.1,855.1,855.

460 135

10


ECA2211FABECA2211FACECA2211FADECA2211FAE

1,100.1,100.1,100.1,100.


1,290.1,290.1,290.1,290.


1,855.1,855.1,855.1,855.

575 135

10


ECA2211FA5ECA2211FA6ECA2211FA7ECA2211FA8

1,100.1,100.1,100.1,100.


1,290.1,290.1,290.1,290.


1,855.1,855.1,855.1,855.

2 200230

460575

101015251525


ECA2221FAFECA2221FAFECA2221FAWECA2221FAFECA2221FA8ECA2221FA9

1,530.1,530.1,530.1,530.1,530.1,530.


1,800.1,800.1,800.1,800.1,800.1,800.


2,705.2,705.2,705.2,705.2,705.2,705.

3 200

230

460575

20252530503050

120 HMCPE 100AHMCPE 100AHMCPE 100AHMCPE 100AHMCPE 100AHMCP 50AHMCP 100A

ECA2231FAGECA2231FAXECA2231FAGECA2231FAXECA2231FAGECA2231FA9ECA2231FAI

2,210.2,210.2,210.2,210.2,210.2,210.2,210.


2,565.2,565.2,565.2,565.2,565.2,565.2,565.


4,265.4,265.4,265.4,265.4,265.4,265.4,265.

4 200230460575

4050

100100


ECA2241FAH 4,790. ECA2242FAH 5,770. ECA2244FAH 7,420.

5 200

230

460

575

507560

100125200150200

120 HMCP 250AHMCP 400AHMCP 250AHMCP 400AHMCP 250AHMCP 400AHMCP 250AHMCP 400A

ECA2251FAJECA2251FAKECA2251FAJECA2251FAKECA2251FAJECA2251FAKECA2251FAJECA2251FAK

11,060.11,060.11,060.11,060.11,060.11,060.11,060.11,060.


12,800.12,800.12,800.12,800.12,800.12,800.12,800.12,800.


17,750.17,750.17,750.17,750.17,750.17,750.17,750.17,750.

6 200230460

575

150200350400400

120 5 HMCP 600AHMCP 600AHMCP 600AHMCP 1200AHMCP 600A

ECA2261EALECA2261BALECA2261CALECA2261FAPECA2261DAL

25,730.25,730.25,730.25,730.25,730.


26,090.26,090.26,090.26,090.26,090.


27,920.27,920.27,920.27,920.27,920.





33-188

33

Starters — Combination with HMCP, HMCPE or Magnetic Trip


Table 33-272. Class ECA22 — NEMA Rated — Combination HMCP or Magnetic Trip Circuit Breaker — Non-reversing — NEMA 12, 7, 9







7 Size 6 includes control power transformer.

NEMASize

MotorVoltage

Max. hpRating

MagnetCoilVoltage23

Circuit BreakerType


3-Pole NEMA Type 7 and 9Explosion Proof


NumberPriceU.S. $

CatalogNumber

CatalogNumber

1-L 1 200230460

575

111313



1,290.1,290.1,290.1,290.1,290.1,290.



2,465.2,465.2,465.2,465.2,465.2,465.

1 200 1357-1/2



1,290.1,290.1,290.1,290.



2,465.2,465.2,465.2,465.

230 1357-1/2



1,290.1,290.1,290.1,290.



2,465.2,465.2,465.2,465.

460 135

10



1,290.1,290.1,290.1,290.



2,465.2,465.2,465.2,465.

575 135

10



1,290.1,290.1,290.1,290.



2,465.2,465.2,465.2,465.

2 200230

460575

101015251525



1,810.1,810.1,810.1,810.1,810.1,810.



3,270.3,270.3,270.3,270.3,270.3,270.

3 200

230

460575

20252530503050



2,565.2,565.2,565.2,565.2,565.2,565.2,565.



6,030.6,030.6,030.6,030.6,030.6,030.6,030.

4 200230460575

4050

100100


ECA2248FAH 5,770. ECA2246FAH ECA2247FAH 7,850.

5 200

230

460

575

507560

100125200150200



12,800.12,800.12,800.12,800.12,800.12,800.12,800.12,800.

N/A N/A —

6 200230460

575

150200350400400



26,090.26,090.26,090.26,090.26,090.

N/A N/A —




CA08102001E


89

33

Table 33-273. Class ECA23 — NEMA Rated — Combination HMCP or Magnetic Trip Circuit Breaker — Reversing 6 — NEMA 1, 3R, 4X



character from F to N.4 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6.5 Size 6 includes control power transformer. 6 Reversing starters have status only ACM included as standard.

NEMASize

MotorVoltage

Max. hpRating

MagnetCoilVoltage23

Circuit BreakerType



3-Pole NEMA 4X 4


CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1-L 1 200230460

575

111313



1,565.1,565.1,565.1,565.1,565.1,565.


1,835.1,835.1,835.1,835.1,835.1,835.


2,530.2,530.2,530.2,530.2,530.2,530.

1 200 1357-1/2



1,565.1,565.1,565.1,565.


1,835.1,835.1,835.1,835.


2,530.2,530.2,530.2,530.

230 1357-1/2



1,565.1,565.1,565.1,565.


1,835.1,835.1,835.1,835.


2,530.2,530.2,530.2,530.

460 135

10



1,565.1,565.1,565.1,565.


1,835.1,835.1,835.1,835.


2,530.2,530.2,530.2,530.

575 135

10



1,565.1,565.1,565.1,565.


1,835.1,835.1,835.1,835.


2,530.2,530.2,530.2,530.

2 200230

460575

101015251525



2,470.2,470.2,470.2,470.2,470.2,470.


2,820.2,820.2,820.2,820.2,820.2,820.


3,955.3,955.3,955.3,955.3,955.3,955.

3 200

230

460575

20252530503050



3,670.3,670.3,670.3,670.3,670.3,670.3,670.


4,130.4,130.4,130.4,130.4,130.4,130.4,130.


6,270.6,270.6,270.6,270.6,270.6,270.6,270.

4 200230460575

4050

100100

120 HMCP 150A ECA2341FAH 8,270. ECA2342FAH 9,530. ECA2344FAH 11,540.

5 200

230

460

575

507560

100125200150200



16,690.16,690.16,690.16,690.16,690.16,690.16,690.16,690.


19,670.19,670.19,670.19,670.19,670.19,670.19,670.19,670.


25,040.25,040.25,040.25,040.25,040.25,040.25,040.25,040.

6 200230460

575

150200350400400



35,880.35,880.35,880.35,880.35,880.


38,040.38,040.38,040.38,040.38,040.


39,880.39,880.39,880.39,880.39,880.





33-190

33



Table 33-274. Class ECA23 — NEMA Rated — Combination HMCP or Magnetic Trip Circuit Breaker — Reversing 8 — NEMA 12, 7, 9







7 Size 6 includes control power transformer.8 Reversing starters have status only ACM included as standard.

NEMASize

MotorVoltage

Max. hpRating

MagnetCoilVoltage23

Circuit BreakerType




NumberPriceU.S. $

CatalogNumber

CatalogNumber

1-L 1 200230460

575

111313



1,835.1,835.1,835.1,835.1,835.1,835.



3,020.3,020.3,020.3,020.3,020.3,020.

1 200 1357-1/2



1,835.1,835.1,835.1,835.



3,020.3,020.3,020.3,020.

230 1357-1/2



1,835.1,835.1,835.1,835.



3,020.3,020.3,020.3,020.

460 135

10



1,835.1,835.1,835.1,835.



3,020.3,020.3,020.3,020.

575 135

10



1,835.1,835.1,835.1,835.



3,020.3,020.3,020.3,020.

2 200230

460575

101015251525



2,820.2,820.2,820.2,820.2,820.2,820.



4,605.4,605.4,605.4,605.4,605.4,605.

3 200

230

460575

20252530503050



4,130.4,130.4,130.4,130.4,130.4,130.4,130.



8,050.8,050.8,050.8,050.8,050.8,050.8,050.

4 200230460575

4050

100100

120 HMCP 150A ECA2348FAH 9,530. ECA2346FAH ECA2347FAH 11,780.

5 200

230

460

575

507560

100125200150200



19,670.19,670.19,670.19,670.19,670.19,670.19,670.19,670.

— — —

6 200230460

575

150200350400400



38,040.38,040.38,040.38,040.38,040.

— — —




CA08102001E


91

33

Table 33-275. Class ECA24 — NEMA Rated — Combination HMCP or Magnetic Trip Circuit Breaker with CPT — Non-reversing — NEMA 1, 3R, 4X


2 Other control power transformer primary voltages, see Page 33-175.3 NEMA 4X (Stainless steel) Sizes 1 – 5, NEMA 4 (Painted steel) Size 6.

NEMASize

PrimaryVoltage2

Max. hpRating

Secondary MagnetCoil Voltage

Circuit BreakerType



3-Pole NEMA 4X 3


CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1-L 1 200230460

575

111313


ECA24L1EACECA24L1BACECA24L1CABECA24L1CACECA24L1DA5ECA24L1DA6

1,315.1,315.1,315.1,315.1,315.1,315.


1,505.1,505.1,505.1,505.1,505.1,505.


2,070.2,070.2,070.2,070.2,070.2,070.

1 200 1357-1/2


ECA2411EACECA2411EADECA2411EAEECA2411EAF

1,315.1,315.1,315.1,315.


1,505.1,505.1,505.1,505.


2,070.2,070.2,070.2,070.

230 1357-1/2



1,315.1,315.1,315.1,315.


1,505.1,505.1,505.1,505.


2,070.2,070.2,070.2,070.

460 135

10


ECA2411CABECA2411CACECA2411CADECA2411CAE

1,315.1,315.1,315.1,315.


1,505.1,505.1,505.1,505.


2,070.2,070.2,070.2,070.

575 135

10


ECA2411DA5ECA2411DA6ECA2411DA7ECA2411DA8

1,315.1,315.1,315.1,315.


1,505.1,505.1,505.1,505.


2,070.2,070.2,070.2,070.

2 200230

460575

101015251525


ECA2421EAFECA2421BAFECA2421BAWECA2421CAFECA2421DA8ECA2421DA9

1,835.1,835.1,835.1,835.1,835.1,835.


2,100.2,100.2,100.2,100.2,100.2,100.


3,010.3,010.3,010.3,010.3,010.3,010.

3 200

230

460575

20252530503050


ECA2431EAGECA2431EAXECA2431BAGECA2431BAXECA2431CAGECA2431DA9ECA2431DAI

2,660.2,660.2,660.2,660.2,660.2,660.2,660.

ECA2432EAGECA2432EAXECA2432BAGECA2432BAGXECA2432CAGECA2432DA9ECA2432DAI

3,010.3,010.3,010.3,010.3,010.3,010.3,010.


4,435.4,435.4,435.4,435.4,435.4,435.4,435.

4 200230460575

4050

100100


ECA2441EAHECA2441BAHECA2441CAHECA2441DAH

5,340.5,340.5,340.5,340.


6,310.6,310.6,310.6,310.


7,960.7,960.7,960.7,960.

5 200

230

460

575

507560

100125200150200


ECA2451EAJECA2451EAKECA2451BAJECA2451BAKECA2451CAJECA2451CAKECA2451DAJECA2451DAK

11,680.11,680.11,680.11,680.11,680.11,680.11,680.11,680.


13,410.13,410.13,410.13,410.13,410.13,410.13,410.13,410.


18,360.18,360.18,360.18,360.18,360.18,360.18,360.18,360.

6 200230460

575

150200350400400

120 HMCP 600AHMCP 600AHMCP 600AHMCP 1200AHMCP 600A

ECA2461EALECA2461BALECA2461CALECA2461CAPECA2461DAL

24,520.24,520.24,520.24,520.24,520.


26,870.26,870.26,870.26,870.26,870.


28,700.28,700.28,700.28,700.28,700.





33-192

33



Table 33-276. Class ECA24 — NEMA Rated — Combination HMCP or Magnetic Trip Circuit Breaker with CPT — Non-reversing — NEMA 12, 7, 9


2 Other control power transformer primary voltages, see Page 33-175.3 Suitable for outdoor application when properly installed — see Page i-5



interlock is required, change seventh character from 8 to 9, i.e. ECA2418EAC would become ECA2419EAC.

NEMASize

PrimaryVoltage2

Max. hpRating

Secondary MagnetCoil Voltage

Circuit BreakerType




NumberPriceU.S. $

CatalogNumber

CatalogNumber

1-L 1 200230460

575

111313



1,505.1,505.1,505.1,505.1,505.1,505.



2,680.2,680.2,680.2,680.2,680.2,680.

1 200 1357-1/2



1,505.1,505.1,505.1,505.



2,680.2,680.2,680.2,680.

230 1357-1/2



1,505.1,505.1,505.1,505.



2,680.2,680.2,680.2,680.

460 135

10



1,505.1,505.1,505.1,505.



2,680.2,680.2,680.2,680.

575 135

10



1,505.1,505.1,505.1,505.



2,680.2,680.2,680.2,680.

2 200230

460575

101015251525



2,100.2,100.2,100.2,100.2,100.2,100.



3,370.3,370.3,370.3,370.3,370.3,370.

3 200

230

460575

20252530503050



3,010.3,010.3,010.3,010.3,010.3,010.3,010.



6,480.6,480.6,480.6,480.6,480.6,480.6,480.

4 200230460575

4050

100100



6,310.6,310.6,310.6,310.

ECA2446FAH ECA2447FAH 8,390.

5 200

230

460

575

507560

100125200150200



13,410.13,410.13,410.13,410.13,410.13,410.13,410.13,410.

— — —

6 200230460

575

150200350400400

120 HMCP 600AHMCP 600AHMCP 600AHMCP 1200AHMCP 600A


26,870.26,870.26,870.26,870.26,870.

— — —




CA08102001E


93
33-1NEMA Contactors & StartersAdvantage, 3-Phase Magnetic — Enclosed Cover Control

33

Flange Mounted Pilot ACM Devices — Factory Installed — NEMA 1, 12 OnlyFor Factory Installed flange mounted pilot devices using Advantage Control Modules (ACMs), change the 9th character from A to Y and add one of the following (A49 through A62) Mod Code Suffixes to the Catalog Number. In addition, one A63 Mod may be added if desired.

Table 33-277. Cover Control Product Selection

Figure 33-128. Flange Mounted Pilot ACM Devices

Other Cover Control DevicesSee Pages 33-115 – 33-116 in NEMA Contactors & Starters, Freedom Line.

Flange Mounted Pilot DevicesDescription

Catalog NumberField Installation Kits

PriceU.S. $

Mod CodeSuffix

AdderU.S. $

Full VoltageStatus Only with ResetSTART/STOPSTART/STOP/HOAON/OFF/AUTO

WPBFV1WPBFV2WPBFV3WPBFV4

195.00286.00351.00257.00

A49A50A51A52

381.00458.00525.00441.00

ReversingStatus Only with ResetFWD/REV/STOPFWD/REV/STOP/HOA

WPBR1WPBR2WPBR3

286.00411.00474.00

A53A54A55

490.00610.00680.00

2-SpeedStatus Only with ResetFAST/SLOW/STOPFAST/SLOW/STOP/HOA

WPB2S1WPB2S2WPB2S3

286.00411.00474.00

A56A57A58

490.00610.00680.00

Reduced VoltageStatus Only with ResetSTART/STOPSTART/STOP/HOAON/OFF/AUTO

WPBRV1WPBRV2WPBRV3WPBRV4

203.00286.00351.00268.00

A59A60A61A62

435.00515.00575.00496.00

Metering Module10 ft. Interconnect Cable6 ft. Interconnect Cable3 ft. Interconnect Cable1 ft. Interconnect Jumper

WMETERWACM10WACM6WACM3WACM1

459.00121.0033.0027.7523.30

A63————

489.00————

OL Alarm

TripOL Trip

OL Alarm

TripOL Trip

OL Alarm

TripOL Trip

RES

Reset

Run

Off

OL Alarm

TripOL Trip

RESReset

RESReset

RESReset

Run

Off

Run

HANDSTART

STOP

START

STOP

OFF

AUTO

ON

OFF

AUTO

Off

Run

Off

Status Only START/STOPControl

HAND/OFF/AUTO Controlwith START/STOP Pushbutton

Control in HAND Mode

ON/OFF/AUTOControl

3.5(88.9)

2.25 (57.2)



m

33-194

33

NEMA Contactors & StartersA200



Contactors — Non-reversingand Reversing. . . . . . . . . . . . . 33-194

Product Description — Sizes 00 – 4 . . . . . . . . . . . . 33-194

Product Description — Sizes 5 – 9 . . . . . . . . . . . . . 33-195

Instructional Leaflets . . . . . . 33-195

Dimensions and Shipping Weights . . . . . . . . . . . . . . . 33-196

Product Selection — Non-reversing, Sizes 00 – 9 . . . . . . . . . . . . 33-198

Product Selection — Reversing, Sizes 00 – 9 . . . . . . . . . . . . 33-199

Technical Data. . . . . . . . . . . . . . 33-208

Factory Modifications . . . . . . . 33-212

Accessories and Field Modification Kits . . . . . . . . . . 33-212

Renewal Parts . . . . . . . . . . . . . 33-215

Size 1 Contactor

Product Description — Sizes 00 – 4

ApplicationMagnetic contactors are used to switch transformers and capacitors and to control electrical power circuits such as heating, lighting and motors that require no overload protection, or where overload protection is separately provided. They can be operated remotely by manual or automatic pilot devices.

Class A201 Contactors, Sizes 00 – 4; Three-Phase, 1-1/2 – 100 hpA201 magnetic contactors are 600V rated devices available in NEMA Sizes 00 – 4, 10A through 150A (open rating). Product features include:

■ Straight-through wiring to line and load terminals located up front for ease of installation.

■ Moving and stationary contacts are front accessible, simplifying inspec-tion and maintenance.

■ Reliable U-shaped magnet for reduced power consumption.

■ Coil design reduces inventory/main-tenance expenses. For a given volt-age, one size coil fits all contactors Sizes 00 – 2, and a second coil fits three-pole Model J Sizes 3 and 4. Model K coils are different design.

A201 contactors have normally open holding circuit interlocks which are supplied as standard.

Panel layout and drilling are simplified through the use of common backplates, one for Sizes 00 – 2 and one for Sizes 3 – 4. In addition, panel space is reduced dramatically through the use of unique corner cavities for mounting the wide variety of modifications shown on Page 33-212.

For reversing applications, two contac-tors are supplied on a common base with electrical and mechanical inter-locks which prevent both contactors from being closed at the same time.

A201 contactors are UL listed components and also have CSA certification.

Technical Data . . . . . . . . . . .Pages 33-208 – 33-211

CA08102001E


95

33-1NEMA Contactors & StartersA200

33

Size 5 Contactor


Class A201, Contactors, Sizes 5 – 9; Three-Phase, Over 100 hpThese AC magnetic contactors utilize clapper design and feature straight-through wiring.

Contacts are silver alloy for longer life. The contacts close with optimum wip-ing action which serves to keep the contacting surfaces clean. De-ion® arc quenchers draw the arc away from the contacts at opening, which reduces burning and pitting and increases con-tact life.

All of the contactors are complete with one unwired, normally-open (NO) auxil-iary contact mounted and have accom-modations for additional auxiliary contacts. No control circuit wiring or terminal markings are included.

Size 5, 300A, 600V, OpenSize 6, 600A, 600V, OpenClass A201 Size 5 and 6 contactors are front clapper design, AC operated with the armature pivoting on dual needle bearings which assure accurate con-tact alignment.

The contactor base is molded of a high impact, non-tracking, non-hygroscopic glass polyester material permitting front mounting and wiring on a steel panel.

Floating magnet assures quiet operation.

Size 5 and 6 contactors must be mounted with the line terminals directly above the load terminals.

Multi-voltage coil ratings allow selec-tion of the voltage which closely matches the actual system voltage to assure optimum contactor operation.

Each contactor accommodates two Type J11 auxiliary contacts, providing up to four auxiliary circuits, normally-open or normally-closed (NO and NC).

A201 Size 5 and 6 contactors and start-ers are UL recognized when supplied without terminals. When supplied with terminals, the devices are UL listed.

Two special configurations of the Class A201 Size 5 and 6 contactors are available:

■ Latched Design — This is a mechani-cally held, electrically released device. It is applied where the con-tactor must remain closed during extreme voltage fluctuations or power failure. It is also suitable for applications requiring quiet opera-tion since the operating coil is de-energized when the contactor is closed. The latch assembly consists of a mechanical latch mechanism, electrically operated AC trip sole-noid and a clearing contact.

■ DC Operated — This device is DC operated. It is used where low drop-out voltage or exceptionally quiet operation is desired. The DC assem-bly consists of a DC operating coil, integrally mounted rectifier and shorting contact.

Size 7, 900A, 600V, OpenSize 8, 1350A, 600V, OpenSize 9, 2500A, 600V, OpenClass A201 Size 7 and 8 contactors are DC operated side clapper design with the shaft mounted on dual needle bearings to ensure positive contact alignment and long contact life.

A steel panel base permits mounting on angle or channel without additional sup-port, for versatile low cost installation.

Each stationary contact assembly is mounted on an individual molded insulator. Each pair of contacts is sur-rounded by a De-ion grid type arc quencher for rapid and confined arc interruption and long contact life.

The shunt for each pole is made of flexible, braided copper cable for free-dom of movement and long life.

The rugged DC operating coils are designed to operate at high temperature and insulated to meet Class H service.

An integrally mounted avalanche type silicon rectifier supplies DC coil volt-age from the AC control circuit.

Sizes 7 and 8 accommodate three Type L-63 auxiliary contacts which are easily converted from normally-open to normally-closed, providing auxiliary circuit flexibility. Size 9 uses L-64 auxiliary contacts with a total of four circuits.

A201 Size 7, 8 and 9 contactors and starters are UL recognized when supplied without terminals. When supplied with terminals, the devices are UL listed.

Instructional Leaflets16960B Sizes 00 – 1 Magnetic

Contactor, Non-reversing or Reversing

16961E Size 2 Magnetic Contactor, Non-reversing or Reversing

13238G Size 3 Magnetic Contactor, Non-reversing or Reversing

17001C Size 4 Magnetic Contactor, Non-reversing or Reversing

17049D Size 5 Magnetic Contactor, Non-reversing or Reversing

17053B Size 6 Magnetic Contactor, Non-reversing or Reversing

17048 Sizes 7 – 8 Magnetic Contactor, Non-reversing or Reversing

16978 Size 9 Magnetic Contactor, Non-reversing or Reversing

Technical Data. . . . . . . . . . . Pages 33-208 – 33-211


33-196

33



Dimensions and Shipping WeightsNot to be used for construction purposes unless approved. Table 33-278. Non-reversing Open Contactors Dimensions

Figure 33-129. Non-reversing Open Contactors Dimensions

NEMASize

No.ofPoles

Fig. MountingScrews

Approximate Dimensions in Inches (mm) Weight,Lbs. (kg)

No. Size A B C D E F G H

00, 0, 1 2 – 45

AA

33

#10#10

3.31 (84.1)4.19 (106.4)

4.38 (111.3)4.38 (111.3)

4.61 (117.1)4.61 (117.1)

3.95 (100.3)3.95 (100.3)

1.50 (38.1)1.50 (38.1)

1.66 (42.2)2.09 (53.1)

.23 (5.8)

.23 (5.8)——

2.6 (1.2)3.2 (1.5)

2 2, 34, 5

AA

33

#10#10

3.31 (84.1)5.06 (128.5)

4.38 (111.3)4.38 (111.3)

4.94 (125.5)4.94 (125.5)

3.95 (100.3)3.95 (100.3)

1.50 (38.1)1.50 (38.1)

1.66 (42.2)2.53 (64.3)

.23 (5.8)

.23 (5.8)——

3.3 (1.5)4.5 (2.0)

3, 4 2, 34, 5

AA

33

1/4 in.1/4 in.

4.63 (117.6)7.25 (184.2)

6.63 (168.4)6.63 (168.4)

6.75 (171.5)6.75 (171.5)

6.00 (152.4)6.00 (152.4)

1.88 (47.8)1.88 (47.8)

2.31 (58.7)3.63 (92.2)

.38 (9.7)

.38 (9.7)——

9.3 (4.2)13.0 (5.9)

5 2, 3 B 4 3/8 in. 7.22 (183.4) 12.00 (304.8) 7.75 (196.9) 11.00 (279.4) 2.75 (69.9) — .59 (15.0) 2.22 (56.4) 25.0 (11.4)

6 2, 3 C 4 3/8 in. 7.22 (183.4) 13.50 (342.9) 9.50 (251.3) 11.00 (279.4) 2.75 (69.9) — .59 (15.0) 2.22 (56.4) 42.0 (19.1)

7 3 D 4 3/8 in. 23.50 (596.9) 18.63 (473.2) 11.00 (279.4) 12.00 (304.8) 22.00 (558.8) — 5.63 (143.0) .75 (19.1) 215.0 (97.6)

8 3 D 4 3/8 in. 23.50 (596.9) 19.25 (489.0) 11.00 (279.4) 12.00 (304.8) 22.00 (558.8) — 5.63 (143.0) .75 (19.1) 265.0 (120.3)

9 3 D 4 1/2 in. 33.00 (838.2) 29.75 (755.7) 12.94 (328.7) 8.00 (203.2) 30.75 (781.1) — 14.50 (368.3) 1.63 (41.4) 315.0 (143.0)

A C

E.20 (5.1) 4

Mounting Slots

.22 (5.6)Dia. Hole

E2 G

DB

Figure ASizes 00 – 4 A201 Contactors

F

C

.12(3.0)

.38 x .5 (9.7 x 12.7)2 Mounting Slots

Figure CSize 6

EA

H

BD

G

E2

C

.12(3)

.38 x .5 (9.7 x 12.7)2 Mounting Slots

A

Figure BSize 5

E H

BD

G

E2

.38 (9.7) Dia. Open EndMounting Slot

(2 Places)

C AE H

DB

Figure DSizes 7 – 9

G

4 Holes for .38 (9.7) Dia.Mounting Hardware

CA08102001E


97


33

Not to be used for construction purposes unless approved. Table 33-279. Reversing Open Contactors Dimensions

Figure 33-130. Reversing Open Contactors Dimensions

NEMASize

No.ofPoles

Fig. MountingScrews

Approximate Dimensions in Inches (mm) Weight,Lbs. (kg)

No. Size A B C D E F G H

00, 0, 1 3 x 3 H.3 x 3 V.

AB

33

#10#10

7.13 (181.1)3.33 (84.6)

4.45 (113.0)9.61 (244.1)

5.05 (128.3)5.05 (128.3)

3.95 (100.3)9.08 (230.6)

5.31 (134.9)2.16 (54.9)

3.56 (90.4).75 (19.1)

.25 (6.4)

.25 (6.4)—4.52 (114.8)

7.8 (3.5)8.9 (4.0)

2 3 x 3 H.3 x 3 V.

AB

33

#10#10

7.13 (181.1)3.33 (84.6)

4.45 (113.0)9.61 (244.1)

5.38 (136.7)5.38 (136.7)

3.95 (100.3)9.08 (230.6)

5.31 (134.9)2.16 (54.9)

3.56 (90.4).75 (19.1)

.25 (6.4)

.25 (6.4)—4.52 (114.8)

9.1 (4.1)10.0 (4.5)

3, 4 3 x 3 H.3 x 3 V.

AB

33

1/4 in.1/4 in.

9.75 (247.7)4.63 (117.6)

6.88 (174.8)16.56 (420.6)

7.25 (184.2)7.25 (184.2)

6.00 (152.4)15.69 (398.5)

7.00 (177.8)2.75 (69.9)

4.88 (124.0).94 (23.9)

.44 (11.2)

.44 (11.2)—7.78 (197.6)

24.0 (10.9)25.0 (11.4)

5 3 x 3 H.3 x 3 V.

CD

88

3/8 in.3/8 in.

17.22 (437.4)8.25 (209.6)

12.00 (304.8)30.00 (762.0)

7.75 (196.9)7.75 (196.9)

11.00 (279.4)18.00 (457.8)

2.75 (69.9)2.75 (69.9)

10.00 (254.0)—

.59 (15.0)—

1.38 (35.1)1.38 (35.1)

55.0 (25.0)55.0 (26.0)

6 3 x 3 H.3 x 3 V.

CD

88

3/8 in.3/8 in.

17.22 (437.4)8.25 (209.6)

13.50 (342.9)41.50 (1054.1)

8.75 (222.3)8.75 (222.3)

11.00 (279.4)28.00 (711.2)

2.75 (69.9)2.75 (69.9)

10.00 (254.0)—

.59 (15.0)—

1.38 (35.1)1.38 (35.1)

90.0 (40.9)90.0 (40.9)

7 3 x 3 V. E 8 3/8 in. 23.50 (596.9) 38.63 (981.2) 11.00 (279.4) 20.00 (508.0) 22.00 (558.8) — 5.63 (143.0) .75 (19.1) 450.0 (204.3)

8 3 x 3 V. E 8 3/8 in. 23.50 (596.9) 39.25 (997.0) 11.00 (279.4) 20.00 (508.0) 22.00 (558.8) — 5.63 (143.0) .75 (19.1) 550.0 (249.7)

9 3 x 3 V. E 8 1/2 in. 33.00 (838.2) 62.75 (1593.9) 12.94 (328.7) 33.00 (838.2) 30.75 (781.1) — 14.50 (368.3) 1.63 (41.4) 650.0 (295.1)

E

Figure ASizes 00 – 4 Horizontal

Figure CSizes 5, 6 Horizontal

CF E H

A

CA

F

A

F

Figure B Sizes 00 – 4 Vertical

Figure DSizes 5, 6 Vertical

Figure ESizes 7 – 9 Vertical

C

C

BD

G

BD

B

DH

G

BD

G

E2

E2.20 (5.1) Dia.

3 MountingSlots

.20 (5.1)Dia.

3 Mtg.Holes

AE H

E2

C

AE H

D

G

B.53 (13.5) Dia. — 3 Holes


33-198

33



A201 Size 1 Contactor

Product Selection — Non-reversing, Sizes 00 – 9When Ordering Specify Order by Catalog Number from Table 33-280, plus Suffix for coil voltages, verifying usage of appropriate sizes.

Table 33-280. Front Connected Contactors Selection

1 Sizes 7 – 9 use rectifier with DC coil.2 For Size 9, only available coil voltage is 120V.3 Supplied without terminal lugs.

Table 33-281. Rear Connected Contactors Selection

Table 33-282. Coils for Sizes 00 – 6 Table 33-283. Coils for Sizes 7, 8 and 9 4

4 For Size 9, only available coil voltage is 120V.

Size Amps Max. UL Horsepower 2 Poles 3 Poles 4 Poles 5 Poles

1-Phase 3-Phase OpenCatalogNumber

PriceU.S. $

OpenCatalogNumber

PriceU.S. $

OpenCatalogNumber

PriceU.S. $

OpenCatalogNumber

PriceU.S. $115V 230V 208V 240V 480V 600V

Sizes 00 – 600 9 1/3 1 1-1/2 1-1/2 2 2 A201KAB_ 174. A201KAC_ 200. A201KAD_ 267. A201KAE_ 363.

0 18 1 2 3 3 5 5 A201K0B_ 225. A201K0C_ 251. A201K0D_ 319. A201K0E_ 416.

1 27 2 3 7-1/2 7-1/2 10 10 A201K1B_ 267. A201K1C_ 294. A201K1D_ 362. A201K1E_ 457.

2 45 3 7-1/2 10 15 25 25 A201K2B_ 500. A201K2C_ 535. A201K2D_ 705. A201K2E_ 1,045.

3 90 — — 25 30 50 50 A201K3B_ 805. A201K3C_ 870. A201K3D_ 1,115. A201K3E_ 1,665.

4 135 — — 40 50 100 100 A201K4B_ 1,915. A201K4C_ 2,080. A201K4D_ 2,880. A201K4E_ 3,980.

5 270 — — 75 100 200 200 A201K5B_ 4,145. A201K5C_ 4,500. — — — —

6 540 — — 150 200 400 400 A201K6B_ 10,510. A201K6C_ 12,280. — — — —

Sizes 7 – 97 1 810 — — 200 300 600 600 A201K7B_ 15,350. A201K7C_ 17,510. — — — —

8 1 1215 — — 400 450 900 900 A201K8B_ 24,620. A201K8C_ 27,020. — — — —

9 1 2250 — — — 800 1600 — A201K9B_ 26,920. A201K9C_Z1 23 37,420. — — — —

120 Volt Rectified Coil/Open Only

Size Catalog Number PriceU.S.

789

A201K7CJZ1Z4A201K8CJZ1Z4A201K9CJZ1Z4

18,800.28,750.38,720.

Coil Volts and Hz Code Suffix

120/60 or 110/50 A

200 – 208/60 B

240/60 W

480/60 X

600/60 E


110 – 120/50 or 60 J

220 – 240/50 or 60 K

440 – 480/50 or 60 U

600/60 E

Modification Kits, Accessories . . . . . . . . . . . . Pages 33-212 – 33-214

Factory Modifications. . . . . Page 33-212Other Coil Voltages . . . . . . . Page 33-211Technical Data . . . . . . . . . . . Pages 33-208 – 33-211Dimensions . . . . . . . . . . . . . . Page 33-196Discount Symbol . . . . . . . . . 1CD1

CA08102001E


99


33

Size 1 Horizontal Reversing Contactor

Product Selection — Reversing, Sizes 00 – 9When Ordering Specify Order by Catalog Number from Table 33-284, plus Suffix for coil voltages, verifying usage of appropriate sizes.

Class A211 Reversing Contactors — Horizontally MountedClass A251 Reversing Contactors — Vertically Mounted Table 33-284. Reversing Contactors Selection

1 Sizes 7 – 9 use rectifier with DC coil.2 For Size 9, only available coil voltage is 120V.



Size Amps Max. UL Horsepower Horizontal Design Vertical Design

1-Phase 3-Phase CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $115V 230V 208V 240V 480V 600V

Sizes 0 – 60 18 1 2 3 3 5 5 A211K0C_ 630. A251K0C_ 630.

1 27 2 3 7-1/2 7-1/2 10 10 A211K1C_ 715. A251K1C_ 715.

2 45 3 7-1/2 10 15 25 25 A211K2C_ 1,355. A251K2C_ 1,355.

3 90 — — 25 30 50 50 A211K3C_ 2,235. A251K3C_ 2,235.

4 135 — — 40 50 100 100 A211K4C_ 5,560. A251K4C_ 5,560.

5 270 — — 75 100 200 200 A211K5C_ 10,190. A251K5C_ 10,190.

6 540 — — 150 200 400 400 A211K6C_ 25,410. A251K6C_ 25,410.

Sizes 7 – 97 1 810 — — 200 300 600 600 — — A251K7C_ 36,060.

8 1 1215 — — 400 450 900 900 — — A251K8C_ 55,850.

9 1 2250 — — — 800 1600 — — — A251K9C_ 2 74,780.


120/60 or 110/50 A

200 – 208/60 B

240/60 W

480/60 X

600/60 E


110 – 120/50 or 60 J

220 – 240/50 or 60 K

440 – 480/50 or 60 U

600/60 E


Factory Modifications. . . . . . . . . . . Page 33-212

Other Coil Voltages . . . . . . . Page 33-211Technical Data. . . . . . . . . . . Pages 33-208 – 33-211Dimensions. . . . . . . . . . . . . . Page 33-197Discount Symbol . . . . . . . . . 1CD1


33-200

33




Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . 33-200

Product Description — Sizes 00 – 4 . . . . . . . . . . . . 33-200

Product Description — Sizes 5 – 9 . . . . . . . . . . . . . 33-200

Features and Benefits . . . . . 33-201

Instructional Leaflets . . . . . . 33-201

Dimensions and Shipping Weights . . . . . . . 33-202

Product Selection —Non-reversing, Sizes 00 – 9 . . . . . . . . . . . . 33-205

Product Selection —Reversing,Sizes 00 – 9 . . . . . . . . . . . . 33-206

Starters — Two-Speed . . . . . . . 33-207

Technical Data. . . . . . . . . . . . . . 33-208

Factory Modifications . . . . . . . 33-212

Accessories and Field Modification Kits . . . . . . . . . . 33-212

Renewal Parts . . . . . . . . . . . . . 33-215

Size 1 Starter

Product Description — Sizes 00 – 4 GeneralMagnetic starters are used for full-voltage, across-the-line starting and stopping of squirrel cage motors. They can be operated locally or remotely by manual or automatic pilot devices.

NEMA Sizes 00 – 4; Three-Phase, 1-1/2 – 100 hpThese starters use Class A201 contac-tors as described on Page 33-194. Contactor features are enhanced through the ability to provide positive motor protection in the form of several types of overload relays. See Pages 33-220 – 33-228.

Type B Overload Relay, Manual Reset OnlySupplied as standard on Class A200 and A900 starters (two-speed). The bi-metallic overload relay offers ambient compensation and trip-to-test feature (relay contact status check) as stan-dard. In addition, an isolated normally-open contact is available in kit form for customer mounting. Type B overload relays are manual reset only.

Type A Overload Relay, Manual or Automatic ResetThis is an optional overload relay, offering the capability of field conver-sion to automatic reset. It is available as an ambient compensated or non-compensated type.

Non-reversing StartersNon-reversing starters are supplied as open devices. All starters are supplied with a normally-open holding circuit interlock.

Class A200 starters are available as UL listed or recognized components, as well as with CSA certification.

Reversing StartersFor reversing applications (Class A210), a starter and a contactor electri-cally and mechanically interlocked are supplied on a common baseplate. Reversing starters are used to start, stop and reverse AC squirrel cage motors and for primary control of reversing wound-rotor motors.

For plugging or inching, when opera-tions exceed five times per minute, decreased horsepower ratings in accordance with NEMA Standard ICS 2-321 are recommended.

Two-Speed Starters, A900sFor across-the-line starting of two-speed constant hp, constant torque and variable torque squirrel cage motors, two-speed starters (Class A900) are available. These starters consist of two starters, one for each motor speed, mechanically and electri-cally interlocked and wired for manual speed selection by means of pushbut-tons. Auxiliary relays may be added to provide automatic acceleration or deceleration.

Starters for two-speed, two indepen-dent winding motors consist of two-, three- or four-pole starters electrically and mechanically interlocked. Starters for two-speed, single reconnectable winding motors consist of one three-pole and one five-pole starter mechan-ically and electrically interlocked.

Size 5 Starter


NEMA Sizes 5 – 9; Three-Phase 75 to 1600 hpNon-reversing (Class A200), and reversing (Classes A210, A250) full voltage starters are used for across-the-line starting of squirrel cage induc-tion motors. They are used with motors rated above 50 hp at 230V, and above 100 hp at 460 through 600V.

Sizes 5 and 6 starters use Class A201 contactors as described on Page 33-195. In addition to standard motor starters, special application devices are available: Sizes 5 and 6 starters with integrally rectified AC to DC coils for applications where low voltage problems are prevalent are available.

Class A200 starters are UL listed and recognized and also carry CSA certification.

Front Removable Parts — All operat-ing parts can be removed quickly and easily from the front. Straight-through wiring and conveniently located con-nection points for external wires and cables minimize installation time.

Type B Block Type Thermal Overload Relay — Dependable overload protec-tion is assured by these snap-action, manual reset relays. Automatic reset Type A relays are available as an option.

Technical Data . . . . . . . . . . Pages 33-208 – 33-211

CA08102001E


01
33-2NEMA Contactors & StartersA200 Starters — Non-reversing and Reversing

33

Types of StartersClass A200, Sizes 5 and 6 — Non-reversing starters contain an AC magnetically-operated Size 5 or Size 6 line contactor and block Type B three-pole overload relay, along with three current transformers. A control relay whose contacts handle the coil current of the starter is provided with Size 6 starters.

Class A200, Sizes 7, 8 and 9 — Non-reversing starters contain a DC operated line contactor, DC power sup-ply, block Type B three-pole overload relay with three current transformers and a control relay.

Class A960/A970/A980 Multi-Speed Starters: Refer to Page 33-207.

Features and Benefits

Sizes 00 – 4■ Straight-Through Wiring, Up-Front,

Out-Front Terminals for ease in installation.

■ Unique Accessory Mounting Cavities reduce panel space requirements.

■ Snap-in Accessories for application flexibility.

■ Vertical and Horizontal Interlocking capability increases application flexibility.

■ Ambient Compensated Overload Relays available as standard, offer-ing superior motor protection in variable motor/controller environments.

■ Isolated Normally Open Relay Contact available in kit mounting form on Type B Overload Relay.

Sizes 5 – 9■ Rectified AC/DC Coils available

to reduce premature drop-out or “kiss” problems due to inherent low voltage conditions.

■ Clapper Design armature assembly pivots on needle bearings resulting in quick, smooth opening and clos-ing of the magnet.

■ Stainless Steel Kick-Out Spring assures quick, positive drop-out time.

■ Front Removable Parts all current carrying parts front removable for easy inspection and maintenance.

Instructional Leaflets16958 Sizes 00 – 1, 3-Pole Motor

Controller

16956 Sizes 00 – 1, 2-Pole, Single-Phase Motor Controller

16959 Size 2, 3-Pole Motor Controller

16957 Size 2, 2-Pole, Single-Phase Motor Controller

15465C Sizes 3 and 4J Motor Controller

17000C Size 4, Model K Motor Controller

17054C Size 5 Motor Controller

17055C Size 6 Motor Controller

Technical Data. . . . . . . . . . . Pages 33-208 – 33-211


33-202

33



Dimensions and Shipping WeightsNot to be used for construction purposes unless approved. Table 33-287. Open Non-reversing Starters Dimensions

1 Refer to factory.

Figure 33-131. Open Non-reversing Starters Dimensions

NEMASize

No. ofPoles

Fig. MountingScrews

Dimensions in Inches (mm) Weight,Lbs. (kg)

No. Size A B C D E F G H J K L M

00, 0, 1 2, 3 A 3 #10 3.31(84.1)

6.42(163.1)

4.61 (117.1)

6.00(152.4)

1.88(47.8)

1.66 (42.2)

.23(5.8)

— .39(9.9)

.59(15.0)

4.48(113.8)

.27(6.9)

35.0 (15.9)

2 2, 3 A 3 #10 3.31 (84.1)

7.17(182.1)

4.94(125.5)

6.75(171.5)

1.88(47.8)

1.66(42.2)

.23 (5.8)

— .41(10.4)

.77(19.6)

4.53(115.1)

.27(6.9)

43.0 (19.5)

3, 4 2, 3 A 3 1/4 in. 4.63 (117.6)

9.94(252.5)

6.75(171.5)

9.25(235.0)

2.88(73.2)

.94(23.9)

.38 (9.7)

— .55(14.0)

.80(20.3)

6.36(161.5)

.27(6.9)

115.0 (52.2)

5 3 B 4 3/8 in. 7.59 (192.8)

16.22 (412.0)

7.75(196.9)

11.00(279.4)

2.75(69.9)

3.81(96.8)

2.69(68.3)

2.42(61.5)

.33(8.4)

.33(8.4)

7.00(177.8)

.27(6.9)

29.0(13.2)

6 3 C 4 3/8 in. 9.25 (235.0)

23.50(596.9)

9.50(241.3)

11.00(279.4)

2.75(69.9)

4.81(122.2)

2.75(69.9)

3.06(77.7)

— 6.50(165.1)

8.44(214.4)

.27(6.9)

55.0(25.0)

7 3 1 1 1 37.88 (962.2)

21.50(546.1)

11.75(298.5)

— — — — — — — — — —

8 3 1 1 1 37.88(962.2)

21.50(546.1)

11.75(298.5)

— — — — — — — — — —

9 3 1

E L C A

C AF

H

E

M

ResetRod

L

LM F

HEK J

Reset Rod

Figure A, Sizes 00 – 4 Figure B, Size 5

Figure C, Size 6

Reset TravelMJF

CA

B B

K

B

DD

D

G

G

K

G

E2

E2

E2

C L

C L

of Cont'r

Cont'r Mtg.Holes

.38 (9.7) Wide4 Mtg. Slots

.38 x .5 (9.7 x 12.7)(2 Mtg. Slots)

Term. LugSupplied

WhenOrdered

CA08102001E


03

33

Not to be used for construction purposes unless approved. Table 33-288. Open Reversing Starters Dimensions

1 Refer to factory.

Figure 33-132. Open Reversing Starters Dimensions

NEMASize

Numberof Poles

Fig. MountingScrews


No. Size A B C D E F G J K L M N

00, 0, 1 3 x 3 Horiz.

3 x 3 Vert.

A

B

3

3

#10

#10

7.13(181.1)3.33

(84.6)

6.50(165.1)11.63(295.4)

5.05(128.3)5.05

(128.3)

6.00(152.4)11.13(282.7)

5.69(144.5)1.88(47.8)

3.56(90.4)1.66(42.2)

.25(6.4).25(6.4)

2.3(58.4).39

(9.9)

.59(15.0).59(15.0)

4.92(125.0)4.92(125.0)

.27(6.9).27(6.9)

—

4.52(114.8)

9.0 (4.0)

9.8 (4.4)

2 3 x 3 Horiz.

3 x 3 Vert.

A

B

3

3

#10

#10

7.13(181.1)3.33

(84.6)

7.25(184.2)12.38(314.5)

5.38(136.7)5.38

(136.7)

6.75(171.5)11.88(301.8)

5.69(144.5)1.88(47.8)

3.56(90.4)1.66(42.2)

.25(6.4).25(6.4)

2.31(58.7).39

(9.9)

.77(19.6).77(19.6)

4.97(126.2)4.97(126.2)

.27(6.9).27(6.9)

—

4.52(114.8)

10.8 (4.9)

12.2 (5.5)

3, 4 3 x 3 Horiz.

3 x 3 Vert.

A

B

3

3

1/4 in.

1/4 in.

9.75(247.7)4.63

(117.6)

10.13(257.3)19.81(503.2)

7.25(184.2)7.25

(184.2)

9.25(235.0)18.94(481.1)

8.00(203.2)2.88(73.2)

4.88(124.0)2.94(74.7)

.44(11.2).44(11.2)

3.11(79.0).55

(14.0)

.80(20.3).80(20.3)

6.86(174.2)6.86(174.2)

.27(6.9).27(6.9)

—

7.91(200.9)

26.0 (11.8)

28.0 (12.7)

5 3 x 3 Horiz. — 4 3/8 in. 35.25(895.4)

25.50(647.7)

8.75(222.3)

— — — — — — — — — 73.0 (33.1)

6 3 x 3 Horiz. — 4 3/8 in. 35.25(895.4)

25.50(647.7)

10.50(266.7)

— — — — — — — — — 127.0 (57.7)

7 1

8 1

9 1

E

Figure ASizes 00 – 4 Horizontal

Figure BSizes 00 – 4 Vertical

.28 (7.1) Dia.3 Mtg. Holes L

L

J

E

J

MResetTravel M

A C

F

A C

F

B D

N

G

BD

K

G

K

.28 (7.1) Dia.3 Mtg. Holes

Reset Travel


33-204

33



Not to be used for construction purposes unless approved. Table 33-289. Open Multi-Speed Starters Dimensions

1 Refer to factory.

Figure 33-133. Open Multi-Speed Starters Dimensions

NEMASize

NumberofPoles

Fig. MountingScrews


No. Size A B C D E F G J K L M N P R

00, 0, 1 3 x 3 Horiz.

5 x 3 Horiz.

A

B

3

3

#10

#10

7.13(181.1)8.00

(203.2)

6.50(165.1)6.50

(165.1)

5.05(128.3)5.05(128.3)

6.00(152.4)6.00(152.4)

5.69(144.5)6.53(165.9)

3.56(90.4)3.56(90.4)

.25(6.4).25(6.4)

2.30(58.4)2.30(58.4)

.33(8.4).48(12.2)

4.92(125.0)4.92(125.0)

.27(6.9).27(6.9)

3.81(96.8)4.66(118.4)

—

—

2.91(73.9)2.91(73.9)

10.0 (4.5)

11.0 (5.0)

2 3 x 3 Horiz.

5 x 3 Horiz.

A

B

3

3

#10

#10

7.13(181.1)8.88

(225.6)

7.25(184.2)7.25

(184.2)

5.38(136.7)5.38(136.7)

6.75(171.5)6.75(171.5)

5.69(144.5)6.56(166.6)

3.56(90.4)3.56(90.4)

.25(6.4).25(6.4)

2.69(68.3)2.69(68.3)

.69(17.5).69(17.5)

4.97(126.2)4.97(126.2)

.27(6.9).27(6.9)

3.81(96.8)4.66(118.4)

—

—

2.91(73.9)2.84(72.1)

11.0 (5.0)

13.0 (5.9)

3, 4 3 x 3 Horiz.

5 x 3 Horiz.

A

B

3

3

1/4 in.

1/4 in.

9.75(247.7)12.38(314.5)

10.13(257.3)10.13(257.3)

7.25(184.2)7.25(184.2)

9.25(235.0)9.25(235.0)

8.00(203.2)9.31(236.5)

4.88(124.0)4.88(124.0)

.44(11.2).44(11.2)

3.11(79.0)3.11(79.0)

.80(20.3).80(20.3)

6.86(174.2)6.86(174.2)

.27(6.9).27(6.9)

5.13(130.3)6.44(163.6)

—

—

4.00(101.6)4.00(101.6)

28.0 (12.7)

33.5 (15.2)

56

1

1

A

D

G

B

K

F C

J .2 (5.1) Dia.3 Mounting Slots

Figure A, Sizes 00 – 4

RE

NL

Reset TravelM

A

D

G

B

K

C

.2 (5.1) Dia.3 Mounting Slots

Figure B, Size 2

EJ

LReset TravelM

Note: 3-Pole x 3-Pole Devices Are for Wye-Wye Two-Winding Motors Only

CA08102001E


05

33

Size 3 Starter

Product Selection —Non-reversing, Sizes 00 – 9When Ordering SpecifyOrder by Catalog Number from Table 33-290 or Table 33-291, plus Suffix for coil voltages, verifying usage of appro-priate sizes.

Heaters Enter heaters as separate item by listing Catalog Number from tables, Pages 33-227 – 33-228, as required per starter.

Table 33-290. Non-reversing Starters Selection — 2 Poles 2

1 For ambient compensated overload relay with auto-reset, add Suffix D.2 Single-phase with one single-pole overload relay.

Table 33-291. Non-reversing Starters Selection — 3 Poles

3 For ambient compensated overload relay with auto-reset, add Suffix D.4 Sizes 7 – 9 use rectifier with DC coil.5 For Size 9, only available coil voltage is 120V.



Size Amps Max. UL Horsepower OpenCatalogNumber 1

PriceU.S $1-Phase 3-Phase

115V 230V 208V 240V 480V 600V

Sizes 00 – 200 9 1/3 — 1-1/2 1-1/2 2 2 A200MABR 235.

0 18 1 — 3 3 5 5 A200M0BR 263.

1 27 2 — 7-1/2 7-1/2 10 10 A200M1BR 338.

1-1/2 36 3 — — — — — A200MDBR 400.

2 45 7-12 — 10 15 25 25 A200M2BR 620.

Size Amps Max. UL Horsepower OpenCatalogNumber 3

PriceU.S. $1-Phase 3-Phase

115V 230V 208V 240V 480V 600V

Sizes 00 – 600 9 1/3 — 1-1/2 1-1/2 2 2 A200MAC_ 235.

0 18 1 — 3 3 5 5 A200M0C_ 294.

1 27 2 — 7-1/2 7-1/2 10 10 A200M1C_ 338.

2 45 7-12 — 10 15 25 25 A200M2C_ 620.

3 90 — — 25 30 50 50 A200M3C_ 1,000.

4 135 — — 40 50 100 100 A200M4C_ 2,270.

5 270 — — 75 100 200 200 A200M5C_ 5,540.

6 540 — — 150 200 400 400 A200M6C_ 13,130.

Sizes 7 – 97 4 810 — — 200 300 600 600 A200M7C_ 19,490.

8 4 1215 — — 400 450 900 900 A200M8C_ 29,170.

9 4 2250 — — — 800 1600 — A200M9C_ 5 47,070.


120/60 or 110/50 AC

200 – 208/60 B

240/60 W

480/60 X

600/60 E


110 – 120/50 or 60 J

220 – 240/50 or 60 W

440 – 480/50 or 60 X

600/60 E

Technical Data. . . . . . . . . . . Pages 33-208 – 33-211Heaters . . . . . . . . . . . . . . . . . Pages 33-227 – 33-228Other Coil Voltages . . . . . . . Page 33-211Factory Modifications. . . . . . . . . . . Page 33-212


Dimensions. . . . . . . . . . . . . . Page 33-203Discount Symbol . . . . . . . . . 1CD1


33-206

33



Size 1 Horizontal Reversing Starter

Product Selection —Reversing, Sizes 00 – 9When Ordering SpecifyOrder by Catalog Number from Table 33-294, plus Suffix for coil voltages, verifying usage of appropriate sizes.


Table 33-294. Reversing Starters Selection

1 For ambient compensated overload relay with auto-reset, add Suffix D.2 Sizes 7 – 9 use rectifier with DC coil.3 For Size 9, only available coil voltage is 120V.



Size Amps Max. UL Horsepower Horizontal Design Vertical Design

1-Phase 3-Phase CatalogNumber 1

PriceU.S $

CatalogNumber 1

PriceU.S. $115V 230V 208V 240V 480V 600V

Sizes 00 – 600 9 1/3 1 1-1/2 1-1/2 2 2 A210MAC_ 565. A250MAC_ 565.

0 18 1 2 3 3 5 5 A210M0C_ 670. A250M0C_ 670.

1 27 2 3 7-1/2 7-1/2 10 10 A210M1C_ 760. A250M1C_ 760.

2 45 3 7-1/2 10 15 25 25 A210M2C_ 1,430. A250M2C_ 1,430.

3 90 — — 25 30 50 50 A210M3C_ 2,145. A250M3C_ 2,145.

4 135 — — 40 50 100 100 A210M4C_ 5,770. A250M4C_ 5,770.

5 270 — — 75 100 200 200 A210M5C_ 11,240. A250M5C_ 11,240.

6 540 — — 150 200 400 400 A210M6C_ 26,260. A250M6C_ 26,260.

Sizes 7 – 97 2 810 — — 200 300 600 600 — — A250M7C_ 37,820.

8 2 1215 — — 400 450 900 900 — — A250M8C_ 55,970.

9 2 2250 — — — 800 1600 — — — A250M9C_ 3 88,940.


120/60 or 110/50 AC

200 – 208/60 B

240/60 W

480/60 X

600/60 E


110 – 120/50 or 60 J

220 – 240/50 or 60 W

440 – 480/50 or 60 X

600/60 E

Technical Data . . . . . . . . . . . Pages 33-208 – 33-211Heaters . . . . . . . . . . . . . . . . . Pages 33-227 – 33-228Other Coil Voltages . . . . . . . Page 33-211Factory Modifications. . . . . Page 33-212Modification Kits, Accessories . . . . . . . . . . . . Pages 33-212 – 33-214

Dimensions . . . . . . . . . . . . . . Page 33-203Discount Symbol . . . . . . . . . 1CD1

CA08102001E


07
33-2NEMA Contactors & StartersA200 Starters — Two-Speed

33

Product SelectionFor Separate Two-Winding Motors

HeatersEnter heaters as separate item by listing Catalog Number from table, Pages 33-227 – 33-228, as required per starter.

Table 33-297. Three-Phase, Non-reversing, Reversing 60 Hz Starters — Heater Selection

1 For ambient compensated overload relay with auto-reset, add Suffix D.

For Single-Winding MotorsTable 33-298. Product Selection — Sizes 0 – 6

2 For ambient compensated overload relay with auto-reset, add Suffix D.

NEMA Amps Constant Horsepower Constant or Variable Torque 3 Poles

208V 240V 480V 600V 208V 240V 480V 600V OpenCatalogNumber 1

PriceU.S. $

Sizes 0 – 60 18 3 3 5 5 2 2 3 3 A960M0C_ 920.

1 27 7-1/2 7-1/2 10 10 5 5 7-1/2 7-1/2 A960M1C_ 1,025.

2 45 10 15 25 25 7-1/2 10 20 20 A960M2C_ 1,780.

3 90 25 30 50 50 20 25 40 40 A960M3C_ 2,765.

4 135 40 50 100 100 30 40 75 75 A960M4C_ 6,900.

5 270 75 100 200 200 60 75 150 150 A960M5C_ 16,410.

6 540 150 200 400 400 100 150 300 300 A960M6C_ 28,440.

NEMA Amps 208V 240V 480V 600V 3-Poles

OpenCatalogNumber 2

PriceU.S. $

Constant Horsepower 0 18 3 3 5 5 A970M0C_ 1,300.

1 27 7-1/2 7-1/2 10 10 A970M1C_ 1,390.

2 45 10 15 25 25 A970M2C_ 2,450.

3 90 25 30 50 50 A970M3C_ 3,685.

4 135 40 50 100 100 A970M4C_ 9,530.

5 270 75 100 200 200 A970M5C_ 18,960.

6 540 150 200 400 400 A970M6C_ 42,380.

Constant or Variable Torque0 18 2 2 3 3 A980M0C_ 1,300.

1 27 5 5 7-1/2 7-1/2 A980M1C_ 1,390.

2 45 7-1/2 10 20 20 A980M2C_ 2,450.

3 90 20 25 40 40 A980M3C_ 3,685.

4 135 30 40 75 75 A980M4C_ 9,530.

5 270 60 75 150 150 A980M5C_ 18,960.

6 540 100 150 300 300 A980M6C_ 42,380.


Table 33-299. Coils for Sizes 0 – 6

Table 33-300. Coils for Sizes 0 – 6

Coil Volts and Hz Coil Suffix

120/60 or 110/50 AC

200 – 208/60 B

240/60 W

480/60 X

600/60 E

Coil Volts and Hz Coil Suffix

120/60 or 110/50 AC

200 – 208/60 B

240/60 W

480/60 X

600/60 E

Technical Data. . . . . . . . . . . Pages 33-208 – 33-211Heaters . . . . . . . . . . . . . . . . . Pages 33-227 – 33-228Other Coil Voltages . . . . . . . Page 33-211Factory Modifications . . . . Page 33-212Modification Kits, Accessories . . . . . . . . . . . . Pages 33-212 – 33-214

Dimensions. . . . . . . . . . . . . . Page 33-203Discount Symbol . . . . . . . . . 1CD1

m

33-208

33



Electrical CharacteristicsTable 33-301. Electrical Characteristics — Sizes 00 – 4

1 Resistive loads having inrush currents not exceeding 1.5 times continuous rating.

2 These ratings are for transformers having inrush currents not more than 20 times peak of continuous current ratings. For inrush currents greater than 20 times, refer to factory.

Table 33-302. Electrical Characteristics — Sizes 5 – 9

3 For ratings refer to factory.4 Resistive loads having inrush currents not exceeding 1.5 times

continuous rating.5 These ratings are for transformers having inrush currents not more

than 20 times peak of continuous current ratings. For inrush currents greater than 20 times, refer to factory.

Size 00 Size 0 Size 1 Size 2 Size 3 Size 4

Max. VoltageRating

600V 600V 600V 600V 600V 600V

Ampere Rating(Open)(Enclosed)

10A9A

20A18A

30A27A

50A45A

100A90A

150A135A

Squirrel Cage MotorMaximumHorsepower At:200V/60 Hz230V/ 60 Hz380V/50 Hz460V – 575V/60 Hz

1-1/2 hp1-1/2 hp1-1/2 hp2 hp

3 hp3 hp5 hp5 hp

7-1/2 hp7-1/2 hp

10 hp10 hp



40 hp50 hp75 hp

100 hp

Resistive Heating kW 1

Single-Phase, 2-Pole

120V240V480V600V

Three-Phase, 3-Pole

120V240V480V600V

————

————

————

————

3 kW6 kW

12 kW15 kW

5 kW10 kW20 kW25 kW

5 kW10 kW20 kW25 kW

8.5 kW17 kW34 kW43 kW




26 kW68 kW

105 kW130 kW

Capacitor Switching kVAR, Three-Phase240V480V600V

———

———

———



40 kVAR80 kVAR

100 kVAR

Transformer Switching kVA 2


120V240V480V600V

Three-Phase, 3-Pole

120V240V480V600V

————

————

.6 kVA1.2 kVA2.4 kVA3 kVA

1.8 kVA2.1 kVA4.2 kVA5.2 kVA

1.2 kVA2.4 kVA4.9 kVA6.2 kVA


11 kVA


10 kVA

6.3 kVA7.2 kVA

14 kVA18 kVA

4.1 kVA8.1 kVA

16 kVA20 kVA


6.8 kVA14 kVA27 kVA34 kVA


Size 5 Size 6 Size 7 Size 8 Size 9

Max. VoltageRating

600V 600V 600V 600V 600V

Ampere Rating(Open)(Enclosed)

300A270A

600A540A

900A810A

1350A1215A

2500A2250A

Squirrel Cage MotorMaximum Horsepower At:200V/60 Hz230V/60 Hz380V/50 Hz460V – 575V/60 Hz

75 hp100 hp150 hp200 hp

150 hp200 hp300 hp400 hp

—300 hp—600 hp

—450 hp—900 hp

—800 hp

—1600 hp

Resistive Heating kW 4


120V240V480V600V

Three-Phase, 3-Pole

120V240V480V600V

30 kW60 kW

120 kW150 kW

52 kW105 kW210 kW260 kW

60 kW120 kW240 kW300 kW

105 kW210 kW415 kW515 kW

90 kW180 kW360 kW450 kW

155 kW315 kW625 kW775 kW

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Capacitor Switching kVAR, Three-Phase240V480V600V






Transformer Switching kVA 5


120V240V480V600V

Three-Phase, 3-Pole

120V240V480V600V


41 kVA47 kVA94 kVA

117 kVA

27 kVA54 kVA

108 kVA135 kVA

81 kVA94 kVA

188 kVA234 kVA

41 kVA81 kVA

162 kVA203 kVA






CA08102001E


09
33-2NEMA Contactors & StartersA200 Technical Data and Specifications

33

DC Power Pole RatingsThe following represent typical pro-duction test values and should not be interpreted as a guarantee of actual performance.

Table 33-303. DC Operated 120 and 240V Coils

1 Non-inductive load.

380V, 50 Hz Starter Maximum Horsepower RatingsTable 33-304. 380V, 50 Hz Starters — Maximum Horsepower Ratings

Operating Coil Characteristics at Rated Coil Volts, Sizes 00 – 9The following represent typical production test values and should not be interpreted as a guarantee of actual performance.Table 33-305. Operating Coil Characteristics

2 AC coil data pertains to Model K, DC coil data pertains to Model J.3 DC Operated only. 4 Percent of rated coil voltage.5 Lower figure when coil is cold. Higher figure when coil is hot.6 Drop-out time to clear arc. Time varies with type of load and contact wear.7 At 60 Hz base.8 To contact touch.

ContactorSize

DC ContactAmp Rating 2 Poles in Series 1

120V 240V

01234

—20457590

—10304070

NEMA Size 00 0 1 2 3 4 5 6 7 8

MaximumHorsepower

1-1/2 5 10 25 50 75 150 300 450 700

Sizes 00, 0, 1 Size 2 Size 3 Size 4 2 Size 5 Size 6 Size 7 Size 8 Size 9

AC CoilBurden (Open VA)

(Closed VA)(Closed Watts)

Pick-Up Volts 4Drop-Out Volts 4Pick-Up Time Hz 78

Drop-Out Time Hz 7

160 VA25 VA7.8 W85%40 – 60%1 – 1-1/23/4 – 1

160 VA25 VA7.8 W85%40 – 60%1-1/2 – 23/4 – 1

625 VA50 VA18 W85%40 – 60%2 – 2-1/23/4 – 1

700 VA64 VA21 W85%40 – 60%1 – 1-1/23/4 – 1

1700 VA180 VA32 W78%65 to 75%1.5.75

2900 VA220 VA42 W70%60 to 70%4.0.75

3

3

—————

3

3

—————

3

3

—————

DC CoilBurden (Open VA)

(Closed VA)(Closed Watts)

Pick-Up Volts 4Drop-Out Volts 4Pick-Up Time Hz 8Drop-Out Time Hz 7

17 VA17 VA18 W80%5 – 10%——

17 VA17 VA18 W80%5 – 10%25 – 75 mS16 – 25 mS

35 VA35 VA35 W80%5 – 10%25 – 75 mS16 – 25 mS

35 VA35 VA35 W80%5 – 10%25 – 75 mS16 – 25 mS

600 VA22 VA20 W64%18%2.7 Hz 79.3 Hz 7

2120 VA21 VA20 W73%13%3 Hz 717.5 Hz 7

400 VA400 VA400 W45% – 65% 530% – 45% 521 – 41 Hz 57

7 – 12 Hz 67

400 VA400 VA400 W45% – 65% 530% – 45% 517 – 29 Hz 57

7 – 12 Hz 67

2100 VA350 VA350 W50% – 65% 540% – 50% 516 – 18 57

18 – 20 Hz 57


33-210

33



Mechanical Characteristics

NEMA Standard ICS 2-110Direct-current operated contactors shall withstand 110% of their rated voltage continuously without injury to the operating coils and shall close suc-cessfully at 80% of their rated voltage.

Alternating-current operated contac-tors shall withstand 110% of their rated voltage continuously without injury to the operating coils and shall close successfully at 85% of their rated voltage.

Table 33-306. Mechanical Characteristics, Sizes 00 –9

1 For Sizes 5 – 9 contactors only; for starter Sizes 5 – 9, refer to factory.

Table 33-307. Data from Tables 430 — 147 Through 150 of 1996 NEC: Motor Amperes at Full Load 2, Three-Phase AC

2 These current values are for motors running at usual speeds and with normal torque characteristics. Motors for special low speed or high torque may require higher current. In all cases, heaters should be selected on basis of information on motor nameplate or motor card data.

Sizes 00, 0, 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8 Size 9

Dimensions in Inches (mm)

Height

Width

Depth

6.45(163.8)3.31(84.1)4.61(117.1)

7.16(181.9)3.31(84.1)4.96(126)

9.93(252.2)4.62(117.3)6.75(171.5)

9.93(252.2)4.62(117.3)6.75(171.5)

12.00(304.8) 17.00(177.8) 17.75(196.9) 1

13.50(342.9) 17.00(177.8) 18.75(222.3) 1

18.62(472.9) 123.50(596.9) 111.00(279.4) 1

19.25(489) 123.50(596.9) 111.00(279.4) 1

25.00(635) 132.00(812.8) 113.00(330.2) 1

Panel Area — Square Inches

Weight — PoundsCable Connection

21.353.5 Lbs.—

23.73.5 Lbs.—

46.011.5 Lbs.—

46.011.5 Lbs.—

84.025 Lbs.Front

94.542 Lbs.Front

437.5215 Lbs.Front/Rear

452.4265 Lbs.Front/Rear

800315 Lbs.Front/Rear

Maximum CableSize/Phase Copper (AWG/MCM)

Auxiliary Electrical Circuits Available

6 AWG

8

3 AWG

6

1/0

6

4/0

6

1-500 MCM

4

2-500 MCM

4

3-500 MCM

3

4-500 MCM

3

8-500 MCM

4

Latched VersionAvailable

Yes Yes Yes Yes Yes Yes No No No

Mechanical Interlock CombinationsAvailable

Sizes 00, 0, 1, 2, 3, 4567, 89

Verti., Horiz.————

Vert., Horiz.————



Vert., Horiz.Vert., Horiz.Vert., Horiz.——

—Vert., Horiz.Vert., Horiz.Vertical—

——VerticalVerticalVertical

——VerticalVerticalVertical

———VerticalVertical

hp Single-PhaseAC

Induction Type Squirrel-Cageand Wound-Rotor Amperes

DC hp Single-PhaseAC

Induction Type Squirrel-Cageand Wound-Rotor Amperes

DC

115V 230V 200V 230V 460V 575V 120V 240V 115V 230V 200V 230V 460V 575V 120V 240V

1/61/41/31/23/4

4.45.87.29.8

13.8

2.22.93.64.96.9

———2.53.7

———2.23.2

———1.11.6

———

.91.3

—3.14.15.47.6

—1.62.02.73.8

3040506075

—————

—————

92120150177221

80104130154192

4052657796

3241526277

—————

106140173206255

11-1/2235

1620243456

810121728

4.86.97.8

11.017.5

4.26.06.89.6

15.2

2.13.03.44.87.6

1.72.42.73.96.1

9.513.2172540

4.76.68.5

12.220

100125150200250

—————

—————

285359414552—

248312360480—

124156180240302

99125144192242

—————

341425506675—

7-1/210152025

80100———

4050———

25.332.248.362.178.2

2228425468

1114212734

911172227

5876———

2938557289

300350400450500

—————

—————

—————

—————

361414477515590

289336382412472

—————

—————

CA08102001E


11
33-2NEMA Contactors & StartersA200 Technical Data and Specifications

33

Combination RatingsTable 33-308. Combination Ratings — Sizes 00 – 2

1 Instantaneous Adjustable Trip.2 Circuit Breaker.3 Inverse Time Circuit Breaker.4 Instantaneous Adjustable Trip with Current Limiting Attachment.5 Inverse Time with Built-In Current Limiting Attachment.

Table 33-309. Combination Ratings — Sizes 3 and 4

6 Instantaneous Adjustable Trip.7 Circuit Breaker.8 Inverse Time Circuit Breaker.i Instantaneous Adjustable Trip with Current Limiting Attachment.j Inverse Time with Built-In Current Limiting Attachment.k Inverse Time Current Limiting Breaker.

Coil SuffixTable 33-310. Other Available Coil Voltages — AC and DC Coils q

l List Price Addition for dual voltage coils. See Table 33-312.m List Price Addition for DC coils. See Table 33-312.n DC coils for Size 5 and 6 contactors and starters are intermittent duty

rated only. A mechanical latch is required.o DC coils. Use only on contactors originally supplied with a DC coil.p For Q suffixes “order by description” consult Technical Support Center.q Availability may be limited.

Table 33-311. Other DC Coils Available (For Q Suffix) r

r For Q suffixes “order by description” consult Technical Support Center. Availability may be limited.

Table 33-312. Other Available Coil Voltage Adders

Short-CircuitProtective Device(SCPD)

Max.RatingSCPD

Circuit BreakerInterrupting Rating

Short-Circuit Withstand Capability

Current Voltage

Sizes 00, 0, 1Class H FuseClass J FuseClass R FuseClass T Fuse

60A60A60A60A

————

5,000A100,000A100,000A100,000A

600V600V600V600V

Magnetic Only 1Type CB 2

30A Marked HMCP 100,000A 480V50,000A 600V

Thermal/Mag.Type CB 3

50A 65,000A 65,000A 480V25,000A 25,000A 600V

100,000A 100,000A 480V35,000A 35,000A 600V

Magnetic OnlyType CB + CL 4

30A HMCP + Current Limiter

100,000A 600V

Thermal/Mag.Type CLB 5

50A 150,000A 100,000A 480V

Size 2Class H FuseClass J FuseClass R FuseClass T Fuse

100A100A100A100A

————

5,000A100,000A100,000A100,000A

600V600V600V600V




90A 65,000A 65,000A 480V25,000A 25,000A 600V

100,000A 100,000A 480V35,000A 35,000A 600V

Magnetic OnlyType CB + CL 4


100,000A 600V

Thermal/Mag.Type CLB 5

50A 150,000A 100,000A 480V

Short-CircuitProtective Device(SCPD)

Max.RatingSCPD

Circuit BreakerInterrupting Rating

Short-Circuit Withstand Capability

Current Voltage

Size 3 Class H FuseClass J FuseClass R FuseClass T Fuse

60A60A60A60A

————

5,000A100,000A100,000A100,000A

600V600V600V600V




150A 65,000A 65,000A 480V25,000A 25,000A 600V

100,000A 100,000A 480V35,000A 35,000A 600V

Magnetic OnlyType CB + CL i


100,000A 600V

Thermal/Mag.Type CLB j

150A 50,000A 100,000A 480V

Size 4Class H FuseClass J FuseClass R FuseClass T Fuse

400A400A400A400A

————

10,000A100,000A100,000A100,000A

600V600V600V600V




250A 65,000A 65,000A 480V25,000A 25,000A 600V

100,000A 100,000A 480V35,000A 35,000A 600V

Magnetic OnlyType CB + CL i


100,000A 600V

Thermal/Mag.Type CB + CL j

250A 200,000A 100,000A 600V

Thermal/Mag.Type CLB k

250A 150,000A 100,000A 480V

Coils CatalogNumberSuffix

Coil Rating (Volts/Hertz)

CatalogNumberSuffix

Coil Rating (Volts/Hertz)

AC ABC lDEGHIJ

K

120/60, 110/50200-208/60240/60 and 480/60440/50600/60 Hz220/50380/5024/60110-120/50 or 60 Rect. to DC

220-240/50 or 60 Rect. to DC

NPQ pR lU

VWXYZ

110/5048/60AC/DC Volts Specified120/60 and 240/60440-480/50 or60 Rect. to DC

110/60240/60480/60415/50277/60

DC mno LM

24V DC48V DC

ST

125V DC250V DC

Voltages Sizes 0 & 1 Size 2 Voltages Sizes 0 & 1 Size 2

1- to 4-Pole 1- to 3-Pole 1- to 4-Pole 1- to 3-Pole

Style Number Style Number

12 1268C86G07 79 1268C86G0828 1268C86G06 96 1268C86G1532 1268C86G09 200 1268C86G1134 1268C86G16 300 1268C86G1437.5 1268C86G17 315 1268C86G1240 1268C86G13 125/250 1268C86G0350 1268C86G10 —


NEMASize

Coil

Dual Voltage AC CoilAdder Price, U.S. $

DC Coil (24, 48, 125, 250V DC)Adder Price, U.S. $

0, 12345, 6

16.16.16.16.16.

134.150.260.346.542.


33-212

33

Accessories


Factory ModificationsTable 33-313. A200 Factory Modifications

Accessories and Field Modification Kits

Type J Auxiliary Contact

Type J Auxiliary Contact■ Capable of being field mounted in a

contactor or starter (Classes A200, A900 Sizes 00 – 6, V200, V201 vacuum and definite purpose controllers).

■ Provides two separate electrical contact sets which wire vertically and are color coded; black desig-nates NC and silver designates NO. Please note that the vertical wiring is contrary to the horizontal wiring of the L-56 auxiliary contacts.

■ Designed to fit within dimensions of starter; no additional panel space is required.

■ Provides circuit isolation (no polar-ity restrictions) and single break bifurcated contacts.

Table 33-314. Auxiliary Contact Ratings

Table 33-315. Auxiliary Contact Types

Modifications Description CatalogNumberSuffix

NEMA Size

00 – 1 2 3 4 5 6 7 8 9

Adder U.S. $

Control Circuit

1 Extra Auxiliary Contact (1NO-1NC) Non-reversing, Reversing, 2-Speed Unwired

J197.00

194.0097.00

194.0097.00

194.0097.00

194.0097.00

194.0097.00

194.0097.00

194.00291.00585.00

291.00585.00

2 Extra Auxiliary Contact Non-reversing, Reversing, 2-Speed Unwired

J2194.00388.00

194.00388.00

194.00388.00

194.00388.00

194.00388.00

194.00388.00

194.00388.00

585.001,170.00

585.001,170.00

3 Extra Auxiliary Contact Non-reversing, Unwired

J3 291.00 291.00 291.00 291.00 — — — — —

4 Extra Auxiliary Contact Non-reversing, Unwired

J4 388.00 388.00 388.00 388.00 — — — — —

Wired for Separate Control (NC) C N/C N/C N/C N/C N/C N/C N/C N/C N/C

Omit Control Wiring (NC) X 213.00 213.00 213.00 213.00 213.00 213.00 213.00 213.00 213.00

Overload Relays (Substitu-tions)

Ambient Compensated with Auto Reset (NC)

D N/C N/C N/C N/C N/C N/C — — —

Fast Trip — Ambient Compensated (Specify Motor FLA)

D7 176.00 176.00 176.00 176.00 176.00 176.00 — — —

Overload Relay Alarm Contact (NO) per overload

E 43.75 43.75 43.75 43.75 43.75 43.75 — — —

Voltage Make Break

NEMA A600120 – 600V AC72 – 120V AC28 – 72V AC

7200 VA60A60 VA

720 VA720 VA10A

NEMA R30028 – 300V DC 28 VA 28 VA

Contact Type

Max. Catalog Number

PriceU.S. $

1NO and 1NC2NC2NO1 Coil Clearing NC and 1NO

4444

J11J02J20J1C

70.5070.5070.5070.50


CA08102001E


13
33-2NEMA Contactors & StartersA200 Accessories

33

SS-56 Surge Suppressor

SS-56 Surge Suppressor■ Designed to be used with magnetic

motor controllers through Size 4 in 120V, 60 Hz control circuit applica-tions where electronic equipment is used.

■ Steady State Coil Volts: 120, 60 Hz, RMS

■ Peak Input Volts: 169.6, 60 Hz, Max. Amplitude

■ Max. Ambient Temperature: 65°C■ Nominal Limiting Volts: 270 Peak■ Nominal Rate of Volt Rise:

.5 per mS

Table 33-316. Surge Suppressor 1

1 Can be used on Sizes 5 and 6 with 120V coil. Mounting bracket required — order sepa-rately. Mounting Bracket 177C043G04.

2 Discount Symbol 1CD1.

F-56 Fuse Block■ Facilitates installation of fuses (15A,

600V max.) in control circuits.■ Utilizes Bussman type KTK fuses,

or equivalent.■ Mounts in same cavity as Type J

auxiliary contact.■ No tools or mounting hardware

needed.■ Fuse not included.

Table 33-317. Fuse Block

R-56 Interposing RelayThe R-56AA interposing relay is a low energy solid-state device with a single NO solid-state contact. It can be used as a 120V AC control relay, and will oper-ate on as little as 40V AC input. Is useful in applications requiring long control wiring runs where excessive voltage drop would prevent the contactor or relay from energizing. Will operate a Size 4 contactor from 10,000 feet using 18 AWG wire.

Table 33-318. Interposing Relay

3 Discount Symbol 1CD1.

Mechanical Interlock■ Prevents closing of one member of

a reversing or multi-speed contactor until the opposite member is com-pletely open.

■ Lever type mechanism assures posi-tive action.

■ Can be factory assembled or field mounted on A200 and A900 starters and contactors.

Table 33-319. Mechanical Interlock

Type Mounting Kit Catalog Number

PriceU.S. $ 2

Starter SS-56 80.

Mounting Kit CatalogNumber

PriceU.S. $

StarterPanel

F56F56-P

35.35.

Type Mounting

Kit Catalog Number

PriceU.S. $ 3

Starter or Panel R56-AA 505.

Contactor Arrangement (Number of Poles, Horizontal or Vertical)

ContinuousSize

Interlock CatalogNumber

PriceU.S. $

3 x 3 Horizontal4 x 4 Horizontal5 x 3 Horizontal

0, 10, 10, 1

M-33-1BM-33-1BM-33-1B

52.52.52.

All Pole Combination, Vertical3 x 3 Horizontal Reversing3 x 3 Vertical Reversing

0, 122

M-34-1AM-33-2BM-34-2A

52.52.52.

5 x 3 Horizontal4 x 4 Horizontal

22

M-35-2AM-36-2A

52.52.

All Pole Combination HorizontalAll Pole Combination Vertical

3, 43, 4

M-33-3BM-34-3

87.87.


B3NO Bell Alarm Contact■ Isolated Normally Open Bell Alarm

Contact.■ Mounts in Type B block-type over-

load relay.Table 33-320. Bell Alarm Contact

4 For Size 3 and 4.

Table 33-321. Control Contact Ratings (B600)

Overload Relay Reset Extension■ Used to adjust overload reset rod

depth of Class A200 Model J starters and current design overload relays to same dimensions as obsolete B200 starters and overloads identi-fied by suffix B, i.e., BA13B.

When replacing obsolete B200 device with Class A200 starter and Type B overload, order Style 6710C11H03. No charge.

When replacing obsolete B200 device with Class A200 starter and Type A overload, order Style 1490C15H10. No charge.

Power Pole Kit■ Adds 1NO or 1NC power pole to

Size 00 – 1 A201 Class contactors.■ Factory installed or field mountable

in load side auxiliary cavities.■ 600V AC.■ Continuous current rating of 18A for

Size 0, 27A for Size 1.

Table 33-322. Power Pole Kit 5

5 Do not use with DC operated contactors.

Kit Catalog Number

PriceU.S. $

B3NO-2B3NO-4 4

26.26.

AC Volts Maximum Amperes

Make Break

24 – 120121 – 600

303600 VA

3.00360 VA

Continuous Current Rating: 5A

ContinuousCurrentRating

Kit Size

Kit CatalogNumber

PriceU.S. $

Normally Open1827

01

PNO-0PNO-1

96.130.

Normally Closed1827

01

PNC-0PNC-1

96.130.


m

33-214

33

Accessories


Replacement Auxiliary ContactsTable 33-323. Replacement Auxiliary Contacts

Extra Auxiliary Contact KitsAll starters include an auxiliary contact with 1NO and 1NC contact. These kits include an auxiliary contact with contacts as shown, plus operating arm and mounting bracket when required.

Table 33-324. Extra Auxiliary Contact Kits

1 Size 7 and larger use DC coils as standard.

DC Coil Conversion KitsKits listed below include all necessary parts to convert from AC to DC control including the DC coil with built-in diode, rectifier, auxiliary interlock and all mounting hardware.

Table 33-325. DC Coil Conversion Kits

Mechanical InterlocksTable 33-326. Mechanical Interlocks

Overload Protection

Overload Protection Size 5 StartersType B overload relay is a three-pole, block type, thermal ambient compensated device with manual reset mounted integrally. Current transformers are enclosed in a protective case and integrally mounted to save panel space. Standard ratio is 300:5.

Overload Protection Size 6 StartersOverload protection assembly consists of three current transformers, Type B three-pole block overload relay and an optional interposing relay. These parts are mounted on a panel which connects directly to the load terminal of the contactor. Current transformers are 600:5 ratio as standard.

If automatic reset is required, the Type A, three-pole block, ambient compensated relay is available upon request.

Overload Relay KitsEach kit includes three current transformers (standard ratio) and one Type B, three-pole block overload relay, ambient compensated with manual reset.

Table 33-327. Overload Relay Kits

Table 33-328. Replacement Terminal Lugs 2

2 All mounting hardware is included in kit.

Contactor Size

ContactArrangement

Aux. Elect. Contact PriceU.S. $Catalog

NumberStyle Number

5, 6 1NO + 1NC2NO2NC

J11J20J02

9084A17G019084A17G029084A17G03

70.5070.5070.50

7, 8 1NO1NC

——

578D461G01578D461G03

184.00196.00

9 1NO + 1NC2NO2NC

———

843D943G04843D943G05843D943G06

173.00173.00173.00

Contactor Size

ContactArrangement

Style Number

PriceU.S. $

5, 6 1NO + 1NC2NO2NC

3463D94G183463D94G043463D94G19

105.00105.00105.00

7, 8 1 2NO1NO

818D498G06818D498G04

550.00273.00

Size Voltage Kit Style Number PriceU.S. $

5 110-120220-240440-480

7864A28G017864A28G027864A28G03

555.00555.00555.00

6 110-120220-240440-480

7864A29G017864A29G027864A29G03

615.00615.00615.00

Contactor Sizes Style Numbers PriceU.S. $Horizontal Vertical

3, 4 and 55 and 55 and 66 and 66 and 7, 8

2050A11G752050A11G252050A11G272050A11G26—

2050A11G652050A11G152050A11G172050A11G162050A11G55

423.00423.00423.00423.00423.00

7, 8 and 7, 87, 8 and 7, 87, 8 and 99 and 9

No (Rear Conn.)No (Front Conn.)No (Rear Conn.)No (Rear Conn.)

567D624G01567D624G039944D56G069944D56G01

650.00650.00650.00650.00

Kit Size Kit Part Number PriceU.S. $

56

2057A34G016379D80G10

605.00820.00

ContactorSize

CableSize

Kit Style Number

PriceU.S. $

Terminals

Qty. in Kit

Qty.Req’d.per Pole

5678

1-500 MCM2-500 MCM4-500 MCM4-500 MCM

2119A76G017858A96G017858A96G027858A96G03

83.50197.00392.00392.00

66

1212

2244


CA08102001E


15
33-2NEMA Contactors & StartersA200 Renewal Parts

33

When Ordering SpecifyUse this renewal parts data to identify device by style number, catalog num-ber and/or description.

Select style number of replacement part from the following pages.

For clarification of ordering procedure, pricing and discounts, contact the Cus-tomer Support Center.

General InformationThis renewal parts data will provide the proper identification of standard parts which may be required for main-tenance of Eaton’s Cutler-Hammer components.

It is the intent of this catalog section to make it possible to quickly select the parts needed.

An investment in renewal parts and regular maintenance program will protect against downtime and ensure a proper duty cycle for your equipment.

To maintain maximum operating efficiency and dependability of your equipment, only genuine Cutler-Hammer replacement parts should be used.

This section identifies the replace-ments parts which are available. Order by style number.

JF AutostartersTable 33-329. JF Autostarter Kits

Note: Kits contain a complete set of moving contacts, stationary contacts and springs.

Table 33-330. Solenoid Assembly with Coil (All Sizes) 1

1 When replacing solenoid assembly series 416C160 use adapter plate style 9917D02H01 — 1 required.

2 These styles replace coil style 296B892G__. When ordering new style as replacement, customer must order adapter plate 9917D02H01, Quantity 1 required.

Frame Size Start Contacts Run Contacts Grid Stack Kit

Required Style Number

Price U.S. $


Price U.S. $


Price U.S. $

2 – 34 – 5 5L5M – 5MM

111

38A7018G12550D409G183354D90G08

260.424.

1,730.

111

38A7018G13550D409G193354D90G09

850.2,640.3,145.

112

3354D90G103354D90G103354D90G10

289.289.289.

Volt Hz Style Number 2

Price U.S. $

115230460575

60606060

5264C05H015264C05H025264C05H035264C05H04

660.660.660.660.



33-216

33

Renewal Parts


AC Starters, Contactors A200, A201Table 33-331. AC Contactors Model J Sizes 00, 0, 1, 2 Kits 1

1 Model C contact tips and coils 00-4, 2-, 3-, 4- and 5-pole contactors are same as Model J. All other parts are unavailable.2 Mounting hardware included.3 Use one each of 373B331G11 and 373B331G12.

Table 33-332. AC Coils

4 Dual Voltage Coils. Use only on contactors or starters originally supplied with a dual voltage coil. 5 Use only on contactors originally supplied with a DC coil.

Table 33-333. DC Coil 7

6 Dual Voltage Coils. Use only on contactors or starters originally sup-plied with a dual voltage coil.

7 Use only on contactors originally supplied with a DC coil.

Accessories for Size 5 – 9 AC Contactors Note: A rectifier circuit converts the AC supply to DC supply. This conversion provides pick up and drop out characteristics. All neces-sary parts are included in the kit.

Table 33-334. AC-DC Coil Conversion Kits

Table 33-335. Replacement Coils for Above

Part Poles Size 00 Size 0 Size 1 Size 2

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Contact Kit 2345

373B331G17373B331G18373B331G18373B331G19

51.5076.0076.00

128.00

373B331G02373B331G04373B331G04373B331G05

63.5094.5094.50

158.00

373B331G07373B331G09373B331G09373B331G10

73.50110.00110.00183.00

373B331G11373B331G12373B331G133

132.00196.00196.00

Arc Box 2 2, 3, 4

5

6714C74G01

6714C74G04

24.10

24.10

6714C74G02

6714C74G05

24.10

24.10

6714C74G03

6714C74G06

24.10

22.40

6714C74G07 (2-, 3-pole)6714C74G08 (4-, 5-pole)

43.50

70.00

Cross Bar 2, 34, 5

N/AN/A

——

N/AN/A

——

N/AN/A

——

672B788G32672B788G34

54.5083.50

Upper Base (for single rated coils only)

2, 34, 5

N/AN/A

——

N/AN/A

——

N/AN/A

——

672B788G33672B788G35

90.00109.00

Lower Base 2, 34, 5

N/AN/A

——

N/AN/A

——

N/AN/A

——

1250C33G091250C33G05

66.00130.00

KO Spring (Pk of 10) All N/A — N/A — N/A — 503C796G01 54.50Terminal Line/Load (Pk of 3) All N/A — N/A — N/A — 371B870G03 45.75

Voltage Hz Size 00, 0, 1 Size 2

2-, 3-, 4-Pole 5-Pole 2-, 3-Pole 4-, 5-Pole

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

120/110208600/550380240/220480/440 24277240/480 4120/240 5

60/506060/505060/5060/50606060/6060/60

505C806G01505C806G02505C806G05505C806G07505C806G12505C806G13505C806G16505C806G18505C806G03505C806G10

66.0066.0066.0066.0066.0066.0066.0066.0085.0085.00

505C808G01505C808G02505C808G05505C808G07505C808G12505C808G13N/A505C808G16505C808G03505C808G10

85.0085.0085.0085.0085.0085.00

—85.0085.0085.00


66.0066.0066.0066.0066.0066.0066.0066.0085.0085.00


85.0085.0085.0085.0085.0085.0085.0085.0085.0085.00

Voltage Size 0, 1 Size 2 PriceU.S. $1, 2, 3, 4 Pole 1, 2, 3 Pole

Style Number

122448125250125/250 6

1268C86G071268C86G041268C86G051268C86G021268C86G011268C86G03

132.00132.00132.00132.00132.00132.00

Voltage Size 5 Size 6

Style Number Price U.S. $ Style Number Price U.S. $

120V AC240V AC480V AC

7864A28G017864A28G027864A28G03

555.00555.00555.00

7864A29G017864A29G027864A29G03

615.00615.00615.00

Voltage Size 5 Size 6

Style Number Price U.S. $ Style Number Price U.S. $

120V AC240V AC480V AC

7856A15G057856A15G107856A15G15

335.00356.00335.00

7856A16G057856A16G107856A16G15

335.00356.00356.00


CA08102001E


17

33

AC Starters, Contactors A200, A201 (Continued)

Accessories for Size 5 – 9 AC Contactors Table 33-336. Auxiliary Electrical Interlocks Size 7 – 9 AC and All DC Units

Accessories for Size 00 – 6 AC ContactorsTable 33-337. Auxiliary Electrical Interlocks

Model J – K, Sizes 3 and 4 Table 33-338. Model J – K Series 3, 4 Kits 1

1 Model C contact tips and coils 00-4, 2-, 3-, 4- and 5-pole contactors are same as model J. All other parts are unavailable.2 Model K replaces Model J, offering superior design life characteristics. Renewal parts are different. Use parts for proper model only. 3 For 200 Amp A202 Magnetically Latched Lighting Contactors order 3-pole contact kit style 672B788G07.4 Use Qty. 2 of 626B187G12. 5 Use Qty. 1 each of 626B187G12 and 626B187G13.6 Use Qty. 2 of 626B187G16.7 Use Qty. 1 each of 626B187G16 and 626B187G17.

Type Circuits Application Style Number

PriceU.S. $

L63L63L64L64L64

NONCNO-NC2NO2NC

Size 7 – 8Size 7 – 8Size 9Size 9Size 9

578D461G01578D461G03843D943G04843D943G05843D943G06

184.00196.00173.00173.00173.00

CatalogNumber(Obsolete)

StyleNumber(Obsolete)

Circuits CatalogNumberCurrent

StyleNumberCurrent

PriceU.S. $

(L-56)

(L-56D)(L-56E)

(L-56B)(L-56H)

(2609D01G01)

(2609D01G02)(2609D01G03)

(2609D01G04)(2609D01G05)

1NO & 1NC2NO1NO & 1NC2NO2NO

J11

J20J11

J20J20

9084A17G01

9084A17G029084A17G01

9084A17G029084A17G02

70.50

70.5070.50

70.5070.50

(L-56J)

(L-56A)(L-56B)(L-56F)(L-56G)

(2609D01G06)

(2609D01G07)(2609D01G08)(2609D01G09)(2609D01G10)

1NO & 1NC DBN/AN/AN/A1NO & 1NC DB

J1C

N/AN/AN/AJ1C

9084A17G04

N/AN/AN/A9084A17G04

70.50

———

70.50

(L-56C)(L-56M)(L-56P)

(L-56R)(L-56S)

(2609D01G11)(2609D01G12)(2609D01G17)

(2609D01G18)(2609D01G19)

2NCN/A1NO & 1NC2NC1NO & 1NC

J02N/AJ11

J02J11

9084A17G03N/A9084A17G01

9084A17G039084A17G01

70.50—

70.50

70.5070.50

Part Poles Size 3 – Model J Size 4 – Model J 3 Size 4 – Model K 2

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Contact Kit 2345

626B187G12626B187G134

5

214.00321.00

626B187G16626B187G176

7

448.00680.00

5250C81G165250C81G175250C81G185250C81G19

448.00680.00900.00

1,125.00

Arc Box 2, 34, 5

6714C74G096714C74G10

100.00123.00

6714C74G116714C74G12

100.00123.00

6714C74G116714C74G12

100.00123.00

Cross Bar 2, 34, 5

672B788G36672B788G38

107.00138.00

672B788G36672B788G38

107.00138.00

672B788G40 107.00

Upper Base 2, 34, 5

672B788G37672B788G39

161.00218.00

672B788G37672B788G39

161.00218.00

672B788G52 161.00

Lower Base 2, 34, 5

1250C33G031250C33G06

121.00164.00

1250C33G031250C33G06

121.00164.00

1250C33G10 85.00

KO Spring (Pk of 10) All 503C796G02 54.50 503C796G02 54.50 672B788G50 54.50

Terminal Line/Load (Pk of 3) All 372B357G12 45.75 372B357G18 45.75 372B357G18 45.75



33-218

33

Renewal Parts


AC Starters, Contactors A200, A201 (Continued)

Accessories for Model J – K, Series 3, 4 Table 33-339. DC Coils 1

1 Use only on units originally supplied with DC coil.

2 Dual Voltage Coils. Use only on contactors or starters originally supplied with dual volt-age coil.


3 Model K replaces Model J, offering superior design life characteristics. Renewal parts are different. Use parts for proper model only.4 Dual Voltage Coils. Use only on contactors or starters originally supplied with dual voltage coil.

A201 Contactors — Size 5 – 9 Table 33-341. GCA 530/630 — GPD 7, 8, 9 Kits 5

5 Catalog Number A201/A200 Series replaces GCA/GPD series. Renewal parts are the same. 6 Use 477B477G06 for Silver Tungsten applications.7 C.T. kit which replaces the single molded 1 CT assembly used on the old size 6 airbreak. The kit includes a single molded 3 C.T. assembly, 2 bus bar and

hardware. This C.T. kit also replaces the single molded 3 C.T. assembly used on the present size 6 airbreak and size vacuum.8 Consult factory for prices.

Voltage Model J Size 3, 4

2-, 3-Pole

Style Number

Price U.S. $

24 48125250125/250 2

1255C68G041255C68G051255C68G011255C68G021255C68G03

221.00221.00221.00221.00221.00

Voltage Hz Model J Size 3, 4 Model K Size 4 3

2-, 3-Pole 4-, 5-Pole 2-, 3-Pole 4-, 5-Pole

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

120/110208600/550380240/220480/440 24277240/480 4120/244 4

60/506060/505060/5060/50606060/6060/60


147.00147.00147.00147.00147.00147.00147.00147.00147.00147.00

505C635G01505C635G02505C635G05505C635G07505C635G12505C635G13N/AN/A505C635G03505C635G10

201.00201.00201.00201.00201.00201.00

——

201.00201.00


147.00147.00147.00147.00147.00147.00147.00147.00147.00147.00

5250C80G015250C80G025250C80G055250C80G075250C80G125250C80G13N/AN/A5250C80G035250C80G10

201.00201.00201.00201.00201.00201.00

——

201.00201.00

Part Size 5 Size 6 Size 7 Size 8 Size 9

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Contact Kit(1 per pole)Arc BoxMagnet Assy.Mag. Spg. KitAcr Cup KitLoad Conn. KitLine Conn. KitK.O. Spring – 6C.T. 300/5C.T. 400/5C.T. 600/5 7C.T. 800/5 7Phase BarrierCross BarShunt

477B477G05 6

2050A15G452050A15G462050A15G472050A15G482050A15G492050A15G502050A15G51655C285H03655C285H04N/AN/AN/A2050A15G12N/A

405.00

459.00427.0076.5043.50

149.00149.0064.00

245.00245.00

———

222.00—

2066A10G11

2066A10G452050A15G462050A15G47N/A2066A10G492066A10G502066A10G46N/A

2066A10G182066A10G19N/A2066A10G152066A10G48

1,145.00

462.00427.0076.50

—407.00407.0072.00

—

432.00432.00

—715.00126.00

461A757G17

831D580G01N/AN/AN/AN/AN/AN/AN/A

N/AN/A640C441G01N/A650C129G01

1,395.00

670.00———————

——

115.00—

134.00

646C829G05

831D580G01N/AN/AN/AN/AN/AN/AN/A

N/AN/A640C441G01N/A646C831G02(Set of 3)

1,890.00

670.00———————

——

115.00—

820.00

5264C42G01 (R.C.)5264C42G02 (F.C.)9917D69G02N/AN/AN/AN/AN/AN/AN/A

N/AN/A5264C35G03 (R.C.)N/A5264C39G02 (Set of 4)

4,220.4,220.

8

———————

——

115.00—

1,095.


CA08102001E


19

33

Accessories for A201 Contactors — Size 5 – 9Table 33-342. Coils

1 Rectifier 125V 2018A40G01 (1 required).2 Rectifier 250V 2018A40G02 (1 required).3 Rectifier 600V 2018A40G03 (1 required).4 These coils require an external rectifier. If

the rectifier needs replacement, order by the appropriate style number.

5 Contains coil and resistor.

Voltage Hz Size 5 Size 6

Style Number

PriceU.S. $

Style Number

PriceU.S. $

Sizes 5 and 6110/120110/120200/208220/240200/208220/240277/303380/415440/480440/480550/600550/600380/415120/240 24 DC 48 DC125 DC250 DC

6050505060606050605060506060

2050A14G052050A14G062050A14G072050A14G082050A14G092050A14G102050A14G122050A14G142050A14G152050A14G162050A14G172050A14G182050A14G192050A14G202050A14G212050A14G222050A14G252050A14G27

285.285.285.285.285.285.285.285.285.285.285.285.285.285.285.285.285.285.

2050A12G052050A12G062050A12G072050A12G082050A12G092050A12G102050A12G122050A12G142050A12G152050A12G162050A12G172050A12G182050A12G192050A12G202050A12G212050A12G222050A12G252050A12G27

401.401.401.401.401.401.401.401.401.401.401.401.401.401.401.401.401.401.

Line Voltage Size 7, 8 Required

Style Number

Price U.S. $

Sizes 7 and 8125V DC230V DC250V DC110/120V AC 1 4220/240V AC 2 4380V AC 3 4440/480V AC 3 4550/575V AC 3 4

438C805G04438C805G02438C805G03438C805G12438C805G11438C805G15438C805G10438C805G13

1,065.1,065.1,065.1,065.1,065.1,065.1,065.1,065.

22222222

Line Voltage Size 9

Style Number

Price U.S. $

Size 9110V DC 5264C34G01 5 1,065.



m

33-220

33

Relays — Thermal and Fast Trip, Product Family Overview



Thermal and Fast Trip Overload Relays

Product FamilyOverview . . . . . . . . . . . . . . 33-220

Design Features . . . . . . . . . 33-220

Instruction Leaflets . . . . . . . 33-220

Thermal Type B, Class 20, Manual Reset . . . . . . . . . . 33-221

Thermal Type A, Class 20, Auto/Manual Reset . . . . . 33-223

Type FT Fast Trip, Class 10 . . . . . . . . . . . . . . . 33-225

Heater Selection . . . . . . . . . 33-227

Type A Overload Relay3-Pole Panel Mount

Product Family OverviewType B and Type A, Class 20 Thermal Overload Relays will protect the motor against abnormal overload condi-tions. Bimetallic actuated, they are available as either ambient compen-sated or non-compensated in either single-pole or block type three-pole design. The Type B use one pole of the three-pole block for single-phase.

Single-pole relays are also available as Fast Trip Class 10 ambient compen-sated type, which provides approxi-mately 125% motor protection with a tripping time of less than 10 seconds, at 600% of heater current rating.

Fast trip relays can be identified by the green reset rods. They are available for panel or starter mounting. The three-pole fast trip design is composed of three single-pole relays on a common baseplate, with a common reset bar.

The bimetal element is actuated by precisely calibrated heater elements which are connected directly in the cir-cuit to be protected. Thermal actuation of this device opens the contacts in the coil circuit of a contactor or relay which results in the disconnection of power to the overloaded circuit.

Interchangeable thermal heater ele-ments for single-pole standard trip and block type overload relays are avail-able to cover motor full load currents from .29 to 133A in approximately 10% steps (see Heater Application Table). Fast trip overload relays do not have interchangeable heater elements but are available in a series of ratings to cover motor full load currents from 1.6 to 150A in approximately 50% steps.

Design Features

Manual or Automatic ResetThe Type B is furnished with a manual reset. The Type A is normally fur-nished set for manual reset operation and may be quickly adjusted for auto-matic reset when required. Automatic reset should not be used with 2-wire control or where automatic restarting would endanger either personnel or equipment.

Trip IndicationAn immediate visible indication of trip is provided on the overload relay. When an overload occurs, which causes the relay to operate, a trip indi-cator projects out and thus shows pos-itive visual indication of trip. The Type B has a mechanical trip bar to manu-ally check the NC contact operation on the overload relay.

Adjustable TripOn the Type A, the trip rating of a spe-cific heater element can be adjusted over a range of approximately 85% to 115% of its respective rating to permit the desired close protection.

This is accomplished by turning the adjusting knob on the relay to the respective stop position.

Positive Contact BreakA follow-through contact, provided on the stationary terminal of the snap action control switch, provides reliable electrical continuity during toggling, thus eliminating false trip sometimes prevalent with thermally operated switches. This contact also allows con-tact wipe for further reliability.

Ambient CompensationMotor overload protection can be pro-vided with the same trip characteris-tics in ambient temperature from -40° to 77°C (-40° to 167°F). A compensat-ing bimetal maintains a constant “travel to trip” distance independent of ambient conditions. The compen-sating feature is fully automatic and no adjustments are required over wide fluctuations in ambient temperatures. Compensated relays are identified by black reset rods on the Type A and light gray reset rods on the Type B, while non-compensated relays use red reset rods. AA three-pole units have gray reset rods. AA one-pole units have black reset rods.

Control ContactSingle-pole and block type relays are supplied as standard with a SPST NC control contact. A SPDT NO-NC with common is available as a factory mod-ification on the Type A. An isolated NO contact can be supplied on the Type B as either a factory modification or as a field kit.

Instruction Leaflets14885B Fast Trip A Sizes 0 – 4,

3-Pole OL Relay

14567E Type A Sizes 1 – 2, 1-Pole OL Relay Mod A

14568 Type A Sizes 1 – 2, 3-Pole OL Relay Mod J

14570D Type A Sizes 3 – 4, 3-Pole OL Relay Mod J

14569C Type A Sizes 3 – 4, 1-Pole OL Relay Mod A

17093A Type B OLR for Sizes 7, 8 and 9 Contactors

16955A Type B Sizes 1 – 2, 1-Pole OL Relay

16954A Type B Sizes 1 – 2, 3-Pole OL Relay

15392B Type B Sizes 3 – 4, 3-Pole OL Relay

13676F Fast Trip Sizes 0 – 4, 1-Pole OL Relay

CA08102001E


21
33-2NEMA Contactors & StartersA200 Relays — Thermal and Fast Trip, Thermal Type B

33

Thermal Type B, Class 20, Manual Reset

Type B Overload RelayPanel Mounting

Application DescriptionThe Type B overload relay is designed to protect industrial motors against overload conditions. Using modern block type, bimetallic design, this relay will provide Class 20 operation in either single-phase or 3-phase applications.

Features■ Ambient compensation standard■ Alarm contact field mountable■ Class 20 — 600V design■ Inverse time delay trip■ Test trip device for weld check■ Hi-visibility up-front trip indication■ Trip-free reset mechanism

OperationThe Type B overload relay is a bimetal-lic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater ele-ments are connected either directly in the circuit to be measured, or through current transformers on applications NEMA Size 5 and larger.

As the bimetals are heated by motor current flow, a deflection force is pro-duced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap-action output contact.

Ambient CompensationThe Type B ambient compensated design is supplied as standard on all A200 starters. This design uses a sec-ond compensating bimetal responsive to ambient air temperature in the sur-rounding enclosure. This feature reduces nuisance tripping in applica-tions using compact control panels and motor control centers where inter-nal temperature rise is significant com-pared to motor ambient temperature. The compensating characteristic is maintained in ambient temperatures from 40° to 77°C.

Standards and Certifications■ UL508■ CSA■ ANSI/NEMA ICS 2-222

Technical DataTable 33-343. Control Contact Ratings — NEMA B600 NO and NC Control Contact Rating

AccessoriesTable 33-344. Alarm Contact Kit Selection 1

1 Alarm contact available as factory modifica-tion of field mountable. For factory modifica-tion, add suffix B.

Product Selection


Relays Table 33-345. Product Selection — Thermal Type B Overload Relay Selection

2 Includes contactor mounting bracket, overload relay and connection straps to contactor.3 For replacement on B200 size 00, 0, 1 use BA23A instead of BA13A and use BN23A instead of

BN13A.

AC Volts Make Break

24 – 120120 – 600

30A3600 VA

3A360 VA

Type B OverloadRelay Size

Catalog Number

PriceU.S. $

1, 23, 4

B3NO-2B3NO-4

26.0026.00

Motor FullLoad Amps

Panel Mounted Starter Mounted Catalog Numbers PriceU.S. $Catalog Numbers Replacement for

Type B OverloadRelays

Replacement for Type A Overload Relays in Manual Reset Mode(3-Pole Only) 2

AmbientComp.

Noncomp.

AmbientComp.

Non-comp.

AmbientComp.

Non-comp.

Single-Pole (One NC Contact).25 – 26.2

26.3 – 45BA11JPBA21JP

BN11JPBN21JP

BA11ABA21A

BN11ABN21A

——

——

39.2556.50

19 – 9019 – 135

Use 3-Pole Design, Wire 3 Poles in Series

Three-Pole (One NC Contact).25 – 26.2

26.3 – 4519 – 9019 – 135

BA13JPBA23JPBA33PBA43P

BN13JPBN23JPBN33PBN43P

BA13A 3

BA23ABA33ABA43A

BN13A 3

BN23ABN33ABN43A

BA13JBA23JBA33ABA43A

BN13JBN23JBN33ABN43A

78.50113.00150.00235.00



33-222

33

Relays — Thermal and Fast Trip, Thermal Type B


DimensionsNot to be used for construction purposes unless approved. Table 33-346. Thermal Type B Overload Relays Dimensions

Figure 33-134. Thermal Type B Overload Relays Dimensions in Inches (mm)

RelaySize

Approximate Dimensions in Inches (mm)

A B C D

34

3.13 (79.5)3.38 (85.9)

4.06 (103.1)4.38 (111.3)

.44 (11.2)

.31 (7.9).31 (7.9).19 (4.8)

C

D

A

.94 (23.9)1.98

(50.3)

.8(20.3)

3.14(79.8)

2.81(71.4)

.17(4.3)

1.38 (35.1)

1.75 (44.5)

.41 (10.4) .47 (11.9).47(11.9).53

(13.5)

4(101.6)

Sizes 1 and 23-Pole, Panel Mounted

Sizes 3 and 43-Pole, Panel Mounted

3.31(84.1)

4.44(112.8)

5.28(134.1)

3.88(98.6)

3.38(85.9)

2.22(56.4)

1.34 (34)

B

.25(6.4)

2.22(56.4)

.2 (5.1) Dia.6 Mtg. Slots

.28 (7.1) Dia.3 Mtg. Slots

CA08102001E


23
33-2NEMA Contactors & StartersA200 Relays — Thermal and Fast Trip, Thermal Type A

33

Thermal Type A, Class 20, Auto/Manual Reset

Type A Overload Relay1-Pole Panel Mounting

Application DescriptionThe Type A overload relay is designed to protect industrial motors against overload conditions. Using modern block type, bimetallic design, this relay will provide Class 20 operation in either single- or 3-phase applications.

Features■ Field selectable manual/auto reset■ Alarm contract factory available■ Class 20 — 600V design■ Inverse time delay trip■ Adjustable trip rating ± 15%■ Color coded reset rod:

❑ Compensated (Gray)❑ Non-compensated (Red)

OperationThe Type A overload relay is a bimetal-lic actuated device. The bimetal ele-ments are operated by precisely calibrated heaters. The heater ele-ments are connected either directly in the circuit to be measured, or through current transformers on applications NEMA Size 5 and larger.

As the bimetals are heated by motor current flow, a deflection force is pro-duced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap-action output contact.

Automatic ResetThe Type A overload relay can be sup-plied as an option on all A200 starters to provide automatic reset operation. The overload relay is always shipped in the non-automatic mode. To set up auto operation, reposition the reset rod by loosening and re-tightening a hold-down clamp at the base of over-load relay.

Standards and Certifications■ UL508■ CSA■ ANSI/NEMA ICS 2-222

Technical DataTable 33-347. Control Contact Ratings

Product SelectionHeaters Enter heaters as separate item by listing Catalog Number from tables,Pages 33-227 – 33-228, as required per starter.

Relays Table 33-348. Product Selection — Thermal Type A Overload Relay Selection

Note: For Alarm Contact (Form C), add Suffix B. Available only as factory modification on Type A relay. Adder U.S. $54.001 3-Pole Type B Overload Relay is a suitable alternative to a 3-Pole Type A Overload Relay in

Manual Reset Mode. For example, BA13JP for AA13P, BN23J for AN23A, etc. (See Page 33-221.)

ACVolts

NormallyClosed

NormallyOpen

Make Break Make Break

Three-Pole Control Contact Ratings24 – 120

120 – 60020A

2400 VA2A

240 VA.5A

600 VA.5A

60 VA

One-Pole Control Contact Ratings24 – 120

120 – 60030A

3600 VA3A

360 VA10A

1200 VA1A

120 VA

Motor Full Load Amps

Panel Mounted Catalog Number

Starter Replacement Catalog Number

PriceU.S. $

Ambient Comp. Non-comp. Ambient Comp. Non-comp.

Single-Pole (One NC Contact).25 – 26.2

26.3 – 4519 – 9019 – 135

AA11PAA21PAA31PAA41P

AN11PAN21PAN31PAN41P

AA11AAA21AAA31AAA41A

AN11AAN21AAN31AAN41A

55.0078.50

103.00164.00

Three-Pole (One NC Contact).25 – 26.2

26.3 – 4519 – 9019 – 135

AA13P 1

AA23P 1

AA33P 1

AA43P 1

AN13P 1

AN23P 1

AN33P 1

AN43P 1

AA13A 1

AA23A 1

AA33A 1

AA43A 1

AN13A 1

AN23A 1

AN33A 1

AN43A 1

107.00156.00205.00325.00



33-224

33

Relays — Thermal and Fast Trip, Thermal Type A


DimensionsNot to be used for construction purposes unless approved.

Figure 33-135. Type A Single-Pole Approximate Dimensions

Figure 33-136. Type A Three-Pole Approximate Dimensions

CQ P

N

F

TB

MSE LHD

A

JG

RTrip Indicator

Common Terminal

No Terminal(When Supplied)

NC Terminal

K Dia.2 Mtg.Holes

Single-Pole (Size 4 Shown)

D

N

Q P

K

J Dia. – 3 Mtg. Slots

Three-Pole (Size 4 Shown)

H

M

FGA

C

B L

E

R

Table 33-349. Type A Single-Pole —Approximate Dimensions in Inches (mm)

Table 33-350. Type A Three-Pole —Approximate Dimensions in Inches (mm)

Dim. Relay Size

1 2 3 4

A

B

C

2.72(69.1).94

(23.9)2.75(69.9)

3.48(88.4).67

(17.0)3.5(88.9)

4.19(106.4).25

(6.4)3.53(89.7)

4.5(114.3).38

(9.7)3.78(96.0)

Dim. 1, 2 3, 4

DEFGH

3.25 (82.6)2.63 (66.8)1.34 (34.0).25 (6.4).31 (7.9)

4.13 (104.9)3.38 (85.9)2.19 (55.6).28 (7.1).38 (9.7)

JKLMN

.06 (1.5)

.22 (5.6)1.34 (34.0).66 (16.8).16 (4.1)

.06 (1.5)

.27 (6.8)1.69 (42.9).88 (22.4).27 (6.8)

PQRST

.22 (5.6)

.06 (1.5)4.00 (101.6).47 (11.9)

1.11 (28.2)

.34 (8.6)

.69 (17.5)5.19 (131.8).59 (15.0).69 (17.5)

Dim. Relay Size

1 2 3 4

A

B

C

2.38(60.5)3.13(79.5).36

(9.1)

2.44(62.0)3.17(80.5).33

(8.4)

3.13(79.5)4.06(103.1).44

(11.2)

3.38(85.9)4.38(111.3).31

(7.9)

Dim. 1, 2 3, 4

DEFGH

1.66 (42.2).17 (4.3)

2.81 (71.4)3.08 (78.2).47 (11.9)

2.22 (56.4).25 (6.4)

3.38 (85.9)3.88 (98.6).47 (11.9)

JKLMN

.20 (5.1)

.28 (7.1)4.00 (101.6)3.31 (84.1)1.80 (45.7)

.28 (7.1)

.47 (11.9)5.28 (134.1)4.44 (112.8)2.77 (70.4)

PQR

1.89 (48.0)1.00 (25.4)

1.75 (44.5)1.34 (34.0)1.03 (26.2)

CA08102001E


25
33-2NEMA Contactors & StartersA200 Relays — Thermal and Fast Trip, Type FT Fast Trip

33

Type FT Fast Trip, Class 10

Application DescriptionThe Type FT overload relay is designed to protect special purpose motors hav-ing restricted thermal and locked rotor capabilities. Using modern block type, bimetallic design, this relay will pro-vide Class 10 operation in single- or three-phase applications.

OperationThe Type FT overload relay is a bime-tallic actuated device. The bimetal ele-ments are operated directly from line current, thus separate calibrating heater elements are not utilized. The overload relay may be wired directly in the motor circuit, or through-current transformers on applications larger than 150A.

As the bimetals are heated by motor current flow, a deflection force is pro-duced. Upon a sustained level of abnormal current flow, the deflection becomes great enough to open the snap action output contact.

Features■ Class 10 — 600V design■ Inverse time delay trip■ Color coded reset rod — green■ Alarm contact factory available■ Field selectable manual/auto reset■ Adjustable trip rating ±20%■ Ambient compensation included

Technical DataTable 33-351. Control Contact Ratings

Product Selection Table 33-352. Type FT Single-Pole (One NC Contact); Three-Phase (Three NC Contacts in Series)

Note: Single-Pole (1NO-NC Contact): Add Suffix B. Three-Pole (3NO-NC Contacts): Add Suffix B. Example: FT13PB-12.

ACVolts

NormallyClosed

NormallyOpen

Make Break Make Break

24 – 120120 – 600

30A3600 VA

3A360 VA

10A1200 VA

1A120 VA

Motor Full Load Amperes

Panel Mounted Starter Replacement

Single-Pole Three-Pole NEMA Size

Single-Pole

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

.76 – 1.11.1 – 1.61.6 – 2.42.4 – 3.63.6 – 5.45.4 – 8.08.0 – 12

FT11P-1.1FT11P-1.6FT11P-2.4FT11P-3.6FT11P-5.4FT11P-8.0FT11P-12

70.5070.5070.5070.5070.5070.5070.50

FT13P-1.1FT13P-1.6FT13P-2.4FT13P-3.6FT13P-5.4FT13P-8FT13P-12

209.00209.00209.00209.00209.00209.00209.00

——0, 10, 10, 10, 10, 1

FT11A-1.1FT11A-1.6FT11A-2.4FT11A-3.6FT11A-5.4FT11A-8FT11A-12

70.5070.5070.5070.5070.5070.5070.50

12 – 1816 – 2422 – 3224 – 3636 – 54

FT11P-18—FT11P-32FT21P-36FT21P-54

70.50—

70.5087.0087.00

FT13P-18FT13P-24FT13P-32FT23P-36FT23P-54

209.00209.00209.00260.00260.00

1

0, 122

FT11A-18—FT11A-32FT21A-36FT21A-54

70.50—

70.5087.0087.00

22 – 3232 – 4848 – 7272 – 110

100 – 150


105.00105.00105.00150.00150.00


312.00312.00312.00440.00440.00

33344

FT31A-32FT31A-48FT31A-72FT41A-110FT41A-150

105.00105.00105.00150.00150.00



33-226

33

Relays — Thermal and Fast Trip, Type FT Fast Trip


DimensionsNot to be used for construction purposes unless approved. Table 33-353. Type FT Overload Relays Dimensions

Figure 33-137. Type FT Overload Relays Dimensions in Inches (mm)

RelaySize


A B C D E

34

4.25 (108.0)4.50 (114.3)

.53 (13.5)

.59 (15.0)2.91 (73.9)3.03 (77.0)

.09 (2.3)

.22 (5.6).06 (1.5).19 (4.8)

4.49 (114) Hand Reset Pos.4.38 (111.3) Auto Reset Pos.

1 (25.4)

.5 (12.7)

2.72(69.1)

1.64(41.7)

2.81(71.4)

3.28 (83.3)

3.25(82.6)

.17 (4.3)3 Mtg.Holes

1.3(33)

.19(4.8)

.19(4.8)

.25(6.4)

.69(17.5)

.63(16)

Three-Pole, Size 1

.38(9.7)

.17(4.3)

.11(2.8)

.22(5.6)

.06(1.5)

.06(1.5)


1 (25.4)

.5 (12.7)

3.48(88.4)

1.64(41.7)

2.81(71.4)

3.28 (83.3)

3.28 (83.3)

3.25(82.6)

3.61(91.7)

.17 (4.3)3 Mtg.Holes

1.3(33)

.06(1.5)

.69(17.5)

Three-Pole, Size 2

.11(2.8)

.22(5.6)

3.38(85.9)

D

3.88(98.6)

1.75(44.5)

C

E

.69(17.5)

.06(1.5)

.06(1.5)


3.31 (84.1)A

.28 (7.1)

Three-Pole, Sizes 3, 4

2.81 (71.4)

.06(1.5)

.74(18.8)

B

.06(1.5)

1.75 (44.5)

4.41 (112)

2.2 (55.9) .48(12.2)

1.42(36.1)

.16 (4.1)

.88 (22.4).28 (7.1)3 Mtg.Holes

CA08102001E


27
33-2NEMA Contactors & StartersA200 Relays — Thermal and Fast Trip, Heater Selection

33

Heater Selection

General Information on Heater Coil SelectionFor maximum motor protection and compliance with Article 430-32 of the National Electrical Code, select heater coils from the tables in this section on the basis of motor name-plate full load current.

When the full load current is unknown, selection may be made on the basis of average full load currents as shown on Pages 33-251 – 33-252 of the Eaton’s Cutler-Hammer product guide. Caution — The average ratings could be high or low for a specific motor and therefore selection on this basis always involves risk. For fully reliable motor protection, select heater coils on the basis of full load current rating as shown on the motor nameplate.

Heater coils are rated to protect 40°C rise motors, and open and drip-proof motors having a service factor of 1.15 where the motor and the controller are at the same ambient temperature.

For other conditions:

1. For 50°C, 55°C, 75°C rise motors and enclosed motors having a service factor of 1.0, select one size smaller coil.

2. Ambient temperature of controller lower than motor by 26°C (47°F), use one size smaller coil.

3. Ambient temperature of controller higher than motor by 26°C (47°F), use one size larger coil.

Ultimate tripping current of heater coils is approximately 1.25 times the minimum current rating listed in the tables.

Table 33-354. Heater Selection — Type A and B Overload Relays, Sizes 3 and 4

Table 33-355. Heater Selection — Type A and B Overload Relays, Sizes 5 and 6

Note: Size 7 and Larger — Advise Full Load Current.

SizeStarter

Ambient CompensatedEnclosed Starters

Non-compensating Enclosed Starters

HeaterCatalogNumber(One Heater per Catalog Number)

PriceU.S. $

All Applications

Full Load Current of Motor Amps

12.8 – 14.114.2 – 15.515.6 – 17.117.2 – 18.919.0 – 20.8

11.9 – 13.013.1 – 14.314.4 – 15.916.0 – 17.417.5 – 19.1

FH68FH69FH70FH71FH72

13.13.13.13.13.

20.9 – 22.923.0 – 25.225.3 – 27.827.9 – 30.630.7 – 33.5

19.2 – 21.121.2 – 23.223.3 – 25.625.7 – 28.128.2 – 30.8


13.13.13.13.13.

33.6 – 37.537.6 – 41.541.6 – 56.346.4 – 5051 – 55

30.9 – 34.534.6 – 38.238.3 – 42.642.7 – 4647 – 51


13.13.13.13.13.

56 – 6162 – 6667 – 7374 – 78

52 – 5657 – 6162 – 6768 – 72

FH83FH84FH85FH86

13.13.13.13.

79 – 8485 – 92

73 – 7778 – 84

FH87FH88

13.13.

93 – 101 85 – 91 FH89 13.

102 – 110111 – 122123 – 129130 – 133—

92 – 99100 – 110111 – 122123 – 128129 – 133


13.13.13.13.13.

Fo

r S

ize 4

Sta

rters

Fo

r S

ize 3

Sta

rters

Compensated Overload Relay HeaterCatalogNumber(One Heater per Catalog Number)

PriceU.S. $Open Starter Enclosed Starter

Full Load Current of Motor (Amps)

Size 5 (with 300/5 Current Transformers)—118 – 129130 – 141142 – 155156 – 170171 – 187188 – 205206 – 224225 – 244245 – 263264 – 292293 – 300

—118 – 129130 – 141142 – 155156 – 170171 – 187188 – 205206 – 224225 – 244245 – 263264 – 292—

FH23FH24FH25FH26FH27FH28FH29FH30FH31FH32FH33FH34

13.13.13.13.13.13.13.13.13.13.13.13.

Size 6 (with 600/5 Current Transformers)—236 – 259260 – 283284 – 310311 – 340341 – 374375 – 411412 – 448449 – 489490 – 527528 – 585586 – 600

—236 – 259260 – 283284 – 310311 – 340341 – 374375 – 411412 – 448449 – 489490 – 527528 – 540—

FH23FH24FH25FH26FH27FH28FH29FH30FH31FH32FH33FH34

13.13.13.13.13.13.13.13.13.13.13.13.



33-228

33

Relays — Thermal and Fast Trip, Heater Selection


Table 33-356. Heater Selection — Type A and B Overload Relays, Sizes 0, 1 and 2 SizeStarter

Non-compensated Open Starters and Ambient Comp. Open and Enclosed Starters

Heater Catalog Number(One Heater per Catalog Number)

PriceU.S. $

Non-compensating Enclosed Starters

Heater Catalog Number

PriceU.S. $

Block Type Overload Using 3 Heaters

Single-Pole Type Overload

Block Type Overload Using 3 Heaters

Single-Pole Type Overload

Full Load Current of Motor (Amps)

.25 – .27

.28 – .31

.32 – .34

.35 – .38

.39 – .42

.29 – .31

.32 – .35

.36 – .39

.40 – .43

.44 – .48


13.13.13.13.13.

.24 – .25

.26 – .28

.29 – .31

.32 – .35

.36 – .39

.28 – .30

.31 – .34

.35 – .37

.38 – .42

.43 – .47


13.13.13.13.13.

.43 – .46

.47 – .50

.51 – .55

.56 – .62

.63 – .68

.49 – .53

.54 – .58

.59 – .64

.65 – .71

.72 – .79


13.13.13.13.13.

.40 – .43

.44 – .47

.48 – .51

.52 – .57

.58 – .63

.48 – .52

.53 – .56

.57 – .63

.64 – .70

.71 – .77


13.13.13.13.13.

.69 – .75

.76 – .83

.84 – .91

.92 – 1.001.01 – 1.11

.80 – .87

.88 – .96

.97 – 1.061.07 – 1.161.17 – 1.28


13.13.13.13.13.

.64 – .70

.71 – .77

.78 – 85

.86 – .93

.94 – 1.03

.78 – .85

.86 – .94

.95 – 1.031.04 – 1.131.14 – 1.25


13.13.13.13.13.

1.12 – 1.221.23 – 1.341.35 – 1.471.48 – 1.621.63 – 1.78

1.29 – 1.411.42 – 1.551.56 – 1.711.72 – 1.871.88 – 2.06


13.13.13.13.13.

1.04 – 1.131.14 – 1.251.26 – 1.371.38 – 1.511.52 – 1.65

1.26 – 1.381.39 – 1.521.53 – 1.671.68 – 1.831.84 – 2.01


13.13.13.13.13.

1.79 – 1.951.96 – 2.152.16 – 2.352.36 – 2.582.59 – 2.83

2.07 – 2.262.27 – 2.482.49 – 2.722.73 – 2.993.00 – 3.28


13.13.13.13.13.

1.66 – 1.811.82 – 1.992.00 – 2.192.20 – 2.392.40 – 2.63

2.02 – 2.212.22 – 2.432.44 – 2.662.67 – 2.922.93 – 3.21


13.13.13.13.13.

2.84 – 3.113.12 – 3.423.43 – 3.733.74 – 4.074.08 – 4.39

3.29 – 3.603.61 – 3.953.96 – 4.314.32 – 4.714.72 – 5.14


13.13.13.13.13.

2.64 – 2.892.90 – 3.173.18 – 3.473.48 – 3.793.80 – 4.11

3.22 – 3.533.54 – 3.873.88 – 4.224.23 – 4.614.62 – 4.9


13.13.13.13.13.

4.40 – 4.874.88 – 5.35.4 – 5.96.0 – 6.46.5 – 7.1

5.15 – 5.65.7 – 6.26.3 – 6.86.9 – 7.57.6 – 8.2


13.13.13.13.13.

4.12 – 4.554.56 – 5.05.1 – 5.55.6 – 5.96.0 – 6.6

5.0 – 5.55.6 – 6.06.1 – 6.66.7 – 7.37.4 – 8.0


13.13.13.13.13.

7.2 – .787.9 – 8.58.6 – 9.49.5 – 10.3

10.4 – 11.3

8.3 – 9.09.1 – 9.9

10.0 – 10.810.9 – 11.912.0 – 13.1


13.13.13.13.13.

6.7 – 7.27.3 – 7.98.0 – 8.78.8 – 9.59.6 – 10.5

8.1 – 8.78.8 – 9.79.8 – 10.5

10.6 – 11.711.8 – 12.7


13.13.13.13.13.

11.4 – 12.412.5 – 13.513.6 – 14.9

13.2 – 14.314.4 – 15.715.8 – 17.2

FH43FH44FH45

13.13.13.

10.6 – 11.511.6 – 12.612.7 – 13.8

12.8 – 14.014.1 – 15.315.4 – 16.6

FH43FH44FH45

13.13.13.

15.0 – 16.316.4 – 18.0

17.3 – 18.919.0 – 20.8

FH46FH47

13.13.

13.9 – 15.115.2 – 16.7

16.7 – 18.318.4 – 20.0

FH46FH47

13.13.

18.1 – 19.819.9 – 21.7

20.9 – 22.923.0 – 25.2

FH48FH49

13.13.

16.8 – 18.318.4 – 20.2

20.1 – 21.922.0 – 23.9

FH48FH49

13.13.

21.8 – 23.9 25.3 – 27.6 FH50 13. 20.3 – 22.2 24.0 – 26.2 FH50 13.

24.0 – 26.2 27.7 – 30.3 FH51 13. 22.3 – 24.3 26.3 – 28.8 FH51 13.

26.3 – 28.7 30.4 – 33.3 FH52 13. 24.4 – 26.6 28.9 – 31.4 FH52 13.

28.8 – 31.431.5 – 34.534.6 – 37.9

33.4 – 36.436.5 – 39.940.0 – 43.9

FH53FH54FH55

13.13.13.

26.7 – 29.129.2 – 32.032.1 – 35.2

31.5 – 34.534.6 – 37.93.80 – 41.9

FH53FH54FH55

13.13.13.

38.0 – 41.5 FH56 13. 35.3 – 38.5 42.0 – 45.0 FH56 13.

41.6 – 45.0 FH57 13. 38.6 – 42.3 FH57 13.

Fo

r S

ize 2

Sta

rters

Fo

r S

ize 1

Sta

rters

Fo

r S

ize 0

Sta

rters


CA08102001E


29
33-2NEMA Contactors & StartersCitation Renewal Parts

33

For Catalog Numbers A10, A11, A13, A30, A31, A40, A41, A50, A51, A70, A71, A80, A81, B10, B11, B50, B51, B52, C10, C30 and C50 Contactors and StartersNote: For a complete listing of parts refer to the Renewal Parts Publication Number referenced on the device nameplate.

Table 33-357. Citation Renewal Parts

1 For non-reversing contactors and starters only. For Size 00 reversing, select parts from adjoining size 0 column.2 Replace complete contactor. 3 Non-encapsulated coil.4 Obsolete.

Description Size 00 Size 0

Series A1 1 Series B1 Series C1 Series D1/C2 Price U.S. $Part

NumberPart Number

Part Number

Part Number

Part Number

Price U.S. $

Set of Contacts Part Number on Contactor or Starter Nameplate 2-Pole without Interlock . . . . . . . . . . . . . . . . . . . 3-Pole without Interlock . . . . . . . . . . . . . . . . . . . 3-Pole with Interlock . . . . . . . . . . . . . . . . . . . . . 4-Pole without Interlock . . . . . . . . . . . . . . . . . . . 5-Pole without Interlock . . . . . . . . . . . . . . . . . . .

6-21 6-21-26-21-3——

2

2

2

——

2

2

2

——

2

2

2

——

50.0076.0076.00

——

6-226-22-2—6-22-36-22-4

63.5094.50

—127.00158.00

Magnet Coils Coil Suffix

120V 60 Hz or 110V 50 Hz . . . . . . . . . . .240V 60 Hz or 220V 50 Hz . . . . . . . . . . .480V 60 Hz or 440V 50 Hz . . . . . . . . . . .600V 60 Hz or 550V 50 Hz . . . . . . . . . . .208V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . 24V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . .380V 50 Hz . . . . . . . . . . . . . . . . . . . . . . . .120/240V 60 Hz or 110/220V 50 Hz . . . .240/480V 60 Hz or 220/440V 50 Hz . . . .277V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . .208/240V 60 Hz . . . . . . . . . . . . . . . . . . . .120V DC . . . . . . . . . . . . . . . . . . . . . . . . . .240V DC . . . . . . . . . . . . . . . . . . . . . . . . . . 24V DC . . . . . . . . . . . . . . . . . . . . . . . . . . 48V DC . . . . . . . . . . . . . . . . . . . . . . . . . .

ABCDETLFGHJA1B1T1W1

9-1945-19-1945-29-1945-39-1945-49-1945-59-1945-89-1945-6——9-1945-16—————

4

4

4

4

4

4

4

——4

—————

9-2650-19-2650-29-2650-39-2650-49-2650-59-2650-79-2650-6——9-2650-13—————

9-2823-19-2823-29-2823-39-2823-49-2823-59-2823-79-2421-18 3

——9-2823-129-2823-17————

66.0066.0066.0066.0066.0066.0066.00

——

66.0066.00

————

9-1887-19-1887-29-1887-39-1887-49-1887-59-1887-79-1887-89-1888-19-1888-29-1887-16—9-2024-29-2024-19-2024-49-2024-3

66.0066.0066.0066.0066.0066.0066.0066.0066.0066.00

—149.00149.00149.00149.00

Replacement Thermal Elements Standard Trip Eutectic (12 teeth) . . . . . . . . . . . Slow Trip Eutectic (24 teeth) . . . . . . . . . . . . . . . Current Transformer . . . . . . . . . . . . . . . . . . . . . .

10-476710-5018—

10-476710-5018—

10-476710-5018—

10-476710-5018—

20.6019.60

—

10-476710-5018—

20.6019.60

—



33-230

33

NEMA Contactors & StartersCitation
Renewal Parts


Table 33-357. Citation Renewal Parts (Continued)

1 #Series B1. For Series A1, order 6-26 or 6-26-2 (list price is the same).

Description Size 1 Size 2 Size 3

Series A1 Series B1 Series A1 Series B1

Part Number

Price U.S. $

Part Number

Price U.S. $

Part Number

Price U.S. $

Part Number

Price U.S. $

Part Number

Price U.S. $

Set of Contacts Part Number on Contactor or Starter Nameplate 2-Pole without Interlock . . . . . . . . . . . . . . . . . . 3-Pole without Interlock . . . . . . . . . . . . . . . . . . 3-Pole with Interlock . . . . . . . . . . . . . . . . . . . . . 4-Pole without Interlock . . . . . . . . . . . . . . . . . . 5-Pole without Interlock . . . . . . . . . . . . . . . . . .

6-236-23-2—6-23-36-23-4

73.50110.00

—145.00183.00

6-246-24-2———

132.00196.00

———

6-346-34-2—6-34-36-34-4

132.00196.00

—260.00325.00

6-256-25-2———

214.00321.00

———

6-356-35-2———

214.00321.00

———


120V 60 Hz or 110V 50 Hz . . . . . . . . . . . .240V 60 Hz or 220V 50 Hz . . . . . . . . . . . .480V 60 Hz or 440V 50 Hz . . . . . . . . . . . .600V 60 Hz or 550V 50 Hz . . . . . . . . . . . .208V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . 24V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . .380V 50 Hz . . . . . . . . . . . . . . . . . . . . . . . .120/240V 60 Hz or 110/220V 50 Hz . . . . .277V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . .120V DC . . . . . . . . . . . . . . . . . . . . . . . . . . .240V DC . . . . . . . . . . . . . . . . . . . . . . . . . . . 24V DC . . . . . . . . . . . . . . . . . . . . . . . . . . . 48V DC . . . . . . . . . . . . . . . . . . . . . . . . . . .

ABCDETLFHA1B1T1W1

9-1887-19-1887-29-1887-39-1887-49-1887-59-1887-79-1887-8—9-1887-169-2024-29-2024-19-2024-49-2024-3

66.0066.0066.0066.0066.0066.0066.00

—66.00

149.00149.00149.00149.00

9-1889-19-1889-29-1889-39-1889-49-1889-139-1889-209-1889-149-1890-19-1889-319-2025-29-2025-19-2025-49-2025-3

78.5078.5078.5078.5078.5078.5078.5078.5078.50

187.00187.00187.00187.00

9-2526-19-2526-29-2526-39-2526-49-2526-59-2526-69-2526-7—9-2526-159-2626-29-2626-19-2626-49-2626-3

78.5078.5078.5078.5078.5078.5078.50

—78.50

114.00114.00114.00114.00

9-1891-19-1891-29-1891-39-1891-49-1891-139-1891-159-1891-14—9-1891-269-2026-29-2026-19-2026-49-2026-3

130.00130.00130.00130.00130.00130.00130.00

—130.00236.00236.00236.00236.00

9-1889-19-1889-29-1889-39-1889-49-1889-139-1889-209-1889-14—9-1889-319-2025-29-2025-19-2025-49-2025-3

78.5078.5078.5078.5078.5078.5078.50

—78.50

187.00187.00187.00187.00

Replacement Thermal Elements Standard Trip Eutectic (12 teeth) . . . . . . . . . . . Slow Trip Eutectic (24 teeth) . . . . . . . . . . . . . . . Current Transformer . . . . . . . . . . . . . . . . . . . . .

10-476710-5018—

20.6019.60

—

10-476710-5018—

20.6019.60

—

10-476710-5018—

20.6019.60

—

10-476710-5018—

20.6019.60

—

10-476710-5018—

20.6019.60

—

Description Size 4 Size 5 Size 6

Series A1 Series B1 Series C1

Part Number

Price U.S. $

Part Number

Price U.S. $

Part Number

Price U.S. $

Part Number

Price U.S. $

Part Number

Price U.S. $

Set of Contacts Part Number on Contactor or Starter Nameplate 2-Pole without Interlock . . . . . . . . . . . . . . . . . . 3-Pole without Interlock . . . . . . . . . . . . . . . . . . 3-Pole with Interlock . . . . . . . . . . . . . . . . . . . . . 4-Pole without Interlock . . . . . . . . . . . . . . . . . . 5-Pole without Interlock . . . . . . . . . . . . . . . . . .

6-36-3 1

6-36-4 1

———

448.00680.00

———

6-276-27-2———

820.001,220.00

———

6-286-28-2———

1,940.002,900.00

———

—6-570———

—4,590.00

———

6-601-26-601———

2,050.003,075.00

———


120V 60 Hz or 110V 50 Hz . . . . . . . . . . . .240V 60 Hz or 220V 50 Hz . . . . . . . . . . . .480V 60 Hz or 440V 50 Hz . . . . . . . . . . . .600V 60 Hz or 550V 50 Hz . . . . . . . . . . . .208V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . 24V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . .380V 50 Hz . . . . . . . . . . . . . . . . . . . . . . . .120/240V 60 Hz or 110/220V 50 Hz . . . . .240/480V 60 Hz or 220/440V 50 Hz . . . . .277V 60Hz . . . . . . . . . . . . . . . . . . . . . . . . .120V DC . . . . . . . . . . . . . . . . . . . . . . . . . . .240V DC . . . . . . . . . . . . . . . . . . . . . . . . . . . 24V DC . . . . . . . . . . . . . . . . . . . . . . . . . . . 48V DC . . . . . . . . . . . . . . . . . . . . . . . . . . .

ABCDETLFGHA1B1T1W1

9-1891-19-1891-29-1891-39-1891-49-1891-139-1891-159-1891-14——9-1891-269-2026-29-2026-19-2026-49-2026-3

130.00130.00130.00130.00130.00130.00130.00

——

130.00236.00236.00236.00236.00

9-1891-19-1891-29-1891-39-1891-49-1891-139-1891-159-1891-14——9-1891-269-2026-29-2026-19-2026-49-2026-3

130.00130.00130.00130.00130.00130.00130.00

——

130.00236.00236.00236.00236.00

9-1875-19-1875-29-1875-39-1875-49-1875-14—————————

865.00865.00865.00865.00865.00

—————————

9-26519-2651-29-2651-39-2651-49-2651-6—9-2651-5———————

1,195.001,195.001,195.001,195.001,195.00

—1,195.00

———————

9-26989-2698-29-2698-39-2698-49-2698-5—9-2698-6———————

865.00865.00865.00865.00865.00

—865.00

———————

Replacement Thermal Elements Standard Trip Eutectic (12 teeth) . . . . . . . . . . . Slow Trip Eutectic (24 teeth) . . . . . . . . . . . . . . . Current Transformer. . . . . . . . . . . . . . . . . . . . . .

10-476710-5018—

20.6019.60

—

10-476710-5018—

20.6019.60

—

10-4767——

20.60——

10-4767——

20.60——

10-4767——

20.60——


CA08102001E


31
33-2NEMA Contactors & StartersCitation Renewal Parts

33

Table 33-357. Citation Renewal Parts (Continued)Description Size 7 Size 8

Series A1 Price U.S. $

Series B1 Price U.S. $Part

NumberPart Number

Part Number

Price U.S. $

Set of Contacts Part Number on Contactor or Starter Nameplate 2-Pole without Interlock . . . . . . . . . . . . . . . . . . . 3-Pole without Interlock . . . . . . . . . . . . . . . . . . . 3-Pole with Interlock . . . . . . . . . . . . . . . . . . . . . 4-Pole without Interlock . . . . . . . . . . . . . . . . . . . 5-Pole without Interlock . . . . . . . . . . . . . . . . . . .

6-286-28-2———

1,940.002,900.00

———

—6-570———

—4,590.00

———

—6-571———

—5,070.00

———


120V 60 Hz or 110V 50 Hz . . . . . . . . . . .240V 60 Hz or 220V 50 Hz . . . . . . . . . . .480V 60 Hz or 440V 50 Hz . . . . . . . . . . .600V 60 Hz or 550V 50 Hz . . . . . . . . . . .208V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . 24V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . .380V 50 Hz . . . . . . . . . . . . . . . . . . . . . . . .120/240V 60 Hz or 110/220V 50 Hz . . . .240/480V 60 Hz or 220/440V 50 Hz . . . .277V 60 Hz . . . . . . . . . . . . . . . . . . . . . . . .120V DC . . . . . . . . . . . . . . . . . . . . . . . . . .240V DC . . . . . . . . . . . . . . . . . . . . . . . . . . 24V DC . . . . . . . . . . . . . . . . . . . . . . . . . . 48V DC . . . . . . . . . . . . . . . . . . . . . . . . . .

ABCDETLFGHA1B1T1W1

9-1875-19-1875-29-1875-39-1875-49-1875-14—————————

865.00865.00865.00865.00865.00

—————————

9-26519-2651-29-2651-39-2651-49-2651-6—9-2651-5———————

1,195.001,195.001,195.001,195.001,195.00

—1,195.00

———————

9-26549-2654-29-2654-39-2654-49-2654-6—9-2654-5———————

1,425.001,425.001,425.001,425.001,425.00

—1,425.00

———————

Replacement Thermal Elements Standard Trip Eutectic (12 teeth) . . . . . . . . . . . Slow Trip Eutectic (24 teeth) . . . . . . . . . . . . . . . Current Transformer . . . . . . . . . . . . . . . . . . . . . .

10-4767——

20.60——

10-4767——

20.60——

10-4767——

20.60——



33-232

33

NEMA Contactors & StartersType N
Renewal Parts


For Type N ControlTable 33-358. Contact Kits


1 Minimum order quantity of 3 required.

Poles NEMA Size Part Number

Price U.S. $

3 0123 4

16052261605212160520216255631625564

294.356.404.660.

1,115.

Voltage Hz 2-, 3-Pole 4-, 5-Pole

Obsolete Part Number

CurrentPart Number

PriceU.S. $

Obsolete Part Number

CurrentPart Number

PriceU.S. $

Size 0, 1 1

110110/208/220220/380/440550220

6025/60/6025/50/606050

14702411470242147024314702441470247

9969D90G019969D90G029969D90G039969D90G049969D90G06

325.325.325.325.325.

147026114702621470263N/AN/A

9969D90G169969D90G179969D90G18N/AN/A

325.325.325.

——

440440120115/208/230600550

50256060/60/606025

147024814702501605268160551314702451470251

9969D90G079969D90G089969D90G099969D90G159969D90G209969D90G22

325.325.325.325.325.325.

14702681470270N/AN/AN/AN/A

9969D90G199969D90G21N/AN/AN/AN/A

325.325.

————

Size 2 1

110110/208/220220/380/440/480550110

6025/60/6025/50/60/606050

14702011470202147020314702041470206

9969D92G019969D92G029969D92G039969D92G049969D92G05

325.325.325.325.325.

14702211470222N/A14702241470226

9969D93G019969D93G02N/A9969D93G109969D93G05

325.325.

—325.325.

220440600440120/110

5050602560/50

14702071470208147020514702101605478

9969D92G069969D92G079969D92G089969D92G099969D92G10

325.325.325.325.325.

1470227N/A1470225N/AN/A

9969D93G06N/A9969D93G08N/AN/A

325.—

325.——

550415220/380/440

505025/60/60

1470209N/AN/A

9969D92G11N/AN/A

325.——

N/AL15576471470223

N/A9969D93G099969D93G03

—325.325.

Size 3 1

110110/208/220220/380/400/440110120/110

6025/60/6025/50/50/605060/50

14906451490646149064714906521600770

9969D96G049969D96G059969D96G069969D96G089969D96G09

455.455.455.455.455.

14906451490646149064714906521600770

9969D96G049969D96G059969D96G069969D96G089969D96G09

455.455.455.455.455.

600/500600/500/400220240

60/5060/50/405060

1490649165942114906531490648

9969D96G219969D96G239969D93G249969D96G29

455.455.455.455.

1490649165942114906531490648

9969D96G219969D96G239969D93G249969D96G29

455.455.455.455.

Size 4110110/208/220110220240

6025/60/60505050

15966331490658159663615966371596639

9969D96G109969D96G119969D96G139969D96G149969D96G15

455.455.455.455.455.

15977231597724N/AN/AN/A

9969D96G019969D96G02N/AN/AN/A

455.455.

———

600/500440600440120/110220/380/400/440

60/5025606060/5025/50/50/60

15966351596641159663414906591600771N/A

9969D96G169969D96G179969D96G199969D96G129969D96G20N/A

455.455.455.455.455.

—

1490649N/AN/AN/AN/A1597725

9969D96G21N/AN/AN/AN/A9969D96G31

455.————

455.


CA08102001E


33
33-2NEMA Contactors & StartersSolenoids — Alternating Current 10370 Series

33


AC Solenoids

Product Description . . . . . 33-233

Features . . . . . . . . . . . . . . . 33-233

Dimensions . . . . . . . . . . . . 33-233

Product Selection . . . . . . . 33-234

Cat. No. 10370

Product DescriptionThese solenoids are used for a wide variety of applications where straight line motion is to be obtained automati-cally or at a remote point.

Features■ Plunger and frame are machined to

ensure quiet operation■ Push- and pull-type operation■ With and without terminal box■ Plunger provided with connecting

pin■ Size C and D solenoids are provided

with special bearing to minimize wear in clevis under severe service

DimensionsTable 33-360. Approximate Dimensions in Inches (mm) and Shipping Weights

1 In sealed state.


Size Push Type Pull Type

Dimensions in Inches (mm) Ship.Wt.Lbs.(kg)

Dimensions in Inches (mm) Ship.Wt.Lbs.(kg)

WideA

HighB 1

DeepC

Mounting WideA

HighB 1

DeepC

Mounting

D E D E

Wall MountedA

B

C

D

2.38(60.5)2.63(66.8)3.00(76.2)4.00(101.6)

3.63(92.2)4.88(124.0)6.13(155.7)6.13(155.7)

2.25(57.2)3.00(76.2)4.13(104.9)4.13(104.9)

1.13(28.7)2.00(50.8)2.38(60.5)2.75(69.9)

1.63(41.4)2.13(54.1)3.13(79.5)3.13(79.5)

2.0(.9)2.5(1.1)5.0(2.3)7.0(3.2)

2.38(60.5)2.63(66.8)3.00(76.2)4.00(101.6)

2.63(66.8)3.63(92.2)4.88(124.0)4.88(124.0)

2.25(57.2)3.00(76.2)4.13(104.9)4.13(104.9)

1.13(28.7)2.00(50.8)2.38(60.5)2.75(69.9)

1.63(41.4)2.13(54.1)3.13(79.5)3.13(79.5)

2.0(.9)2.5(1.1)5.0(2.3)7.0(3.2)

Floor MountedB

C

D

3.13(79.5)3.50(88.9)3.88(98.6)

4.88(124.0)6.13(155.7)6.13(155.7)

3.00(76.2)3.75(95.3)3.75(95.3)

1.50(38.1)1.75(44.5)2.25(57.2)

2.25(57.2)3.13(79.5)3.13(79.5)

2.5(1.1)5.0(2.3)7.0(3.2)

3.13(79.5)3.50(88.9)3.88(98.6)

3.88(98.6)4.88(124.0)4.88(124.0)

3.00(76.2)3.75(95.3)3.75(95.3)

1.50(38.1)1.75(44.5)2.25(57.2)

2.25(57.2)3.13(79.5)3.13(79.5)

2.5(1.1)5.0(2.3)7.0(3.2)

DA

B

DA

EC

C

E

B

Wall Mounted

Floor Mounted


33-234

33

NEMA Contactors & StartersSolenoids — Alternating Current
10370 Series


Product SelectionWhen Ordering Specify■ Catalog Number

Table 33-361. AC Solenoids — 60 Hz, Continuous Duty

1 Recommended selection of solenoids on basis of 85% voltage values.2 Mounting of solenoids “with conduit box” — Size A are for wall mounting — Size B, C and D are for floor mounting.

Size Voltage Operating Data 2

Magnetic Force in Lbs. Max.Stroke inInches(mm)

Current Catalog Numbers

HorizontalPosition

With Gravity

AgainstGravity

Inrush Sealed Without Conduit Box

With Conduit Box

At 100%Voltage

At 85%Voltage

At 100%Voltage

At 85%Voltage

At 100%Voltage

At 85%Voltage

Floor Mtg. Wall Mtg. PriceU.S.$

Mtg. 1 PriceU.S.$

60 Hertz Pull TypeA 110

220440

.72

.72

.72

.50

.50

.50

.90

.90

.90

.68

.68

.68

.55

.55

.55

.33

.33

.33

1 (25.4)1 (25.4)1 (25.4)

1.83.92.45

.34

.17

.08

———

10370H110370H210370H3

176.176.176.

10370H61010370H61110370H612

205.205.205.

B 110220440

4.24.24.2

333

4.54.54.5

3.33.33.3

3.93.93.9

2.72.72.7

1 (25.4)1 (25.4)1 (25.4)

5.42.61.29

.87

.42

.20

10370H5710370H5810370H59

10370H69410370H69610370H697

258.258.258.

10370H6910370H7010370H71

286.286.286.

C 110220440

777

5.255.255.25

888

6.256.256.25

666

4.254.254.25

1.25 (31.8)1.25 (31.8)1.25 (31.8)

10.45.22.5

1.07.52.26

10370H24410370H24510370H246

———

260.260.260.

10370H25610370H25710370H258

322.322.322.

D 110220440

12.412.412.4

101010

13.6513.6513.65

11.2511.2511.25

11.1511.1511.15

8.758.758.75

1.25 (31.8)1.25 (31.8)1.25 (31.8)

189.34.4

1.58.81.40

10370H35610370H35710370H358

10370H81410370H81610370H817

346.346.346.

10370H36810370H36910370H370

381.381.381.

60 Hertz Push TypeA 110

220440

.72

.72

.72

.50

.50

.50

.90

.90

.90

.68

.68

.68

.55

.55

.55

.33

.33

.33

1 (25.4)1 (25.4)1 (25.4)

1.83.92.45

.34

.17

.08

———

10370H1310370H1410370H15

205.205.205.

10370H2510370H2610370H27

237.237.237.

B 110220440

4.24.24.2

333

4.54.54.5

3.33.33.3

3.93.93.9

2.72.72.7

1 (25.4)1 (25.4)1 (25.4)

5.42.61.29

.87

.42

.20

10370H8110370H8210370H83

10370H70810370H71010370H711

286.286.286.

10370H9310370H9410370H95

322.322.322.

C 110220440

777

5.255.255.25

888

6.256.256.25

666

4.254.254.25

1.25 (31.8)1.25 (31.8)1.25 (31.8)

10.45.22.5

1.07.52.26

10370H268——

—10370H77410370H775

322.322.322.

10370H28010370H28110370H282

355.355.355.

D 110220440

12.412.412.4

101010

13.6513.6513.65

11.2511.2511.25

11.1511.1511.15

8.758.758.75

1.25 (31.8)1.25 (31.8)1.25 (31.8)

189.34.4

1.58.81.40

10370H38010370H38110370H382

10370H82810370H83010370H831

381.381.381.

10370H39210370H39310370H394

415.415.415.


CA08102001E


35
33-2NEMA Contactors & StartersShoe Brakes — AC and DC Magnetic 511 Series

33


AC and DC Magnetic Shoe Brakes

Product Description . . . . . 33-235

Application Description . . . 33-235

Features . . . . . . . . . . . . . . . 33-235

Brake Selection . . . . . . . . . 33-235

Shipping Weights. . . . . . . . 33-235

Dimensions . . . . . . . . . . . . 33-236


Size S-7 Brake and Wheel

Product DescriptionEaton’s Cutler-Hammer Type S Brakes are electrically released and spring applied providing “fail-safe” opera-tion. The retarding torque developed is directly proportional to the spring pressure.

Application Description■ Conveyors■ Machine tools■ Printing presses■ Small cranes■ Overhead doors■ Dumb waiters■ Vacuum molding machines■ Carnival rides

FeaturesThe brake wheel is of relatively large size in relation to the torque developed by the brake. This permits use of a larger brake shoe lining and lower shoe pressures. Low shoe pressure, equally distributed over a large lining area, results in even wear of the fric-tion surfaces and even braking torque. The oversize wheel type construction also permits use of a smaller operating solenoid that requires less current for a given torque rating.

DC BrakesStandard DC brakes are equipped with shunt coils. The magnet coil circuit on DC brakes consists of two separate windings and a protective switch.

MountingType S brakes are designed and rec-ommended for use and mounting only in the horizontal position. Side or verti-cal mountings are not recommended because the solenoid loading is altered, resulting in accelerated wear and premature coil failure.

Brake SelectionThe method most generally used to determine required braking torque is to calculate the full load motor torque by the following formula:

The torque rating of the brake selected should be at least equal to the full load motor torque for the duty considered.

Figure 33-139. Standard Brake Wheels — Approximate Dimensions

Table 33-362. Standard Brake Wheel Dimensions

1 Hub lengths other than standard are not available.

Shipping WeightsTable 33-363. Approximate Shipping Weights

T = 5252 x hprpm

T = Full load motor torque in lb-fthp = Motor horsepower

rpm = Speed of shaft on which brake wheel is mounted W

Z

X

A Y

Approximate Dimensions in Inches (mm) Bore

A Z W 1 X Y Max. Min.

4.00 (101.6)5.50 (139.7)7.00 (177.8)

10.00 (254.0)

2.75 (69.9)3.25 (82.6)4.25 (108.0)4.25 (108.0)

1.63 (41.4)2.00 (50.8)3.00 (76.2)3.25 (82.6)

1.38 (35.1)1.63 (41.4)1.25 (31.8)1.25 (31.8)

2.50 (63.5)3.25 (82.6)4.00 (101.6)4.88 (124.0)

1.38 (35.1)2.00 (50.8)2.25 (57.2)2.88 (73.2)

.50 (12.7)

.75 (19.1)1.00 (25.4)1.38 (35.1)

Brake Size Torque Ratingft-lb

Weight in Lbs. (kg)

Net —Brake with Wheel

Net —Wheel Only

Boxed —Brake with Wheel

Type “S” AC Shoe BrakesS-4S-4S-4S-5-1/2S-5-1/2S-7S-7

3101525355075

15.8 (7.2)15.8 (7.2)15.8 (7.2)33.2 (15.1)33.2 (15.1)52.1 (23.7)52.1 (23.7)

3.4 (1.5)3.4 (1.5)3.4 (1.5)7.5 (3.4)7.5 (3.4)

18.8 (8.5)18.8 (8.5)

17.0 (7.7)17.0 (7.7)17.0 (7.7)36.0 (16.3)36.0 (16.3)55.0 (25.0)55.0 (25.0)

S-10 125, 160 200.0 (90.8) 38.5 (17.3) 225.0 (102.2)

Type “S” DC Shoe BrakesS-4S-4S-4S-5-1/2S-5-1/2S-7S-7S-7S-7

310152535507585

110

18.0 (8.2)18.0 (8.2)18.0 (8.2)35.0 (15.9)35.0 (15.9)54.0 (24.5)54.0 (24.5)54.0 (24.5)54.0 (24.5)

3.4 (1.5)3.4 (1.5)3.4 (1.5)7.5 (3.4)7.5 (3.4)

18.8 (8.5)18.8 (8.5)18.8 (8.5)18.8 (8.5)

20.0 (9.1)20.0 (9.1)20.0 (9.1)38.0 (17.3)38.0 (17.3)58.0 (26.3)58.0 (26.3)58.0 (26.3)58.0 (26.3)


33-236

33

NEMA Contactors & StartersShoe Brakes — AC and DC Magnetic
511 Series


Dimensions


Table 33-364. Approximate Dimensions

1 Open type brake only.

BrakeSize

TorqueRatingft-lb

Dimensions in Inches (mm)

A B 1 C D E F G H J K L M N O P Q R

Type “S” AC Shoe BrakesS-4

S-4

S-4

S-5-1/2

S-5-1/2

S-7

S-7

3

10

15

25

35

50

75

4.00(101.6)4.00(101.6)4.00(101.6)5.50(139.7)5.50(139.7)7.00(177.8)7.00(177.8)

2.88(73.2)2.88(73.2)2.88(73.2)4.00(101.6)4.00(101.6)5.00(127.0)5.00(127.0)

7.50(190.5)7.50

(190.5)7.50

(190.5)9.50

(241.3)9.50

(241.3)11.50(292.1)11.50(292.1)

2.63(66.8)2.63(66.8)2.63(66.8)3.50(88.9)3.50(88.9)4.38(111.3)4.38(111.3)

1.25(31.8)1.25(31.8)1.25(31.8)2.00(50.8)2.00(50.8)2.50(63.5)2.50(63.5)

7.50(190.5)7.50(190.5)7.50(190.5)8.38(212.9)8.38(212.9)9.50(241.3)9.50(241.3)

3.13(79.5)3.13(79.5)3.13(79.5)4.13(104.9)4.13(104.9)5.00(127.0)5.00(127.0)

.38(9.7).38(9.7).38(9.7).44(11.2).44(11.2).56(14.2).56(14.2)

.63(16.0).63

(16.0).63

(16.0)1.00(25.4)1.00(25.4)1.00(25.4)1.00(25.4)

2.88(73.2)2.88(73.2)2.88(73.2)4.88(124.0)7.88(200.2)6.00(152.4)6.00(152.4)

.25(6.4).25(6.4).25(6.4).38(9.7).38(9.7)—

—

2.75(69.9)2.75(69.9)2.75(69.9)3.25(82.6)3.25(82.6)4.25(108.0)4.25(108.0)

1.63(41.4)1.63(41.4)1.63(41.4)2.00(50.8)2.00(50.8)2.13(54.1)2.13(54.1)

1.63(41.4)1.63(41.4)1.63(41.4)2.00(50.8)2.00(50.8)3.00(76.2)3.00(76.2)

2.88(73.2)2.88(73.2)2.88(73.2)3.13(79.5)3.13(79.5)3.13(79.5)3.13(79.5)

3.00(76.2)3.00(76.2)3.00(76.2)3.75(95.3)3.75(95.3)4.75(120.7)4.75(120.7)

3.13(79.5)3.13(79.5)3.13(79.5)3.13(79.5)3.13(79.5)3.13(79.5)3.13(79.5)

S-10 125,160

Refer to above drawing.

Type “S” DC Shoe BrakesS-4

S-4

S-4

S-5-1/2

S-5-1/2

S-7

S-7

S-7

S-7

3

10

15

25

35

50

75

85

110

4.00(101.6)4.00(101.6)4.00(101.6)5.50(139.7)5.50(139.7)7.00(177.8)7.00(177.8)7.00(177.8)7.00(177.8)

3.50(88.9)3.50(88.9)3.50(88.9)4.00(101.6)4.00(101.6)5.00(127.0)5.00(127.0)5.00(127.0)5.00(127.0)

8.00(203.2)8.00

(203.2)8.00

(203.2)9.50

(241.3)9.50

(241.3)11.50(292.1)11.50(292.1)11.50(292.1)11.50(292.1)

2.63(66.8)2.63(66.8)2.63(66.8)3.50(88.9)3.50(88.9)4.38(111.3)4.38(111.3)4.38(111.3)4.38(111.3)

1.25(31.8)1.25(31.8)1.25(31.8)2.00(50.8)2.00(50.8)2.50(63.5)2.50(63.5)2.50(63.5)2.50(63.5)

7.56(192.0)7.56(192.0)7.56(192.0)8.38(212.9)8.38(212.9)9.50(241.3)9.50(241.3)9.50(241.3)9.50(241.3)

3.25(82.6)3.25(82.6)3.25(82.6)4.13(104.9)4.13(104.9)5.00(127.0)5.00(127.0)5.00(127.0)5.00(127.0)

.38(9.7).38(9.7).38(9.7).44(11.2).44(11.2).56(14.2).56(14.2).56(14.2).56(14.2)

.75(19.1).75(19.1).75(19.1).75(19.1).75(19.1).75(19.1).75(19.1).75(19.1).75(19.1)

2.88(73.2)2.88(73.2)2.88(73.2)4.88(124.0)4.88(124.0)6.00(152.4)6.00(152.4)6.00(152.4)6.00(152.4)

.25(6.4).25(6.4).25(6.4).38(9.7).38(9.7)—

—

—

—

2.75(69.9)2.75(69.9)2.75(69.9)3.25(82.6)3.25(82.6)4.25(108.0)4.25(108.0)4.25(108.0)4.25(108.0)

1.63(41.4)1.63(41.4)1.63(41.4)2.00(50.8)2.00(50.8)2.13(54.1)2.13(54.1)2.13(54.1)2.13(54.1)

1.63(41.4)1.63(41.4)1.63(41.4)2.00(50.8)2.00(50.8)3.00(76.2)3.00(76.2)3.00(76.2)3.00(76.2)

2.63(66.8)2.63(66.8)2.63(66.8)2.88(73.2)2.88(73.2)2.88(73.2)2.88(73.2)2.88(73.2)2.88(73.2)

3.00(76.2)3.00(76.2)3.00(76.2)3.75(95.3)3.75(95.3)4.88(124.0)4.88(124.0)4.88(124.0)4.88(124.0)

4.06(103.1)4.06(103.1)4.06(103.1)4.06(103.1)4.06(103.1)4.06(103.1)4.06(103.1)4.06(103.1)4.06(103.1)

26.62(676.1)

(2) Holesfor 1/2 Conduit

13.25(336.6)

4.0(101.6)

3.75(95.3)

3.75(95.3)

4.69(119.1)

HubLength

9.38(238.3)

6.25(158.8)

15.19(385.8)

10.0 (254)Dia. 7.38

(187.5)

2.0(50.8)

.88(22.4)

6.0(152.4)

7.38(187.5)

1.12(28.4)

1.75(44.5)

2.25(57.2)2.25

(57.2)

6.0(152.4)

6.88(174.8)

FT

D D

K

N

M L

(2) "H" Dia. Holesfor Mounting

HubLength

C

B O

QR

P

J

EU

GS

For Removal ofWing Nuts .88

(22.4) .88(22.4)

.88(22.4)

4.25 (108)Wheel Face

.69 (17.5) Dia.4 Mtg. Holes

Types S4, S5-1/2, and S7Solenoid Operated

Type S10Clapper Type Magnet Operated

A

CA08102001E


37
33-2NEMA Contactors & StartersShoe Brakes — AC and DC Magnetic 511 Series

33

Size S-4 Brake and Wheel

Product SelectionWhen Ordering Specify■ Brake

❑ Catalog Number plus Suffix Number for coil

❑ Example: 511H1193-41

■ Wheel❑ Catalog Number plus Suffix

Number for bore size❑ Example: 511H1150-3

■ Enclosure❑ Catalog Number❑ Example: 511ED50

Table 33-365. Type S Brakes — Floor Mounting

1 Intermittent duty indicates that the coil can be placed across the line continuously for one hour maximum without excessive heating. It is equivalent to 1/2 time ON and 1/2 time OFF.

2 Add Suffix Number for coil voltage to Base Catalog Number.3 Does not include Wheel.

Table 33-366. Enclosures Only

4 Can be mounted either right or left hand.

Torque — lb-ft BrakeSize

AC DC

Continuous Intermittent 1 BaseCatalogNumber 23

PriceU.S. $

For Type S4, S5-1/2, S7, S10

BaseCatalogNumber 23

PriceU.S. $

CoilVoltage

Coil Suffix 2

Coil Voltsand Hertz

CoilSuffix 2

310—

31015

S-4S-4S-4

511H1194511H1193511H1192

1,000.1,000.1,000.

120V 60 Hz208V 60 Hz240V 60 Hz480V 60 Hz600V 60 Hz110V 50 Hz220V 50 Hz380V 50 Hz400V 50 Hz550V 50 Hz

-39-45-40-41-58-5-6-7-8-9

511H955511H956511H957

1,335.1,335.1,335.

120V DC240V DC

-97-98

25—

2535

S-5-1/2S-5-1/2

511H992511H993

1,250.1,250.

511H994511H995

1,585.1,585.

50—

5075

S-7S-7

511H970511H971

1,990.1,990.

511H975511H976

2,170.2,170.

85—

85110

S-7S-7

511H1195511H1196

3,320.3,320.

511H1197511H1198

3,505.3,505.

125—

125160

S-10S-10

511H996511H997

8,060.8,060.

——

——

BrakeSize

NEMA 2 – 3R 4

Dripproof, Rainproof and Sleet Resistant

CatalogNumber

PriceU.S. $

S-4S-5-1/2S-7

511ED50511ED51511ED52

650.700.755.



33-238

33

NEMA Contactors & StartersShoe Brakes — AC and DC Magnetic
511 Series


Table 33-367. Brake Wheels

1 Taper is at rate of 1.25 inches per foot on diameter. In bore size selection, use diameter of tapered shaft. Bore tolerance: +.000 -.005 inches.2 Add Suffix Number for bore size to Base Catalog Number.3 Bore tolerance: +.000 -.001 inches.

Table 33-368. Brake Wheel Suffix Numbers

4 Bore size selected must be between minimum and maximum dimensions listed in brake wheel selection table.5 Price Additions

Wheel Sizein Inches

Min.Bore inInches (mm)

Max.Bore in Inches (mm)

PilotBore inInches (mm)

WK2 Straight Bore 3 Tapered Bore 1

Base 2

Catalog NumberFinishedBore

PilotBore Only

Base 2

Catalog NumberFinishedBore

PilotBore Only

PriceU.S. $

PriceU.S. $

PriceU.S. $

PriceU.S. $

4.0 .50 (12.7) 1.38 (35.1) .50 (12.7) .06 511H1150 251.00 235.00 511H1151 505.00 472.00

5.5 .75 (19.1) 2.00 (50.8) .75 (19.1) .26 511H1160 378.00 383.00 511H1161 710.00 650.00

7.0 1.00 (25.4) 2.25 (57.2) .75 (19.1) .77 511H1170 570.00 570.00 511H1171 945.00 860.00

10.0 1.38 (35.1) 2.88 (73.2) 1.13 (28.7) 3.10 511H1190 1,250.00 1,245.00 511H1191 1,690.00 1,685.00

Bore Size Suffix Number — Add to Base Catalog Number

Bore 4 in Inches (mm) Keyway in Inches Suffix Number Bore 4 in Inches (mm) Keyway in Inches (mm) Suffix Number

Standard Bore Sizes — No Price Addition Pilot Bore.625 (15.88).750 (19.05).875 (22.23)

None3/16 x 3/323/16 x 3/323/16 x 3/32

-1-2-3-4

1.625 (41.28)1.875 (47.63)2.125 (53.98)2.375 (60.33)

3/38 x 3/16 1/2 x 1/4 1/2 x 1/4 5/8 x 5/16

-9-10-11-12

1.000 (25.40)1.125 (28.58)1.250 (31.75)1.375 (34.93)

1/4 x 1/81/4 x 1/81/4 x 1/8

5/16 x 5/32

-5-6-7-8

2.500 (63.50)2.625 (66.68)2.750 (69.85)2.875 (73.03)

5/8 x 5/16 5/8 x 5/16 5/8 x 5/16 3/4 x 3/8

-63-13-18-14

Non-standard Bore Sizes — Make Necessary Price Addition 5

.500 (12.70)

.750 (19.05)

.875 (22.23)1.000 (25.40)

1/8 x 1/161/4 x 1/81/4 x 1/8

5/16 x 5/32

-50-51-52-53

1.687 (42.85)1.750 (44.45)1.937 (49.20)2.000 (50.80)

3/8 x 3/16 3/8 x 3/16 1/2 x 1/4 1/2 x 1/4

-58-59-60-61

1.187 (30.15)1.375 (34.93)1.437 (36.50)1.500 (38.10)

1/4 x 1/83/8 x 3/163/8 x 3/163/8 x 3/16

-54-55-56-57

2.250 (57.15)———

1/2 x 1/4 — ——

-62———


4.0 Inch (101.6 mm)5.5 Inch (139.7 mm)7.0 Inch (177.8 mm)

10.0 Inch (254.0 mm)

70.5092.50

123.00189.00


CA08102001E


39
33-2NEMA Contactors & StartersPump Panels with 3R Enclosure Product Family Overview

33


Product Family Overview. . . . 33-239

Features . . . . . . . . . . . . . . . 33-240

Kits . . . . . . . . . . . . . . . . . . . 33-241

Freedom Pump Panels . . . . . . 33-242

Advantage Pump Panels . . . . 33-246

Freedom Vacuum Pump Panels . . . . . . . . . . . . . 33-248

Product Family OverviewThe irrigation pump controllers are combination starters with accessories and modifications designed to meet the particular requirements of the irri-gation, pumping and oil well indus-tries. The enclosure is NEMA 3R to provide weathertight protection and is available in several sizes, depending on the customer’s control or control option requirements. The disconnect, contactor and overload relay are the same as used in Freedom Line and Advantage combination starters. In Freedom Line versions, this includes the innovative overload feature that allows conversion from Class 20 to Class 10 by merely inserting different heater packs. These controllers are available in standard full voltage as well as reduced voltage configura-tions, with vacuum contactors as well as the standard electromechanical contactors.

NEMA 3R with Eaton’s Cutler-Hammer Size 1 – 3 Starter

NEMA 3R Size 1, Narrow,with Electronic Overload

NEMA 3R Enclosure, Narrow, with Eaton’s Cutler-Hammer Size 1, 2 Starter

NEMA 3R Part WindingPump Panel, Size 3


33-240

33

NEMA Contactors & StartersPump Panels with 3R Enclosure


FeaturesThe Freedom Series and Advantage starters are available in either fusible or circuit breaker types utilizing NEMA 3R Rainproof and Sleet Resistant enclosures. Convenient straight-through wiring with top line connec-tions and bottom load connections features easily accessible pressure connections for line, load and control. Starter and disconnect are factory wired. Freedom overload relays with trip indication feature bimetallic type operation with ambient compensation and a choice of either manual or automatic reset.

■ Motor Circuit Switch — Long life, heavy-duty, quick acting, double break action. Positive ON and posi-tive OFF available in either fusible or non-fusible versions. Fuse clip kits are available for field installation and can be converted in the field for maximum job flexibility.

■ Motor Circuit Protector — Similar to a magnetic trip only circuit breaker. Features an adjustable magnetic trip characteristic for accurate, depend-able fault protection and simulta-neous trip of all poles to prevent single phasing.

■ HAND/OFF/AUTO Selector Switch and START Pushbutton — 10250T heavy-duty units mounted on the flange of the enclosure for outside accessibility.

■ RESET Button — Accessible from front of enclosure (booted for envi-ronmental protection) for operation of overload relay reset function.

■ Enclosure — NEMA 3R Rainproof and Sleet Resistant construction with stainless steel door latches and special corrosion resistant paint. Enclosure features include ground-ing lugs, padlocking feature on door latch, drip hood over door and pro-visions for top mounting conduit hubs. Most enclosures include gen-erous panel space for mounting optional control and accessories.

■ Mounting — Pole mounting feet with keyhole slots for easy mount-ing are standard on enclosures for Sizes 1 – 5 (removable for Sizes 1 – 5 standard width flange type enclosures). Brackets can be formed to the contour of the pole after mounting.

■ Padlocking — Provision on door latch for locking door closed, as well as provision for padlocking discon-nect switch in OFF position. With a simple modification, disconnect can also be padlocked in ON position.

■ UL Listed — Underwriters Laborato-ries Inc. listed under File E1491, guide NLDX, includes the “Suitable for Use as Service Equipment” label.

Interrupting Ratings■ Fusible — Sizes 1 – 5 suitable for use

on a circuit capable of delivering not more than 100,000 rms symmetrical amperes. 600V maximum where a Class R fuse clip kit is properly installed and Class R fuses are used. If Class R fuses are not used, the switch should not be installed on circuits capable of delivering more than 10,000 rms symmetrical amperes. Size 6 is limited to 18,000 and Size 7 is limited to 30,000 rms symmetrical amperes.

■ Circuit Breaker HMCPE — Sizes 1 – 3 controllers are suitable for use on circuits capable of delivering not more than 100,000 rms symmetrical amperes at 480V maximum; for 600V applications, see below.

■ Circuit Breaker HMCP — Sizes 4 and 5 controllers are suitable for use on circuits capable of delivering not more than 100,000 rms symmetrical amperes at 480V maximum; Sizes 1 and 2 are suitable for use on circuits capable of delivering not more than 25,000 rms symmetrical amperes at 600V maximum; and Sizes 3 and 4 are suitable for use on circuits capa-ble of delivering not more than 50,000 rms symmetrical amperes at 600V maximum. Size 5 is suitable for use on circuits capable of deliv-ering not more than 35,000 rms symmetrical amperes at 600V maxi-mum. Size 6 is limited to 18,000 and Size 7 is limited to 30,000 rms sym-metrical amperes.

Optional Features■ Backspin Timer — .2 seconds to 3

minutes. Prevents restart until motor and pump have stopped.

■ Program Timer — 24 hour, 7 day with day omission.

■ Control Transformer — Available as standard, either as a field kit or factory installed. Includes 2 primary and 1 secondary fuses.

■ Electrical Interlocks — Side mounted in NO, NC and NO-NC. Maximum of 2 contacts on either side of starter through Size 2, maxi-mum of 3 per side Sizes 3 – 5.

■ Control Circuit Fuse Kit — 30A, 600V rating.

■ Lightning Arrestor — Offers protec-tion to control from lightning induced surges.

■ “R” Fuse Clip Kits — 30 – 200A, 250V and 600V ratings.

■ Disconnect Control Circuit Interlock — To disconnect separate control circuits.

■ Enclosure Conduit Hubs — Hole provided in enclosure top covered with hole closer. Will accept 3/4", 1-1/4", 1-1/2", 2", 2-1/2" and 3" conduit sizes.

■ Pad Mounting Feet — For standard width enclosures Sizes 1 – 5.

■ Electronic Overload

CA08102001E


41
33-2NEMA Contactors & StartersPump Panels with 3R Enclosure Accessories

33

KitsTable 33-369. Kits for Field Mounting

1 Does not apply to reduced voltage controllers.


Adder U.S. $

CatalogNumber

PriceU.S. $

Backspin Timer — .2 sec. to 3 min. (60 Hz) B12 565.00 — —

Control Transformers240/480V Pri., 120V Sec.Size 1Size 2Size 3Size 4Size 5

C1C1C1C1C1

196.00274.00403.00488.00555.00

—————

—————

Lightning Arrestor L3 310.00 — —

Control Circuit Fuse Kit (600V) C31 161.00 — —

Electrical Interlocks — Freedom Line/VacuumNONCNO & NC

A27A28A29

81.0081.00

161.00

—C320KGS2C320KGS3

—21.7029.00

Time Delay Relay —3 minutesON Delay (unwired)OFF Delay (unwired)

T6T7

585.00585.00

——

——


Adder U.S. $

CatalogNumber

PriceU.S. $

Auxiliary Contact Types Advantage2NO, 2NC3NO, 1NC4NO, 0NC0NO, 4NC1NO, 3NC

A37A36A39A40A38

317.00317.00317.00317.00317.00

—————

—————

24-Hour Programming Clock P44 570.00 — —

Interchangeable Hubs for Enclosure. 1Enclosure has removable top plate. If conduit hub is required, order:3/4" Conduit Size1-1/4" Conduit Size1-1/2" Conduit Size2" Conduit Size2-1/2" Conduit Size3" Conduit Size

——————

——————

DS075H1DS125H1DS150H1DS200H1DS250H2DS300H2

26.7526.7526.7543.5078.0090.50



33-242

33

Freedom with Motor Circuit Switch


Pump Panels with Motor Circuit Switch

Product Description■ 3-Phase Magnetic■ Interchangeable Heater OLR

Standard ECN54 controllers have a HAND/OFF/AUTO selector switch and START pushbutton mounted on the enclosure and are wired as illustrated in Figure 33-141.

Note: NEMA 3R enclosure does not include top conduit hubs. Hubs are available in kit form — see Page 33-241.

Note: If branch circuit protective device is 45A or greater, C320FBR1 fuse kit (panel mounted) may be required for control circuit protection per NEC 430-72.

Standards and Certifications■ UL Listed — File #E1491, Guide

NLDX

Narrow WidthSize 2 NEMA 3R

AccessoriesTable 33-370. C351 — Fuse Clip Selection — 3-Pole (3 Fuses)

1 Fuse clip “R” rejection members for use with Class R fuses are supplied loose both in Fuse Clip Kits and when fuse clips are factory installed.

Wiring Diagram


NEMASize

MotorVoltage

Fuse Clip Rating Fuse Clip Kit for Field Installation inNon-fusible Starter

Amperes Volts For Non-rejection Type Fuses

For use with “R”Rejection Type Fuses

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 200/230460 – 575

3030

250600

C351KC21C351KD22-61

14.5018.10

C351KC21RC351KD22-61R

14.5018.10

2 200230460 – 575

606060

250250600

C351KD22-61C351KD22-61C351KD62

18.1018.1021.70

C351KD22-61RC351KD22-61RC351KD62R

18.1018.1021.70

3 200230460 – 575

100100100

250250600

C351KE23-63C351KE23-63C351KE23-63

76.0076.0076.00

C351KE23-63 1

C351KE23-63 1

C351KE23-63 1

76.0076.0076.00

4 200230460 – 575

200200200

250250600

C351KF24-64C351KF24-64C351KF24-64

117.00117.00117.00

C351KF24-64 1

C351KF24-64 1

C351KF24-64 1

117.00117.00117.00

OL

M

CircuitBreaker orMotor Circ.

Switch

Motor

L2 L3L1

T1

T2

T3M

Start M

Pressure Switch

Han

dO

FFA

uto

OL


CA08102001E


43
33-2NEMA Contactors & StartersPump Panels with 3R Enclosure Freedom with Motor Circuit Switch

33

Product SelectionTable 33-371. Freedom Pump Panels with Motor Circuit Switch

1 Dual element fuse ratings.2 Class R fuse clips, except for Size 7 which uses Class L fuse clips. For starters with clips “Not Installed”, select fuse clip kit from Table 33-370. 3 To order without the START pushbutton, add Modification Code P6.

For Other Volts and Hertz ApplicationsFor other than listed volts and hertz, select required controller by Catalog Number and replace the magnet coil alpha designation, 8th digit in Catalog Number with proper Code Suffix from Table 33-372.

Example: For 600V 60 Hz coil, change ECN5412BAC to ECN5412DACTable 33-372. Coil Voltage

MotorVoltage 1

Max. hp50/60 Hz

NEMASize

Fuse Clip Rating 2 Narrow Width 3 Standard Width 3

Amperes Volts CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

230460—

7-1/210

—

1 3030

Not Installed

250600Not Installed

ECN5412BAB-E14ECN5412CAC-E14ECN5412AAA-E14

995.995.980.

ECN5412BABECN5412CACECN5412AAA

1,025.1,030.1,015.

230460—

1525

—

2 6060

Not Installed

250600Not Installed

ECN5422BAD-E14ECN5422CAE-E14ECN5422AAA-E14

1,340.1,340.1,340.

ECN5422BADECN5422CAEECN5422AAA

1,400.1,425.1,380.

230460—

3050

—

3 100100

Not Installed

250600Not Installed

———

———

ECN5432BAFECN5432CAGECN5432AAA

2,030.2,060.1,960.

230460—

50100—

4 200200

Not Installed

250600Not Installed

———

———

ECN5442BAHECN5442CAJECN5442AAA

3,755.3,785.3,640.

230460

100200

5 400400

250600

——

——

ECN5452BAKECN5452CAL

8,040.8,190.

230460

200400

6 600600

250600

——

——

ECN5462BAMECN5462CAN

21,710.21,710.

460 600 7 1200 600 — — ECN5472CAQ 41,010.

Starters do not include heater packs. Select 1 carton of 3 heater packs. Heater pack selection, Pages 33-80 – 33-81.Starters with Electronic Overload — See Pages 33-124 of Modification Codes.

Coil Volts and Hertz Suffix Code

120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50208/60

ABCDE

Panel Space. . . . . . . . . . . . . Page 33-244Dimensions. . . . . . . . . . . . . . Pages 33-127 – 33-146Kits . . . . . . . . . . . . . . . . . . . . . Page 33-241Modifications. . . . . . . . . . . . Pages 33-119 – 33-126Discount Symbol . . . . . . . . . 1CD-1C


33-244

33

Freedom with Circuit Breaker


Pump Panels with Circuit Breaker


These ECN55 Irrigation Pump Controllers feature the Cutler-Hammer Freedom Line starters. They have a HAND/OFF/AUTO selector switch and START pushbutton mounted on the enclosure and a RESET button on the front — wiring is as illustrated in the wiring diagram on Page 33-242.


Note: If branch circuit protective device is 45A or greater, C320FBR1 fuse kit (panel mounted) may be required for control circuit protec-tion per NEC 430-72.

Standards and Certifications■ UL Listed — File #E1491, Guide NLDX

DimensionsTable 33-373. Panel Space

1 Space is between disconnect switch or circuit breaker and starter.

Figure 33-142. Panel SpaceProduct SelectionTable 33-374. Freedom Pump Panels with Circuit Breaker

2 To order without the START pushbutton, add Mod Code P6.3 Consult factory in the event ground fault protection is required.4 Supply hp, voltage, FLA and whether motor is design E or not when

ordering the starter.

For Other Volts and Hertz ApplicationsFor other than listed volts and hertz, select required control-ler by Catalog Number and replace the magnet coil alpha designation, 8th digit in Catalog Number with proper Code Suffix from Table 33-375. Example: For 600V 60 Hz coil, change ECN5512CAC to ECN5512DAC.

Table 33-375. Coil Voltage

Panel Size NEMASize

Position (seeFigure 33-142)


Width W Height H

Narrow 1 1 – 2 — 5.5 (140) 6.0 (152)Standard 1 – 3

4——

8.5 (216)8.5 (216)

26.0 (660)39.0 (991)

5 AB

10.0 (254)15.0 (381)

22.0 (559)12.0 (305)

Oversize 1 – 23

——

12.0 (318)11.0 (279)

39.0 (991)39.0 (991)

H

W

W

PanelSpace

Pos.A

Pos.B

H

H

W

NEMA Sizes 1 – 4 NEMA Size 5

MotorVoltage

Max. hp50/60 Hz

NEMASize

Circuit Breaker Type

Narrow Width 2 Standard Width 2

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

230 137-1/2


ECN5512BAC-E14ECN5512BAD-E14ECN5512BAE-E14

1,250.1,250.1,250.

ECN5512BACECN5512BADECN5512BAE

1,270.1,270.1,270.

460 135

10

HMCPE 3AHMCPE 7AHMCPE 15AHMCPE 30A

ECN5512CAB-E14ECN5512CAC-E14ECN5512CAD-E14ECN5512CAE-E14

1,250.1,250.1,250.1,250.


1,270.1,270.1,270.1,270.

230460

1025


ECN5522BAF-E14ECN5522CAF-E14

1,580.1,580.

ECN5522BAFECN5522CAF

1,580.1,580.

230460

3050


——

——

ECN5532BAGECN5532CAG

2,055.2,055.

230460

50100


——

——

ECN5542BAHECN5542CAH

4,380.4,380.

230230460460

60100150200


————

————

ECN5552BAJECN5552BAKECN5552CAJECN5552CAK

9,990.9,990.9,990.9,990.

230230460460

125200300400

6 HMCP 600AMD 800AHMCP 600AMD 800A

————

————

ECN5562BALECN5562BAMECN5562CALECN5562CAM

20,930.20,930.20,930.20,930.

230230460460

250300500600

7 3 4

4

4

4

————

————

ECN5572BAUECN5572BAUECN5572CAUECN5572CAU

42,450.42,450.42,450.42,450.

Starters do not include heater packs. Select 1 carton of 3 heater packs. Heater pack selection, Pages 33-80 – 33-81.

Coil Volts and Hertz Suffix Code

120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50208/60

ABCDE

Dimensions . . . . . . . . . . . . . . Pages 33-127 – 33-146Kits . . . . . . . . . . . . . . . . . . . . . Page 33-241Modifications . . . . . . . . . . . . Pages 33-119 – 33-126Discount Symbol . . . . . . . . . 1CD-1C

CA08102001E


45
33-2NEMA Contactors & StartersPump Panels with 3R Enclosure Freedom — Reduced Voltage/Part Winding

33

Pump Panels — Reduced Voltage/Part Winding


Standard ECN64, 65 controllers have a HAND/OFF/AUTO selector switch and START pushbutton mounted on the flange of the enclosure and are wired as illustrated in Figure 33-143.


Wiring Diagram


Product SelectionTable 33-376. ECN64 Irrigation Pump Control with Motor Circuit

1 Horsepower ratings based on dual element fuses.2 Class L fuse mounting.

Table 33-377. ECN65 Irrigation Pump Control with Thermal Magnetic Circuit Breaker

3 Horsepower ratings based on dual element fuses.


Switch

T1

Typical 6 LeadDelta Connections

T3 T2

T7

T9 T8

OFFAuto

Hand Start

1M2

L1 L2 L3Lines

2MMotor Windings

2M

2M

1M

1M

1M

2OL

2OL

2OL

1OL T1

T4

T9

T3

T7

T5

T6T2

T81OL10

1OL

2OL1OL

3 6 7 8

1M1M

2M

T.C.

9

4Pressure Switch

MotorVoltage

Max. hp50/60 Hz1

NEMASize

Fuse Clip Rating CatalogNumber

PriceU.S. $Amperes Volts

230460460

505075

3PW 200100200

250600600

ECN6432BAHECN6432CAGECN6432CAJ

5,850.5,850.5,850.

230460460

75125150

4PW 400200400

250600600

ECN6442BAKECN6442CAJECN6442CAL

10,980.11,770.11,770.

230230460460

100150200350

5PW 400600400600

250250600600

ECN6452BAKECN6452BAMECN6452CALECN6452CAN

21,020.21,360.22,730.23,002.

230460

300600

6PW 1200 21200 2

250600

ECN6462BAQECN6462CAQ

42,110.42,110.

MotorVoltage

Max. hp50/60 Hz3

NEMASize


CatalogNumber

PriceU.S. $

230230460460

40505075

3PW HFD 125HFD 150HFD 100HFD 125

ECN6532BALECN6532BAMECN6532CAKECN6532CAL

7,650.7,650.7,650.7,650.

230230460460460

6075

100125150

4PW JD 200JD 250HFD 150JD 225JD 250

ECN6542BAPECN6542BARECN6542CAMECN6542BAQECN6542CAR

11,770.11,770.11,770.11,770.11,770.

230230230460460460460

100125150200250300350

5PW KD 350KD 400LD 500KD 350KD 400LD 500LD 600

ECN6552BAVECN6552BAWECN6552BAYECN6552CAVECN6552CAWECN6552CAYECN6552CAZ

24,790.24,790.24,790.24,790.24,790.24,790.24,790.

230460

350600

6PW ND 1200ND 1200

ECN6562BA4ECN6562CA4

44,710.44,710.

Starters do not include heater packs. Select 2 cartons of 3 heater packs. Heater pack selection, Pages 33-80 – 33-81. Select heaters based on 50% of rated full-load motor current.



33-246

33

Advantage with Motor Circuit Switch


Pump Panels with Motor Circuit Switch

Product Description■ Solid-State OL Relay■ Suitable for Franklin Motors

Standard ECA54 controllers have a HAND/OFF/AUTO selector switch and START pushbutton mounted on the enclosure and are wired as illustrated

in Figure 33-144. Controllers provided with control transformer and 120V AC 60 Hz coils as standard.



AccessoriesTable 33-378. C351 — Fuse Clip Selection — 3-Pole (3 Fuses)

1 Fuse clip “R” rejection members for use with Class R fuses are supplied loose both in Fuse Clip Kits and when fuse clips are factory installed.Pump Panels with 3R Enclosure

Product SelectionTable 33-379. Advantage Pump Panels with Motor Circuit Switch

1 Dual element fuse ratings.2 Class R fuse clips. For starters with clips “Not Installed”, select fuse clip kit from Table 33-378. 3 Transformer may be omitted if 120V 60 Hz coil power is available; change 8th character of Catalog

Number from B or C to F and remove C1 after the dash in the Catalog Number. Example: ECA5422BAD-C1 becomes ECA5422FAD.

4 To order without the START pushbutton, add Mod Code P6.

NEMASize

MotorVoltage

Fuse Clip Rating Fuse Clip Kit for Field Installation inNon-fusible Starter

Amperes Volts For Non-rejection Type Fuses

For use with “R”Rejection Type Fuses

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

1 200/230460 – 575

3030

250600

C351KC21C351KD22-61

14.5018.10

C351KC21RC351KD22-61R

14.5018.10

2 200230460 – 575

606060

250250600

C351KD22-61C351KD22-61C351KD62

18.1018.1021.70

C351KD22-61RC351KD22-61RC351KD62R

18.1018.1021.70

3 200230460 – 575

100100100

250250600

C351KE23-63C351KE23-63C351KE23-63

76.0076.0076.00

C351KE23-63 1

C351KE23-63 1

C351KE23-63 1

76.0076.0076.00

4 200230460 – 575

200200200

250250600

C351KF24-64C351KF24-64C351KF24-64

117.00117.00117.00

C351KF24-64 1

C351KF24-64 1

C351KF24-64 1

117.00117.00117.00

MotorVoltage 1

Max. hp50/60 Hz

NEMASize

Fuse Clip Rating 2 Narrow Width 34

Amperes Volts CatalogNumber

PU

230460—

7-1/210

—

1 3030

Not Installed

250600Not Installed

ECA5412BAB-C1E14ECA5412CAC-C1E14ECA5412CAA-C1E14

230460—

1525

—

2 6060

Not Installed

250600Not Installed

ECA5422BAD-C1E14ECA5422CAE-C1E14ECA5422CAA-C1E14

230460—

3050

—

3 100100Not Installed

250600Not Installed

———

230460—

50100—

4 200200Not Installed

250600Not Installed

———

230460

100200

5 400400

250600

——

230460

200400

6 600600

250600

——

Standard Width 34

rice.S. $

CatalogNumber

PriceU.S. $

1,140.001,145.001,130.00

ECA5412BAB-C1ECA5412CAC-C1ECA5412CAA-C1

1,140.001,145.001,130.00

1,590.001,590.001,530.00

ECA5422BAD-C1ECA5422CAE-C1ECA5422CAA-C1

1,555.001,555.001,530.00

———

ECA5432BAF-C1ECA5432CAG-C1ECA5432CAA-C1

2,255.002,255.002,175.00

———

ECA5442BAH-C1ECA5442CAJ-C1ECA5442CAA-C1

4,170.004,170.004,045.00

——

ECA5452BAK-C1ECA5452CAL-C1

8,930.009,100.00

——

ECA5462BAM-C1ECA5462CAN-C1

24,120.0024,120.00

Standards and Certifications■ UL Listed — File #E1491, Guide NLDX

Wiring Diagram


Panel Space . . . . . . . . . . . . Page 33-244Dimensions . . . . . . . . . . . . . Pages 33-127 – 33-146Kits . . . . . . . . . . . . . . . . . . . . Page 33-241Modifications . . . . . . . . . . . Pages 33-119 – 33-126Discount Symbol . . . . . . . . 1CD-1C

OL

M


Switch

Motor

L2 L3L1

T1

T2

T3M

Start M

Pressure Switch

Han

dO

FFA

uto

OL

CA08102001E


47
33-2NEMA Contactors & StartersPump Panels with 3R Enclosure Advantage with HMCP Circuit Breaker

33

Pump Panels with HMCP Circuit Breaker

Product Description■ Solid-State OL Relay■ Suitable for Franklin Motors

Standard ECA55 controllers have a HAND/OFF/AUTO selector switch and START pushbutton mounted on the enclosure and are wired as illustrated in Figure 33-145. Controllers provided with control transformer and 120V AC 60 Hz coils as standard.



Standards and Certifications■ UL Listed — File #E1491, Guide

NLDX

Wiring Diagram


Product Selection Table 33-380. Advantage Pump Panels with HMCP Circuit Breaker

1 To order without the START pushbutton, add Mod Code P6.2 Transformer may be omitted if 120V 60 Hz coil power is available; change 8th character of Catalog Number from B or C to F and remove C1 after the

dash in the Catalog Number. Example: ECA5522BAF-C1 becomes ECA5522FAF.

OL

M


Switch

Motor

L2 L3L1

T1

T2

T3M

Start M

Pressure Switch

Han

dO

FFA

uto

OL

MotorVoltage

Max. hp50/60 Hz

NEMASize


Narrow Width 12 Standard Width 12

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

230 127-1/2


ECA5512BAC-C1E14ECA5512BAD-C1E14ECA5512BAE-C1E14

1,370.1,370.1,370.

ECA5512BAC-C1ECA5512BAD-C1ECA5512BAE-C1

1,410.1,410.1,410.

460 3/425

10

HMCPE 3AHMCPE 7AHMCPE 15AHMCPE 30A

ECA5512CAB-C1E14ECA5512CAC-C1E14ECA5512CAD-C1E14ECA5512CAE-C1E14

1,370.1,370.1,370.1,370.

ECA5512CAB-C1ECA5512CAC-C1ECA5512CAD-C1ECA5512CAE-C1

1,410.1,410.1,410.1,410.

230460

1525


ECA5522BAF-C1E14ECA5522CAF-C1E14

1,715.1,715.

ECA5522BAF-C1ECA5522CAF-C1

1,755.1,755.

230460

3050


——

——

ECA5532BAG-C1ECA5532CAG-C1

2,285.2,285.

230460

50100


——

——

ECA5542BAH-C1ECA5542CAH-C1

4,865.4,865.

230230460460

75100150200


————

————

ECA5552BAJ-C1ECA5552BAK-C1ECA5552CAJ-C1ECA5552CAK-C1

11,100.11,100.11,100.11,100.

230230460460

125200300400

6 HMCP 600AMD 800AHMCP 600AMD 800A

————

————

ECA5562BAL-C1ECA5562BAM-C1ECA5562CAL-C1ECA5562CAM-C1

25,090.25,090.25,090.25,090.

Panel Space. . . . . . . . . . . . Page 33-244Dimensions. . . . . . . . . . . . . Pages 33-127 – 33-146Kits . . . . . . . . . . . . . . . . . . . . Page 33-241Modifications. . . . . . . . . . . Pages 33-119 – 33-126Discount Symbol . . . . . . . . 1CD-1C


33-248

33

Freedom — Vacuum


Vacuum Pump Panels


Standard ECV54, 55 controllers have a HAND/OFF/AUTO selector switch and START pushbutton mounted on the enclosure and are wired as illustrated in Figure 33-146.



Wiring Diagram


Product SelectionTable 33-381. ECV54 — Fusible

Table 33-382. ECV55 — HMCP Circuit Breaker

DS or CBDisconnecting Means

FusibleDisconnect Switchor Circuit Breaker

OFFHand Auto

1 1

3

2

2

3

A

C

T1

OL

”D”

Coil Aux. Contact

T2 T3

BM

D

98

9796

Reset95

9 10

4

3 4

36

4

A

L1 L2 L3Lines

1

+

–

M

MotorVoltage

Max. hp50/60 Hz

NEMASize

Fuse Clip Rating With START Pushbutton

CatalogNumber

PriceU.S. $

Amperes Volts

230460

50100

4 200200

250600

ECV5442BAHECV5442CAJ

4,185.4,185.

230460

100200

5 400400

250600

ECV5452BAKECV5452CAL

8,640.8,640.

230460

200400

6 600600

250600

ECV5462BAMECV5462CAN

23,080.23,080.


MotorVoltage

Max. hp50/60 Hz

NEMASize


With START Pushbutton

CatalogNumber

PriceU.S. $

230460

50100


ECV5542BAHECV5542CAH

4,670.4,670.

230230460460

75100150200


ECV5552BAJECV5552BAKECV5552CAJECV5552CAK

10,430.10,430.10,430.10,430.

230460

200400


ECV5562BALECV5562CAL

24,750.24,750.



CA08102001E


49
33-2NEMA Contactors & StartersMotor Control Technical Data Wire and Conduit Tables

33

Ampacities of Insulated Conductors (Based on 1996 NEC 1)Table 310-16. Allowable Ampacities of Insulated Conductors Rated 0 – 2000V, 60° – 90°C (140° – 194°F), Not More Than Three Current-Carrying Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30°C (86°F)

1 Reprinted by permission from NFPA 70-1996. National Electrical Code®, Copyright© 1996. National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

† Unless otherwise specifically permitted elsewhere in this Code, the overcurrent protection for conductor types marked with an obelisk (†) shall not exceed 15A for No. 14, 20A for No. 12 and 30A for No. 10 copper; or 15A for No. 12 and 25A for No. 10 aluminum and copper-clad aluminum after any correction factors for ambient temperature and number of conductors have been applied.

Size Temperature Rating of Conductor. See NEC Table 310-13. Size

AWGkcmil

60°C(140°F)

75°C(167°F)

90°C(194°F)

60°C(140°F)

75°C(167°F)

90°C(194°F)

AWGkcmil

TypesTW†, UF†

Types FEPW†, RH†, RHW†, THHW†, THW†, THWN†, XHHW†, USE†, ZW†

TypesTBS, SA, SIS, FEP†, FEPB†, MI, RHH†, RHW-2, THHN†, THHW†, THW-2†, THWN-2†, USE-2, XHH, XHHW†, XHHW-2, ZW-2

TypesTW†, UF†

Types RH†, RHW†, THHW†, THW†, THWN†, XHHW†, USE†

TypesTBS, SA, SIS, THHN†, THHW†, THW-2, THWN-2, RHH†, RHW-2, USE-2, XHH, XHHW, XHHW-2, ZW-2

Copper Aluminum or Copper-Clad Aluminum

18161412108

——20✝25✝3040

——20✝25✝35✝50

141825†30†40†55

———20†2530

———20†30†40

———25†35†45

———

12108

64321

55708595

110

6585

100115130

7595

110130150

4055657585

50657590

100

607585

100115

64321

1/02/03/04/0

125145165195

150175200230

170195225260

100115130150

120135155180

135150175205

1/02/03/04/0

250300350400500

215240260280320

255285310335380

290320350380430

170190210225260

205230250270310

230255280305350

250300350400500

600700750800900

355385400410435

420460475490520

475520535555585

285310320330355

340375385395425

385420435450480

600700750800900

10001250150017502000

455495520545560

545590625650665

615665705735750

375405435455470

445485520545560

500545585615630

10001250150017502000

Correction FactorsAmbientTemp. °C

For Ambient Temperatures Other Than 30°C (86°F), Multiply the Allowable Ampacities Shown Above by the Appropriate Factor Shown Below

Ambient Temp. °F

21 – 2526 – 3031 – 3536 – 4041 – 4546 – 5051 – 5556 – 6061 – 7071 – 80

1.081.00.91.82.71.58.41

———

1.051.00.94.88.82.75.67.58.33

—

1.041.00.96.91.87.82.76.71.58.41

1.081.00.91.82.71.58.41

———

1.051.00.94.88.82.75.67.58.33

—

1.041.00.96.91.87.82.76.71.58.41

70 – 7778 – 8687 – 9596 – 104

105 – 113114 – 122123 – 131132 – 140141 – 158159 – 176


Notes to Tables 310-16, 310-181. 120/240V, 3-Wire, Single-Phase Dwelling Services and Feeders. For dwelling units, conductors, as listed below, shall be permitted to be utilized as 120/240V, 3-wire, single-phase service-entrance conductors, service lateral conductors and feeder conductors that serve as the main power feeder to a dwelling unit and are installed in raceway or cable with or without an equipment grounding conductor. For applications of this note, the feeder conductors to a dwelling unit shall not be required to be larger than its service-entrance conductors. The grounded conductor shall be permitted to be smaller than the ungrounded conductors, provided the requirements of Sections 215-2, 220-22 and 230-42 are met.

Conductor Types and Sizes RH-RHH-RHW-THHW-THW-THWN-THHN-XHHW-USE

8. Adjustment Factors.

(a) More Than Three Current-Carrying Conductors in a Raceway or Cable. Where the number of current-carrying conductors in a raceway or cable exceeds three, the allowable ampaci-ties shall be reduced as shown in the following table:

Where single conductors or multicon-ductor cables are stacked or bundled longer than 24 in. (610 mm) without maintaining spacing and are not installed in raceways, the allowable ampacity of each conductor shall be reduced as shown in the above table.

Copper Aluminum or Copper-Clad Aluminum

Service or Feeder Rating in Amps

AWG43211/02/03/04/0

250 kcmil350 kcmil400 kcmil

AWG211/02/03/04/0

250 kcmil300 kcmil350 kcmil500 kcmil600 kcmil

100110125150175200225250300350400

Number of Current-Carrying Conductors

Percent of Values in Tables as Adjusted for Ambient Temperature if Necessary

4 – 67 – 9

10 – 2021 – 3031 – 4041 and above

807050454035

m

33-250

33

NEMA Contactors & StartersMotor Control Technical Data
Wire and Conduit Tables


Ampacities of Insulated Conductors (Based on 1996 NEC 1) — ContinuedTable 310-18. Allowable Ampacities of Three Single Insulated Conductors Rated 0 – 2000V, 150° – 250°C (302° – 482°F), in Raceway or Cable Based on Ambient Air Temperature of 40°C (104°F)

1 Reprinted by permission from NFPA 70-1996. National Electrical Code®, Copyright© 1996. National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Notes to Tables 310-16, 310-18 — Continued8. Adjustment Factors. (continued)

Exception No. 1Where conductors of different sys-tems, as provided in Section 300-3, are installed on a common raceway or cable, the derating factors shown shall apply to the number of power and lighting (Articles 210, 215, 220 and 230) conductors only.

Exception No. 2For conductors installed in cable trays, the provisions of Section 318-11 shall apply.

Exception No. 3Derating factors shall not apply to con-ductors in nipples having a length not exceeding 24 in. (610 mm).

Size Temperature Rating of Conductor. See NEC Table 310-13. Size

AWGkcmil

150°C(302°F)

200°C(392°F)

250°C(482°F)

150°C(302°F)

AWGkcmil

Type Z

Types FEP, FEPB, PFA

Types PFAH, TFE

Type Z

Copper Nickel or Nickel-Coated Copper

Aluminum or Copper-Clad Aluminum

1412108

34435576

36456083

39547393

—304457

1412108

64321

96120143160186

110125152171197

117148166191215

7594

109124145

64321

1/02/03/04/0

215251288332

229260297346

244273308361

169198227260

1/02/03/04/0

250300350400500

—————

—————

—————

—————

250300350400500

600700750800

————

————

————

————

600700750800

100015002000

———

———

———

———

100015002000

Correction FactorsAmbientTemp. °C

For Ambient Temperatures Other Than 40°C (104°F), Multiply the Allowable Ampacities Shown Above By the Appropriate Factor Shown Below

AmbientTemp. °F

41 – 5051 – 6061 – 7071 – 8081 – 9091 – 100

101 – 120121 – 140141 – 160161 – 180181 – 200201 – 225

.95

.90

.85

.80

.74

.67

.52

.30————

.97

.94

.90

.87

.83

.79

.71

.61

.50

.35——

.98

.95

.93

.90

.87

.85

.79

.72

.65

.58

.49

.35

.95

.90

.85

.80

.74

.67

.52

.30————

105 – 122123 – 140141 – 158159 – 176177 – 194195 – 212213 – 248249 – 284285 – 320321 – 356357 – 392393 – 437

Exception No. 4Derating factors shall not apply to underground conductors entering or leaving an outdoor trench if those con-ductors have physical protection in the form of rigid metal conduit, intermedi-ate metal conduit, or rigid nonmetallic conduit having a length not exceeding 10 ft. (3.05m) and the number of con-ductors does not exceed four.

Exception No. 5.For other loading conditions, adjust-ment factors and ampacities shall be permitted to be calculated under Section 310-15(b).

(FPN): See Appendix B, Table B-310-11, for adjustment factors for more than three current-carrying conductors in a raceway or cable with load diversity.

(b) More Than One Conduit, Tube or Raceway. Spacing between con-duits, tubing or raceways shall be maintained.

9. Overcurrent Protection. Where the standard ratings and settings of overcurrent devices do not correspond with the ratings and settings allowed for conductors, the next higher standard rating and setting shall be permitted.

Exception: As limited in Section 240-3.

10. Neutral Conductor.

(a) A neutral conductor that carries only the unbalanced current from other conductors of the same circuit need not be counted when applying the provisions of Note 8.

(b) In a 3-wire circuit consisting of two phase wires and the neutral of a 4-wire, 3-phase wye-connected system, a com-mon conductor carries approximately the same current as the line-to-neutral load currents of the other conductors and shall be counted when applying the provisions of Note 8.

(c) On a 4-wire, 3-phase wye circuit where the major portion of the load consists of nonlinear loads, there are harmonic currents present in the neu-tral conductor, and the neutral shall be considered to be a current-carrying conductor.

11. Grounding or Bonding Conductor. A grounding or bonding conductor shall not be counted when applying the provisions of Note 8.

CA08102001E


51
33-2NEMA Contactors & StartersMotor Control Technical Data Motor Rating Data

33

Ampere Rating of AC and DC MotorsAmpere ratings of motors vary somewhat, depending upon the type of motor. The values given below are for drip-proof, Class B insulated (T Frame) where available, 1.15 service factor, NEMA Design B motors. These values represent an average full load motor current which was calculated from the motor performance data published by several motor manufacturers. In the case of high torque squirrel cage motors, the ampere ratings will be at least 10% greater than the values given below.

Caution — These average ratings could be high or low for a specific motor and therefore heater coil selection on this basis always involves risk. For fully reliable motor protection, select heater coils on the basis of full load current rating as shown on the motor nameplate.

Ampere Ratings of Three-Phase, 60 Hz, AC Induction Motor

1 380V 50 Hz.

hp Syn.SpeedRPM

Current in Amperes

200V 230V 380V 1 460V 575V 2200V

1/4 18001200900

1.091.611.84

.951.401.60

.55

.81

.93

.48

.70

.80

.38

.56

.64

———

1/3 18001200900

1.371.832.07

1.191.591.80

.69

.921.04

.60

.80

.90

.48

.64

.72

———

1/2 18001200900

1.982.472.74

1.722.152.38

.991.241.38

.861.081.19

.69

.86

.95

———

3/4 18001200900

2.833.363.75

2.462.923.26

1.421.691.88

1.231.461.63

.981.171.30

———

1 360018001200900

3.224.094.324.95

2.803.563.764.30

1.702.062.282.60

1.401.781.882.15

1.121.421.501.72

————

1-1/2 360018001200900

5.015.596.076.44

4.364.865.285.60

2.642.943.203.39

2.182.432.642.80

1.741.942.112.24

————

2 360018001200900

6.447.367.879.09

5.606.406.847.90

3.393.874.144.77

2.803.203.423.95

2.242.562.743.16

————

3 360018001200900

9.5910.811.713.1

8.349.40

10.211.4

5.025.706.206.90

4.174.705.125.70

3.343.764.104.55

————

5 360018001200900

15.516.618.218.3

13.514.415.815.9

8.208.749.599.60

6.767.217.917.92

5.415.786.326.33

————

7-1/2 360018001200900

22.424.725.126.5

19.521.521.823.0

11.813.013.213.9

9.7910.710.911.5

7.818.558.709.19

————

10 360018001200900

29.230.832.235.1

25.426.828.030.5

15.416.316.918.5

12.713.414.015.2

10.110.711.212.2

————

15 360018001200900

41.945.147.651.2

36.439.241.444.5

22.023.725.026.9

18.219.620.722.2

14.515.716.517.8

————

20 360018001200900

58.058.960.763.1

50.451.252.854.9

30.531.031.933.2

25.225.626.427.4

20.120.521.121.9

————

hp Syn.SpeedRPM

Current in Amperes

200V 230V 380V 1 460V 575V 2200V

25 360018001200900

69.974.575.477.4

60.864.865.667.3

36.839.239.640.7

30.432.432.833.7

24.325.926.227.0

————

30 360018001200900

84.886.990.694.1

73.775.678.881.8

44.445.747.649.5

36.837.839.440.9

29.430.231.532.7

————

40 360018001200900

111116117121

96.4101102105

58.261.061.263.2

48.250.450.652.2

38.540.340.441.7

————

50 360018001200900

138143145150

120124126130

72.975.276.278.5

60.162.263.065.0

48.249.750.452.0

————

60 360018001200900

164171173177

143140150154

86.890.091.093.1

71.774.575.077.0

57.359.460.061.5

————

75 360018001200900

206210212222

179183184193

108111112117

89.691.692.096.5

71.773.273.577.5

————

100 360018001200900

266271275290

231236239252

140144145153

115118120126

92.294.895.6

101

—23.624.224.8

125 360018001200900

————

292293298305

176177180186

146147149153

116117119122

—29.229.930.9

150 360018001200900

————

343348350365

208210210211

171174174183

137139139146

—34.835.537.0

200 360018001200900

————

452458460482

257265266279

226229230241

181184184193

—46.747.049.4

250 360018001200900

————

559568573600

338343345347

279284287300

223227229240

—57.558.560.5

300 18001200

——

678684

392395

339342

271274

69.070.0

400 1800 — 896 518 448 358 91.8

500 1800 — 1110 642 555 444 116


33-252

33

NEMA Contactors & StartersMotor Control Technical Data
Motor Rating Data


Single-Phase AC Motors

Table 430-148. Full-Load Currents in Amperes, Single-Phase Alternating-Current MotorsThe following values of full-load currents are for motors running at usual speeds and motors with normal torque characteristics. Motors built for especially low speeds or high torques may have higher full-load currents and multispeed motors will have full-load current varying with speed, in which case the nameplate current ratings shall be used.

The voltages listed are rated motor voltages. The currents listed shall be permitted for system voltage ranges of 110 to 120 and 220 to 240V.

Three-Phase AC MotorsThe following values of full-load currents are typical for motors running at speeds usual for belted motors and motors with normal torque characteristics.

Motors built for low speeds (1,200 RPM or less) or high torques may require more running current and multispeed motors will have full-load current varying with speed. In these cases the nameplate current rating shall be used.

The voltages listed are rated motor voltages. The currents listed shall be permitted for system voltage ranges of 110 to 120, 220 to 240, 440 to 480 and 550 to 600V.

hp 115V 200V 208V 230V

1/61/41/31/23/4

4.45.87.29.8

13.8

2.53.34.15.67.9

2.43.24.05.47.6

2.22.93.64.96.9

11-1/223

16202434

9.211.513.819.6

8.81113.218.7

8101217

57-1/2

10

5680

100

32.24657.5

30.84455

284050

DC Motors

Table 430-147. Full-Load Current in Amperes, Direct-Current MotorsThe following values of full-load cur-rents are for motors running at base speed.

Note: These are average direct-current quantities.

2 These are average direct-current quantities.

Table 430-150. Full-Load Current Three-Phase Alternating-Current Motors

1 For 90 and 80 percent power factor, the above figures shall be multiplied by 1.1 and 1.25 respectively.

hp Armature Voltage Rating 2

Ampere Capacity of Fuses for Motors

RecommendedValues

120V 240V 120V 240V

1/41/31/2

3.14.15.4

1.62.02.7

557

333

3/411-1/223

7.69.5

13.21725

3.84.76.68.5

12.2

1015202530

57

101215

57-1/2

101520

405876——

2029385572

5080

100——

25405075

100

2530405060

—————

89106140173206

—————

125150200250275

75100125150200

—————

255341425506675

—————

350500600——

hp Induction Type Squirrel-Cage and Wound-Rotor Amperes

Synchronous Type Unity Power Factor 1 Amperes

115V 200V 208V 230V 460V 575V 2300V 230V 460V 575V 2300V

1/23/41

4.46.48.4

2.53.74.8

2.43.54.6

2.23.24.2

1.11.62.1

.91.31.7

———

———

———

———

———

1-1/223

12.013.6—

6.97.8

11.0

6.67.5

10.6

6.06.89.6

3.03.44.8

2.42.73.9

———

———

———

———

———

57-1/2

10

———

17.525.332.2

16.724.230.8

15.22228

7.61114

6.19

11

———

———

———

———

———

152025

———

48.362.178.2

46.259.474.8

425468

212734

172227

———

——53

——26

——21

———

304050

———

92120150

88114143

80104130

405265

324152

———

6383

104

324152

263342

———

6075

100

———

177221285

169211273

154192248

7796

124

627799

162026

123155202

6178

101

496281

121520

125150200

———

359414552

343396528

312360480

156180240

125144192

313749

253302400

126151201

101121161

253040

250300350

———

———

———

———

302361414

242289336

607283

———

———

———

———

400450500

———

———

———

———

477515590

382412472

95103118

———

———

———

———

CA08102001E

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