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WHAT MOVES YOUR WORLD GEN3 MOTION SYSTEMS EXCEPTIONAL RELIABILITY. LOWER OPERATING COSTS. IMPROVED POWER MANAGEMENT AND SIMPLIFIED MAINTENANCE FROM THE GLOBAL LEADER IN HIGH-PERFORMANCE MOTION BASES. Rev. -, October 2021

GEN3 MOTION SYSTEMS

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Page 1: GEN3 MOTION SYSTEMS

WHAT MOVES YOUR WORLD

GEN3MOTION SYSTEMSEXCEPTIONAL RELIABILITY. LOWER OPERATING COSTS.

IMPROVED POWER MANAGEMENT AND SIMPLIFIED MAINTENANCE FROM THE GLOBAL LEADER IN HIGH-PERFORMANCE MOTION BASES.

Rev. -, October 2021

Page 2: GEN3 MOTION SYSTEMS

Rev.-, October 2021 2

RELIABILITY. PERFORMANCE. SUPPORT.

Lower Operating and Support Costs. Our Gen3 Motion System comes in at a cost to you without sacrificing quality, efficiency, or reliability. A lower part count means less troubleshooting. Actuator redesign allows easier field repairs in the cushion, encoder and power connections.

Improved Power Management.We designed Gen3 using the latest technology and with your power demands in mind. Gen3 provides a 65% reduction in surge power which means a lower cost for your electrical infrastructure. The cabinet has been redesigned to smoothly handle a wide variety of grid power fluctuations by removing excess power storage - providing the power you need, when you need it.

Exceptional Reliability and Performance.We’ve been using electric motion systems in the field for over 15 years. With a 22% improvement in MTBF (mean time between failures) from previous systems and 99.6% uptime around the world, Gen3 systems provide exceptional reliability and performance. This is the fidelity and peace of mind you’ve come to expect from Moog.

Global Support.Our international support team is always ready and on time, which means our local crew can access spares, conduct repairs, and refresh rotable stock without wasting valuable resources.

Leader in Motion Bases.How did we get here? Moog has installed over 1000 high-quality motion bases globally which are certified level D by 24 country agencies. Nobody else has reached this level! Our global engineering teams are on-call to tailor one of our motion bases to your specific requirements. Challenge us with your unique needs.

Page 3: GEN3 MOTION SYSTEMS

Rev.-, October 2021

The Moog Gen3 Motion System provides unprecedented performance, unrivaled reliability, and incredible intelligence.

Smaller is smarter.Imagine working with a power cabinet that’s 50% smaller than usual. The Gen3’s smaller-sized unit is the smartest option, offering the same support and reliability allowing for more floor space.

Make replacements in real time.With field-replaceable shocks in the snubber, you can leave the actuator connected to the motion system while you replace the shock on site.

The encoder, built into the actuator, along with all of the power connectors can now easily be serviced at your site.

These smart improvements are some examples that will ultimately improve your uptime.

Welcome to a quieter experience.Transmitted noise from the motion base can be amplified by the simulator dome. The Gen3 optional vibration isolation kit significantly blocks the migration of this noise. The result is a much quieter, higher fidelity training experience.

WHY CHOOSE GEN3? SMART IMPROVEMENTS.

SPECIFICATIONS

System performance specifications are estimates that are subject to change. Please consult with Moog for technical information.

±0.71 m/s||±28.0 in/s±0.71 m/s||±28.0 in/s±0.61 m/s||±24.0 in/s

±20.0º/s±20.0º/s±20.0º/s

±5.9 m/s2||±0.6 g±5.9 m/s2||±0.6 g±7.8 m/s2||±0.8 g

±100.0º/s2

±100.0º/s2

±100.0º/s2

14,000 kg (30,865 lb)

-0.70 m/+0.82 m||-27.5 in/+32.4 in±0.71 m||±28.1 in±0.60 m||±23.5 in

±20.2º-18.2º/+19.8º

±23.6º

-1.07 m/+1.31 m||-42.3 in/+51.5 in±1.08 m||±42.5 in±0.87 m||±34.4 in

±26.1º-24.2º/+26.5º

±32.9º

-1.14 m/+1.38 m||-44.8 in/+54.4 in±1.15 m||±45.1 in±0.90 m||±35.4 in

±27.1º-25.0º/+27.3º

±35.1º

15,016 kg (33,105 lb) 15,075 kg (33,234 lb) 15,092 kg (33,273 lb)

67,790 kg.m2 (50,000 slug.ft2)

81,348 kg.m2 (60,000 slug.ft2)

40,674 kg.m2 (30,000 slug.ft2)

≤ 1.651 m || ≤ 65 in

1.82 m || 71.8 in5.93 m || 233 in1.07 m || 42.0 in

2.14 m || 84.4 in6.71 m || 264 in1.53 m || 60.0 in

2.24 m || 88.2 in6.71 m || 264 in1.59 m || 62.5 in

380-480 VAC ± 10%, 3 ph, 45-65 Hz

20 kVA

25 kVA

Motion control cabinet, computer, software, maintenance & diagnostic web interface, Ethernet UDP API

FAA & EASA level C/D full flight simulation, car, truck, or tank simulation

Model

DOF 1-axis excursionSurgeSway

HeaveRoll

PitchYaw

DOF 1-axis velocitySurgeSway

HeaveRoll

PitchYaw

DOF 1-axis accelerationSurgeSway

HeaveRoll

PitchYaw

Maximum Customer Payload (MCP) up to

Gross Moving Load (GML) up to

MCP moment of inertia about X-axis

MCP moment of inertia about Y-axis

MCP moment of inertia about Z-axis

MCP CoG above moving platform centroid

Top of platformGround frame diameter

Actuator stroke

Power requirements

Average power consumption

Peak power consumption

Electronics and Software

Typical simulation applications

MB-E-6DOF/42/14000KG MB-E-6DOF/60/14000KG MB-E-6DOF/63/14000KG

3

Gen3 power cabinet

Page 4: GEN3 MOTION SYSTEMS

Moog is a registered trademark of Moog Inc. and its subsidiaries. All trademarks as indicated herein are the property of Moog Inc. and its subsidiaries. ©2021 Moog Inc. All rights reserved. All changes are reserved.

Gen3 Motion Systems TJW/PDF/Rev. -, October 2021, CDL Id.63717-en

Moog has offices around the world. To get connected, follow us online or call the office nearest you.

www.moogsimulation.com [email protected]: +1 716 652 2000The Netherlands: + 31 252 462 000China: +86 21 2893 1600

This technical data is based on current available information and is subject to change at any time by Moog. Specifications for specific systems or applications may vary.

FLEXIBLE SERVICE WITH A GLOBAL REACH

ADDITIONAL SIMULATION PRODUCTSMoog has a complete suite of flight simulation products to complete your program:

Control Loading Systems:

Moog control loading solutions range from basic flight training to high fidelity full flight simulations that meet global certifications from JAA, FAA, and military equivalents. www.moog.com/products/control-loading-systems/

G-Seats: Simulate realistic, sustained G-Force in helicopter and fighter G-Seats with high fidelity controllers and user-friendly interfaces.www.moog.com/products/g-seats/

TALK TO US ABOUT HOW GEN3 CAN PROVIDE VALUE TO YOUR TRAINING PROGRAM

It doesn’t matter if you’re in Buffalo, Berlin, or Beijing— if you need support, you need support. At Moog, our global network of service providers offers commercial support to customers in 27 countries across six continents. Phone. Email. Video conferencing. And yes, on-site support is available, too.

Keep in mind that this support comes from folks who are speaking your language --both literally and figuratively. With more than 1,000 Level D motion systems installed around the world, Moog has the right people in the right place at the right time. They know you and they know your business, so your training programs will run smoothly, efficiently, and profitably, no matter what.

If you’re looking for support— or spare parts options such as exchange units, regional spares, or rotable spares—you’ll know where to find us.

Not ready for Gen3? Consider these key programs:

• Actuator life extension• Electro-mechanical motion computer upgrade• Electro-pneumatic computer upgrade• Control Loading upgrade• Servo Drive refurbishment• Hydraulic to electro-mechanical conversion