Your partner in metalworking since 1983

General presentation of the company

A bit of history

• Founded in 1983

• Family business

• Services from the start

• Few own products

• Metal frames

• Cooperation between the shipyards in Szczecin and Danzig / Gdynia in the 1990s

• 2000-2006 „Backer OBR" main customer

• Lots of investments in 2009/10, 2012/13 and 15/16/17

• From 2009 typical subcontractor in metalworking

• 3 technologies: CNC machining, sheet metal machining and weldments

• ISO 9001: 2015 certificate; Welding EN ISO 3834-2 certificate; APQP4 wind certificate

• Good and stable economic condition (diversification of customers)

• March 1, 2017 Change of name from Kraspol to Metaltechnica

Metaltechnica People

• Approx. 130 employees (95 production employees)

• Technology engineers

• Production and quality workers

• Office and administrative staff

Some of our employees have

over 25 years of experience !!!

Owners

Albin Senkowski

Tomasz Kraśniewski

Technology

Constructions, Presses

Technologists

Michal Kowalski

Krzysztof Wolęcki

CNC thin sheet processing

Technologists

Tomasz Mierzwa

Mateusz Nowak

CNC machining

Technologists

Józef Biereznowski

Marcin Opara

Production

Chief executive officer

Krystian Bilicki

Production

Production specialists and customer service

Katarzyna Tokarewcz, Marek Szyrwiński, Krystyna Mazur, Lis

Mariusz

Laser cutting planner

Mateusz Kruczyński

Warehouse

Warehouse Leader

Anna Ejsmont

Quality Department

Constructions

Quality engineer– Marika Sandulak

Quality Controllers– Damian Doniak, Sebastian Gotkowski,

Kinga Bieniek

CNC thin sheet processing

Quality engineer– RadosławWalo

Quality Controller– Krzysztof Szydłowski

CNC machining

Quality engineer– Marcin Opara

Quality Controller– Wiesław Janicki

Logistics and Administration

Leader

Justyna Rusiecka

Purchasing

Purchasing Specialist

Sylwia Chrastek

Office, administration

Agnieszka Magdziak

Sylwia Rogińska

Maintenance / Tool room

Leader

Maciej Szczęsny

HR and Payroll

HR and payroll specialist

Grażyna Kozak

ISO proxy (external)

QM Mentor

Expert for health and safety

Sebastian Gryckiewicz

Logistics Expert

Anna Winkowska

Chief Welder

Marika Sandulak

Specialist. Sales and Marketing

Maciej Sauter

Production

Construction manager

Michał Spychalski

Locksmithing

Leader

Paweł Gogut

Brigadenleiter

Oblizajek Tomasz

Kasprzak Jacek

Welding

Brigade leader

Wojciech Tyjan

Plasma cutting

Foreman / planner

Maciej Laskowski

Processing of thin sheets

Laser cutting

Foreman

Maciej Laskowski

Stamping, edge bending

Brigade leader

Piotr Kaczyński

Press

Brigade leader

Piotr Kaczmarczyk

Clean assembly, welding, conventional turning, vibration machining,

others

CNC processing

Leader

Artur Bagadziński

CNC processing

Brigade leaderAndrzejewski Albert

Pawlak Tomasz

Powder coating plant

Chief engineer

Maciej Wysocki

Powder coating plant

Brigade leader

Jakub Cukrowski

Piotr Soborak

Machining of aluminum castings

Metaltechnica People

Technology

• 30 years of experience

• Own tool kits design and manufacture

• Own tooling

• CNC sheet metal processing

• Welded parts

• CNC processing (steel, inox, aluminum, brass, alloys)

• Standard punching / bending

• CAD / CAM methods

• Engineers Technologist Department

• Small and medium-sized metal structures, TIG and MIG / MAG welding

• IWE, PT (1 + 2), VT (1 + 2), MT (1 + 2)

• Surface treatment commissioned (without powder coating)

Machine parkWe are constantly investing in new machines and technologies in order to offer our partners wide production possibilities.

By developing our machine park, we also develop an offer for future cooperation and thus guarantee that we produce all of our products ourselves.

Laser cutting

1. Orion 3015 Plus 2.5 kW - LVD

• Sheet dimensions: 3000x1500 [mm]

• Maximum section thickness:

• black steel # 16 mm

• Stainless steel # 10 mm

• Aluminum # 6 mm

2. Phoenix FL-3015 fiber 4 kW - LVD

• Sheet dimensions: 3000x1500 [mm]

• Maximum section thickness:

• black steel # 20 mm

• Stainless steel # 15 mm

• Aluminum # 12 mm

• Brass, copper # 8 mm

Plasma cutting

Stigal VX standard

• Sheet size - 3000x1500 mm

• Cutting thickness - black sheet: up to 25 mm

• Cutting thickness - stainless steel sheet: up to 15 mm

• Cutting thickness - aluminum sheet: up to 15 mm

CNC turret punching

We have a 30 ton turret punch press, one

Inexpensive solution for the production of components, housings or mounting plates on a medium

and large scale with maximum dimensions of 2500 x 1260 mm and a thickness of up to 4 mm. The

undoubted advantage is the possibility of embossing, which eliminates the need to split

production into two independent processes and two machines.

CNC press brake

We have 3 press brakes

1. PPS 100/30 - LVD

Pressure of 100 tons

Length of the curved element 3 meters,

Max. Sheet thickness 12mm

2. PPEC-4 80/2000 - LVD

Pressure of 80 tons

Length 2 meters

3.PHSY - VIMERCATI

Pressure of 30 tons

CYBELEC 880 graphics controller

CNC bending machine

• We have a CNC bending machine that enables precise and repeatable bending of steel tubes and profiles.

• For our customers we bend pipes from medium Ø20 to Ø50, we also bend square profiles in the sizes 15x15 and 20x20.

CNC milling

• We offer you productive CNC milling. In our machine park we have 6 milling

centers from brands such as DMG, Fanuc and Brother.

5-axis CNC milling

Two of our machines are 5-axis high-tech milling centers. The first is DMU 50

Ecoline with patented technology of a 2-axis rotary table, NC controlled,

which enables advanced machining in many planes with higher dimensional

tolerances. The machine has a working area of 500 x450 x 400 mm, a spindle

with 8000 rpm leads to an optimal milling productivity and a high surface quality.

The second machine is a 5-axis simultaneous milling center.

It enables the machining of highly complex parts with curvilinear 3D surfaces.

Thanks to CAD / CAM SolidWorks and Solid CAM ZW3D, we can generate NC

codes for machine parts with very complicated surfaces.

CNC turning

DMG Mori Type NLX 2000 SY

The latest model DMG Mori NLX 2000SY is a fully equipped

turning center with counter spindle and additional CNC-driven Y-axis

(for complex milling processes). It also has the latest version of the

CELOS control panel - ERGOline Touch

Welding

• 6 welding machines from the renowned manufacturers LORCHE and Bester / LINCOLN Electric.

• EN ISO 3834-2: 2005

• IWE, VT (1 + 2), MT (1 + 2), PT (1 + 2)

• Cooperation with an accredited laboratory in the field of non-destructive testing of metal structures (e.g. testing of magnetic particles).

Automatic powder coating

• At the beginning of 2018 we have installed and launched an

automatic powder coating one well-known manufacturer of complete

paint systems Mogielnicki (formerly Monkiewicz)

• An essential part of our system is a professional

5-stage spray surface preparation line.

In order to from protect the corrosion and protect optimal adhesion of the paint, we use a new

generation of nano-based surface passivation processes based on the zirconium compound. It is

an ecological alternative to the classic chromate process (Cr VI), iron and zinc phosphating for

aluminum, steel and galvanized surfaces.

The chemical preparations that we use as a 5-step surface preparation technology are approved

by QUALICOAT.

In this way, the configured line, as a result of the chemical treatment and the application of the

conversion coating for all types of metals, allows to obtain corrosion resistance in the tests of the

salt chamber (ISO 9227NSS) over 480h for steel and galvanized parts and over 700h for the same

type of metals in the salt chamber tests Acc. according to PN-H-04624: 1976.

Automatic powder coating

• On a fully automatic line, we can paint cast details made of steel, galvanized steel or aluminum

with a maximum dimension of 1200 x 1200 x 500 mm and with a weight of up to 50 kg / m. We

use the most modern OptiFlex 2 applicators from the well-known Gema company to apply paint.

• In addition to automatic painting, when applying coatings to elements of complex shapes, we

can apply the paint manually using additional applicators.

• The capacity of our facility is around 1500 m2 / day, which completely protects our production

and leaves a large reserve of processing capacity for the provision of services.

Automatic powder coating

Surface treatment

Corrosion protection and decorative coatings

Anodizing (black, natural)

Copper tinning

Corr-i-Dur (nitrocarburizing with oxidation)

Galvanizing / galvanizing

Black zinc electroplating Fe / Zn10 / F black

Hot-dip galvanizing

Electropolishing

Technical chrome plating

Wet spray painting

Chemical nickel plating

Oxidation, blackening

At the customer's request, we can also carry out other coatings.

Sample components

• Support and fastening plates

• Mounting plates

• Brackets, holders, arms

• Support rods

• Frames

• Bobbin case

• Boxes, cupboards, chests

• Radiators

• Different stand types

• Various types of mechanical parts

• Round and milled parts

• Small and medium welded construction

• Many other

Customers & industries

• Garo - electrical installation industry

• Noratel - Transformers & Reactors, Green Energy / Medicine

• 3shape - medical 3D scanner

• Cotes - dehumidifiers for industry

• JupiterBach - gondolas and spinner covers for the wind turbine industry

• Fassmer / Markos - gondolas and spinner covers for the wind turbine industry

• PMC Hydraulics - hydraulic solutions for industry

• POLARTEKNIK - door systems for rail vehicles

• KKWS - wind turbine control solutions

• Andrénplast - vacuum forming of plastic parts for the automotive industry

Development

Next steps and plans 2020/2021

• Automation philosophy

• New equipment for thin sheets and restructuring of the production hall

• New place for warehouse

• Next modules from ERP

• Further organization of the maintenance / repair department

• Set up sales and marketing

• In 2020 we completed a new hall with an area of 2000 m2

Thank you for your attention

Office and postal address:

Metaltechnica Sp. z o.o. sp.k.

Słoneczny Sad 4G

72-002 Dołuje bei Stettin

Polen

www.metaltechnica.pl