General Technical and Application Manual Acrow Formwork & Scaffolding (AF&S) Engineering Department

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  • Genuine Safety. Outstanding Service.

    FORMWORK PRODUCT TeChniCal GUiDe

    Acrowall-60 General Technical and Application Manual

  • Important The erection and application instructions contained in this booklet are the

    recommended methods to be used for Acrowall products.

    The technical function related instructions must be accurately followed to obtain

    the correct workability of the product. Any deviation from the recommended usage

    will require a separate design and/or verification by

    Acrow Formwork & Scaffolding (AF&S) Engineering Department.

    The safe use and application of the Acrowall system must be in accordance with

    Australian Standard AS 3610 Formwork for Concrete, Occupational Health and Safety

    Regulations, approved industry codes of practice and relevant regulatory authority

    requirements.

    The illustrations in these assembly configurations are minimum guidelines only.

    The combined use of the Acrowall system with equipment from other suppliers may

    entail performance problems and therefore requires a design check and/or verification

    by AF&S Engineering Department.

    Safe Work Methods Statements and Hazard Identification/Risk Assessments for the

    erection and dismantling of the Acrowall system are available from AF&S Branches.

    Site specific Hazard and Risk assessments may need to be generated for specific

    projects.

    Safety Warning This warning is to draw the users attention to possible musculoskeletal

    disorder as a result of manual handling during assembly and dismantling

    of Acrowall panels.

    It is recommended that users of the Acrowall panel system employ and implement

    appropriate procedures and control measures to eliminate or control any risk of

    Musculoskeletal disorder/injury while manually handling Acrowall panels

    Refer to Code of Practice on manual handling published by local Workcover Authority

    or other approved and recognised guidelines for correct and appropriate manual

    handling procedures.

    Product Features Acrowall is a galvanised steel frame panel with a 14mm plywood face.

    The panel weight of a 2700 x 750 panel is only 60kg. Panels up to 2700 x 750 may

    be manually handled or built into a large crane handled assembly for fast movement

    of formwork.

    The maximum permissible concrete pressure is 60kPa for single panel height form

    arrangements up to 2.7m or 55kPa for height extended form arrangements.

    The built-in strength in the design of the Acrowall system makes the assembly simple

    with a minimum of components. The aligning clamp locks the panels rigidly together

    and accurately in line. Panel assemblies stay free of twist even when being crane handled.

    1 Photographs/illustrations shown within this brochure are intended as expressing the diversity and possible applications of the product and as such must not be used as assembly instructions.

    2 In line with Acrow Formwork & Scaffolding Pty Ltd's commitment to continuous product development and improvement, the information contained in this brochure may be changed without notice.

    3 Every effort has been made to give appropriate guidelines for the use of this product, however, Acrow Formwork & Scaffolding Pty Ltd accepts no responsibility for any loss or damage suffered by any person acting or refraining from action as a result of this information.

    Should the users require any further information or guidance, they are encouraged to contact their local Acrow Formwork & Scaffolding Pty Ltd outlet.

    AcrOwAll-60 Formwork System D

    is c la

    im e r

    2

  • Product Description Code No. Mass kg (nom.)

    Acrowall Panels

    Can be connected to each other to form the required concrete area. They are capable of taking a concrete pressure of 60kPa for a single panel high construction or 55kPa where multiple panels are used in height. Approximate weight is 30kg/m².

    Acrowall Panel 2700 x 900 Acrowall Panel 2700 x 750 Acrowall Panel 2700 x 650 Acrowall Panel 2700 x 600 Acrowall Panel 2700 x 550 Acrowall Panel 2700 x 500 Acrowall Panel 2700 x 450 Acrowall Panel 2700 x 300

    Acrowall Panel 1500 x 900 Acrowall Panel 1500 x 750 Acrowall Panel 1500 x 650 Acrowall Panel 1500 x 600 Acrowall Panel 1500 x 550 Acrowall Panel 1500 x 500 Acrowall Panel 1500 x 450 Acrowall Panel 1500 x 300

    Acrowall Panel 1200 x 900 Acrowall Panel 1200 x 750 Acrowall Panel 1200 x 650 Acrowall Panel 1200 x 600 Acrowall Panel 1200 x 550 Acrowall Panel 1200 x 500 Acrowall Panel 1200 x 450 Acrowall Panel 1200 x 300

    ACP2790 ACP2775 ACP2765 ACP2760 ACP2755 ACP2750 ACP2745 ACP2730

    AWP1590 AWP1575 AWP1565 AWP1560 AWP1555 AWP1550 AWP1545 AWP1530

    AWP1290 AWP1275 AWP1265 AWP1260 AWP1255 AWP1250 AWP1245 AWP1230

    69.1 60.6 55.9 53.2 50.9 48.4 45.4 38.9

    41.4 35.9 32.8 31.1 29.8 28.2 26.5 22.6

    38.0 33.5 30.2 29.2 27.3 25.5 24.0 18.7

    Acrowall Extra Large Panel 2700 x 2400

    With a form surface area of 6.48m², this panel reduces the need for large numbers of ties and connectors. Only 4 ties are required. When used for single-sided walls, the 4 tie holes must be plugged with the Acrowall Panel Plug (AWPP). The panel can be used either horizontally or vertically.

    AWP2724 283.7

    General Technical and Application Manual

    3

    59 0

    15 20

    Ti e

    Po si

    tio ns

    27 00

    59 0

    300 - 900

    120

    35 11

    65

    15 00

    30 0

    300 - 900

    120

    120

    32 86

    8

    12 00

    30 0

    300 - 900

    59 0

    15 20

    27 00

    59 0

    120

    1320

    540

    540

    2400

  • AcrOwAll-60 Formwork System

    Product Description Code No. Mass kg (nom.)

    Acrowall Internal Corner Panels

    The 90° internal corner has a feature which enables the angle to be reduced by 2° to provide clearance to assist in stripping. Unlocking the corner stiffeners enables the panel to move inwards stripping the form away from the concrete.

    Acrowall ICP 2700 x 300 x 300 Acrowall ICP 1500 x 300 x 300 Acrowall ICP 1200 x 300 x 300

    AWIC2730 AWIC1530 AWIC1230

    66.2 37.9 30.6

    Acrowall Hinged Corner Panels

    150 x 150

    The 150 x 150 wide panel can be used on obtuse corners and has a range of rotation between 90° and 300°. Due to its shape, the panel will not close beyond 90° so can not be used for acute angled internal corners.

    Acrowall Hinged CP 2700 x 150 x 150 Acrowall Hinged CP 1500 x 150 x 150

    AWHC2715 AWHC1515

    49.2 27.8

    Acrowall Hinged Corner Panels 300 x 300 The 300 x 300 wide panel is suitable for corners from 60° to 150°.

    Acrowall Hinged CP 2700 x 300 x 300 Acrowall Hinged CP 1500 x 300 x 300 Acrowall Hinged CP 1200 x 300 x 300

    AWHC2730 AWHC1530 AWHC1230

    77 41.4 33.9

    4

    Corner stiffener unlatched

    20

    15 00

    12 00

    27 00

    150

    15 00

    27 00

    300

    15 00

    12 00

    27 00

    300

    15 00

    12 00

    150 x 150 HCP

    150 x 150 HCP

    300 x 300 HCP

  • Product Description Code No. Mass kg (nom.)

    Acrowall Multi-purpose Panels

    A multi-purpose panel featuring a series of tie holes spaced at 50mm horizontal increments. The tie holes allow the panel to be used for special applications such as wall offsets and corners with oblique angles. It is particularly suitable for 150mm to 550mm columns.

    Acrowall MP Panel 2700 x 700 Acrowall MP Panel 1500 x 700 Acrowall MP Panel 1200 x 700

    AWMP2770 AWMP1570 AWMP1270

    60.1 39.2 35.5

    Acrowall Aligning Clamp

    The Aligning Clamp when used positioned along the panel ribs tightly joins two panels together and aligns them in one action, eliminating the need for walers or other joint clips. If used between rib positions it will not align panels but only join them. See pages 11-13.

    AWAC 2.9

    Acrowall Adjustable Aligning Clamp

    The Adjustable Aligning Clamp is used where timber infills are fitted between panels (max 150mm). The clamp can also be used to join a horizontal panel to a vertical panel at a rib position on the horizontal panel. See pages 11-13.

    AWAAC 5.0

    Acrowall Outer Corner Clamp

    The Outer Corner Clamp provides a strong positive right angled corner with the ability to cater for timber infills of up to 60mm.

    AWOCC 6.1

    General Technical and Application Manual

    5

    350

    550

    360 260

    59 0

    15 20

    59 0

    700

    120

    Ti e

    Po si

    tio ns

    27 00

    86 2

    38 30 0

    12 00

    700

    11 62

    38 30 0

    15 00

    700

    120

  • AcrOwAll-60 Formwork System

    Product Description Code No. Mass kg (nom.)

    Acrowall Platform Bracket

    The Platform Bracket can be attached to horizontal or vertical panels. It provides room for 3 timber planks, which are secured to the top flange of the bracket via 6 existing Ø12 holes.

    AWPB3 13.5

    Guardrail Post

    The Guardrail Post fits into the end socket of the platform bracket to provide the facility to connect a tube and coupler guardrail. The Guardrail Post is secured to the platform bracket with a locating pin.

    S

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