Construction Equipment andBuilding Material Machinery

German TechnologiesWorldwide for

Cement, Lime, Gypsum

ContentsContents

German technology: basis for success 2

Company profiles 4

AUMUND Fördertechnik GmbH 4

BHS-Sonthofen GmbH 6

CEMAG Anlagenbau GmbH 8

DBT Mineral Processing GmbH 10

FAM Magdeburger Förderanlagen und Baumaschinen GmbH 12

GRENZEBACH Maschinenbau GmbH 14

HAVER & BOECKER Maschinenfabrik 16

HAZEMAG & EPR GmbH 18

KHD Humboldt Wedag GmbH 20

Loesche GmbH 22

m-tec mathis technik gmbh 24

Christian Pfeiffer Maschinenfabrik GmbH 26

Gebr. Pfeiffer AG 28

Pfister GmbH 30

Polysius AG 32

ThyssenKrupp Fördertechnik GmbH 34

WESER ENGINEERING GmbH 36

Imprint 38

Fax reply 39

02 GERMAN TECHNOLOGY: BASIS FOR SUCCESS

SuccessGerman technology: basis for success

The German companies introducing themselves in this brochure supply the most comprehensive and

largest range of the manifold engineering technologies for the cement, lime, chalk and gypsum industry.

Whether single machines or complete plant, standard apparatus or specialist machines, the German

technology suppliers see themselves as system providers developing and providing application-oriented

solutions with and for the customers world-wide. They nurse their projects from the planning stage

to the final turnkey hand-over. This applies for new plants and sub-plants being installed and set into

operation, but also for existing production units to be optimised or for professional dismantling of

plants being no longer in use.

German technology meets customer demands

The international cement, lime and gypsum industry makes high demands: reliability,

efficiency, and maximum availability of machines and plants with the least possible

operation costs. The German technology suppliers do everything to meet these requi-

rements. The traditionally grown understanding of machines and methods of the

sector has been continually extended by the constant urge to innovate and improve.

Today, new technologies for process procedures for the manufacture of cement, lime

and gypsum for example save energy, keep the air clean, conserve resources, help

with land re-vegetation when work is finished and can recycle residues.

German technology secures customer’s competitiveness

The companies’ comprehensive technology know-how has contributed to increasing performance, pro-

ductivity and quality in all areas of cement, lime and gypsum production. This goes equally for the pro-

cess of materials feeding, the production process as such and materials output, handling and packing.

Higher capacity and availability of individual machines and installations ensure that the cement, lime

and gypsum industry remains competitive. With its modern production plants and innovative machines,

the German companies have become innovative leaders in many areas. Customer-oriented solutions,

high standards of quality and qualified personnel, form the basis of this development. Close co-opera-

tions with universities and users and a great deal of experience in international project processing have

also contributed to this standard.

German technology suppliers care for customer’s needs

The trend in the sector is to move strongly away from being a mere manufacturer

to that of a problem solver and service provider. German manufacturers are especi-

ally active abroad. Their export quota in the cement and gypsum plant business

amounts to 90 percent. In major markets world-wide, German companies have

their own branch or representative offices or even production plants. These interna-

tional networks assure customer contact and local content, not only in the course

of negotiations, but also when problems occur, after sales service is needed or it

comes to sourcing of supplies, material or local personnel.

GERMAN TECHNOLOGY: BASIS FOR SUCCESS 03

Make contact to the industry via a single address

The expertise of 60 German companies of the foundations materials machinery

industry, 30 of them cement, lime, gypsum and dry mortar equipment manu-

facturers is brought together under the umbrella of the VDMA, the German

Engineering Federation. With 3000 member companies, VDMA is the largest engineering industry

association in Europe with liaison offices in Beijing, Kolkata, Tokyo and Brussels.

In accordance with the engineering industry we:

• exercise influence

• shape processes

• establish business contacts

• form the image of the industry

• support export activities

• gather, value and circulate information

We are a partner that is reliable and dependable to members

and their customers, to universities and institutes of science,

partner associations, trade fair authorities, the press and to all

who seek information about the industry. We act on the global

scale.

Contact us if you like to receive more information regarding

manufacturers, machines, installations or the sector itself. We will

provide you with details of business contacts, and inform you

about what is happening in the sector, possibilities of co-opera-

tion or leading trade fairs.

VDMA

Construction Equipment and Building Material Machinery Association

Machines and plant for the cement, lime, gypsum and dry mortar industry

04 AUMUND FÖRDERTECHNIK GMBH

AUMUND Group – your

partner for all requirements

in respect to material

handling.

Design, engineering,

manufacturing, erection,

service, retrofits.

Reputation and competence

proven by more than

10,000 installations in

over 100 countries.

Since foundation of the company in 1922

AUMUND offers products of high technical stan-

dards and individual solutions for a wide variety

of applications, featuring with its comprehensive

portfolio the wellknown AUMUND product

range like LOUISE discharge systems, stockyard

and blending bed technologies of SCHADE

Lagertechnik as well as mobile handling equip-

ment of B&W Mechanical Handling. The struc-

ture of the AUMUND Group with its worldwide

organisation, global sales and service network

provides the flexibility and technical compe-

tence to serve customers all over the world,

including specialist consulting and assistance,

supervisor services, spare parts and retrofitting

of existing equipment.

The AUMUND Group – We convey quality

AUMUND - Bucket Elevator with central chain AUMUND - CENTREX®

AUMUND – Clinker storage and handling

AUMUND FÖRDERTECHNIK GMBH 05

GERMANYAUMUND Fördertechnik GmbHSaalhoffer Str. 17, 47495 RheinbergPhone +49-2843-72 0Fax +49-2843-6 02 70aumund@aumund.dewww.aumund.comSCHADE Lagertechnik GmbH & Co.KGDorstener Straße 360, 44653 HernePhone +49-2325-58 74 0Fax +49-2325-58 74 74info@schade-lagertechnik.dewww.schade-lagertechnik.comTHE NETHERLANDSAUMUND Holding B.V.Spoorstraat 42-52, 5911 KJ VenloPhone +31-77-351 98 75Fax +31-77-320 07 28aumund@aumund-holding.nlGREAT BRITAINB&W Mechanical Handling Ltd.Lancaster WayEly, Cambridgeshire CB6 3NPPhone +44-1353-665 001Fax +44-1353-666 734sales@bwmech.co.ukwww.bwmech.co.ukFRANCEAUMUND France S.A.R.L.53, Rue d’Hauteville . 75010 ParisPhone +33-1-42 46 72 72Fax +33-1-42 46 72 74aumund@aumund.frPOLANDAUMUND Polska Representative Officeul. Lektorska 34 G . 44-210 RybnikPhone +48-32-426 32 11Fax +48-32-426 32 01aumund@post.plSWITZERLANDAUMUND AGOber Altstadt 32a, P.O. Box, 6301 ZugPhone +41-41-710 10 82Fax +41-41-710 42 02info@aumund.chBRAZILAUMUND Ltda.Rua Haddock Lobo, 337 - 11. andar01414-001 São Paulo, SPPhone +55-11-3059 0160Fax +55-11-3059 0161aumund@aumund.com.brUSAAUMUND Corporation2300 Windy Ridge ParkwaySuite 150S, Atlanta, GA 30339Phone +1-770-226-95 78 / 80Fax +1-770-953-48 44sales@aumundusa.comINDIAAUMUND Engineering Private Ltd.2nd Floor, Lakshmi Neela Rite Choice Chambers . 9, Bazulla Road, T. Nagar Chennai - 600 017Phone +91-44-2815 60 48 / 49Fax +91-44-2815 60 46aumund@vsnl.comHONGKONG SARAUMUND Asia (H.K.) Ltd.1301 Oxford House, Taikoo Place 979 King's Road, Quarry Bay, Hong KongPhone +852-3695-43 33Fax +852-3695-43 11info@aumund-asia.comP.R. CHINAAUMUND (China) Room 909, East Ocean Center, No.24A, Jian Guo Men Wai Street, Chao Yang District . Beijing 100004Phone +86-10-65 15 58 13 / 14Fax +86-10-65 15 58 15aumund@aumund.cn

AUMUND – Deep-Drawn Pan Conveyor AUMUND – Apron Weigh Feeder

AUMUND - Bucket Elevator

B&W - Samson Surface Feeder with integrated crusher SCHADE - Circular Bridge Stacker / Scraper Reclaimer, Limestone

• Clinker transport and storage

• Filter or ESP dust reclaim

and handling

• Mill hopper feeding

• Cement Mill feeding

• Raw meal transport

• Feeding of pre-blending silos

• Feeding of pre-heaters

• Primary and secondary crusher feeding

• Raw material reception and transfer

• Coal mill feeding

• Reception and transfer

of secondary fuels

• Cement handling in the

packing plant

• Raw material handling in the quarry

• Stacking, Storing, Blending of raw

material, solid fuels and additives

• Truck loading

• Ship loading

• Ship unloading hoppers

06 BHS-SONTHOFEN GMBH

Supply Program:

Mixing

• Twin-Shaft Batch Mixer

• Twin-Shaft Continuous Mixer

• Single-Shaft Continuous Mixer

• Mixing Plants

Crushing

• VSI Rotor Impact Mill

• VSI Rotor Centrifugal Crusher

• Impact Crusher / Mill

• Rotorshredder

• Mineral Processing Plants

MixingTechnology

BHS mixers are the

ideal solution for

all kind of mineral

mixes – wet and

dry. There are

many thousands

installations of

BHS-Mixers world-

wide. Among others this is the result of their

reliable design and excellent mixing effect. A

high degree of homogeneity can be achieved

within less than 30 seconds. BHS can offer

appropriate mixers as well for batch as for conti-

nuous processes. Depending on the application

a broad range of machines sizes covers hourly

throughput rates up to 1200 t/h. All BHS Mixers

create a very intensive three-dimensional

motion within the machine, which results into

very short mixing times. Additional benefits are

low wear, energy savings, no particle destruc-

tions, easy maintenance and worldwide service.

BHS – You profit from our wealth of experience

Since more than hundred years BHS-Sonthofen

is manufacturing machines and plants for the

building material industry. We are active in two

business areas – mixing and crushing.

Our customers take advantage from the wealth

of experience of our company. Innovation and

technical competence are our strengths. We are

a medium-sized, independent company with 200

employees. Long-term customer satisfaction has

always been our most important marketing goal.

BHS can also provide in connection with the

mixer an appropriate dosing system or complete

mixing plant solutions.

There is a broad range of applications:

• Concrete (ready mix and precast)

• Mortar (dry and wet)

• Mixed cements

• Asphalt (cold and hot)

• Aggregate blending

• RCC-concrete

Single-Shaft Continuous Mixer

Twin-Shaft Continuous Mixer

BHS-SONTHOFEN GMBH 07

BHS-Sonthofen GmbHHans-Böckler-Strasse 787527 Sonthofen / GermanyPhone +49 8321 802 200Fax +49 8321 802 220info@bhs-sonthofen.dewww.bhs-sonthofen.de

• Moistening of dry materials

• Conditioning of slurries

• Suspensions

For dry mineral mixes like cement blendings or

dry mortar BHS can offer a special range of

batch mixers, which are equipped with a wide

discharge gate to a allow a residue-free empty-

ing. In addition the compact design of the BHS

mixer helps to integrate the machine into any

plant layout.

Crushing Technology

BHS is the specialist for impact crushing, both

with horizontal shaft and with vertical shaft. A

broad range of machine sizes is available. The

crushing tools are optimized for excellent crush-

ing effect and long lifetime. A rugged construc-

tion is a common feature of all BHS machines

and they are all designed for easy maintenance.

Due to their large slewable cover access to the

rotor is no problem.

The BHS Impact Crushers / Mills with horizontal

shaft range from throughput rates of 40 t/h to

900 t/h. The smallest machine has a feed open-

ing of 650x600 and the biggest one of 1800x

2500 mm. Typical applications are primary or

secondary size reduction of limestone, dolomite

or gypsum.

The BHS Rotor Impact Mill is a vertical shaft

impactor, which can be offered in three different

sizes. The crushing effect takes place between

the horseshoe shaped impellers and the anvil

ring. An important application of the Rotor

Impact Mill is the production of high-quality

sand from limestone or dolomite as they are

for instance needed in the dry mortar industry.

The BHS Rotor Centrifugal Crusher is also a verti-

cal shaft impactor, which can be used for all kind

of rock in order to achieve a size reduction or an

upgrading of aggregates. When entering into

the rotor the feed material is highly accelerated.

After that the material impacts the stationary

wall, which can be designed as rock shelf or anvil

ring. Application are sand production, selective

crushing of conglomerate materials, cubical

shaping of aggregates, grinding of quartz etc.

At the factory in Sonthofen BHS is operating a test

centre for crushing and for mixing. Our customers

are invited to perform tests with their own mate-

rial under full scale conditions. These tests give

certainty before taking any investment decision.

Impact Crusher/Mill Twin-Shaft Batch Mixer

VSI Rotor Impact Mill

Full service from a com-petent source

In addition to high quality equip-

ment and machinery, CEMAG

also provides you with professio-

nal engineering services and

complete service from a single

source: we can build your cement,

pit and quarry,or disposal industry

plant. Productivity, energy-efficiency and compe-

titiveness for our customers are the priority factors

influencing our work. We erect complete produc-

tion lines or deliver single plant components –

always equipped with state-of-the-art technology.

Our highly qualified and motivated team realises

your project together with the project manager as

the central contact. This guarantees you a comple-

tely professional service satisfying an enormous

spectrum of requirements and specifications. Our

plants are always planned with the incorporation

of specific customer requirements and special

material specifications. We co-operate with the

08 CEMAG ANLAGENAU GMBH

THINKING GLOBALLY –

ACTING IN PARTNERSHIP!

This mission lies at the

heart of our corporate

philosophy and our global

market position because

your satisfaction is our

motivation. This philosophy

underpins a collaborative

approach oriented to the

production of sustainable

benefits for all the actors

involved. Our success is

based on the integration

of commercial objectives

and social responsibility.

The productive challenge

of providing our global

customers with competent,

innovative and

customised

solutions is the

inspiration

behind our daily

motivation – now

and in the future.

other companies in the CEMAG Group to provide

you with expertise covering the whole bulk material

sector.

Efficient energy utilisation: heavy-duty kilns

Kilns lie at the heart of a cement works. The plant

required for cement clinker production consists of

a rotary kiln, coupled with a raw meal preheater,

calcinatory and a clinker cooler. This is where the

processes take place which convert cement raw

meal into cement clinker. Our rotary kilns therefore

have to deliver impressive performance: CEMAG

manufactures ultra-modern and efficient cement

clinker production plants with a capacity of up to

6,000 tonnes cement clinker per day.

The CEMAG kilns are characterised by high levels

of energy efficiency in terms of heat and electrical

power. The kilns produce cement clinker at a tem-

perature of around 1,400°C. It is transported white

hot from the rotary kiln into the clinker cooler. The

Cutting-edge solutions for bulding material and ore processing technology

Coal grinding plant in Pakistan

Dipl.-Ing. Ali Memari FardGeneral Manager Cemag Anlagenbau GmbH

CEMAG ANLAGENAU GMBH 09

CEMAG Anlagenbau GmbHBrekelbaumstr.5D-31789 Hameln, Germany

SubsidiariesGFT mbHHameln, Germany

CEMAG LibyaTripolis, Libya

Affiliated companiesCEMAG Anlagenbau-Dessau GmbHDessau, Germany

Gesellshaft für Material Handling & Processing mbHDessau, Germany

MEM-Bau GmbHHameln, Germany

CEMAG Middle EastTeheran, Iran

Indistrial Services Co. FZCSharjah, U.A.E.

AgenciesPakistanVietnamChinaSyriaLebanonTurkeyBulgariaMexico

clinker is cooled down to less than 100°C in the coo-

ler, so that it can be transported further for storage

and further processing. The clinker is cooled with

air which heats up during the cooling process and is

partially re-used as combustion air. This recovers

the input heat energy and saves valuable energy.

Flexible reduction: perfect grinding technology

The efficiency of CEMAG's grinding technology is

achieved on the basis of highly developed mecha-

nics, precision manufacturing, and high levels of

precision during assembly. The process stages in our

grinding plant are co-ordinated down to the last

detail to guarantee you very high levels of availabil-

ity, optimum energy consumption and maximum

service lives for all plant components – to help you

conserve resources. Grinding technology innova-

tions such as our own development of the new

grinding concept for the energy-saving grinding

of bulk materials, open the way for tomorrow’s

resource-saving technologies. In our Technikum

research centre, one of the priorities is the further

development of our grinding technology. Pilot

plant at semi-industrial scale with capacities of

up to five tonnes per hour include a turbo mill

for grinding soft to medium-hard materials, as well

as for surface coating and treating with powders

and meals.

Reliable precision: tomorrow’s classifying technology

In the milling cycle, classifiers are the crucial element

defining product quality and the energy-savings

potential of milling plants. CEMAG classifiers are

primarily characterised by their continuous further

development in response to changing classifying

conditions. The highly developed dispersion system

for agglomerating and accreting materials is tech-

nically unique. Thanks to this technology, CEMAG

classifiers get top marks for de-dusting crushed sand

as well as the cooling and drying processes. Special

components guarantee an absolutely “splash coarse

grain-free” product. Highly variable infinite cut

point adjustment is achieved via cage rotor speed,

recirculated air volume and air intake angle.

10 DBT MINERAL PROCESSING GMBH

DBT Mineral Processing

manufactures products

that work on the principle

of linear, obstruction-free,

material flow.

Crushers or Chain

Conveyors – the material

always follows a straight

line, without “corners or

edges”, material flow, both

forward and backwards:

crushing and feeding in a

horizontal flow!

The knowledge gained through decades of

practice-proven use in a wide range of different

applications, coupled with the continuous

refinement of their equipment, has made DBT

the leader and specialist in the Technology of

Horizontal Crushing.

DBT's operation is state-of-the art and on the

cutting edge of today's crushing technology.

Simply described, our horizontal crushers are pri-

mary crushers which are used to crush very coar-

se feed material in preparation for transport to

the secondary crushing process.

The compact and lightweight design combined

with simultaneous high throughput and its

obstruction negating, reversible flow concept,

clearly illustrates the positive differences bet-

ween DBT's Horizontal Crushing Technology ver-

sus the older method used by vertical crushers.

The overall design of horizontal crushers also

allows for quick and inexpensive set-up as it

does not require the installation of expensive

concrete foundations.

All of these factors combined give these units a

distinct advantage in mining and tunneling

applications especially where the crusher must

constantly follow the advancing mining face

and the need for a cost-effective conveyance of

materials must be optimized.

Of course, the horizontal crushers can be also

installed as a stationary primary with no need

for expansive infrastructure constructions. And

when things change in the future, the crusher

still is easy to relocate.

DBT Mineral Processing – HorizontalCrushing Technology and Chain Conveyors

DBT MINERAL PROCESSING GMBH 11

DBT Mineral Processing GmbHIndustriestrasse 144534 LuenenGermanyPhone +49 2306 578 2128Fax +49 2306 578 2783info@dbtminpro.comwww.dbtminpro.com

for USA:Mr. Ed KelleherPhone +1-570-7794671Mobile +1-570-4064398Fax +1-570-7190344dbtminpro@aol.com

for China:Mr. Xu BeifengPhone +86 (10) 6588 2998Mobile +86 13911328480Fax +86 (10) 6588 6570beifeng.xu@dbtchina.com

Under such conditions, horizontal crushers allow

for the handling of materials by continuous belt

transport versus the older method of discontinu-

ous transport. The benefit of such a process is

further enhanced due to the fact that horizontal

crushers are flat and can be charged from the

floor. In fact, in some applications, no charge

hopper is needed and a complicated ramp for

crusher charging can be completely eliminated.

The horizontal crusher's obstruction-free materi-

al flow permits the processing of extremely

large feed sizes without the risk of clogging

occurring versus a system which could turn out

to be very labor-intensive and costly. This same

unique feature also works with the processing

of tacky and binding materials.

The integral PLC system monitors and controls

the crusher and conveyor drives and thus

permits unmanned operation of the horizontal

crusher.

Crusher choking is ruled out because, if threate-

ned to become overloaded, reversing the conveyor

will clear the crusher area. This eliminates the

need for time and labor-intensive manual clear-

ing. This unique processing technology has found

a broad range of applications in many fields.

DBT's horizontal crushers for limestone and

gypsum are available in two forms: impact roll

and roll crusher, both often called feeder breaker.

Whereas the heavier impact roll crusher can

crush hard rock, the pick-type roll crusher is

mainly used in softer rock.

• Large feed size - Lower material prep cost

• High production rates

• Installation is inexpensive and quick (no expensive foundations)

• Mobility - Crush next to the quarry wall and move as wall moves

• Lower operating costs:

•• Feed at grade - Minimal ramps - Minimize haulage costs - No rock boxes

• No operator required – PLC control and overload protection

• Handle wet, sticky material without plugging

Advantages of DBT Horizontal Primary Crushers:

12 FAM FÖRDERANLAGEN MAGDEBURG

FAM Primary Crushing Plant

FAM Förderanlagen Magdeburg has been supply,

erect and commission a turnkey primary

crushing plant for Lafarge’s cement works in

Wössingen, Germany.

Essentially the plant consists of the crusher

building, the hopper with apron feeder and

spillage conveyor, the double rotor hammer

crusher as the plant’s heart, the dedusting

system and the electrical equipment and control

system which are accommodated in a separate

building.

The fully automatic primary crushing plant has

been erected at the mining edge of the quarry

in order to utilize the natural height difference

for feeding the material. The material to be

crushed is dumped by 60-ton trucks into the

110-m3-hopper. The feeding operation is simply

controlled by filling level sensors and a signalling

system located at the hopper station. Hopper

geometry has been tailored to the specific pro-

perties of the limestone/clay mixture in order to

prevent bridging or caking of the material.

FAM FÖRDERANLAGEN MAGDEBURG is an independent, medium-size company with the head office in Magdeburg, Germany.The company looks back on ahistory up to the first half of the 19th century with a long tradition as a manufacturer ofmineral processing and bulkhandling systems.

Turnkey plants for mineral pro-cessing and individual equipmentfor special applications are in therange of products of FAM.

The scope of service includes consulting, planning, projecting,design, fabrication, erection,commissioning and service. Alsoa own laboratory for materialtesting is available in Magdeburg.

FAM delivers the vital “hearts”for processing plants in thecement, lime, gypsum industry, as well asJaw crushersImpact crushersRoller crushersHammer crushersHammer millsBall millsApron FeedersRoller SizersClassifiers

www.mineralprocessing.info

Heavy-duty apron feeder AF1800x14 under the hopper (110 m3)

Turnkey primary crushing plant in a cement work

The heavy-duty apron feeder Type AF 1800x14,

which is located under the hopper, transfers the

material to the double rotor hammer crusher

Type DRHB 2018. The apron feeder is equipped

FAM FÖRDERANLAGEN MAGDEBURG 13

FAM Head OfficeMagdeburger Förderanlagen und Baumaschinen GmbHSudenburger Wuhne 4739112 Magdeburg / Germanywww.fam.de

FAM América LatinaSantiago de Chilewww.fam.cl

FAM Canada Inc.Edmonton, Alberta / Canadawww.fam-canada.com

FAM Material-Handling SystemsSingaporewww.fam-singapore.com

FAM ChinaShanghai / Chinawww.fam.cn

FAM POLSKA Jelenia Góra / Polandwww.fam-poland.com

FAMAKO Moscow / Russiawww.fam-russia.com

FAM BULGARIA Sofia / Bulgariawww.fam.bg

LogMaS-InternationalMiskolc / Hungarywww.fam.hu

with a hydraulic drive so that highly accurate

feeding of the crusher is guaranteed.

The limestone/clay mixture has a relatively

high clay content of up to 50%. Therefore, for

material discharge, the crusher is equipped

with a grizzly basket characterized by specific

grizzly bar shape and arrangement. The ma-

terial is crushed in the hammer crusher from

an initial material size of 1,200 mm to a grain

size of 0 – 30 mm with a throughput of up to

1000 t/h.

A slow-running belt conveyor with variable

speed control is arranged under the double

rotor hammer crusher. This belt conveyor draws

off the crushed material and transfers it to the

downstream rising belt conveyor for storing the

material in the blending bed hall of the cement

works. It is possible to store materials with high

or lower lime content in the limestone blending

beds, as desired.

The dedusting system for the crusher and all

material transfer points is fully integrated in the

completely encased crusher building.

Various control and measuring units facilitate

unattended operation. Feeding and conveying

are released and controlled by a signalling

system.

The electrical equipment for the complete pri-

mary crushing plant consisting of medium-vol-

tage transformer, medium-voltage switchgear

with compensation equipment, MCC drawout

unit and low-voltage switchgear are accommo-

dated in a separate air-conditioned building

located next to the crusher building.

Double rotor hammer crusher DRHB 2018

14 GRENZEBACH MASCHINENBAU GMBH

Grenzebach has a worldwide

reputation for excellent

design, manufacture and

installation of production

lines for the processing of

gypsum from raw material to

finished plasterboard. We

also deliver individual machi-

nes and specialist equipment

for producing gypsum stucco,

equipment for cement fibre-

board production, ceiling

tiles and other added value

products.

Further target industries

include producers of thermal

insulation board, acoustic

ceiling tiles, mineral fibre

board and various other

panel materials.

For many years Grenzebach

has been a principal supplier

of cold end technology for

the production of flat glass.

We have specialist divisions

providing cutting and drying

equipment for veneers and

delivering automated bagga-

ge loading and unloading

solutions for airports.

Grenzebach has achieved its leading position as

an acknowledged specialist in handling and pro-

cessing technology through our intensive know-

how and long experience in the Gypsum Industry.

Our scope of supply includes equipment for the

treatment of natural, chemical and FGD gypsum

and the production of wall plaster and gypsum

based building elements. We offer our customers

a comprehensive range of both standard and

special technology from rock handling, milling

and calcining through all stages of wallboard

manufacture as well as bag plaster processing

and technology for producing white cement.

By combining reliable manufacturing lines

with good control technology we ensure high

operational safety, efficient production and

maximum yield.

Our scope of supply includes:

• Turn key plants – Specification, design, manu-

facture, installation and commissioning,

operator training and start-up support

• Wallboard lines to meet customers’ own

specification or agreed production targets

• Single machines for plasterboard lines

• Support services - feasibility studies - after

sales including maintenance contracts

Calcining Systems

New calcining concepts developed by Grenzebach

BSH, have set benchmark standards in the gyp-

sum industry world wide. Our extensive range of

equipment and processes used by the gypsum

industry includes mill calciners, rotary kilns, calci-

ning kettles, rotary tubular calciners and coolers.

With their know-how, gained from projects

world-wide, Grenzebach experts assist customers

to select the most economical system for their

application.

Expertise in Gypsum Technology

Pallet stacking of building material boards

GRENZEBACH MASCHINENBAU GMBH 15

GRENZEBACH MaschinenbauGmbHAlbanusstr. 1-386663 Asbach-Bäumenheim, GermanyPhone +49 (0) 906/982-0Fax +49 (0) 906/982-108info@grenzebach.com

GRENZEBACH BSH GmbHAugust-Gottlieb-Str. 536251 Bad Hersfeld, GermanyPhone +49 (0)6621 81-0Fax +49 (0)6621 81-613info@bsh.grenzebach.com

GRENZEBACH CorporationGrenzebach AKI Corporation10 Herring RoadNewnan, GA 30265, USAPhone +1 (770) 253-4980Fax +1 (770) 253-5189info.gn@grenzebach.com

West Coast Sales Office29345 Airport RoadEugene, Oregon 97402, USAPhone +1 (541) 688-4117Fax +1 (541) 688-3508info.gn@grenzebach.com

GRENZEBACH Machinery(Shanghai) Ltd.Minshen Road No. 388Songjiang Industrial ZoneShanghai 201612, P.R. ChinaPhone +86 (21) 67 64 92 67Fax +86 (21) 67 64 92 97info@grenzebach.com.cn

GRENZEBACH AutomationGmbHWikingerstr. 1176189 Karlsruhe, GermanyPhone +49 (0)721 952 40-0Fax +49 (0)721 952 40-50info.ga@grenzebach.com

www.grenzebach.com

Board Dryers

The combined expertise of the Grenzebach

Group uniquely equips us to provide the best

solution for our customers’ board drying needs.

Our longitudinal dryer sets the standard for the

gypsum wallboard industry. Grenzebach BSH

jet-type dryers have been used to dry gypsum

plasterboard for over 20 years. We also offer

a special screen belt dryer for mineral fibre,

gypsum fibre and other products having a low

wet strength.

Production lines for Gypsum Plasterboard

Whether our customers require a single item of

equipment, a full production line or a turnkey

plant, they can always be sure of expert advice,

excellent technology, reliable equipment and

start-up support. Our handling equipment is

designed to maintain the board quality from

the setting belt to the warehouse. Wet and dry

end technology, saws, turn-over and stacking

devices or palletising units are only some of the

vast range of cross linked components available

to the producer of building material board. The

development of even faster lines has required

special cutting equipment and multi-stacking

systems to match the higher capacities coupled

with the latest available control technology.

Optimal coordination between solid mechanical

engineering and intelligent control ensures con-

tinuous reliable operation. Grenzebach control

systems are designed to meet specific applica-

tions from PLC control to the complex techno-

logy needed for a high level of automation.

World wide presence – never far from your location

Grenzebach maintains close contact with its

global business friends and provides optimum

service directly in their vicinity through its

production facilities in Germany, the USA and

Asia. Our affiliates in Newnan GA, USA, and

Shanghai, China, have recently been expanded

to meet the requirements of our customers in

these areas

Rotary tubular calciner with integrated cooler

Screen Belt Dryer Wet end transfer

16 HAVER & BOECKER

HAVER & BOECKER engineers, supplies and in-

stalls machinery and complete packing lines

for bagging building materials like cement, lime,

gypsum, dry mixed mortars and other building

materials into valve-type bags with stationary or

rotating filling machines that meet customer

layout requirements. These activities have

belonged to HAVER's core competence for more

than 75 years. In addition to the 8000 stationa-

ry filling machines, more than 3000 HAVER-

ROTO-Packers have been supplied around the

world. Among them in recent years, many have

been fully automatic, high-capacity bagging

lines with outputs of up to 4000 bags per hour

and more. As a technology company, HAVER has

a leading position in international markets.

In close collaboration with the HAVER subsidiary

IBAU HAMBURG, the plant engineering division

includes silo storage equipment of single or

multi-compartment silos with bulk loading faci-

lities and mixing plants. In addition it includes

complete cement terminals with ship loaders

and unloaders.

Bagging Plants

For bagging cement and other building materials

such as lime, gypsum, dry-mixed mortar, plaster,

engineered cements etc. and powder-type or

granulated minerals into valve-type bags.

For the producers and processors of these

products, HAVER supplies:

• Complete, fully or semi-automatic bag filling

plants in stationary or rotating design that

use the impeller or air filling system, for bag

weights of 10 – 50 kg

HAVER & BOECKER – specialist in fillingand processing bulk materials

As a technology group,

HAVER & BOECKER is a

leader in technology for

weighing, filling and pro-

cessing for international

markets. As a specialist in

filling and processing

bulk materials of all types,

the company group con-

ceptualizes, produces and

sells a wide range of

systems and processing

plants of varying levels

of automation that target

and fulfill individual

requirements

Mortar packing plant

HAVER & BOECKER 17

For bagging plants:

HAVER & BOECKERMaschinenfabrik OeldeCarl-Haver-Platz, 59302 Oelde, GERMANYPhone +49-2522-30 0Fax +49-2522-30 403haver@haverboecker.comwww.haverboecker.com

For processing and screening:

HAVER & BOECKERMaschinenfabrik MünsterRobert-Bosch-Straße 648153 Münster, GERMANYPhone +49-251-9793 0Fax +49-251-9793 0niagara@haverboecker.com

BrasilHAVER & BOECKERLatinoamericana, Industria e Comercio de Maquinas Ltda. Rod. Campinas a Monte Mor km 20BR-13190 Monte Mor S.P., BRASILPhone +55-19-38 79 91 01Fax +55-19-38 79 14 10haverhbl@haverbrasil.com.br

V.R. China HAVER IBAU SHENZHEN LIMITED1st Floor, L-Building, Jingtie Tech- nological & Industrial Zone, No.49Changjiangpu Road, Heao Village,Hengang Town, Longgang District, 518115 SHENZHEN, V.R. CHINAPhone +86-755-2862 5372 Fax +86-755-2862 5382public@haveribau.bnet.net.cn

France HAVER France S.A.R.L.ZA - 7, rue des Bauches F-78260 Acheres, FRANCEPhone +33-1-39 11 80 80Fax +33-1-39 11 80 89contact@havrefrance.frwww.haverfrance.fr

USA Haver Filling Systems, Inc.P.O.Box 80937, 460, Gees Mill BusinessCourt, USA-Conyers, GA 30013 Phone +1-770-7 60 11 30Fax +1-770-7 60 11 81sales@haverusa.com

GermanyFor Silo-Technology, Marine Terminals:IBAU HAMBURG, Rödingsmarkt 3520459 Hamburg, GermanyPhone +49-40-36 1309 0Fax +49-40-36 39 83info@ibauhamburg.dewww.ibauhamburg.de

• Ultrasonic valve sealing systems

• Automatic valve bag placers for stationary and

rotating filling machines

• Big Bag filling equipment

• Mobile bagging plants

• miniseal bagging unit for 5 kg valve-type bags

• INTEGRA system with 1 or 2 spouts – compact

unit completely assembled in our workshop

and installed in a protective housing (container-

type design)

• Automated dispatch systems

• Process automation

Screening and Processing Technology

NIAGARA vibrating screens help to protect the

environment and reclaim valuable raw materials.

NIAGARA screening machines are used in quarries,

aggregate sand and gravel plants all over the world.

• Turnkey plants for primary crushing

• Dry sand processing plants

• All kinds of classifying plants

• Mobile and semi-mobile plants

• Loading stations for bulk materials

Woven Wire Cloth and Particle Analysis

The Wire Weaving Division

manufactures wire cloth and wire cloth products

suitable for screening and filtration purposes in

many industries.

• Industrial screens

• Test sieves and test sieve shakers for particle

size analysis

• Photo-optical particle size analyser

• Industrial wire screens for all types of sieving

machines

• Screen frames and re-screening service

• Woven wire cloth, metal filter cloth and fabri-

cated parts

Further Activities of HAVER & BOECKER:

Consulting and engineering:

• Analysis of customer’s demands

• Analysis of existing installations

• Traffic and material flow review

• General design of installation

• Equipment specification

• Detail engineering

• Detail design of installation

• Electrical engineering

• Engineering for local supply

• Engineering of building part

NIAGARA screening machine

Silos and classification plant ROTO-PACKER

18 HAZEMAG & EPR GMBH

HAZEMAG impact crushers enjoying such inno-

vative features as hydraulic impact apron mount-

ings and hydraulic rotor blow bar clamping

systems offer a high degree of reliability and maxi-

mum performance as well as being extremely

user-friendly. HAZEMAG has supplied the cement

industry with some of the world’s largest impac-

tors, with capacities of up to 2,400 tons/hr. Only

HAZEMAG can supply the double-rotor Compound

Crusher which effects primary and secondary crus-

hing in one housing, in other words, it can reduce

run-of-quarry limestone to ball mill feed size in a

single pass. With its modern designs and highest

technology HAZEMAG has set new standards in

crusher construction.

HAZEMAG & EPR GmbH is located in Duelmen /

Germany with about 200 employees working

there. New HAZEMAG companies have been found

in the UK, France and China. Licensees in Australia,

Brazil, Canada, India, Mexico, South Africa, and

USA are responsible for the success of HAZEMAG

and symbolize the world-wide importance of

HAZEMAG crushing and drying technology.

HAZEMAG Crushing plant in Oman

For a cement factory, a large, semi-mobile crus-

hing plant was supplied for the processing of

limestone and marl. The plant was designed to

handle 800 tons/hr quarried feed material contai-

ning lumps of up to 1,200 mm edge length. The

plant is designed around a double-rotor HAZEMAG

Compound Crusher Type AP-CM 2022. Please refer

to the attached illustration.

HAZEMAG – Specialists for Crushing,Grinding and Drying Plants

Since the beginning of 1946,more than 60,000 HAZEMAGmachines and plants of all typeshave been put into operationworld-wide. In addition to thefamous HAZEMAG impactcrushers, the UNIROTOR andNOVOROTOR hammer mills aswell as the dryers have beensupplied to solve a wide range ofprocessing problems within thecement, limestone and gypsumindustries. Along with the asso-ciated peripheral equipment,such as apron conveyors, rollergrates (wobbler), belt conveyors,flap gates & gate valves, expe-rienced HAZEMAG engineersdesign and build complex sys-tems. World-wide project mana-gement involving local fabrica-tion is just as much part of therange of services as is site erec-tion and plant commissioning.

The HAZEMAG equipment guide

Crushers and Mills• Impact Crushers• Hammer Mills• Roller Crushers• Crushing and grinding plants

Dryers• Rapid Dryers• Crusher Dryers• Drying & Grinding Mills• Drying Plants

Others• Hoppers• Apron Feeders• Push Feeders• Roller Grates (Wobblers)• Discharge Conveyors• Pendulum Flap Gates• Rotary Gate Valves

HAZEMAG & EPR GMBH 19

HAZEMAG & EPR GmbHBrokweg 75D-48249 DuelmenGermanyPhone (+49) 2594/77-0Fax (+49) 2594/77-400info@hazemag.dewww.hazemag.de

The tip speeds of the two rotors can be adjusted

individually to meet the required specifications of

the end product, whereby the compound crusher

achieves a very high crushing ratio to meet the

requirements of the feed material for a down-

stream ball mill.

Feeding is effected by a 2.1-metre wide apron con-

veyor with variable hydraulic drive, which ensures

optimum synchronisation of the conveyor speed

with the operational status of the crusher. The

apron conveyor extracts the material from a hop-

per which is charged by wheel loader. The crushed

material is transported from the crusher by a

discharge belt, after which it is transferred by

pivot belt conveyor onto a belt system leading to

the mixing bed. The scope of supply also includes

a dust collecting plant, the complete electrics

from the 6.6 kV supply to the control system, the

Engineering, assembly, erection and commissio-

ning. Steel structures, etc. were fabricated locally

according to HAZEMAG drawings.

HAZEMAG Crushing plant in Iran

This plant for the Abyek Cement Company is just

one example of a considerable number of primary

crushing plants already supplied to the Islamic

Republic of Iran. The cement works in question is

being extended to produce 8,500 tons of clinker

per day. The crushing plant will process two com-

ponents – marl (60%) and limestone (40%). The

plant has been designed to handle a total through-

put of 2,400 tons/hr. The desired product as feed

for the downstream vertical shaft mill is around

90% minus 75 mm or 99.5 % minus 100 mm. The

marl is characterised by a high Si02 content and a

sometimes high H20 content of up to 10%.

Both components are fed by dump truck into

separate hoppers of 400 m3 and 250 m3 capacity

respectively for the marl and limestone. The raw

material is extracted from the hoppers by apron

feeders fitted with caterpillar chains. After the

limestone has been fed onto the marl apron

conveyor, scalping of the fines minus 80 mm is

effected by HAZEMAG roller grate (wobbler). In

this way, sticky material fines by-pass the impact

crusher, increasing the operating safety and at the

same time reducing the necessary design size of

the crusher and the wear rate thereof. The compo-

sition of the marl/limestone mixture is measured

online downstream of the impact crusher. On the

basis of the measuring results, the speed of the

two electric motor-driven apron conveyors is con-

trolled so that the mixture is always in accordance

with the requirements. The crushing of the two

components together in the impact crusher

results in an intensive mixing process which

relieves the downstream mixing bed.

The main plant component is the hydraulically-

controlled impact crusher Type AP-PH 2525, which

has a rotor width of 2,500 mm and a diameter of

2,500 mm and is the second-largest impact crus-

her available. It has an installed power rating of

2,200 kW. Integrated into the hydraulic cylinders

of the crusher is a gap measuring system which

allows the gap settings to be adjusted continually

via the plant control. Servicing and adjustment is

effected by push- button, so that the operation

does not need to be interrupted, guaranteeing a

correspondingly high degree of availability.

The CompanyFounded 1856 in Cologne,

Germany, the company is a

world leader in supplying pro-

prietary technologies, equip-

ment and engineering / design

services in the field of minerals

processing, beneficiation of

coal and for the production of

cement.

KHD Humboldt Wedag offers clients all over the

world engineering services, machinery, plants

and processes, process automation, installation

and commissioning. The services include staff

training as well as pre- and after sales services

through feasibility studies and financing con-

cepts. This array of supplies and services includes

in particular, the modernization of existing facili-

ties for capacity increases, reducing the specific

energy demand and the environmental impact.

With subsidiaries and representative offices in

the USA, PR China, India, Iran, South Africa,

20 KHD HUMBOLDT WEDAG GMBH

KHD Humboldt Wedag con-

centrates its efforts in the

fields of cement and proces-

sing technology for coal and

minerals. Our mission conti-

nues to be the leading sup-

plier of industrial plants and

equipment worldwide by

focusing on quality pro-

ducts and complete custo-

mer satisfaction.

Australia, Russia, Saudi-Arabia and Germany,

KHD-Group with its more than 900 employees

worldwide is operating close to its long standing

and prospective customers in today’s and future

emerging markets.

The Products Key Technologies for Cement Plants

As one of the few real full-liners for the interna-

tional cement industry with a broad range of

own processes and facilities, KHD Humboldt

Wedag covers the entire process chain for the

production of cement:

• Humboldt Preheater technology

• PYROCLON® calciner systems for using secon-

dary fuels and reducing environmental

impact

• PYRORAPID® kiln on two piers for producing

high quality clinker

• PYRO-JET® kiln burner and calciner burners

for increased secondary fuels input and low

noxious emission

KHD Humboldt Wedag – 150 Years of Innovation

KHD HUMBOLDT WEDAG GMBH 21

KHD Humboldt Wedag GmbH51170 Köln / GermanyPhone +49-221-6504-0info@khd.dewww.humboldt-wedag.de

AUSTRALIAHumboldt Wedag Australia Pty. Ltd.Phone +61-39-580-5277HUMBOLDT@c031.aone.net.au

CHINAKHD Humboldt WedagBeijing Liasion OfficePhone +86-10-6500-4101contact@humboldt-wedag.cn

GERMANYZAB Zementanlagenbau GmbHDessauPhone +49-340-5029-557elliger.c@zab-gwp.de

INDIAHumboldt Wedag India Pvt.Ltd.Phone +91-11-2622 7325 ... 28marketing@hw-india.com

IRANKHD Humboldt Wedag GmbHIran Branch OfficePhone / Fax +98-21-8879 0131info@khdhw-iran.comwww.khdhw.ir

RUSSIAKHD Humboldt Wedag GmbHRepresentative MoscowPhone +7-095-923-3480khd_doronina@sovintel.ru

SAUDI ARABIAKHD Humboldt Wedag GmbHYanbu Site OfficePhone +966-4-3910811khdjed@sbm.net.sa

SOUTH AFRICAHumboldt Wedag S.A. Pty Ltd.Phone +27-11-397-4660jkottmann@humboldtwedag.co.zawww.humboldtwedag.co.za

USAHumboldt Wedag, Inc.Phone +1-770-810-7300hwi@humboldt-wedag.comwww.humboldt-wedag.com

• PYROFLOOR® grate cooler with high thermal

efficiency and drastically reduced wear

• Roller Presses, ball mills, hammer mills for

pre-grinding, semi-finish- and finish-grinding

of raw materials, clinker and slags in combi-

nation with

• V-separator, VSK® -separator and SEPMASTER

separator for high efficiency classifying and

separation of high fineness products

• X-PERTS Cement Plant Automation Systems:

PRODUX®, PYROEXPERT® and MILLEXPERT®

• SIMULEX® cement plant simulation and trai-

ning software

The References

Since 1950 KHD Humboldt Wedag has built

more than 470 cement plants worldwide and

installed more than 5,000 units of machinery

like crushing and grinding systems, preheaters /

calciners, rotary kilns and burners as well as clin-

ker coolers.

Highlights using KHD technologies and compe-

tences are:

• 10,000 t/d kiln line and clinker grinding

system in India for JAL Himachal Ltd. at an

altitude of 1,370 m,

India’s largest and one of the largest clinker

production lines worldwide

• Yanbu Cement Co. Ltd., Saudi-Arabia

1998: 7,000 t/d production line, largest

production line in the Gulf-region

2005: Capacity increase from 7,000 to

9,500 t/d clinker

• Ya Dong Cement Corporation, PR China

Jiangxi Ya Dong with three production lines,

designed capacity 4,200 t/h each,

Sichuan Ya Dong one production line with

4,200 t/d designed capacity. 432 days of

continuous “kiln under fire” operation

• Adana Cimento Sanayii, T.A.S., Turkey

capacity increase from 1,700 to 4,500 t/d,

highest production increase at a European

cement plant

• Rüdersdorf Zement GmbH, Germany

6,000 t/d production line one of the most

modern cement plants in Europe

• Lafarge North America ’s Roberta Plant

4,800 t/d measured NOx emission 415 g/Nm3

by 100% hard coal firing

22 LOESCHE GMBH

ABOUT LOESCHE…

Founded in Berlin in 1906,

Loesche GmbH is a privately

owned company that is

certified in accordance with

DIN EN ISO 9001. Loesche

designs vertical roller mills,

plans and delivers individual

equipment, complete grind-

ing preparation and drying

plants as well as turn-key

plant units. Our product

range is predominantly

directed towards meeting

the needs of the cement,

power, steel and mineral

industries.

We are a dynamic medium

sized, family controlled

business – our size, however,

does not affect our market

presence. Loesche equip-

ment and plants can be

found all over the world.

Consequently, we like to

think that we are able to

deliver to our customers a

highly professional, flexible

service that will take into

account their every need.

1 Experience the Loesche Pre-Sales Service

By choosing Loesche, you will immediately see the

wealth of experience and professional compe-

tence that we embody. We will perform clear and

detailed demand and market analysis studies in

regard to your needs and carry out scaled-down

grinding tests based on realistic conditions. With

the application of our state of the art equipment

and environmentally friendly, innovative produc-

tion plant concepts, you can be sure that you are

in safe hands. Furthermore, our production pro-

cess is transparent and indeed all of our processes

encompass the utmost safety precautions.

2 Experience the Loesche Quality

Our grinding preparation and drying plants are

specifically designed to meet your needs. Further-

more, our service encompasses quality to DIN EN

ISO 9001 throughout – from the planning phase

to commissioning. By choosing Loesche you are

choosing the ultimate professionals. Whether you

require us to deliver you individual solutions

applying proven standard modules or you want us

to construct complete turn-key plants, you can be

Three reasons why you mightconsider using Loesche

assured that you will experience outstanding

quality from start to finish.

3 Experience the Loesche Guarantee

When you purchase a plant from Loesche you

become a permanent customer. Our outstanding

levels of customer service focus on ensuring that

your equipment and plants operate at the most

optimal level. In addition, the equipment and

plants that we supply you with adhere to all safe-

ty requirements and the production rate and

power consumption will be combined at max.

efficiency.

LOESCHE GMBH 23

Loesche GmbHHansaallee 24340549 Düsseldorf, GermanyPhone +49 - 211 - 53 53-0Fax +49 - 211 - 53 53-500loesche@loesche.deInternet: www.loesche.com

Loesche Equipamentos Ltda.Rua México 119 sl. 100420.031-145 Rio de Janeiro, BrazilPhone +55 21 2240 7900Fax +55 21 2220 9440loesche@terra.com.br

Loesche India (Pvt.) Ltd.E-2, First Floor, Defence ColonyNew Delhi - 110 024, IndiaPhone +91 11 24647670Fax +91 11 24647674loesche@loescheindia.comInternet www.loescheindia.com

Loesche Mills (Shanghai) Co. Ltd.Pudong Avenue No.138, MajesticBuilding 15 E, Shanghai Pudong NewArea 200120, P. R. of ChinaPhone +86-21-5882 3640Fax +86-21-5882 3641info@loesche.cn

Loesche Latinoamericana S.A.Calle José Lázaro Galdiano, 4 - 6.° Izda28.036 Madrid, SpainPhone +34 91 4589980Fax +34 91 4571017loesche@loesche.eswww.loesche.es

Loesche S.A.55 Empire Park, P.O. Box 319082193 Parktown, South AfricaPhone +27 11 482 2933Fax +27 11 482 2940loesche4@global.co.zawww.loesche.edx.co.za

Loesche America, Inc.20170 Pines Boulevard, Suite 301Pembroke Pines, Florida 33029, USAPhone +1 954 602 14 24Fax +1 954 602 14 23webmaster@loescheamerica.comwww.loescheamerica.com

Loesche Energy Systems Ltd.2, Horsham GatesNorth StreetHorsham RH135 PJ, United KingdomPhone +44 (0) 1403 223101Fax +44 (0) 7779 018534loesche@loesche.co.ukwww.loesche.co.uk

By dealing with Loesche, you receive certain

guarantees from the outset. Firstly, the ground

products are of the highest quality. In addition,

we are committed to providing our customers

with spare parts for a twenty-year period follo-

wing purchase. Finally, our Customer Service

focus ensures that you are given professional

guidance and continual information relating to

new developments in our products that could

further benefit your processes and needs.

How Loesche will add value to different industries and areas of expertise

The Cement Industry:

We can deliver cement raw material grinding

plants with 2,3,4 and 6 grinding roller mills

operating at capacities of 1,200 t/h of cement

raw meal and with drive motors up to 7,000 kW.

Furthermore, we can build grinding plants for

cement clinker and blast furnace slag that will

enable production of more than 300 t/h with

fineness between 2,800 and 6,000 cm2/g.

The Power, Iron & Steel and Cement Industries:

Loesche can produce dry grinding plants opera-

ting at a capacity of 200 t/h, fully capable of

grinding a wide range of coals. These include

steam coal, bituminous-, anthracite-, lignite and

pre-dried lignite coal.

The Industrial Minerals Industry:

We can supply you with dry grinding plants

that will fully meet your needs in regard to the

comminution of baryte, bentonite, quick lime,

colemanite, dolomite, gypsum, graphite, feld spar,

limestone, kaoline, magnesite, manganese ore,

phosphate, titanium slag and titanium dioxide etc.

The Processing of iron and non-ferrous ores, as

well as ores:

Grinding plants that are operated using Loesche

grinding mills will be able to successfully process

minerals, ferritic and non-ferritic ores.

The Production of hot gases:

Loesche builds hot gas producers generating an

outlet temperature of up to 1,000°C using tradi-

tional heating media and low-calorific gases.

Feeders:

Our range of products cover triple gate feeders,

rotary valve feeders and screw feeders.

Classifiers:

Whether you require a high efficiency dynamic

classifier, a static classifier (for the production

of coarse products) or a rotary classifier (with or

without central material feed), by choosing

Loesche you are choosing a highly professional

and highly competent partner.

24 M-TEC MATHIS TECHNIK GMBH

m-tec is worldwide specia-

lists in the field of dry mor-

tar technology.

m-tec supply plants for the

production of dry mortars

as well as machines and

logistics systems for their

application and processing.

m-tec's knowledge covers

examination of the custo-

mers' raw materials and the

development of dry mortar

formulations. Other aspects

of m-tec’s know-how inclu-

de customer training in how

to operate a dry mortar pro-

duction plant, laboratory

operations including quality

control, and marketing

for the sale of dry mortar

products. Intensive and

frequent contact with

experts at m-tec to discuss

their experience is also

provided.

Affiliates of m-tec, all to

100% are in Spain, Italy,

Poland, Czech Republic,

Great Britain and China.

Sales offices, representative

offices and dealers are

active for m-tec in nearly all

industrial countries of the

world.

m-tec is a company of the maxit Group with its

head office in Neuenburg, Germany. The maxit

Group whose head office in Stockholm, Sweden,

is a worldwide leading enterprise in the dry

mortar industry, with over 100 production

plants and 5000 employees. The parent compa-

ny of maxit is the Heidelberg Cement Group,

one of the world's leading cement and building

materials producers.

The Mixing Equipment and Plant Construction

(MTA) business sector designs and manufactures

the equipment for the production of dry mortar.

In addition to sand preparation, m-tec supplies

the entire dosing, weighing and mixing equip-

ment as well as packing and loading plants for

customized shipment of dry mortar products. It

goes without saying that m-tec can also supply

the complete control and supervision required

for the effective and efficient operation of a dry

mortar production plant. A full service package

is offered too.

The Construction Site Equipment and Logistics

(TFS) business sector supplies rational systems

for the transport (mobile silos and correspon-

ding silo placing vehicles) and conveying

systems (pneumatic) of dry mortars to various

sites as well as machines for the processing and

Dry mortar technologyunder one roof

®

M-TEC MATHIS TECHNIK GMBH 25

m-tec mathis technik gmbhOtto-Hahn-Strasse 6 D-79395 Neuenburg Phone +49 7631 709-0 Fax +49 7631 709-120info@m-tec-gmbh.de

m-tec UK Ltd. Bewsey Industrial Estate Pitt StreetCheshire/Warrington WA5 OLE Great Britain Phone +44 1925 58 25 80 Fax +44 1925 58 25 82 info@m-tec-gmbh.de

m-tec iberica S.A. Camino de Rejas 1 Nave 7 y 9 E-28820 Coslada (Madrid) Phone +34 9166 901 88Fax +34 9167 23 468 mortero@m-tec.es

m-tec Shanghai machinery technology Co., Ltd. Siyi Road 510 Malu Jiading 201801 Shanghai-China Phone 0086-21-6915 6120 Fax 0086-21-6915 6223info@m-tec.com.cn

m-tec Polska Sp. z o.o. ul Namyslowska 7 PL-63-640 Bralin Phone +48 6278 111 93 Fax +48 693 717 787 info@m-tec.pl

SILOsystem spol. s.r.o. Areàl HESPO CZ-76302 Zlin-Malenovice Phone +420 353 80 88 12 Fax +420 353 8088 36 info@silosystem.cz

application of dry mortars. In addition to the

logistics systems already mentioned, such

equipment also includes plastering machines,

continuous mixers, mortar pumps, pneumatic

conveying systems, small-type silo systems.

The machinery is being advanced continuously

in close cooperation with the building materials

industry. Suggestions from practical experience

are used to design efficient and easy-to-operate

machine systems. In addition to supplying

“hardware and software”, m-tec supports its

customers in developing strategies for the suc-

cessful marketing of their dry mortars.

The Technology Center (TC) offers services with

regards to quality assurance. In addition to

analysing raw materials and giving advice on

how to select the appropriate raw materials,

product design training is also held at the

company’s laboratory or at the customers’ site.

Such training includes an introduction to esta-

blishing a quality assurance system and advice

concerning the required laboratory equipment

which can also be obtained from the TC.

Moreover, you can consult the TC regarding

the various dry mortar formulae for optimum

machine-aided processing.

®

26 CHRISTIAN PFEIFFER MASCHINENFABRIK GMBH

Nobody knows better than you

that the grinding of mineral

raw material requires a lot of

energy - more than any other

production steps in the raw

material industry. A solution to

this problem is the highest

challenge for Christian Pfeiffer.

“Christian Pfeiffer Systems and

Components” has brought

changes to the market for grin-

ding and separating systems

for decades with innovations

to increase performance

capacities, decrease energy

consumption, and improve

product quality, and further

developments for higher

productivity. Our concepts

have made us the

technological

market leader

we are today.

The cement industry has a long

tradition in the area around the

Westphalian town of Beckum,

and Christian Pfeiffer is firmly

rooted in this tradition.

Founded in 1925 by its namesake,

Christian Pfeiffer, the company

has led the way in cement grinding and separating

technology for more than eight decades now. The

development of mill diaphragms and separators set

up the machine factory international acclaim and

market leadership. Today, customers all over the

world rely on these innovations as well as on the

engineering expertise of Pfeiffer’s employees.

Christian Pfeiffer is the ideal partner to turn to

when it comes to any aspect of grinding and

separating technology. No matter whether a single

component or spare part is needed or a turn-key

solution is planned, designed, installed and com-

missioned or whether an existing factory has to

be upgraded in order to cut costs and improve

production efficiency.

Almost 100 per cent of our business is customised.

In other words, the focus is not on the machines

and components themselves but rather on finding

solutions to the individual problems of our custo-

mers in the mineral processing industry taking into

consideration the grinding plant conditions and

requirements of its single units as well as their

effects on the other aggregates. Even so, the conti-

nuous search for perfect concepts has led to a

variety of unique patented products. These include

mill diaphragms, mill shell linings and ball mill

grinding media as well as high performance sepa-

rators and powder coolers.

The main stress was and always will be put on

process control of the grinding plant, and hence

on assurance and increase of the product quality

while at the same time improving capacity and

efficiency and saving energy at the highest possi-

ble availability of the grinding plant.

Moreover, the company gives entire solutions inclu-

ding engineering and immediate assistance on site

ensured by a world-wide sales network. The highly

Leading the way in grinding and separating technology

CHRISTIAN PFEIFFER MASCHINENFABRIK GMBH 27

Headquarters

Christian PfeifferMaschinenfabrik GmbHSudhoferweg 110 – 11259269 Beckum, Germany Phone +49 (0)2521/849-00Fax +49 (0)2521/849-123office@christianpfeiffer.dewww.christianpfeiffer.de

Subsidiaries:

Christian PfeifferMaschinenfabrik GmbHWerkstraße 58940 Liezen, AustriaPhone +43 (0)3612/270-0Fax +43 (0)3612/270-589office@cpb.atwww.christianpfeiffer.de

Christian PfeifferMezzomerico SpAVia Marano Ticino 728040 Mezzomerico (NO), ItalyPhone +39 0321/92 30 10Fax +39 0321/92 31 41info@christianpfeiffer.itwww.christianpfeiffer.it

American Pfeiffer Corporation3407 West Chester PikeNewtown Square, PA 19073-4227, USAPhone +1 (0)610/3 56 69 95Fax +1 (0)610/3 56 89 87cpb@americanpfeiffer.comwww.americanpfeiffer.com

Christian PfeifferLatinoamericana S.A.Parque Industrial LivianoAv. Brasil Calle # 1Santa Cruz, BoliviaPhone +591 (3) 3 48 17 68Fax +591 (3) 3 49 25 97 christianpfeiffer@unete.comwww.christianpfeiffer.de

Christian PfeifferEastern 3rd Ring Middle Road No. 9Full Tower Room 2304, Chaoyang DistrictBeijing, 100020, PR China Phone +86 10 85910592/3

+86 13911079108Fax +86 10 85910659cpb_china@yahoo.com.cn

qualified Christian Pfeiffer industrial installation

and erection service is available all over the world

for assembly, supervision, and start-up of complete

installations or single mill components.

At Christian Pfeiffer, the company internal develop-

ment goal is total customer satisfaction. This is

achieved with comprehensive services in consul-

ting, research and development, manufacturing,

installation, and after-sales relations.

All early as in 1930, the company patented its first

mill diaphragms, which have remained its most

successful product to this date. Today the 4th gene-

ration of adjustable grinding mill diaphragms is

made available to the market under the CPB trade-

mark.

Unlike the products of other manufacturers, CPB

diaphragms come with rolled steel plates, which

due to their superior wear properties are increa-

singly gaining acceptance as a viable alternative to

cast plates. Featuring technical highlights such as

adjustable flow control system and increased venti-

lation area as well as design that facilitates installa-

tion and maintenance of the wear parts, the 4th

generation of CPB diaphragms enhances both the

quality and efficiency of grinding processes.

All these competitive advantages have made

Christian Pfeiffer the leading supplier of mill dia-

phragms worldwide. The CPB trademark generally

enjoys an excellent acceptance in the international

marketplace, standing for ‘Made in Germany’

quality. Today, Christian Pfeiffer generally acknow-

ledged as producer of the most progressive and

innovative mill diaphragms. This market position is

essentially based on experience gained from the

supply of more than 5,000 diaphragms world-wide.

The separation technology has considerably been

influenced by Christian Pfeiffer Maschinenfabrik.

In the early 1950s the company developed and

designed the Heyd Separator, an air separator which,

due to its high selectivity, essentially contributed

to quality assurance of powdery products.

As the result of more than half a century of exper-

tise, the QDK series - a cage separator of third

generation – was introduced to the market in 1987.

The QDK separator enables mineral raw material

grinding plants to improve the quality of their pro-

ducts and optimise their operations. Due to the

diverse types for throughput, the QDK is designed

for all requirements and flexible when dealing with

material as cement, fly ash, raw meal, gypsum,

quartz sand, or coal. Drying and cooling is done

simultaneously to the separation process. Further-

more, the compact design results in maximum

plant efficiency at minimum space requirements.

More than 500 separators have been sold until

today.

Since 1999, Christian Pfeiffer has implemented a

quality management system in conformity with

DIN EN ISO 9001 for engineering, design/develop-

ment, production and assembly of systems and

components for separator and grinding plants

for minerals. Regular audits are performed to

guarantee the high quality standard which is the

utmost principle of Christian Pfeiffer.

28 GEBR. PFEIFFER AG

The company was established in 1864, and all

its shares are still held by the founder’s family.

The business is headquartered in Kaiserslautern,

roughly an hour’s drive south-west from

Frankfurt/M. Gebr. Pfeiffer AG presently employs

260 staff, and its annual turnover now exceeds

€ 80 million. Besides subsidiaries in Atlanta,

USA, and Delhi, India, and representative offices

in Nanjing, China, and Jebel Ali, United Arab

Emirates, Gebr. Pfeiffer AG operates an extensive

network of co-operations and representations,

catering to the needs of customers all over the

globe.

The joint-stock company designs and manufac-

tures equipment for the processing of mineral

bulk materials. We specialise in the comminu-

tion and separation of cement raw material,

coal, clinker and extenders for the cement indu-

stry. Major clients are also to be found in the

chemical, refractory and ceramics industry, the

majority of Gebr. Pfeiffer AG’s sales being

exports.

The MPS vertical roller mill, capable of grinding

and drying materials simultaneously, is our key

product: Introduced in 1964, the MPS technolo-

gy has been continuously improved and optimi-

Gebr. Pfeiffer AG

GEBR. PFEIFFER AG 29

Gebr. Pfeiffer AG Postfach 30 80 D-67618 KaiserslauternPhone +49 (0)631 4161 0Fax +49 (0)631 4161 290www.gpag.comtp@gpag.com

Gebr. Pfeiffer (India) Private Ltd.2nd Floor, G-12 A, Hauz Khas MarketNew Delhi 110 016IndiaPhone +91 11 5165 6900Fax +91 11 5165 6907nambiar@pfeifferindia.com

Gebr. Pfeiffer INC66 11 Bay Circle, Suite 100Norcross, GA 30071USAPhone +1 770 263 9888Fax +1 770 263 9961riester@gpusainc.com

Gebr. PfeifferRepresentative OfficeChina:Block E3, 8th Floor, Huatai Securities Building No. 90 Zhong Shan Dong LuNanjing City, Jiangsu Province210002 P.R. China Phone +86 25 84571891Fax +86 25 84571052hennextl@ctimail.com fulingquan@163.com

Gebr. PfeifferRepresentative OfficeUnited Arab Emirates:c/o Victoria Trade General TradeP.O. Box 17489Jebel Ali – Dubai United Arab EmiratesPhone +971 262 7 6693Fax +971 262 76695dudinx@yahoo.de

sed to provide superior grinding equipment to

our clients. Over 2,000 MPS mills are currently

used worldwide in diverse applications, delive-

ring efficient and reliable performance.

In the cement sector, the initial main range of

application, namely the processing of coal and

raw material, was expanded to include cement

grinding. The first MPS vertical roller mill for

cement grinding went into operation at

Hanover-based Teutonia Zement in 1979, and

GEBR. PFEIFFER AG have since established them-

selves as expert suppliers of cement grinding

equipment.

Moreover, Pfeiffer mills are also to be found in

power plants, an exclusive licence having been

granted to Hitachi Babcock, entitling them to

manufacture MPS coal mills for coal-fired power

stations.

Besides the MPS vertical roller mill, Gebr. Pfeiffer

AG’s product range encompasses special machi-

nes for the classification and drying of mineral

bulk materials and for the preparation of lime

and gypsum.

Pfeiffer’s key products are manufactured in our

Kaiserslautern-based workshop, which is geared

to our specific manufacturing tasks and equip-

ped with state-of-the-art machining facilities.

Gebr. Pfeiffer AG also maintains a foundry of its

own as well as a semi-industrial scale pilot plant

and a laboratory at its headquarters. Our pilot

facilities, where trial runs and material analyses

are conducted, are identical in design to an actu-

al industrial MPS mill. They are capable of pro-

cessing approximately 1 t/h, enabling us to offer

highly customised solutions to meet our clients’

specific requirements.

• Grinding and drying of cement raw material:

capacities of up to 500 t/h, feed moistures

up to 24 %

• Grinding of Portland cement, mixed cements

and extenders capacities up to 250 t/h,

fineness degrees of up to 5,000 Blaine

• Grinding and drying of all coal qualities

capacities of up to 100 t/h

• Limestone and quicklime

Capacities of up to 400 t/h, fineness degrees

of up to 1 % R 0.032 mm

• Grinding and calcining of gypsum

Capacities of up to 100 t/h, qualities as

required for wallboard production and stucco

• Grinding and drying of clay

Elimination of undesired impurities

• Drying of all granulated bulk materials

• Separation of all pulverised mineral materials

• Hydration of quicklime

30 PFISTER GMBH

PFISTER GMBH

Founded in 1894, Pfister is

a company with tradition

who’s business has been

the development of

weighing technologies

from the beginning. Pfister

GmbH, which nowadays

supplies dosing equipment,

spare parts, services and

maintenance to the global

cement and the power

generation industry, con-

sists of six international

subsidiaries, joint ventures

and production plants in

the U.S.A., Brazil, France,

India, Malaysia and China.

Pfister is headquartered in

Augsburg (Germany). There,

research, development, engi-

neering, assembly, sales, service

and management are located.

In 2005 additional production

facilities in China were opened.

The Germany based Pfister

GmbH has established its

name through a vast number

of technical innovations for many applications

and lines of business. Internationally leading is

Pfister with rotor weighfeeders which precisely

dose varying materials. One of the many advan-

tages of this technology: The systems can be

applied multifarious – in different lines of busi-

ness and for varying purposes.

Pfister’s dosing solutions are implemented in

diverse lines of heavy industry such as steel and

iron, power plants or cement manufacturing. In

cement manufacturing e.g., Pfister’s technolo-

gies are useful in all stages of production: in the

raw mill, the kiln process, in cement blending

and in preloading. In the power plant industry,

Pfister’s dosing rotor TRW-K comes into play, for

dosing crushed coal into the mill.

Environmental protection is also an important

issue at Pfister. With the development and

launch of rotor weighfeeders for secondary fuels

such as shreddered synthetics, plastics, animal

meal et cetera primary fuels are preserved.

PFISTER: Your dosing specialistfor cement and power plants

World famous: Pfister’s rotor weighfeeder DRW

Pfister’s chain weighfeeder DCW developed in 2005

Pfister’s Management(left to right): H. Seiler,M. Kleisli, G. Kudorfer, Dr. H. Wolfschaffner, M. Fiig.

PFISTER GMBH 31

Pfister Germany

Pfister GmbHStaetzlinger Strasse 7086165 AugsburgGermanyPhone +49 821 7949-0Fax +49 821 7949-524sales@pfister.dewww.pfister.de

Pfister Subsidiaries &Representative Offices

Pfister North America Inc.2158 Avenue C, Suite 201Bethlehem, PA 18017-2148, U.S.A.Phone +1 610 2645 110Fax +1 610 2645 537pfisterna@fast.net

Pfister Latino Americana Ltda.Rua Vigário J.J. Rodrigues 905 - cj. 5113.201 - 490 Jundiai, S.P. BrazilPhone +55 11 45 26 67 44Fax +55 11 45 87 57 11pfisterl@terra.com.br

Pfister GmbH SARL6, Rue de Bretagne38070 Saint Quentin Fallavier, FrancePhone +33 474 95 55 44Fax +33 474 94 50 75pnl@pfister.fr

Transweigh India Ltd.124, ABCD, Govt. Industrial EstateKandivli (W), Mumbai - 400 067, IndiaPhone + 91 22 2868 23 11Fax + 91 22 2868 21 45hnf@transweigh-india.com

Pfister ChinaChengyang DistrictWestern Part of Wenyang Road (832 yard), 266109 Qingdao, P.R. ChinaPhone +86 532 776 03 80Fax +86 532 775 68 52pfister-china@pfister.de

Pfister GmbH Malaysia211, 2nd Floor, Menara 2Faber Towers, Taman DesaOff Jalan Klang Lama58100 Kuala Lumpur, MalaysiaPhone +60 379 84 07 18Fax +60 379 84 07 19pfismal@streamyx.com

Besides, the employment of secondary fuels also

holds financial advantages to every company

that is using Pfister dosing systems.

Pfister’s product portfolio

Pfister’s product range consists of classical linear

dosing systems as belt weighfeeders or chain

weighfeeders as well as the famous rotor weigh-

feeders for dosing primary and secondary fuels

as well as other bulk materials. The performance

range of these technologically highly developed

systems spans from dosing of fine products such

as coaldust, rawmeal or flyashes to dosing of

coarse materials such as clinker, crushed coal or

additives. Whether the materials to be dosed are

pulverized, flaky or fibrous: Pfister dosing systems

are adjusted individually to the needs of each

client and application. Behind all Pfister rotor

weighfeeders stand matured and userfriendly

electronics.

Product development at Pfister

In order to be able to offer high-end dosing tech-

nologies to clients now and in the future, large

efforts are put in research and development.

Thus, new, innovative systems can be introduced

to the market on a regularly basis. For clients,

Pfister systems are an investment for now and

the future: The systems enable an optimal pro-

duction and make a contribution for ensuring

competitiveness. All relevant Pfister systems are

certified according to ATEX directive 94/9/EC

which provides the technical requirements to be

applied to equipment intended for use in poten-

tially explosive atmospheres. Since 1994 Pfister

is also certified with the ISO label, momentarily

according to the current standard ISO

9001:2000.

The environment in mind: Rotor weighfeeder TRW/S for dosing secondary fuels

Assembly of Pfister systems in Germany

All product innovations base on extensive research & development

32 POLYSIUS AG

Polysius AG is one of the

world's foremost engineer-

ing companies providing

equipment for the cement

and basic industries – a

position it owes to the

outstanding quality of its

products and services.

The crucial prerequisite

for success is the ability

to tackle and implement

user-specific projects at an

agreed cost and to agreed

quality standards and

deadlines – regardless of

whether they involve a

complete new plant, a plant

conversion or merely sec-

tions of a plant. In every

case, the concept produced

ensures the best choice of

machinery for the specific

application, as well as finely

tuned processes and inter-

stage links for overall plant

efficiency.

Meeting the challenges of thecement industry

From a single machine through to complete

turnkey facilities, and in the conversion and

modification of existing plants, Polysius always

demonstrates the competence that has made it

the prefered partner of companies at the fore-

front of this industry.

Three qualities distinguish Polysius: innovation,

professionalism, versatility.

For example, in obtaining the precisely right

combination of machine and process for specific

product requirements and throughput rates,

thus maximizing cost-effectiveness. For exam-

ple, in utilizing the optimum heat recuperation

capabilities of Polysius pyroprocessing machines

and systems to cut energy consumption. For

example, in drawing on our expertise to reduce

the operating costs and yet meet the increas-

ingly stringent demands of environmental

protection.

Engineering made by Polysius

Many plant engineering companies restrict

themselves to merely providing engineering

services. The Polysius philosophy, however, is to

develop and offer own-name products which

cater to the clients' needs in the core stages of

the production process (raw material prepara-

tion, clinker production and cement production,

including automation systems).

POLYSIUS AG 33

Polysius AGGraf-Galen-Straße 1759269 Beckum / DeutschlandPhone +49 - 25 25 - 99-0Fax +49 - 25 25 - 99-2100polysius@thyssenkrupp.comwww.polysius.com

A company of ThyssenKrupp Technologies

Polysius Ltd.Ascot, Berks. SL5 8BE / EnglandPhone +44 -13 44 - 88 4161uk.polysius@thyssenkrupp.com

Polysius S. A.S.13290 Aix en Provence / FrancePhone +33 - 4 42 -16 6100fr.polysius@thyssenkrupp.com

Polysius S. A.28020 Madrid/ EspañaPhone +34 - 91- 5 55 80 40es.polysius@thyssenkrupp.com

Polysius Corp.Atlanta, GA 30339-2194/USAPhone +1 - 7 70 - 955 - 36 60us.polysius@thyssenkrupp.com

Polysius de México, S. A. de C.V.11000 México, D.F. /MéxicoPhone +52 - 55 - 52 84 01 00mx.polysius@thyssenkrupp.com

Polysius do Brasil Ltda.01452-908 São Paulo / SP/ BrasilPhone +55 -11- 3811 45 00br.polysius@thyssenkrupp.com

Polysius de Argentina S.A.(1002) Buenos Aires /ArgentinaPhone +54 -11- 431160 46 / 7ar.polysius@thyssenkrupp.com

Polysiusa division of ThyssenKrupp Engineering (Pty.) Ltd. Sunninghill 2157 / South AfricaPhone +27- 11- 236 -10 00za.polysius@thyssenkrupp.com

Polysius Shanghai Trading Company Ltd.200120 Shanghai / P. R. ChinaPhone +86 -21/3878 4700 - 518cn.polysius@thyssenkrupp.com

PolysiusDivision of ThyssenKrupp IndustriesIndia Pvt. Ltd. Pimpri, Pune 411018 / IndiaPhone +91- 20 / 2742 5461-64in.polysius@thyssenkrupp.com

Polysius Asia Pacific Pte. Ltd.Singapore 609927Phone +65 - 68 90 16 28sg.polysius@thyssenkrupp.com

Polysius Engineering Sdn. Bhd.40150 Shah Alam, Selangor Darul Ehsan / MalaysiaPhone +60 - 3 / 7845 1886my.polysius@thyssenkrupp.com

Polysiusa division of ThyssenKrupp Engineering(Australia) Pty. Ltd.Notting Hill, Vic. 3168 / AustraliaPhone +61 - 3 - 95 58 86 66au.polysius@thyssenkrupp.com

The Polysius Research and Development Centre

is one of the world's foremost development

establishments for cement and primary materi-

als technologies.

A comprehensive customer service programme

(including field assembly and commissioning,

personnel training, maintenance and servicing,

spare parts procurement, resource analysis,

plant optimisation and custom-tailored tests

and development work) completes the scope of

services provided by Polysius.

Think global, act local

Securing a long-term future in the face of inter-

national competition and responding actively to

market opportunities worldwide requires both

understanding for foreign cultures and knowled-

ge of local markets.

As early as 1947, Polysius set about creating a

network of foreign subsidiaries, starting with

the formation of Polysius Ltd. in Ascot, Great

Britain.

Today, Polysius has a worldwide presence through

13 strategically-located subsidiaries, ensuring

that every client finds the right contact in the

Polysius Group at all times – a person they can

relate to.

All Polysius companies follow the same princi-

ples: the parent company in Beckum acts as the

headquarters of the Group. It co-ordinates all

the activities of the subsidiary companies, carries

out all R&D work, provides the necessary re-

source management for the Group and defines

the technical standards the Group companies

need to observe when bidding for and executing

contracts. This ensures that all Polysius compa-

nies offer identical technology.

34 THYSSENKRUPP FÖRDERTECHNIK GMBH

Established in 1921,

ThyssenKrupp Fördertechnik

Ennigerloh is since those

days serving the cement

industry in Germany, in

Europe and all over the

world.

Running the most widest

program of different kind

of crushers, feeders and

screens, TKF is able to offer

any kind of customer-sized

highly economical solutions.

Different quarry concepts are requiringdifferent crushingsystems.

Back in 1956, ThyssenKrupp

has introduced the worlds first

mobile crushing plant, a crawler-

mounted hammer crusher with

a capacity of approx. 250 t/h. Since then capaci-

ties of 5,000 t/h for fully mobile installations on

crawlers, walking pads or tyres and 14,000 t/h for

semi-mobile and stationary crushing plants have

been introduced to the market.

Different materials are requiring different crushers.

Typical applications for the cement industry –

either stationary, mobile or semi-mobile – are

ranging between 500 and up to 2500 t/h of

crushed limestone. The product size required

from the grinding system, is for tube mills

smaller 25 mm and for vertical roller mills

smaller 80 mm. One-stage crushing by hammer

or impact crusher is very common.

ThyssenKrupp is offering for this purpose the

range of MAMMUT® Single-Shaft Hammer

Crushers and TITAN® Double-Shaft Hammer

Crushers. Highly advanced impact crusher

technology is represented by the ThyssenKrupp

IMPACT CR-series. Hydraulically fixed blow bars,

an extremely heavy kind of casted discs and

hydraulically pretensioned and suspended

impact and grinding walls are main features

of this CR-Impact Crusher.

For high-silica type limestone or sticky clay type

limestone, two-stage crushing by ThyssenKrupp

Jaw or Gyratory Crusher and ThyssenKrupp

Roll Crusher or RollSizer might be a suitable

alternative.

As far as for crushers and crusher concepts,

feeding and screening equipment for all capaci-

ties and all different materials are available.

Crushing systems and material handlingequipment for the cement industry

THYSSENKRUPP FÖRDERTECHNIK GMBH 35

ThyssenKrupp Fördertechnik GmbHBusiness Unit ProcessingSchleebergstraße 1259320 EnnigerlohPhone (02524) 300Fax (02524) 2522info.tkfen@thyssenkrupp.comwww.eprocessingplants.com

ThyssenKrupp Fördertechnik GmbHBusiness Unit Materials HandlingErnst-Heckel-Straße 166386 St. Ingbert (Rohrbach)Phone (06894) 599-1Fax (06894) 599-468info-mh@thyssenkrupp.comwww.tk-materialshandling.com

Most common, of course, the speed adjustable

apron feeders with lifetime lubricated tractor

chains, wobbler screen in front of the crusher

and linear motion screens with capacities of up

to 10,000 t/h.

Once again, running the most widest program

of different kind of crushers, feeders and

screens, ThyssenKrupp is able to offer any kind

of customer-sized highly economical solutions.

Stackers and reclaimers, pre-blending and homogenizing systems

As suppliers of equipment to the cement

industry since 1905, ThyssenKrupp Rohrbach

(TKF) has equipped more cement plants with

pre-blending / homogenizing systems for lime-

stone, additives and coal than any of its com-

petitors worldwide. Having first developed

the unique circular homogenizing system

early in the 1960s, the TKF design since then

has become the accepted standard of design

excellence whenever space limitation does

not allow for longitudinal blending plant

arrangement.

With more than 100 years of experience in

the design and supply of solid bulk material

handling equipment, TKF is a ‘state-of-the-art’

supplier. The supply programme includes

stackers, all types of reclaimers, combined

stacker/reclaimers, shiploaders, ship unloaders

(continuous and grab type), wagon / truck

loading and unloading stations, conventional

and pipe conveyors, gearboxes and drives,

plough feeders, etc., complete handling for

the fertilizer and cement industry, for ports

as well as complete coal handling plants for

power stations. Furthermore, TKF also supplies

rail-bound heavy load cranes, multipurpose

luffing-slewing cranes and cable cranes for the

construction of concrete dams.

WESER ENGINEERING was established by

experienced key-expert engineers of the former

PHB-Weserhütte back in 1988 and since 2001

is a hundred per cent company under the cover

of the Spanish state-owned industrial holding

SEPI, which in turn ranks among the top twenty

of European industrial groups with a yearly

turn-over of several thousand million Euros.

WESER ENGINEERING is a company registered

under German law with own business activities

and profit centre.

36 WESER ENGINEERING GMBH

• Power Station Coal Handling

• Storage Yard Systems

• Belt Conveyor Systems

• Port Handling Facilities

• Blending Bed Systems

• Circular Storage Systems

• Composting Plants

• Service

With the backing of the Mother Company

and based on solid financial back-grounds it

is the declared objective to catapult WESER

ENGINEERING as a leading company into the

international business environment of Bulk

Materials Equipment supplies.

The activities of WESER ENGINEERING include

turnkey plants, single machinery and services in

the field of

• Bulk Materials Handling

• Stockpiling and Blending Technology

• Open Cast Mining Technique

• Composting Plant Technique

• Preparation Plants

• Plant Service

Our company has relevant supply record for the

following equipment:

• Bucket Wheel Stackers/Reclaimers

• Scraper Reclaimers

• Stackers

• Composting Systems

• Plow Feeders

Planning l Design lSupply l Commissioning

Longitudinal Stockpile with Stacker and Bridge Type Bucket Wheel Reclaimer

Slewing Side Scraper

WESER ENGINEERING GMBH 37

WESER ENGINEERING GmbHP.O. Box 10 12 3232512 Bad OeynhausenGermanyKönigstraße 4532547 Bad OeynhausenPhone +49(0)5731-1508-0Fax +49(0)5731-1508-13info@weser-engineering.dewww.weser-engineering.de

Saarlouis Business PremisesVon-Lettow-Vorbeck-Straße 666740 SaarlouisGermanyPhone +49(0)6831-48817–0Fax +49(0)6831-48817-60

• Belt Conveyors

• Ship Loaders and Ship Unloaders

Not limited to the below mentioned but among

others, the following sectors of industries draw

our special attention:

• Materials Handling in Coal, Lignite, Fertilizer,

Ore, Phosphate, Gypsum, Cement and

General Mineral Processing Industries

• Coal Handling Plants and Coal Stockyards for

Thermal Power Plants

• Port Handling Plants, incl. Ship Loaders

• Composting Plant Equipment

• Mechanical-Biological Treatment Plant

Equipment

• Recycling Plant Equipment

• Truck-, Train-, Barge- and Shiploading Systems

WESER ENGINEERING is permanently expanding

its range of products and engineering capacities

and under these aspects established a new

German branch office in Saarlouis in 2001.

This office is staffed with competent and skilled

engineers who, among other disciplines of our

company, are particularly qualified in Raw

Materials Blending Bed Systems for the cement

industry and Scraper Reclaimers.

Longitudinal or circular design, with low

or high blending efficiency are a speciality of

WESER ENGINEERING.

Blending can be achieved by the utilization

of the cone shell, chevron, chevcon, strata or

windrow methods of stacking in association

with the appropriate front face, side or pilgrim

method or reclaiming. The necessary know-how

and experience to determine the most suitable

for a particular application is available within

the WESER ENGINEERING programme.

From planning to realication, typical examples

are as shown:

Side Scraper Reclaimer** Balance engineering, delivery, development of PLC-programmes,

supervision of erection and commissioning

Circular Storage

Bridge Type Scraper Reclaimer* Portal Scraper Reclaimer Semi Portal Scraper

Bag and Bulk Shiploader

Imprint

Publisher

VDMA

Construction Equipment and

Building Material Machinery

Editorial Office

Anja Schnieder

Susanne Biernat

Layout

VDMA DesignStudio

Gudrun Sperlich

Gabriela Neugebauer

Print

h. reuffurth gmbh

Mühlheim am Main

Illustration sources used

Polysius AG

VDMA

Mauritius

First edition

March 2006

© VDMA

AUMUND

BHS-Sonthofen

CEMAG

DBT

FAM

GRENZEBACH

HAVER & BOECKER

HAZEMAG

KHD

Loesche

m-tec

Christian Pfeiffer

Gebr. Pfeiffer

Pfister

Polysius

ThyssenKrupp

WESER ENGINEERING

Construction Equipment andBuilding Material Machinery

VDMAConstruction Equipmentand Building Material MachineryLyoner Straße 1860528 Frankfurt am MainGermany

Request for informationFor detailed information on any of the companies listed please fax your request to +49-69-6603-2257All 17 companies are members of VDMA, the German Engineering Federation. One of its major tasks is

building bridges between companies and their customers, between experts and people who seek information.

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Construction Equipment and

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Lyoner Straße 18

60528 Frankfurt am Main

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