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01-08-2017
TECHNICAL MANUAL HISTORY History.. Manual History 1 FEATURES & BENEFITS Section 1.. Features & Benefits 1 PRODUCT SPECIFICATIONS Section 2.. Not Applicable EXTRUSIONS Section 3.. Extrusions 6 Extrusion Data 7 COMPONENTS Section 4.. Components 1 - 3 CONFIGURATIONS Section 5.. Not Applicable ARRANGEMENT DETAILS Section 6.. Arrangement – 150 St Kilda Glazing Adaptors 1 Arrangement – 406 St Lucia Glazing Adaptors 2 Arrangement – Frameless Glazing Adaptor – 24mm 3 Arrangement – 419 Frameless Glazing Adaptor – 33mm 4 Arrangement – Frameless Glazing – 32mm 5 Arrangement – General Adaptors 6 Arrangement – 50mm Glazing Adaptors 7 GLAZING DETAILS Section 7.. Glazing Details – 150 St Kilda Adaptors 1 Glazing Details – 406 St Lucia Adaptors 2 Glazing Details – Frameless Adaptors 3 Glazing Details – 419 Frameless Adaptors 4 Glazing Details – 31mm & 35mm General Adaptors 5 Glazing Details – 50mm Glazing Adaptor 6 CUTTING FORMULAS & BOMs Section 8.. Refer to section 6 for dimensions. ASSEMBLY DETAILS Section 9.. Assembly – 150 St Kilda Adaptor 1 Assembly – 406 St Lucia Adaptor 2 Assembly – Channel Adaptors 3 Assembly – General Adaptors 4 Assembly – 50mm Glazing Bar 5
Index - Page 1
Glazing Adaptors
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01-09-2019
Index
01-08-2017
MACHINING DETAILS Section 10.. Machining – 150 St Kilda Glazing Adaptors 1 Machining – 25mm Channel Adaptor 2 Machining – 419 Frameless Glazing Adaptors 3 Machining – 32mm Glazing Channels 4 Machining – 31mm General Adaptor 5 Machining – 35mm General Adaptor 6 Machining – 50mm General Adaptor 7 Machining – 50mm Glazing Bar Frame 8
Index - Page 2
Glazing Adaptors
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01-09-2019
Index
01-08-2017
IMPORTANT CONDITIONS .. By using this manual you agree to the following: DISCLAIMER .. Whilst best efforts have been made to ensure the details contained herein are accurate and correct, Capral is not responsible for any loss or damage whatsoever arising as a result of any errors contained in this manual. Interpretation of standards or codes within this manual is Capral’s interpretation of such codes. Responsibility for code compliance remains with the user of this manual. In some cases product specifications may vary without notice. Users should not act or rely upon any information contained in this manual without obtaining appropriate professional advice relating to their particular circumstances. To the maximum extent permitted by law Capral disclaims all liability for loss or damage suffered by anyone who acts or fails to act in reliance of this manual. COPYRIGHT .. This manual remains the property of Capral and contains information which is the subject of copyright. The manual or any part of it may not be reproduced, copied or loaned in any form without the prior written permission of Capral. The manual is to be returned to Capral on request. CAPRAL SUPPLY TERMS .. Refer to www.capral.com.au/Terms-of-Trade for Capral’s Terms and Conditions of Sale for terms of supply by Capral of its products.
Index - Page 3
Glazing Adaptors
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01-09-2019
Technical Manual History The table below is a summary of this manual’s update history. Contact Capral for details of past updates.
RELEASE DATE UPDATE SUMMARY 01-12-2013 First Release 01-07-2015 New extrusion 01-08-2017 New extrusions, components, machining & glazing details updated 01-02-2018 Component removed. Glazing details updates
The table below shows the details of the latest manual update.
MANUAL RELEASE – 01-09-2019
DESCRIPTION AFFECTED PAGES
Door Adaptors removed (EK5886, EK7556 & EU6659) 3.5, 8 (removed 6.6 ~ 7.5 ~ 9.4 ~ 10.5)
Manual History - Page 1
Glazing Adaptors
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01-09-2019
Features & Benefits
01-12-2013
____________________________________________________________________________________________________________
A range of adaptors that provide glazing options for existing or new structures
Various glazing options from 4mm single glazed to 41mm double glazed
Can be used on a variety of sub structures including steelwork, timber or aluminium
Low profile sections to maximize daylight openings
Used internally for frameless glazing with silicone butt joints
Can be used as a secondary glazing option with large airspace for increased acoustic performance
Note: Glazing adaptors have limited structural capabilities and require fixing to a suitable structural member.
* Refer to Section 2 for specific details and limitations
Section 1 - Page 1
Glazing Adaptors
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01-09-2019
Scale 1:1Extrusions St Kilda Adaptors
0-12-2013
E18170PLANT ON CLAMP BARPaint Perimeter: 119mmAnodised Perimeter: 119mm
E3118241mm PLANT ON ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 247mm
EP253730mm PLANT ON ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 206mm
E1817118mm PLANT ON ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 161mm
48
7.541
.5
46
46
30.5
46
18.5
P.P.
E18169PLANT ON ADAPTOR CAPPaint Perimeter: 187mmAnodised Perimeter: 187mm
2050
Section 3 - Page 1
Glazing Adaptors
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01-09-2019
Scale 1:1Extrusions - St Lucia Adaptors
01-12-2013
EN3597SG 406 GLAZING ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 155mm
EP4781DG 406 GLAZING ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 225mm
EP212835mm POCKET END COVERPaint Perimeter: 100mmAnodised Perimeter: 254mm
EN359816mm POCKET END COVERPaint Perimeter: 100mmAnodised Perimeter: 215mm
EP360920mm POCKET END COVERPaint Perimeter: 100mmAnodised Perimeter: 245mm
EU661316/35mm POCKET DEEP SNAP COVERPaint Perimeter: 100mmAnodised Perimeter: 309mm
EN969616/35mm POCKET COVERPaint Perimeter: 100mmAnodised Perimeter: 193mm
EP361020/39mm POCKET SNAP COVERPaint Perimeter: 100mmAnodised Perimeter: 211mm
P.P. P.P.50 50
34
1532
38.5
50
1319
.5
5013
23.5
50
P.P.
P.P.
P.P.
P.P.
P.P.
P.P.
22 3
13
323
6.5710
.5
50
50
50
NOTE: ALL SNAP & END COVERS MUST BE 6106 t6
Section 3 - Page 2
Glazing Adaptors
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01-09-2019
24.5
24
24.5
24
EQ305124mm FRAMELESSADAPTORPaint Perimeter: 100mmAnodised Perimeter: 118mm
EQ305224mm GLAZING CHANNELPaint Perimeter: 100mmAnodised Perimeter: 158mm
P.P.
P.P.
32
32
45
32
EN548232mm GLAZING CHANNELPaint Perimeter: 100mmAnodised Perimeter: 221mm
EN548332mm DEEP GLAZING CHANNELPaint Perimeter: 100mmAnodised Perimeter: 263mm
P.P.
P.P.
20
3
EL94473mm BEADPaint Perimeter: 100mmAnodised Perimeter: 100mm
P.P.
EP15021DEEP 24mm GLAZINGCHANNELPaint Perimeter: 146mmAnodised Perimeter: 218mm
40
24
P.P.
Scale 1:1Extrusions - Frameless Adaptors & Channels
01-08-2017 Section 3 - Page 3
Glazing Adaptors
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01-09-2019
25
6
293333
29
EP223133mm 419 ADAPTOR BEADPaint Perimeter: 100mmAnodised Perimeter: 117mm
EP223233mm 419 FRAMELESS ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 171mm
EP223333mm 419 GLAZING CHANNELPaint Perimeter: 100mmAnodised Perimeter: 226mm
P.P. P.P.
P.P.
EP1675950mm 419 DG FRAMELESS ADAPTORPaint Perimeter: 157mmAnodised Perimeter: 235mm
EP1676050mm 419 DG GLAZING CHANNELPaint Perimeter: 199mmAnodised Perimeter: 298mm
EP1336550mm 419 DG ADAPTOR BEADPaint Perimeter: 100mmAnodised Perimeter: 133mm
39
50
Scale 1:1Extrusions - 419 Frameless Adaptors & Channels
01-08-2017
39
50
35
P.P.
P.P. P.P.
Section 3 - Page 4
Glazing Adaptors
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01-09-2019
Scale 1:1Extrusions - 31mm General Adaptors
01-12-2013
EL739231 x 18mm GLAZING ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 115mm
18
31
P.P.
30
14.5
12.5
14
12.5
EN2258SMALL BEADPaint Perimeter: 100mmAnodised Perimeter: 100mm
EN6402SMALL BEVEL BEADPaint Perimeter: 100mmAnodised Perimeter: 100mm
Extrusions - 35mm General Adaptors
P.P. P.P.
25.5
35
EL647735 x 26mm GLAZING ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 144mm
P.P.
33.5
2020 20
20
3
14.520.5
20.5
P.P. P.P.
P.P.
EL633720.5mm BEADPaint Perimeter: 100mmAnodised Perimeter: 143mm
EL647420.5mm BEVEL BEADPaint Perimeter: 100mmAnodised Perimeter: 123mm
EL944814.5mm BEADPaint Perimeter: 100mmAnodised Perimeter: 133mm
EL94473mm BEADPaint Perimeter: 100mmAnodised Perimeter: 100mm
P.P.
Section 3 - Page 5
Glazing Adaptors
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01-09-2019
Scale 1:1Extrusions - 50mm General Adaptors
01-12-2013
51
45
28
51
EL207450mm GLAZING BAR FRAMEPaint Perimeter: 100mmAnodised Perimeter: 278mm
EL383751 x 28mm GLAZING ADAPTORPaint Perimeter: 100mmAnodised Perimeter: 177mm
P.P.
P.P.
48.5
48.5
EL657435mm BEADPaint Perimeter: 100mmAnodised Perimeter: 188mm
20
20
20 20 20
2020
3135
314.520.5
16
20.5P.P.
P.P.
P.P. P.P.
P.P.P.P.
EL695931mm BEADPaint Perimeter: 100mmAnodised Perimeter: 178mm
EL633720.5mm BEADPaint Perimeter: 100mmAnodised Perimeter: 143mm
EL647420.5mm BEVEL BEADPaint Perimeter: 100mmAnodised Perimeter: 123mm
EL208116mm BEADPaint Perimeter: 100mmAnodised Perimeter: 141mm
EL944814.5mm BEADPaint Perimeter: 100mmAnodised Perimeter: 133mm
EL94473mm BEADPaint Perimeter: 100mmAnodised Perimeter: 100mm
P.P.
Section 3 - Page 6
Glazing Adaptors
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01-09-2019
Extrusion Data
Ixx (103mm4) Iyy (103mm4) Zxx (103mm3) Zyy (103mm3)
E18169 Plant-on Cap 5.056 43.575 0.352 1.743E18170 Plant-on Clamp Bar 0.628 36.366 0.139 1.517E18171 14 - 18mm Plant-on Adaptor 7.143 20.025 0.589 0.870E31182 37 - 41mm Plant-on Adaptor 52.728 22.247 2.062 0.967EL2074 50mm Glazing Bar Frame 122.909 26.633 4.133 1.086EL2081 16mm Bead 4.335 3.604 0.327 0.284EL3837 51 x 28mm Glazing Adaptor 8.646 68.147 0.428 2.162EL6337 20.5mm Bead 4.499 5.395 0.327 0.497EL6474 20.5mm Bevel Bead 3.116 2.952 0.271 0.213EL6477 35 x 26mm Glazing Adaptor 5.176 18.235 0.259 0.825EL6574 35mm Bead 5.932 14.324 0.380 0.707EL6959 31mm Bead 6.019 11.844 0.383 0.682EL7392 18 x 30mm Glazing Adaptor 1.825 10.126 0.129 0.534EL9447 3mm Bead 2.837 2.403 0.196 0.156EL9448 14.5mm Bead 4.189 3.216 0.321 0.240EN2258 Small Bead 1.317 1.325 0.143 0.188EN3597 406 SG Glazing Adaptor 2.327 22.845 0.200 0.914EN3598 16mm Pocket End Cover 4.663 37.105 0.309 1.313EN5482 32 x 32mm Glazing Channel 28.514 45.575 1.423 2.848EN5483 45 x 32mm Glazing Channel 73.342 62.033 2.717 3.877EN6402 Small Bevel Bead 0.875 0.758 0.114 0.085EN9696 16/35mm Pocket Cover 2.770 24.063 0.209 0.963EP2128 35mm Pocket End Cover 20.336 47.910 0.664 1.535EP2231 419 Bead 7.592 1.532 0.553 0.110EP2232 33mm 419 Frameless Glazing Adaptor 15.886 17.783 0.877 0.764EP2233 33mm 419 Glazing Channel 25.179 42.851 1.647 2.580EP2537 26 - 30mm Plant-on Adaptor 23.792 21.225 1.239 0.923EP3609 20mm Pocket End Cover 7.906 37.783 0.451 1.314EP3610 20/39mm Pocket Snap Cover 4.863 23.988 0.297 0.959EP4781 DG 406 Glazing Adaptor 26.140 26.940 1.075 1.077EP13365 50mm 419 DG Glazing Bead 19.806 1.725 1.068 0.118EP15021 Deep 24mm Glazing Channel 33.091 20.572 1.361 1.714EP16759 50mm 419 DG Glazing Channel 40.312 61.424 1.548 1.767EP16760 50mm 419 DG Glazing Adaptor 63.498 136.710 2.906 5.438EQ3051 24mm Frameless Glazing Adaptor 5.084 6.085 0.290 0.362EQ3052 24mm Glazing Channel 8.457 13.040 0.533 1.087EU6613 16/35mm Pocket Deep Snap Cover 20.486 64.884 0.918 2.595* NOTE: The structural properties listed above are using the orientations as listed within the extrusion pages.
Structural Properties *Extrusion Description
13-08-2019 Section 3 - Page 7
Glazing Adaptors
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01-09-2019
Section 4 - Page 1
Glazing Adaptors
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01-09-2019
Section 4 - Page 2
Glazing Adaptors
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01-09-2019
Section 4 - Page 3
Glazing Adaptors
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01-09-2019
Section 6 - Page 1
Glazing Adaptors
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01-09-2019
Section 6 - Page 2
Glazing Adaptors
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01-09-2019
Section 6 - Page 3
Glazing Adaptors
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01-09-2019
Section 6 - Page 4
Glazing Adaptors
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01-09-2019
Section 6 - Page 5
Glazing Adaptors
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01-09-2019
Section 6 - Page 6
Glazing Adaptors
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01-09-2019
Section 6 - Page 7
Glazing Adaptors
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01-09-2019
GLASS SIZE SCREW ANGLE BAR POSITION POCKET RESULTANT GAP6mm 8mm8mm 6mm
10mm 8mm12mm 6mm18mm 8mm20mm 6mm22mm 8mm24mm 6mm32mm E20434* IN 37mm 5mm34mm 7mm36mm 5mm
150 ST KILDA
E181
71
* Angle to be trimmed to fit
EP25
37E3
1182
307154
300672
301086
E34020*
EX9114
EK9114*
EK9105
EB1118
OUT
OUT
IN
OUT
IN
41mm
30mm
26mm
18mm
14mm
Section 7 - Page 1
Glazing Adaptors
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01-09-2019
Scale 1:1Glazing Details - 406 St Lucia Adaptors
01-02-2018
EN3597
EP4781
EN3597
EN9696
EN9696
EP2128
EU6613
EP3610
EN3598 EP3609
4mm to 8mm GLASS 10mm to 14mm GLASS
25mm to 28mm GLASS
12.512.5
12.516
35
20
NOTE: THE ALUMINIUM SURFACES WHERE THE TAPE IS APPLIED SHOULD BE FREE FROM DIRT AND WIPED CLEAN WITH AN ALCOHOL BASEDCLEANER PRIOR TO APPLICATION.
NOTE: POLYETHYLENE OR POLYPROPYLENE GLASS SETTING BLOCK RECOMMENDED FOR DG GLASS. AVOID USING PVC DUE TO THE RISK OF PLASTICISER MIGRATION.
Section 7 - Page 2
Glazing Adaptors
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01-09-2019
Scale 1:1Glazing Details - Frameless Adaptors
01-08-2017
EQ3052EQ3051
EL9447
18
99.5
EN5482
EN5482
1514
25
1514
25
WET GLAZING(APPLIES TO ALL)
- WHERE THE GLASS THICKNESS PERMITS, INSERT A BACKING ROD ONEITHER SIDE OF THE GLASS.- CENTRALISE THE GLASS WITHIN THE GLAZING POCKET USINGAPPROPRIATE PACKERS ON EITHER SIDE. - APPLY A CONTINUOUS SILICONE BEAD AROUND THE FULL PERIMETER OFTHE FRAME, BOTH INSIDE AND OUT.
Section 7 - Page 3
Glazing Adaptors
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01-09-2019
Scale 1:1Glazing Details - 419 Frameless Adaptors
01-08-2017
EP2233
EP2231
EP2232
21
913
WET GLAZING(APPLIES TO ALL)
- WHERE THE GLASS THICKNESS PERMITS, INSERT A BACKING ROD ONEITHER SIDE OF THE GLASS.- CENTRALISE THE GLASS WITHIN THE GLAZING POCKET USINGAPPROPRIATE PACKERS ON EITHER SIDE. - APPLY A CONTINUOUS SILICONE BEAD AROUND THE FULL PERIMETER OFTHE FRAME, BOTH INSIDE AND OUT.
EP13365
EP16759
38
EP13365
EP16759
1220
1220
NOTE: POLYETHYLENE OR POLYPROPYLENE GLASS SETTING BLOCK RECOMMENDED FOR DG GLASS. AVOID USING PVC DUE TO THE RISK OF PLASTICISER MIGRATION.
Section 7 - Page 4
Glazing Adaptors
©
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01-09-2019
Scale 1:1Glazing Details - 31mm & 35mm General Adaptors
01-08-2017
EL6474
EN2258
EL6477
98.5
911
EN6402
EL6337
13
EL647712
8
EL9447
30.5
16
EL9448
EL6477
128
19
NOTE: THE ALUMINIUM SURFACES WHERE THE TAPE IS APPLIED SHOULD BE FREE FROM DIRT AND WIPED CLEAN WITH AN ALCOHOL BASEDCLEANER PRIOR TO APPLICATION.
NOTE: POLYETHYLENE OR POLYPROPYLENE GLASS SETTING BLOCK RECOMMENDED FOR DG GLASS. AVOID USING PVC DUE TO THE RISK OF PLASTICISER MIGRATION.
EL7392
Section 7 - Page 5
Glazing Adaptors
©
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01-09-2019
Scale 1:1Glazing Details - 50mm General Adaptors & Glazing Bar
01-08-2017
EL9448
EL6474
EL6959
EL2074
EL3837
EL6574
EL2074
EL3837
EL2074
EL3837
EL6337
EL9447
45.5
13.517.5
911
2832.5
128
128
NOTE: THE ALUMINIUM SURFACES WHERE THE TAPE IS APPLIED SHOULD BE FREE FROMDIRT AND WIPED CLEAN WITH AN ALCOHOL BASED CLEANER PRIOR TO APPLICATION.
EL2081
34
NOTE: POLYETHYLENE OR POLYPROPYLENE GLASS SETTING BLOCK RECOMMENDED FOR DG GLASS. AVOID USING PVC DUE TO THE RISK OF PLASTICISER MIGRATION.
Section 7 - Page 6
Glazing Adaptors
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01-09-2019
01-08-2017
Assembly - 150 St Kilda Adaptor Not To Scale
RECTANGULAR HOLLOWOR OTHER STRUCTURE
PLANT ON ADAPTORSEAL INTO POSITION
FIX AT APPROPRIATE CTRSWITH FIXINGS SUITABLE FOR
THE STRUCTURE BEHIND
PLANT ON CLAMP BARE18170SEAL INTO POSITION
PLANT ON ADAPTOR CAPE18169
8g PAN SCREW
NOTE: GLAZING METHOD TO BE DETERMINED BY FABRICATOR ALL FRAME JOINTS TO BE SEALED SOME ISOLATION MAY BE REQUIRED BETWEEN ADAPTORS & SUB STRUCTURE
MITRE CUTOPTION
SQUARE CUTOPTION
ISOLATION MAY BE REQUIRED
Section 9 - Page 1
Glazing Adaptors
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01-09-2019
01-12-2013
Assembly - 406 St Lucia Adaptor Not To Scale
RECTANGULAR HOLLOWOR OTHER STRUCTURE
406 GLAZING ADAPTOR
8g x 15mm PAN SCREW301086
GLAZING TAPETAPE JUNCTION TO CROSS FRAME JOINT
406 CAPTIVE WEDGE
POCKET END COVER
NOTE: ALL FRAME JOINTS TO BE SEALED
MITRE CUTOPTION
SQUARE CUTOPTION
GLAZING TAPETAPE JUNCTION TO CROSS FRAME JOINT
Section 9 - Page 2
Glazing Adaptors
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01-09-2019
01-08-2017
Assembly - Channel Adaptors Not To Scale
SILL CORNER ANGLECUT FROM EK9114REF. SECTION 10
24mm GLAZING CHANNELEQ3052
24mm GLAZING CHANNELEQ3052
24mm CHANNEL ADAPTOREQ3051
3mm BEADEL9447
APPLY AFTER GLASS
8g x 13mm CSK SCREW309156
HEAD CORNER ANGLECUT FROM EK9114REF. SECTION 10
NOTE: SUGGESTED ASSEMBLY ONLY 24mm CHANNEL ADAPTOR SHOWN, OTHER CHANNEL ADAPTORS SIMILAR. CHANNEL ADAPTOR / BEAD SHOWN AT SILL, OTHER POSITIONS SIMILAR. CORNERS TO BE SEALED.
Section 9 - Page 3
Glazing Adaptors
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01-09-2019
01-08-2017
Assembly - General Adaptors Not To Scale
GLAZING ADAPTOR
BEADAPPLY AFTER GLASSSEAL INTO POSITION
SUGGESTED CORNER ANGLECUT FROM EK9114
REF. SECTION 10
NOTE: SUGGESTED ASSEMBLY ONLY 35mm GENERAL ADAPTOR SHOWN, OTHER GENERAL ADAPTORS SIMILAR CORNERS TO BE SEALED.
GLAZING TAPETAPE JUNCTION TO
CROSS FRAME JOINT
8g x 13mm CSK SCREW309156
Section 9 - Page 4
Glazing Adaptors
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01-09-2019
01-12-2013
Assembly - 50mm Glazing Bar Not To Scale
50mm GLAZING BAR FRAMEEL2074
BEADAPPLY AFTER GLASSSEAL INTO POSITION
10g x 25mm CSK SCREW300057 GLAZING TAPE
TAPE JUNCTION TO CROSS FRAME JOINT
FILL VOID
NOTE: CORNERS TO BE SEALED
Section 9 - Page 5
Glazing Adaptors
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01-09-2019
Section 10 - Page 1
Glazing Adaptors
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01-09-2019
Section 10 - Page 2
Glazing Adaptors
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01-09-2019
Section 10 - Page 3
Glazing Adaptors
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01-09-2019
Section 10 - Page 4
Glazing Adaptors
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01-09-2019
Section 10 - Page 5
Glazing Adaptors
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01-09-2019
Section 10 - Page 6
Glazing Adaptors
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01-09-2019
Section 10 - Page 7
Glazing Adaptors
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01-09-2019
Section 10 - Page 8
Glazing Adaptors
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01-09-2019