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Govt. College of Engineering Amravati (An Autonomous Institute of Govt. of Maharashtra)

Curriculum

for

Full Time Programme

M. Tech. (Production Engineering)

Department of Mechanical Engineering

2012-2013

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Government College of Engineering, Amravati Department of Mechanical Engineering

M.Tech. Full Time (Production Engineering)

Semester: - I

Course Code Name of the Course

Teaching Scheme (Hrs./week) Evaluation scheme

L T P

Total Hours/ Theory Practical Credits

Week

TA ESE ICA ESE

CT1 CT2 Total

MEP121 Computer Aided Design &

Manufacturing 3 1 - 4 15 15 10 60 - - 100 4

MEP122 Machining Processes & Analysis

3 1 - 4 15 15 10 60 - - 100 4

MEP123 Casting and Welding Processes

3 1 - 4 15 15 10 60 - - 100 4

MEP124 Industrial Management 3 1 - 4 15 15 10 60 - - 100 4

MEP125 Elective – I 3 1 - 4 15 15 10 60 - - 100 4

MEP126 Lab Practice-I - - 8 8 - - - - 50 50 100 4

MEP127 Seminar-I - - 2 2 - - - - 25 - 25 1

15 5 10 30 300 75 50 625 25

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LIST OF ELECTIVES

Sr. No. ELECTIVE – I ELECTIVE – II ELECTIVE – III

(I Sem) (II Sem) (II Sem)

(A) Method Engineering &

Ergonomics Operations Planning and Control Injection Moulding & Mould Design

(B) Composite Materials &

Processing Automation in Manufacturing Rapid Prototyping & Tooling

(C) Advance Operations Research Research Methodology Design & Metallurgy of Welded Joints

(D) ---- ---- Machine Tool Design

Government College of Engineering, Amravati

Department of Mechanical Engineering

M.Tech. Full Time (Production Engineering)

Semester: - II

Course Code Name of the Course

Teaching Scheme (Hrs./week) Evaluation scheme

L T P

Total Hours/ Theory Practical Credits

Week

TA ESE ICA ESE

CT1 CT2 Total

MEP221 Industrial Inspection and

Quality Management 3 1 - 4 15 15 10 60 - - 100 4

MEP222 Computer Integrated Manufacturing

3 1 - 4 15 15 10 60 - - 100 4

MEP223 Process Engineering 3 1 - 4 15 15 10 60 - - 100 4

MEP224 Elective – II 3 1 - 4 15 15 10 60 - - 100 4

MEP225 Elective – III 3 1 - 4 15 15 10 60 - - 100 4

MEP226 Lab Practice-II - - 8 8 - - - - 50 50 100 4

MEP227 Seminar-II - - 2 2 - - - - 25 25 1

15 5 10 30 300 75 50 625 25

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Government College of Engineering, Amravati

Department of Mechanical Engineering

M.Tech. Full Time (Production Engineering)

Semester: - III

Course Cod

e Name of the Course

Teaching Scheme (Hrs./week) Evaluation scheme

L T P

Total Hours

/ Theory Practical Credits

Week

TA ESE ICE ESE

CT1 CT2 Total

MEP321 Dissertation Phase-I and Seminar

- - 6 6

- - - - 100 - 100 10

Total - - 6 6 100 - 100 10

Government College of Engineering, Amravati

Department of Mechanical Engineering

M.Tech. Full Time (Production Engineering)

Semester: - IV

Course Cod

e Name of the Course

Teaching Scheme (Hrs./week) Evaluation scheme

L T P

Total Hours

/ Theory Practical Credits

Week

TA ESE ICE ESE

CT1 CT2 Total

MEP421 Dissertation Phase-II - - 6 6 - - - - 100 200 300 30

Total - - 6 6 - - - - 300 30

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MEP121COMPUTER AIDED DESIGN AND MANUFACTURING

Teaching Scheme: 03 L + 01 T Total: 04 Credits: 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE: 2hrs.30 min.

Introduction: CAD/ CAM and Product cycle, CIM role of computers in the design process,

New product design and development, benefits of CAD.

CAD hardware and Software: CAD workstation, Graphic Terminals, Computer Graphics,

Functions of Graphics packages, database management systems for CAD.

Computer aided drafting: Drafting of machine Elements with dimensions and tolerances using

2D Drafting packages, Graphic standards, GKS (Graphical kernel Systems), IGES (Initial

Graphics Exchange Specifications)

Geometric Modeling: Mathematical representations of curved surfaces and solid modeling,

assembly modeling and interface checking, communicating solid model data to other models of

CAD software

Computer Applications in Manufacturing: Computer aided process planning, Computer aided

assembly planning, computer aided inspection & reverse engineering, manufacturing process

Simulation, virtual & distributed manufacturing.

Books Recommended:

1. CAD/CAM, Computer Aided Design and Manufacturing, Groover, M.P. and Zimmers, E. W.

4th

edition ,Prentice Hall of India, ,1986,

2. CAD/CAM Theory and Practice, Ebrahim Zeid, 2nd

edition ,McGraw Hill, 1991

3. Computer Aided Machine Design, Dimarozons.,A.D 1st edition ,Prentice Hill,2000

4. Computer Integrated Manufacturing, Ranky, P.G., 1st Edition, Prentice Hall, 1986

MEP122 MACHINING PROCESSES AND ANALYSIS Teaching Scheme :03 L + 01 T Total : 04 Credits : 04

Evaluation Scheme : 15 CT1 + 15 CT2 + 10 TA + 60 ESE TOTAL MARKS :100

Duration of ESE : 2 hrs. 30 min

Introduction: Mechanics of orthogonal and oblique cutting , methods of metal removal, , nature

of contact between chip and tool, stress distribution at chip-tool interface, controlled contact

tools, Thermal aspects of metal cutting, Cutting fluids, method of selection of fluids, Tool

material and its selection, Machinability

Tool Wear & Tool Life: Types of Tool wear, Tool Wear theories, experimental methods, Tool

life calculation.

Mechanics of Metal cutting, in conventional processes: Mechanics of Metal cutting, force and

torque calculations in turning, shaping, drilling and milling.

Abrasive Machining Processes: Mechanics of grinding process, grinding wheel wear.

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High Speed Machining: Types and Mechanics of Honing, Lapping, buffing processes.

Non-Traditional Machining Processes: Working principle, applications, comparison and

characteristics EDM, ECM, USM, EBM, AJM, IBM, WJM and LBM.

Books Recommended:

1. Metal cutting theory and cutting tool design, Arshinov, MIR Publications

2.,Materials . And Process in manufacturing, Degarmo E. Paul, J.T. Black ,-8th

Edition, PHI

Learning,

3.,Processes and mat. of manufacture, ROY A.Lindberg -, 4th

edition, PHI Learning,

4. Fundamentals of metal cutting and m/c tools Juneja , (WEL)

5.,Metal cutting theory and practice, A.Battacharya ,Central book publisher.

6. Tool design , Donaldson, Cyrll Donaldson, G.H.Lecain, Tata Mc Graw Hill.

MEP123 CASTING AND WELDING PROCESSES

Teaching Scheme: 03L + 01T Total: 04 Credits: 04

Evaluation Scheme: 15CT1 + 15CT2 + 10 TA + 60ESE Total Marks: 100

Duration of ESE: 2hrs.30min

Introduction: Brief History, Advantages and Limitations, pattern allowances , preparation and

testing of sand, Applications of Sand casting, , directional and progressive solidification, gating

and rising system design, casting defects their causes and remedies, cleaning, inspection and

testing of casting, foundry mechanization.

Casting Processes: Special sand moulding processes, die casting processes, special casting

processes.

Metal Melting: Working and Types of furnaces, Selection of furnaces.

Joining of Metals – Conventional and special welding processes, its principle of working, weld

ability of metals, Soldering and Brazing.

Heat Analysis: Parameter and analysis of Heat Affected zone, pre and post treatments of welded

joints, metallurgy of welded joint, welding defects, welding symbols, testing and inspection of

welded joints.

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Books Recommended:

1. The Metallurgy of Welding, Lancaster ,6th

Edition , , William Andrew Publishing, NY.

2. Principles of Welding (Processes, Physics, Chemistry and Metallurgy), Robert and Messler,

Wiley Interscience Publishers.

3. Welding Hand Book Vol. 5; 7th

edition, AWS, 1984.

4. Welding and welding Technology , Little ,1st Edition, Mc Graw Hill, 2004

5. Welding Metallurgy, S Kou,, John Wiley, USA, 2003.

MEP124 INDUSTRIAL MANAGEMENT Teaching Scheme: 03 L + 01 T Total : 04 Credits : 04

Evaluation Scheme : 15 CT1 + 15 CT2 + 10 TA + 60 ESE TOTAL MARKS :100

Duration of ESE : 2 hrs. 30 min

Management and Productivity

Basic concepts of management, evolution of management thought, functions of management,

management and administration, principles of management, productivity concepts , phases of

productivity management ,issues of productivity management in manufacturing and service

organizations, productivity measurement and evaluation models , theories of human motivation,

methods of improving materials and capital productivity.

Human Resources Management

Nature and scope of human resources development, training and development, human process

intervention, intergroup relations, quality of work life, HR interventions: goal setting, career

development, stress management, time management; contemporary issues in HRD, workers

participation in management & collective bargaining , trade unions and their role in HRD.

Financial Management and Accounting

Basic accounting concepts, preparation of financial statements, classification of costs, allocation,

apportionment and absorption, different costing systems, cost analysis for managerial decisions,

working capital management, investment analysis, cash flow determination, cost of capital,

capital budgeting methods , standard costing, variance analysis, budgetary control, zero-based

budgeting, and contribution analysis , ratio analysis & its significance. Profit and loss statement

and balance sheet.

Materials Management and Inventory Control

Basic material and information flow, material requirements planning and lot sizing, just-in-time

production, capacity planning: tools and techniques, production control principles and

techniques, short-range forecasting techniques, independent demand inventory management.

EOQ models and order timing decisions, safety stock and reorder level decisions, order quantity

and reorder point spare parts inventory control, vendor rating, Incoming material inspection and

acceptance sampling, control of level of inventory and frequency of purchase, static and dynamic

models under certain risk and uncertain conditions of demand, MRP and JIT.

Maintenance Management Types of maintenance, maintainability analysis, Markov models for reliability, availability and

MTTF computations, renewal theory approach, maintainability design considerations, life cycle

costs, optimal inspection, overhaul, replacement or repair strategies , maintainability test and

demonstration and warranties , various case studies in local industries .

Project Engineering and Management

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Introduction to project networks, PERT / CPM models, linear programming and network flow

formulations, PERT / CPM accounting, scheduling with limited resources, resource planning,

resource allocation, network crashing, precedence diagrams, generalized activity networks

GERT , project feasibility, appraisal, and selection, prospects and case studies, recent trends in

project management

Environmental Management Environmental impact analysis [EIA] – need and importance, steps involved methods of EIA,

Environmental Management Plan (EMP), Environmental Legislation Acts, Statutes and

regulations in India, Environmental Audit and various case studies in regional & local industries.

Books Recommended:

1. Environmental and Pollution Awareness, B.R. Sharma , Satya Prakashan, New Delhi, 2011,

Edition.

2. Strategic Management of Technology and Innovation. Burgelman, R.; Christensen, C.;

Wheelwright, S. & Maidique, M , 4th

Edition , McGraw-Hill, 2003

3. Industrial Management, Dr. B. Narayan , A P H Publishing House, New Delhi 110002

4. Industrial Engineering and Management , O.P. Khanna ,Dhanpat Rai Publications, Delhi,

Edition 2010.

5. Environmental Engineering and Management Suresh K Dhamija, SK Kataria and Sons, New

Delhi, 2011 Edition.

6. Technology in Context. Technology Assessment for Managers. The

Management of Technology & Innovation. Braun, Ernest. 1998,Rutledge, London , 2009

Edition.

7. Managerial Economics, Christopher R. Thomas ,McGraw-Hill / Irwin , U.S., 10th Edition

2010.

8. Knowledge Management in Organizations: A Critical Introduction, D. Hilop Oxford, UK.

Oxford University Press, 2005 Edition

9. Principles of Management, Philip Kotler ,TEE Publication, U.S., 2008 Edition.

MEP125 (A) - METHOD ENGINEERING & ERGONOMICS

Teaching Scheme: 03L + 01T Total = 04 Credits : 04

Evaluation Scheme: 15 CT1 + 15 CT2+10 TA + 60 ESE Total Marks : 100

Duration of ESE: 2Hrs.30min.

Introduction to work study: - Productivity – scope of motion and time study, work methods

design, motion study-process analysis – process chart – flow diagram – assembly process chart –

man and machine chart – two handed process chart – micro motion and memo motion study.

Work measurement and its methods. Work psychology and method of measurement of work,

paced & un-paced performance, design & selection of displays and controls, application of

anthropometric data and design of work place layouts , Environmental studies, industrial safety

& training, case studies.

Motion economy- Ergonomics practices – human body measurement – layout of equipment –

seat design – design of controls and compatibility – environmental control – vision and design of

displays, design of work space, chair table.

Job evaluation: Basic concepts, objective and subjective methods, compensation schemes,

relationship of work study to incentive schemes, wage incentive plans

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Ergonomics: Fundamental concepts, issues in work system design, measuring work by

physiological means, work posture, fatigue measurement and evaluation, environmental factors

and work systems, industrial product design.

Bio-mechanics and ergonomics: Human biological, ergonomic, and psychological capabilities

and limitations. Analysis and design of job requirements, work place arrangements, materials

handling devices –systems and machine controls for the improvement of human work place.

Advances in applied bio-mechanics and ergonomics.

Books Recommended:

1. “Motion and Time Study – Design and Measurement of Work “,Barnes, Raephm, John

Wiley & Sons, New York, 1990.

2. Ergonomics at Work ,David J.Oborn, John Wiley & Sons, New York, 2003.

3. Ergonomics Design for People at Work, Vol.I & II: Eastman Kodak Co, Mumbai, 2007.

4. Hand Book of Industrial Engg. Gavriel Salvendy , John Wiley & Sons, New York, 2001.

5. ILO, “Introduction to Work Study “, Geneva, 1974.

6. Ergonomics: Man in his Working Environment: K.F.H. Murrel, Chhapman & Hall Ltd.,

U.S.A.

7. Motion & Time Studies ,Martin E. Muldel :, PHI, New Delhi, 2009.

8. A Guide to the Ergonomics of Manufacturing Martin Heylander: East West Press, Taylor

& Francis, 2009.

9. “Human Factors in Engineering and Design”, McCormick, E.J., McGraw Hill , New

Delhi, 2007.

10. Motion & Time Studies :, Ralph M.Barnes ,John Wiley & Sons, New York , 2006.

MEP125 (B) COMPOSITE MATERIALS & PROCESSING

Teaching Scheme: 03L + 01T Total = 04 Credits : 04

Evaluation Scheme: 15 CT1 + 15 CT2+10 TA + 60 ESE Total Marks : 100

Duration of ESE: 2Hrs.30min.

Classes of materials, their properties and applications: Metals, alloys, intermetallics, oxide

and non-oxide ceramics, polymers, composites, semiconductors , atomic, molecular, crystal

structures and microstructure of materials , crystalline (single, polycrystalline) and amorphous

materials. Thin films, coatings, structure-property correlations in materials , processing of

materials , environmental degradation of materials, classification of polymers, polymerization

reactions, polymer characterization, thermal, mechanical and electrical properties, polymer

crystalline, structure property correlations in polymers.

Principles of composites and composite reinforcement: Strengthening and interfacial relations

in composites, mechanisms and fracture mechanics of composites, environmental effects and

NDT of composites, dispersion strengthened, particle reinforced and fiber reinforced composite

materials, high strength, high temperature materials, special products, and their structure and

properties.

Polymer engineering: Raw materials for production, polymer processing techniques;

fabrication of special polymer products, introduction and classification of composite materials,

strengthening mechanisms in composites, reinforcing materials: fibers, whiskers and particles,

manufacture of glass fibers, fabrication of fiber reinforced plastics and metal matrix composites,

properties and application of composites.

Principles of composites: Micromechanics of composites ,various types of reinforcements and

their properties, role of interfaces , fabrication of metal matrix composites , fabrication of

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polymeric and ceramic matrix composites, mechanical physical properties of composites ,

mechanisms of fracture in composites, property evaluation and NDT of composites, wear and

environmental effects in composites.

Books Recommended:

1. Polymer Materials, C.M. Hall ,MacMillan Education Ltd., London 1989.

2. Polymer Chemistry, R.B. Seymour and C.E.Carraher Jr., Marcel Dekker, New York,

1992.

3. Composite Materials: Engineering and Science, F.L. Matthews and R.D. Rawlings,

Chapman & Hall, London, 1994.

4. Modern Composite Materials, L.J.Broutman and R.M.Krock (Ed.), Addison-Wesley,

1967.

5. Composite Materials – Science & Engineering, K.K.Chawla, Springer-Verlag, New

York, 1987.

6. Mechanisms & Mechanics of Composite Fracture, Eds. R.B. Bhagat, S.G.Fishman, R.J.

Arsenault, ASM International, 1993.

7. Introduction to Materials Science for Engineers, James F. Shackelford, Prentice Hall,

1996.

8. Composite Materials: Engineering and Science, F.L. Matthews and R.D. Rawlings

Chapman & Hall, London 1994.

9. Structure and Properties of Composites, Materials Science and Technology, Vol.13,

VCH, Weinheim, Germany, 1993.

10. Composites, Engineered Materials Handbook, Vol.1, ASM International, Ohio, 1988

MEP125 ( C) ADVANCE OPERATIONS RESEARCH

Teaching Scheme: 03 L+ 01 T Total = 04 Credit: 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE: 2 hrs. 30 min

Introduction to mathematical programming models and computational techniques, linear

programming, duality in LP, Dual simplex method, sensitivity analysis,

Integer programming: problem formulation, Branch and Bound technique, Zero-one implicit

enumeration technique.

Dynamic programming: Formulation of DP problem, Decision trees, Application of DP.

Goal programming: Geometric programming and applications.

Network analysis: Application of PERT and CPM, Crashing of project network.

Waiting line models: Single and multiple channel models, Priority queues, Application of

waiting line models.

Replacement Analysis: Replacement of items that deteriorate with time, Replacement of items

that fail completely and suddenly.

Inventory model: Inventory model with deterministic and probabilistic demand.

Simulation: Basic concepts, discrete event simulation, generation of random numbers,

Application of simulation to business, industry and service systems.

Multiple objective decision-making and fuzzy sets.

Books Recommended:

1. Introduction to Operations Research, Billy E. Gillett ,Tata McGraw Hill, 2nd

Edition

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2. Operation Research, Natarajan, Balasubramani, and Tamilarasi, Pearson Education,

3rd

Edition, 2008

3. Operation Research, H. A. Taha, , PHI, 7th

Edition.

4. Operations Research, Panneerselvam, PHI, 3nd Edition

MEP126 LAB PRACTICE-I

Teaching Scheme : 08 P Total 08 Credit : 04

Evaluation Scheme: 50 ICA + 50 ESE Total Marks: 100

Laboratory Practice shall constitute laboratory experiments, design, Simulation, Programming

Assignments, Industrial Visits with reports and its outcome, Etc.

At least two experiments from each of the courses viz.,

Computer Aided Design & Manufacturing

1) Generation of 2D model using CAD Software.

2) Generation of 3D model using CAD Software.

3) Generation of Assembly modeling using CAD Software.

Machining Process & Analysis

1) To Measure the cutting force in turning/ drilling/ milling operation.

2) To study the effects of process parameter (speed, feed, depth of cut) on tool life in

turning operation.

3) Preparation of a job on EDM/AJM and study the accuracy and surface finish

Casting and Welding Processes

1) Preparation of mould, study the process of directional solidification in the casting and

identify the various defects in the product.

2) Design of a Gating and Rising system to minimize the casting defects- a case study.

3) Preparation of a job using submerge arc welding/ TIG/ MIG and identify the

welding defects.

Elective I (Advance Operation Research)

1) Application of Simulation to Inventory Management System – a case study.

2) Application of PERT/CPM to project planning- a case study.

3) Formulation and optimization of a LP problem-a case study

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MEP127 SEMINAR-I

Teaching Scheme: 02 P Total 02 Credit : 01

Evaluation Scheme: 25 Int. Total Marks: 25

Topic of the seminar shall be a general topic. Evaluation would be done by three member

committee based on seminar report and a presentation Evaluation would be based on the seminar

report submitted by the student and on the presentation made by him

MEP221 INDUSTRIAL INSPECTION & QUALITY MANAGEMENT

Teaching Scheme: 03 L + 01 T Total = 04 Credit: 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE: 2 hrs. 30 min

Introduction to dimensional metrology, limits, fits and tolerances, application of tolerances,

limit gauging, design of Gauges, comparators and their design considerations,

Industrial Inspection: auto collimators and interferometers. dimensional inspection,

measurement of screw threads, thread Gauges, gear inspection, feature inspection, straightness,

flatness, parallelism, squareness, circularity and roundness, automated dimensional

measurements, measurement with coordinate measuring machines.

Inspection of surface quality, parameters for assessing surface finish and experimental methods

of surface finish measurements,

Quality Management Attributes of Quality, Evolution of Philosophy of Quality Management,

Quality Assurance and Total Quality Management, Models of Quality Management, Customer

Value, Product Quality Improvement, QFD, Taguchi Methods , 7 QC tools , Six sigma Quality

management, Service Quality, Quality Costs, Quality System Implementation: ISO 9000, Quality

Information Systems, Quality Audit & Reporting

Statistical Process Control, Process control charts for variables and attributes, Control chart

parameters, Process capability studies, Capability indices,

Acceptance Sampling, Sampling inspection for product acceptance, Single, double, multiple &

sequential sampling schemes, OC, AOQ, ASN, and ATI curves, Design of sampling plans,

Reliability Engineering: Concept of Reliability, Reliability Models, Failure data analysis,

failure rate and its relations to reliability, design for reliability, Reliability testing.

Books Recommended:

1. Total Quality Control, A.V.Feigenbann , 3rd

Edition,Mc Graw Hill, 2001

2. Quality planning and analysis, Juran ,2nd

Edition, Tata Mc Graw Hill, 1998

3. Principal of Total Quality, Vincent K. Omachonu ,CRC Press,2002

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MEP222 COMPUTER INTEGRATED MANUFACTURING Teaching Scheme :03 L + 01 T Total : 04 Credits : 04

Evaluation Scheme : 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks :100

Duration of ESE : 2 hrs. 30 min

Concept and scope of CIM: components of CIM, benefits, limitations. Introduction to Group

Technology, Limitations of traditional manufacturing systems, characteristics and design of

groups,

Group Technology: benefits of GT and issues in GT. Part families , classification and coding ,

Production flow analysis , Machine cell design , Benefits.

Flexible Manufacturing System: application work stations, Computer control and functions,

Planning, scheduling and control of FMS, Scheduling, Knowledge based scheduling, Hierarchy

of computer control, Supervisory computer. Manufacturing data systems, data flow, CAD/CAM

considerations, Planning FMS database. Automated material handling systems, AS/RS, general

considerations, selection, evaluation and control.

Process Planning: Introduction, Process Planning and Production Planning , Process Planning

and Concurrent Engineering, CAPP, Variant process planning , Generative approach , Forward

and Backward planning, Input format, Logical Design of a Process Planning , Implementation

considerations ,manufacturing system components.

Integrated process planning: Modulus structure , Data Structure, operation, Report

Generation, Expert process planning. Agile manufacturing, Nano Manufacturing

Robotics: Introduction, Classification, Programming.

Books Recommended:

1. Systems Approach to Computer Integrated Design and Manufacturing”, Nanua Singh,”John

Wiley & Sons, 1996.

2. “Automation, Production Systems and Computer Integrated Manufacturing”, Groover M.P,

Prentice-Hall of India Pvt. Ltd., New Delhi, 2002

3.”Handbook of Flexible Manufacturing Systems” Jha, N.K, Academic Press Inc., 1991.

4. “Group Technology in Engineering Industry”, Burbidge, J.L.Mechanical Engineering pub.

London, 1979.

5. “G.T Planning and Operation, in The automated factory-HandBook: Technology and

Management” Askin, R.G. and Vakharia, A.J, Cleland, D.I. and Bidananda, B (Eds), TAB

Books, NY, 1991.

6. “Cellular Manufacturing Systems” Irani, S.A, Hand Book.

7. “Planning, design and analysis of cellular manufacturing systems” Kamrani, A.K, Parsaei,

H.R and Liles, D.H. (Eds), ,Elsevier, 1995.

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8. “Principles of Process Planning”, A logical approach, Gideon Halevi and Roland D. Weill

Chapman & Hall, 1995.

MEP223 PROCESS ENGINEERING Teaching Scheme :03 L + 01 T Total : 04 Credits : 04

Evaluation Scheme : 15 CT1 + 15 CT2 + 10 TA + 60 ESE TOTAL MARKS :100

Duration of ESE : 2 hrs. 30 min

Process Engineering functions; Degrees of freedom and datum surfaces, Errors in

manufacturing, factors affecting manufacturing accuracy preliminary part print analysis,

approaches to process planning, Dimensional analysis, Theory of dimension chains Tolerances

analysis, Tolerance chart, purpose utilization.

Work piece control; Equilibrium theories, gauging, classifying operations.

Detailed selection and planning of manufacturing process; determining manufacturing

sequence Selection of equipments, standard and special equipments, classification of tooling

Process picture, operation routing, computer aided process planning, structure of CAPP,

limitations, process planning system and their selection criteria,

Production techniques for typical components and tools: Jigs and fixture design and

manufacture.

Computer aided process planning-Structure of CAPP system, limitations of cad based process

planning, forward and backward planning, implementation, criteria consideration, process

planning system and their selection criteria, case studies.

Books Recommended:

1. Process Engineering. For Manufacturing Eary and Johnson , PHI Publication,2000

2. Dimensional Control in Precision Manufacturing, Gadzala I.L,2002

3. Tolerance Control in Design and Manufacturing , Wade O.R,1998

4. Computer Integrated Design and Manufacturing, David D. Bedworth ,TataM/cGraw

Hills,2005

MEP224 (A ) OPERATIONS PLANNING AND CONTROL

Teaching Scheme: 03 L + 01 T Total = 04 Credit: 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE: 2 hrs. 30 min

Introduction : Generalized model of a production system, the national economy as a Leontief’s

input- output system, decisions in the life cycle of a production system, evaluation of

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investments in new product and services, risk analysis using decision trees, product mix

decisions, deterministic and stochastic models.

Production systems: mass, batch job and cellular production systems.

Location decisions: multi-criteria approach, mathematical models for facility location and

layout, use of isocost lines in location decisions.

Demand forecasting: Qualitative and quantitative methods.

Aggregate production planning: Introduction to APP, Strategies for APP, Heuristic methods

for APP, Hierarchical production planning

Inventory planning and control: Types of Inventory, Inventory control for deterministic

demand items, Selective control of inventories.

Materials requirements planning: MRP versus conventional inventory control, MRP-II, ERP,

CRP.

Books Recommended:

1. Production & Operation management, Thukaram Rao , New Age Publication,2008

2. Elements of Production Planning and Control, Samuel Eilon ,Universal Book

Corporation,Bombay,2009

3. Inventory Control: theory and practice , Starr and Miller , PHI, 4nd Edition ,208

MEP224 (B ) AUTOMATION IN MANUFACTURING

Teaching Scheme: 03 L + 01T Total = 04 Credit: 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE: 2 hrs. 30 min

Introduction: Modern developments in automation in manufacturing and its effect on global

competitiveness, Need and implications of automation in Manufacturing.

Types of production systems: Different types of production systems and automation, hard/fixed

automation including process automation

Actuators : Hydraulic and pneumatic actuators, their design and control devices, sequence

operation of hydraulic/pneumatic actuators, designing of complete systems with hydraulic,

electro-hydraulic and digital control devices, applications in Manufacturing, material handling

systems

Feeders and Orientation devices: Different types of feeder, orienting and escapement devices,

their analysis and design

Automatic assembly machines: Types, designing for automatic assembly.

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PLC programming : Introduction, programming .

Books Recommended:

1. Hydraulics and Pneumatics, Andrew Parr, 3rd Edition, Butterworth-Heinemann ,2011

2. Assembly Automation and Product Design, Geoffrey Boothroyd,1st Edition, 1992

3. Robot and Manufacturing Automation, C. Ray Asfahl ,Amazon, 2nd Edition, 1992

4. PLC Programming for Industrial Automation, Kevin Collins,2008

MEP224 (C) RESEARCH METHODOLOGY

Teaching Scheme : 03 L + 01 T = Total: 04 Credits : 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE : 2 hrs. 30 min.

Research concept: Concept, meaning, objectives, motivation; types of research, approaches

(descriptive research, conceptual, theoretical, applied and experimental research)

Formulation of research task: Literature review: importance & methods, sources, field study,

laboratory experiments, critical analysis of already generated facts, hypothetical proposal for

future development and testing, selection of research task, prioritization of research, and

introduction to hypothesis testing.

Mathematical modeling and simulation: Concept of modeling, classification of mathematical

models, modeling with ordinary differential equations, differential equations, partial differential

equations, graphs, simulation concept, types (quantitative, experimental, computer, statistical),

process of formulation of model based on simulation.

Experimental modeling: Definition of experimental design, examples, single factor

experiments, guidelines for designing experiments. General model of process: Input

factors/variables, output parameters/variables, controllable/ uncontrollable variables,

dependent/independent variables, compounding variables, extraneous variables and experimental

validity. Process optimization and designed experiments: methods for study of response surface,

first order design, determining optimum combination of factors, determination of steepest ascent,

and Taguchi approach to parameter design.

Analysis of results (Parametric and non parametric, descriptive and inferential data): Types of

data, methods and techniques of data collection, sampling and sample design, non parametric

test, error analysis, analysis of variance, significance of variance, analysis of co-variance,

multiple regression, introduction to analytical hierarchical process, factor analysis, cluster

analysis, fuzzy logic, testing linearity/ non linearity of model, testing adequacy of model.

Report writing: Types of report, layout of research report, interpretation of results, layout and

format, style of writing, typing, references, pagination, tables, figures, conclusions, appendices.

Landscape of creativity: Convergent Vs. divergent thinking, creativity, creativity Vs

intelligence, creativity abilities, determination of creativity, increasing creativity, creative

achievement, techniques of creativity, collective creativity.

Books Recommended:

1. Research Methodology, C.R.Kothari, Wiley Eastern Publishers, New Delhi, 2010

2. Research in Education, John W Besr & James V Kahn, PHI, New Delhi, 2009.

3. Theories of Engineering Experiments, Schank Fr., Tata McGraw Hill Publishing Ltd.,

New Delhi, 2005.

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4. Experimental Design, Cochran & Cocks, John Wiley & Sons, New Delhi, 2005.

5. Design of Experiments, Douglas Montgomery, 1995.

MEP225 (A) INJECTION MOULDING AND MOULD DESIGN Teaching Scheme : 03 L + 01 T = Total: 04 Credits : 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE : 2 hrs. 30 min.

Plastic materials: Classification of plastic materials, their physical and mechanical properties,

selection of plastics for various applications, advantages and limitations of using plastics.

Melt processing techniques: Polymer processing techniques such as extrusion, compression

and transfer moulding. Injection moulding, blow moulding, thermoforming, rotational moulding,

calendaring, Bag moulding reaction moulding. Classification of polymer processing operations.

Simple model flows for analysing processing operations with examples.

Constructional features of mold: constructional features of core and cavity plates, mold size

and strength, cavity material, and fabrication, mold placement, constructional features and layout

of runners and gates.

Product design of moulded products: Various considerations such as wall thickness, fillets and

radii, ribs, under, cuts, drafts, holes, threads, inserts parting lines, etc. surface treatment mould

design for avoiding warpage, Standards for Tolerances on moulded articles.

Design of molds for plastic processing: Methodical mold design, determination of economical

number of cavities, melt rheology, temperature control of injection molds, calculation of mold

opening force and ejection force. Detail design of cooling system, ejection system and gating

system. Moulding thermoplastics, thermosets, expandable polysterene, foamed engineering

plastics, molds for reaction injection molding.

Computer applications in plastic molding: Use of various softwares for mold flow analysis,

optimum gate location and defect analysis, design of component for balanced flow, optimization

of process parameters of plastic molding.

Injection Moulding: Principles of Injection Moulding, Injection moulding machine and types,

capacity & clamping tonnage, mold size, plasticating extruder concepts, moulding properties

and control parameters, moulding cycle.

Books Recommended:

1. Plastics Engineering, R. J. Crawford

2. Industrial Plastics: Theory and Applications , ITerry L. Richardson and Erik Lokensgard

3. Handbook of Thermoplastics Injection Mould Design, P.S.Cracknell:R.W. Dyson ,

4 Injection Mold Design Engineering, David O. Kazmer

5 J.E. Mark, R. West, “Inorganic Polymers”, H.P. Alocock, Prentice Hall, 1992.

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MEP225 (B) RAPID PROTOTYPING & TOOLING

Teaching Scheme: 03 L + 01 T Total: 04 Credits: 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE: 2hrs.30 min.

Introduction: Definition of Prototype, Types of prototype, Need for the compression in product

development, History of RP systems, Survey of applications, Growth of RP industry,

classification of RP systems.

RP Techniques: Various Industrial RP Systems like Sterolithography, Fused Deposition

Modeling, Selective Laser Sintering, Laminated Object Manufacturing, 3D Printing, Ballistic

particle modeling etc.,

Rapid Prototyping and Rapid Tooling in Product Development: Simultaneous Engineering.

Process planning for rapid prototyping, STL file generation, Defects in STL files and repairing

algorithms, Slicing and various slicing procedures, Accuracy issues in Rapid Prototyping,

Strength of RP Parts, Surface roughness problem in Rapid Prototyping, Part deposition

orientation and issues like accuracy, surface finish, build time, support structure, cost etc.,

SOLID GROUND CURING: Principle of operation, Machine details, Applications,

LAMINATED OBJECT MANUFACTURING: Principle, of operation, LOM materials, process

details, application.

SOFTWARE FOR RP: STL files, Overview of Solid view, magics, imics, magic

communicator, etc. Internet based software, Collaboration tools

RAPID MANUFACTURING PROCESS OPTIMIZATION: factors influencing accuracy,

data preparation errors, Part building errors, Error in finishing, influence of build orientation.

Books Recommended:

1. Rapid Prototyping ,Neil Hopkinson, Richard Hague, Philip Dickens (Editors); Wiley; Jan.,

2006

2.Rapid Prototyping: Principles and Applications ,Rafiq I. Noorani Wiley, 2005;

3. Rapid Prototyping: Theory and Practice. Ali Kamrani, Emad Abouel Nasr (Editors), Springer;

1st ed., Jan., 2006

4. Reverse Engineering: An Industrial Perspective Vinesh Raja, Kiran J. Fernandes (Editors ).,

Springer; 2007

5.Printing the Future; The 3D Printing and Rapid Prototyping Source Book; Ed Grenda Castle

Island Co.

6. Rapid Prototyping: Principles and Applications ,Chua Chee Kai, Leong Kah Fai, Lim Chu-

Sing,; 2ND

edition, World Scientific Pub Co,2003

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MEP225 (C) DESIGN AND METALLURGY OF WELDED JOINTS Teaching Scheme : 03 L + 01 T = Total: 04 Credits: 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE : 2 hrs. 30 min.

Introduction : Importance of welding in fabrication, Problems & difficulties in welded

structures, How to obtain a sound welded structures and analysis, Properties for selection of

materials, Characteristic properties and behavior of commonly used materials, Effect of alloying

materials.

Heat Analysis :Heat flow in welds, Heating and cooling cycles in welding, Effect on HAZ, Hot

cracking, Development of phases, Microstructure etc, Causes and cures for various

discontinuities & defects in weldments, Weldability, Weldability of commonly used materials.

Residual stresses: introduction, types, effect of thermal stresses, control of residual welding

stresses

Prediction and control of distortion: calculation of longitudinal contraction, transverse

contraction, angular contraction due to single weld pass, control of welded distortion, and

calculation of shrinkage

Destructive and non destructive testing of welds: destructive tests, equipment required and test

piece geometry for tensile test, bend test, impact test, hardness test, brittle and fatigue failure

tests, non destructive tests for welds:-dye penetrate inspection, magnetic particle inspection etc.

Cost analysis of welded joints: costing factors of welding jobs- fabrication cost, material cost,

preparation cost, finishing cost, overhead cost etc., economy in preparation and welding a job,

labour accomplishment factor, cost calculation of welded jobs

Weld defects: common weld defects like weld cracks, LOP, LOF, porosity, blow holes etc.,

remedies and control, welding symbols.

Weld ability of metals: welding techniques, preparation of joints and electrode types for gray cast

iron welding, aluminum welding, austenitic steels, titanium and its alloys.

Automation in welding: introduction and concept, classification of welding automation, economics of

welding automation

Books Recommended:

1. Metallurgy of Basic Weld Metal, G.M. Evans and N Bailey,

2. Physical Chemistry of Fusion Welding (Metals Technology Metallurgy), German F.

Deyev and D.G. Deyev,

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3. Fatigue assessment of welded joints local approaches, Dieter Radaj, Cetin Morris

Sonsino and Wolfgang Fricke ,Second Edition (Woodhead Publishing in Materials)

4. Fracture and Fatigue of Welded Joints and Structures Kenneth MacDonald ,(Woodhead

Publishing in Materials)

MEP225 (D) MACHINE TOOL DESIGN

Teaching Scheme: 03 L + 01 T Total: 04 Credits: 04

Evaluation Scheme: 15 CT1 + 15 CT2 + 10 TA + 60 ESE Total Marks: 100

Duration of ESE: 2hrs.30 min.

Classification of Machine Tools: General purpose, Special purpose, Automatic, Semi-

Automatic machine tools, Transfer lines.

Kinematics of Machine Tools: Shaping of geometrical and real surfaces, Developing and

designing of kinematics schemes of machine tools, Kinematic structures of lathe, drilling,

milling, relieving lathe, grinding, gear shaping and gear hobbing machining. Kinematic design

and speed and feed boxes. Productivity loss. Stepped and stepless regulation.

Strength and Rigidity of Machine Tool Structures: Basic principles of design for strength.

Different types of structures. General design procedures. Effect of materials and shape factors on

the rigidity of structure, overall compliance of machine tool. Design of beds, bases columns,

tables, cross rails for various machines.Effect of wear of guide ways on the performance.

Various types of guide ways, their relative advantages.Materials for machine tool components

including plastic guide ways (PTFE).

Analysis of Spindles: Bearing and Power Screws: Design of spindles subjected to combined

bending andtorsion. Layout of bearings. Pre-loading. Anti-friction slide ways. Rolling contact,

hydrodynamic, hydrostatic,aerostatics and magnetic bearings, their relative performance. Power

Screws, Recirculating ball screws. Hydrodynamic design of journal bearings.

Machine Tool Vibrations: Effect of vibration on machine tool; Forced vibrations. Machine tool

chatter. Self excited vibration and dynamic stability single and two degree freedom analysis.

Comply coefficient. Elimination of vibration. Vibration analysis of machine tool structures.

Hydraulic Systems: General principles, hydraulic fluid power lines. Properties of hydraulic

fluid. Various positive displacement pumps, their characteristics and operation. Design of

hydraulic tanks and other systems. Various valves used in hydraulic systems. Design and

application of various hydraulic circuits. One position and multi-position scheme. Single and

multi pump screws. Electrical analogy. Pneumaticcircuits. Hydro copying system. Evaluation of

machine tools with regard to accuracies, sound and vibration.Machine tool testing.

Books Recommended:

1. Machine Tool Design and Numeric Control, N.K.Mehta, 2nd

Edition, Tata Mc Graw Hill, 2002

2. Tool Design, Donaldson , 3rd

Edition, Tata Mc Graw Hill, 2001

3. Technology of Machine Tools, Steve Krar, 6th

Edition , Mc Graw Hill,2007

4. Machining & CNC Technology, Fitzpatrick Michael ,1st Edition, Mc Graw Hill,2010

21

MEP226 LAB PRACTICE-II

Teaching Scheme : 08 P =Total 08 3Credit: 04

Evaluation Scheme: 50 Internal + 50 External Total Marks: 100

Laboratory Practice shall constitute laboratory experiments, design, Simulation, Programming

Assignments, Industrial Visits with reports and its outcome, Etc.

At least two experiments from each of the courses viz.,

Industrial Inspection and Quality Management 1) To test the accuracy of the product using various measuring instruments (L.C.: 0.1, 0.01,

0.001mm), mechanical comparator and compare the result.

2) To test the dimensions of product using CMM.

3) To test the squareness/ flatness/roundness of a product using appropriate instrument.

4) Measure the surface finish of a product.

Computer Integrated Manufacturing

1) CIM Model for Any Industry.

2) Manual Part Programming on CNC Lathe, Milling and Drilling.

3) Study and Performance on Robots.

4).Preparation of process plan using CAPP.

.

Process Engineering

1) Determining / Identifying principal and alternate process, product and process critical

areas/surfaces, degree of relationship between surfaces from a given part print.

2) Preparation of tolerance chart for given component

3) Determination of manufacturing sequence for a given component

Elective III (Rapid Prototyping & Tooling)

1) Study of Industrial RP Systems.

2) Development of Rapid Prototype product using RP Machines.

3) Development Rapid Tooling in Product Development.

MEP227 SEMINAR-II

Teaching Scheme: 02 P = Total 02 Credit : 01

Evaluation Scheme: 25 Internal Total Marks: 25

Topic of the seminar shall be a general topic. Evaluation would be done by three member

committee based on seminar report and a presentation. Evaluation would be based on the

seminar report submitted by the student and on the presentation made by him.

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MEP321 DISSERTATION PHASE-I AND SEMINAR

Teaching Scheme: 06 P = Total 06 Credit : 10

Evaluation Scheme: 100 Internal Total Marks: 100

Dissertation Phase-I and Seminar: Student has to submit the report and deliver the seminar based

on minimum of 25% of his work on dissertation topic. It is to be evaluated internally by three

member panel of examiners headed by HOD wherein guide should be one of the members of a

panel. Last date of submission of report shall be two weeks before the end of the semester.

MEP421 DISSERTATION PHASE-II

Teaching Scheme: 06 P = Total 06 Credit : 30

Evaluation Scheme: 100 Internal + 200 External Total Marks: 300

Dissertation Phase-II: Internal assessment of complete work of dissertation is to be carried out by

a guide for 100 marks. External assessment of dissertation is to be carried out by a panel of

examiners consisting of internal examiner (guide) and external examiner for 200 marks.

Candidate shall present the entire work on dissertation, followed by a viva-voce. Last date of

submission of dissertation will be the end of the semester. Please see Appendix-C of rules and

regulation for further information.