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Grounding System Design and Testing for Critical Facilities Roy “Chip” Whitten Senior Applications Engineer/Education Specialist Lyncole Grounding Solutions, LLC

Grounding System - BICSI

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Page 1: Grounding System - BICSI

Grounding System

Design and Testing for

Critical Facilities

Roy “Chip” WhittenSenior Applications Engineer/Education SpecialistLyncole Grounding Solutions, LLC

Page 2: Grounding System - BICSI

What Is Grounding ?

An electrical connection , whether intentional or accidental between an electrical circuit or equipment and the earth, or to some conducting body that serves in place of the earth.

Page 3: Grounding System - BICSI

Reasons For Grounding

– Personnel safety and equipment protection by providing apath to safely dissipate any unwanted charges or potentials.

– Ensure equipment performance and protection

– Satisfy manufacturer’s warranty

Page 4: Grounding System - BICSI

Electrical Protection Pyramid®

RFAC Surge

Telco / Data

Lightning

Grounding

Page 5: Grounding System - BICSI

Resistance To Earth

20v 12v 10.6v11v16v 10.18v10.5v 10.45v

25 Ohms

0

Page 6: Grounding System - BICSI

SoilResistivity

Basics

Page 7: Grounding System - BICSI

Soil Resistivity

Key Variable in System Design

– Determines grounding system resistance– Changes from Site to Site– Dependent on:

– Soil type– Moisture– Electrolytes– Temperature

Page 8: Grounding System - BICSI

Soil Resistivity Comparison

Surface Soils 100 - 5,000Clay 200 - 10,000Sand and Gravel 5,000 - 100,000Surface Limestone 10,000 - 1,000,000Limestone 500 - 400,000Shale 500 - 10,000Sandstone 2,000 - 200,000Granites, Basalts, etc 100,000Decomposed Gneisses 5,000 - 50,000Slates, etc 1,000 - 10,000

Soil Type Resistivity (ohm-cm)

Page 9: Grounding System - BICSI

SoilResistivity

Testing

Page 10: Grounding System - BICSI

4-Pt. Wenner Method

– Visually Survey Lease Area to Determine Location and Direction For Test

– Not parallel to buried metallic objects– Not parallel overhead power lines– Sufficient straight line distance to allow for test– Minimal distance 300 feet

Page 11: Grounding System - BICSI

4-Pt. Wenner Method

15 ft 10 ft 5 ft 0 ft

C1P1P2C2

A

Page 12: Grounding System - BICSI

4-Pt. Wenner Method

Probe Spacing Meter Reading Calculated Resistivity(Feet) (Ohms) (Ohm-Meter)

5 52.00 497.90

10 19.68 370.87

15 10.16 292.00

20 6.53 250.10

30 4.30 247.04

40 10.80 827.28

60 7.40 850.26

80 5.58 855.60

100 4.44 850.26

ρ

= 1.915 AR

Page 13: Grounding System - BICSI

Typical Grounding Electrode System

Resistance Requirements

Page 14: Grounding System - BICSI

Typical Resistance Requirements

– NFPA 70 NEC 25 OHMS or Two Rods

– IEEE Standard 142 & 1100 Equipment Dependent

– Motorola Standard R-56 10 OHMS (Design Goal)

– Telecommunications 5 to 10 OHMS

– Emerson DeltaV 3 OHMS

– Essilor 3 OHMS

– GE Medical Systems 2 OHMS

Page 15: Grounding System - BICSI

25 Ohm Grounding System

Lightning

Strike

18,000A Potential Rise will be

~450KV at the site

Page 16: Grounding System - BICSI

5 Ohm Grounding System

Lightning

Strike

18,000A Potential Rise will be

~90KV at the site

Page 17: Grounding System - BICSI

Grounding System Resistance Testing

Page 18: Grounding System - BICSI

Grounding System Testing

– Why Test Grounds?

– Confirm Design Spec Satisfied

– Satisfy Warranty Reqs

– Determine Baseline

– Ensure Equip Protection & Performance

– Validate Construction

Page 19: Grounding System - BICSI

• Two Test Methods

− Fall of Potential (Three Point) Test

− Clamp-on Test

Testing Methods

Page 20: Grounding System - BICSI

Fall-of-Potential Method

P2 Auxiliary Voltage ElectrodeGround

RodUnder

Test

Earth

C2

RemoteCurrent

ElectrodeC1P1

1 ft 10% 20% 30% 40% 50% 60% 70% 80% 90%

10 x depth of electrode

Page 21: Grounding System - BICSI

Resi

stan

ce (o

hms)

5565758595

105115125135145

0 10 20 30 40 50 60 70 80 90 100 P2 Probe Spacing

Fall of Potential

– Why 10+ Samples?– Single Point Could Be Misinterpreted– Data Must Be Plotted

– Visual Plateau– Confirms Test Validity

Page 22: Grounding System - BICSI

– #1 Reason– Not Isolating System Under Test

– Meter is a constant amperage meter– Part of the current travels through the connection – The ground system is part of a parallel network

– Test Is Invalid Unless Disconnected

Fall Of Potential Test

Why Invalid?

Page 23: Grounding System - BICSI

Fall Of Potential Test

Why Invalid?

– #2 Reason– Insufficient Probe Spacing

– Req’d to Avoid the Spheres of Influence

Page 24: Grounding System - BICSI

Fall of Potential Test

– Spacing For Current Probe? – Single Electrode

– Minimum 5X Length of Rod– Ideal, 10X Length of Rod

– 10 Foot Rod, 50-100 Feet Away – 200 Foot Well, 1000-2000 Feet Away

Page 25: Grounding System - BICSI

Clamp-on Ground Resistance Testing

Clamp-on Resistance Testing Clamp-on Ground Resistance Meter– Convenient, Quick, Easy

– Does Not Require Disconnecting Equipment

– Measures Current on the Ground

May Read Ground Loops vs. Ground Resistance

Page 26: Grounding System - BICSI

Clamp -on Meter Operation

Current Flow

Current Flow

R = E / I

??? ohms

2 Control Xformers

Page 27: Grounding System - BICSI

Service Meter

Ground Conductor

Ground Rods

3 Phase Utility Line

Induced Current Flow

Current From Other Grounds Current From Other Grounds

Clamp-On Resistance Testing Example

Page 28: Grounding System - BICSI

Current Path

Reading: < 1 Ohm

Invalid

Invalid Clamp-on Reading

Page 29: Grounding System - BICSI

Bonding

Page 30: Grounding System - BICSI

Bonding

Do the words bonding and grounding mean the same thing?• Bonding - The permanent joining of two metallic parts to form an electrically

conductive path that ensures electrical continuity and the capacity to safely conduct any current likely to be imposed.

Grounding - An electrical connection , whether intentional or accidental between an electrical circuit or equipment and the earth, or to some conducting body that serves in place of the earth.

Page 31: Grounding System - BICSI

Why is Bonding More Important Now than Ever Before?Grounding Processes/Grounding Electrode Systems -V- Technological Advances

• Except for the advent of electrolytic electrodes and different grounding enhancement materials, grounding processes and grounding electrode systems have changes little in the past 100 years.

• Are we using the same technology that our grandparents did?

Bonding

• Cellular Telephone• Ground Positioning Systems• Photovoltaic Cells• Radio Communications• Computer controlled

manufacturing• Medical Equipment • Fiber Optic Voice/Data Transfer• Digital Networking

• Personal Computers• Television• Microwave• Radar• Solar Panels• Electronic Points of Sale Systems• Electronic Cash Registers• Voice Over Internet Protocol

Page 32: Grounding System - BICSI

THANK YOU FOR YOUR ATTENTION

BICSI Fall Conference & Exhibition

Roy “Chip” WhittenSenior Applications Engineer/Education Specialist

Lyncole Grounding Solutions, LLC310-802-2783