GRP Bonding Procedure

7/25/2019 GRP Bonding Procedure

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GRP PIPE PROCEDURE

Table of Contents

1SCOPE....................................................................................................4

2REFERENCE............................................................................................4

3PRODUCTS AND MATERIALS...................................................................4

4Qualit....................................................................................................4

! I"#$e%tio"...............................................................................................4

&'ealt( a") #afet...................................................................................!

*Re+ui,e-e"t# fo, o")i"g Su,fa%e a") A-/ie"t Co")itio"#..................!

*.1 .............................Clea"i"g of a $lai" $i$e e") o, a" u"$,e$a,e) /ell e")

!*.2 ................................................................U"$,e$a,e) a") $,e$a,e) #u,fa%e

&

*.3 A-/ie"t %o")itio"# a") %o")itio"i"g of /o")i"g #u,fa%e#....................&

*.4 ..........................Clea"i"g of a -a%(i"e) #$igot e") o, a #a")e) /ell e")&

*.! ......................................................................Sa")i"g of #$igot a") /ell e")*

0Di-e"#io"i"g of Qui% Lo% #$igot e").................................................*

0.1..................................................................................................Cutti"g of $i$e0

0.2 S(ai"g of $i$e e")...............................................................................0

P,e$a,i"g fo, /o")i"g.............................................................................

.1 ...................................Sa")i"g a") %o")itio"i"g of /ot( /o")i"g #u,fa%e#

.2 .........................................................................................D, t a") -a,i"g15

.3 ...................................................................I"#tallatio" of $ulli"g e+ui$-e"t15

15 o")i"g..........................................................................................15

15.1 P,e$a,atio" of a)(e#ie..................................................................11

15.2 A$$li%atio" of a)(e#ie..................................................................11

15.3 A##e-/l of t(e #$igot i" t(e /ell..................................................12

15.4 Cu,i"g of t(e a)(e#ie.......................................................................12

A""e6 A Flo7 C(a,t A##e-/l P,o%e## Qui% Lo% o")e) 8oi"t...............14

A""e6 A1 9 S$igot Di-e"#io"i"g P,o%e##...................................................14A""e6 A2 9 A)(e#ie o")i"g P,o%e##.......................................................1!

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A""e6 Mi"i-u- Cut Le"gt(....................................................................1&

A""e6 C Di-e"#io"# Qui% Loo S$igot.....................................................1&

A""e6 D 9 Cu,i"g Ti-e Qui% Lo% 8oi"t#...................................................1*

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1 SCOPE

T(i# )o%u-e"t %oe,# t(e #e+ue"%e of a%tiitie# fo, Fa/,i%atio" of

:RE Pi$i"g.

2 REFERENCE

ASME 31.3; Late#t E)itio"

NO< 9 O$e,ati"g i"#t,u%tio"# M*4 Pi$e S(ae, = TL02551

NO< 9 O$e,ati"g i"#t,u%tio"# fo, o")#t,a") 'eati"g la"et# =

TL0255

NO< 9 RP&O e$o6 a)(e#ie fo, /o")i"g :RE $i$e > tti"g# =AD'4*35

NO< 9 O$e,ati"g i"#t,u%tio"# fo, 91 Tool $i$e #(ae, = TL32513

3 PRODUCTS AND MATERIALS

i. All -ate,ial# #(all /e %o"fo,-e) to t(e AFC ),a7i"g 7it( ,elea"t

-ate,ial #$e%i%atio"# /efo,e ,e%eii"g?o,)e,i"g.

ii. 'a")li"g a") t,a"#$o,tatio" of $i$i"g -ate,ial# #(all /e )o"e 7it(

ut-o#t %a,e to aoi) a" )a-age.

iii. QC i"#$e%to, #(all %o")u%t i#ual i"#$e%tio"#@ -ate,ial %e,ti%ate# o,

-a"ufa%tu,e,# te#t ,e$o,t# Bi"%lu)i"g #ie@ 7all t(i%"e##@ ,ati"g@

-ate,ial %o)e@ (eat "o@ +ua"tit.

4 !al"t#

It i# a)i#e) t(at t(e /o")e, $o##e##e# a ali) 8oi"te,?o")e,

Quali%atio" Ce,ti%ate@ i##ue) / t(e $i$e -a"ufa%tu,e, o, a

Qualie) Ce,tie,.

Afte, $,e$a,atio" of #$igot9 a") /ell e")@ t(e a%tual /o")i"g a")

"i#(i"g of t(e a)(e#ie oi"t #(all /e $e,fo,-e) %o"ti"uou#l a")

7it(out a" i"te,,u$tio" o, )ela.

$ Ins%e&t"on

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All $i$e@ tti"g# o, %o-$o"e"t# u#e) i" t(e $i$eli"e?$i$i"g ##te-

#(all /e i"#$e%te) fo, )a-age@ $,io, to t(e a%tual /o")i"g a%tiit.

Ree%te) ite-# #(all /e #e$a,ate) a") +ua,a"ti"e) f,o- u")a-age)

-ate,ial# to aoi) u"i"te"tio"al u#e.

A)(e#ie it# #(all /e i"#$e%te) $,io, to u#e. Do "ot u#e a)(e#ie

it# o, %o"tai"e,# #(o7i"g ei)e"%e of )a-age o, leaage. T(e

a)(e#ie #(all /e u#e) /efo,e t(e e6$i, )ate@ 7(i%( i# #(o7" o" t(e

a)(e#ie it. Mae #u,e t(at #to,age of a)(e#ie it# %o-$lie# 7it(

t(e #to,age ,e+ui,e-e"t#. if t(e ,e#i" #i)e of t(e a)(e#ie i# #oli) o,

g,a"ula, i" a$$ea,a"%e@ %o"#ult F:S /efo,e $,o%ee)i"g to u#e t(e

-ate,ial.

E"#u,e all "e%e##a, tool# a") -ate,ial# a,e aaila/le. Tae "oti%e of

t(e #afet $,e%autio"# #tate) i" t(i# )o%u-e"t a") t(o#e i" t(e

,efe,e"%e) i"#t,u%tio"#.

' (ealt) an* safet#

(e" 7o,i"g 7it( :RE $,o)u%t#@ follo7i"g #afet $,e%autio"# #(all

/e tae";

Wear at all time suitable protective clothing.

Use Personnel Protective Equipment (PPE), such as:

Long sleeves

Hard hat (i required b! site conditions)

"aet! shoes

#lasses

#loves (or mechanical and chemical protection)

$ust mas% (during machining and sanding)

Ear protection (during mechanical operations)

+

Re,!"-e.ents fo- /on*"n0 S!-fa&e an* A.b"ent Con*"t"ons

T(i# #e%tio" gie# )e#%,i$tio"# of #$e%i% %o")itio"# of t(e $i$e

#u,fa%e# -ea"t fo, a)(e#ie /o")i"g@ a# 7ell a# -et(o)# to o/tai"

t(e ,e+ui,e) %o")itio" of t(e /o")i"g #u,fa%e#.

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+1 Clean"n0 of a %la"n %"%e en* o- an !n%-e%a-e* bell en*

ot(@ t(e oute, #u,fa%e of a $lai" out B"ot -a%(i"e) $i$e # e") a")

t(e i""e, #u,fa%e of a" u"$,e$a,e) BSee Se%tio" *.2 /ell -u#t /e

%lea" a") ), /efo,e #ta,ti"g a" o$e,atio". If t(e#e u"$,e$a,e)

#u,fa%e# (ae /ee" i" %o"ta%t 7it( oil o, g,ea#e@ t(e -u#t /e

%lea"e) u#i"g a %lea" %lot(@ 7(i%( i# #oae) %lea"i"g Gui). D, t(e

%lea"e) #u,fa%e 7it( a %lea"@ ), a") "o"9GuH %lot(. If t(e,e a,e "o

t,a%e# of oil o, g,ea#e %o"ta-i"atio" o" t(e#e $i$e e")#@ %lea" t(e

#u,fa%e# u#i"g a %lea". ), a") "o"9GuH %lot( .

+2 Un%-e%a-e* an* %-e%a-e* s!-fa&e

A" u"$,e$a,e) #u,fa%e i# a #u,fa%e o" t(e i"#i)e of a /ell o, o" t(e

out#i)e of a $i$e e")@ 7(e,e t(e o,igi"al ,e#i" ,i%( %oati"g i# #till

i"ta%t a# it 7e,e afte, %o-$letio" of t(e -a"ufa%tu,i"g $,o%e##. A"

-a"ual o, -e%(a"i%al a/,a#io" $,o%e##. Su%( a# #a")i"g o, #a")

/la#ti"g@ (a# "ee, ,e)u%e) t(e o,igi"al t(i%"e## of t(e#e ,e#i" ,i%(

lae,#. A $,e$a,e) #u,fa%e i# a #u,fa%e o" t(e i"#i)e of a /ell o, o"

t(e out#i)e of a $i$e a") t(at (a# /ee" a/,a)e) -a"uall o,

-e%(a"i%all. t(e a/,a#io" $,o%e##@ t(e ,ei"fo,%e-e"t of t(e

%o-$o#ite -a %o-e i" )i,e%t %o"ta%t 7it( t(e e"i,o"-e"t a") i#

t(e,efo,e #e"#itie fo, %o"ta-i"atio".

+3 A.b"ent &on*"t"ons an* &on*"t"on"n0 of bon*"n0 s!-fa&es

If t(e /o")i"g #u,fa%e# a,e i#i/l 7et@ t(e#e #u,fa%e# -u#t /e ),ie).

If t(e te-$e,atu,e of t(e /o")i"g #u,fa%e# i# le## t(a" )e7 $oi"t

$lu# 3 C@ t(e#e #u,fa%e# -u#t /e (eate) i" o,)e, to aoi)

%o")e"#ate o" t(e /o")i"g #u,fa%e. if t(e ,elatie (u-i)it of t(e

e"i,o"-e"t i# J! K@ if it i# fogg@ o, if t(e,e i# a" fo,- of

$,e%i$itatio" Be.g.@ ,ai"@ #"o7@ (ail@ $,e%autio"a, -ea#u,e# -u#t /e

tae" to %,eate a" e"i,o"-e"t 7(e,e t(e /o")i"g $,o%e## %a" /e

$e,fo,-e) u")e, %o")itio"e) %i,%u-#ta"%e# Be.g. a #(elte,. D,i"g

of 7et #u,fa%e# i# $e,fo,-e) u#i"g a %lea"@ ), a") "o"9GuH %lot(

a") i# follo7e) / (eati"g of t(e /o")i"g a,ea#. 'eati"g of #u,fa%e#

t(at a,e 7et o, /elo7 )e7 $oi"t $lu# 3 C i# $e,fo,-e) 7it( a

(eati"g #ou,%e #u%( a# a (ot ai, /lo7e, o, a (eati"g /la"et. T(e

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(u-i)it of a B#(elte,e) /o")i"g e"i,o"-e"t i# ,e)u%e) 7it( e.g. a

(ot ai, /lo7e,. Rai#e t(e te-$e,atu,e of t(e /o")i"g #u,fa%e# )u,i"g

t(e (eati"g $,o%e## u$ to -a6i-u- 05 C o, #et t(e te-$e,atu,e of

t(e (eati"g /la"et at -a6i-u- 05 C.

If t(e e"i,o"-e"t (eat# t(e /o")i"g #u,fa%e a/oe 45 C@ $,ote%t it

f,o- )i,e%t ,a)iatio" / #u"lig(t. T(e te-$e,atu,e of t(e /o")i"g

#u,fa%e# of #$igot a") /ell@ )u,i"g t(e /o")i"g $,o%e)u,e@ #(all /e

e$t /et7ee" 1! C a") 45 C@ al#o at lea#t 3 C a/oe )e7 $oi"t.

P,e%autio"a, -ea#u,e# #(all /e tae" to gua,a"tee %o-$lia"%e 7it(

t(e ,e+ui,e) (u-i)it a") te-$e,atu,e %o")itio"# )u,i"g t(e

%o-$lete /ut /o")i"g $,o%e)u,e.

+4 Clean"n0 of a .a&)"ne* s%"0ot en* o- a san*e* bell en*

A -a%(i"e)@ $,e$a,e) o, #a")e) /o")i"g #u,fa%e t(at (a# /ee" i"

%o"ta%t 7it( oil o, g,ea#e #(all "ot /e u#e) a") -u#t /e %ut.

Ma%(i"e)@ $,e$a,e) o, #a")e) /o")i"g #u,fa%e# t(at a,e

%o"ta-i"ate) / ot(e, -ea"# t(a" oil o, g,ea#e %a" /e %lea"e) /

#a")i"g BSee Se%tio" *.!. I" %a#e of )ou/t a/out t(e "atu,e of t(e

%o"ta-i"atio"@ %ut t(e %o"%e,"e) #$igot o, /ell. If t(e,e a,e "o

t,a%e# of %o"ta-i"atio" o" t(e#e $i$e e")#@ %lea" t(e #u,fa%e# u#i"g

a %lea"@ ), a") "o"9GuH %lot(. Do "ot tou%( t(e %lea"e) #u,fa%e@

"o, allo7 it to /e %o"ta-i"ate).

+$ San*"n0 of s%"0ot an* bell en*

T(e #a")i"g o$e,atio" of t(e /o")i"g #u,fa%e# of /ot(@ #$igot a")

/ell e")@ #(all /e $e,fo,-e) 7it(i" 2 (ou,# f,o- t(e a%tual /o")i"g.

o")i"g #u,fa%e# -u#t /e %lea" a") ), at t(e #ta,t of t(e #a")i"g

o$e,atio" Sa")i"g of u"$,e$a,e) /ell e")# i# $e,fo,-e)

-e%(a"i%all@ u#i"g a" E-e, %u$ 7it( a g,it of g,a)e P45 to P&5

Sa")i"g of fa%to, $,e$a,e) /ell e")# a") -a%(i"e) #$igot e")# I i#

$e,fo,-e) -e%(a"i%all u#i"g a" e-e, %u$. A Ga$$e, 7(eel o,

e-e, %lot( 7it( a g,it of g,a)e P45 to P&5. A %o,,e%tl #a")e)

#u,fa%e )oe# "ot %(a"ge i" %olo, 7(e" %o"ti"ui"g #a")i"g. o")i"g

#u,fa%e# -u#t /e #a")e) %o-$letel a") ee"l. T(e /o")i"g

#u,fa%e -u#t #ta #-oot( / a$$li"g a" ee" $,e##u,e o" t(e

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#a")i"g e+ui$-e"t. ,ea #(a,$ e)ge# of t(e

ti$ of t(e -a%(i"e) #$igot e").

T(e /o")i"g #u,fa%e i# %lea"e) u#i"g a ),

a") %lea" )u#t /,u#(. Sa")e) #u,fa%e# -u#t

(ae a )ull@ f,e#( "i#(@ "ot a $oli#(e) loo.

Do "ot tou%( t(e %lea"e) #u,fa%e@ "o, allo7 it

to /e %o"ta-i"ate).

D".ens"on"n0 of !"& Lo& s%"0ot en*

I" %a#e a $i$e 7it( t(e %o,,e%t le"gt( a") Bfa%to,

#(ae) #$igot e") i# aaila/le@ t(e" %o"ti"ue 7it(

Se%tio" 0 of t(e#e i"#t,u%tio"#. T(i# Se%tio" * i#

,elea"t i" %a#e t(e $i$e le"gt( (a# to /e a)u#te) o,

a %li"),i%al #$igot e") (a# to /e #(ae). Mae #u,e

to %o-$l 7it( t(e ,elea"t ,e+ui,e-e"t# #tate) i" Se%tio" & /efo,e

#ta,ti"g a "e6t #te$ i" t(e a%tiitie# to %o-$lete t(e /o")i"g

$,o%e)u,e.

1 C!tt"n0 of %"%e

a. Co"ta-i"ate) $i$e #u,fa%e# -u#t /e %lea"e) $,io, to $e,fo,-i"g a"

o$e,atio" o" t(e $i$e B#ee ,elea"t ,e+ui,e-e"t# #tate) i" Se%tio"

0.

/. E"#u,e t(at t(e $i$e i# a)e+uatel #u$$o,te) o, %la-$e) o" a $i$e

i%e.

U#e ,u//e, $a))i"g (ai"g a -i"i-u- t(i%"e## of 2 -- o, #i-ila,

to $,ote%t t(e $i$e f,o- )a-age.

%. Dete,-i"e t(e ,e+ui,e) le"gt( f,o- t(e $,o)u%t ),a7i"g o, /

-ea#u,e-e"t.

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). S%,i/e t(e $i$e at t(e ,e+ui,e) le"gt(@ u#i"g a $i$e tte,# 7,a$9

a,ou") tae "oti%e of t(e -i"i-u- %ut le"gt( BSee A""e6 .

e. Cut t(e $i$e #+ua,e u#i"g a )ia-o") o, %a,/i)e %oate) (a%#a7 o,

a" a/,a#ie 7(eel.

f. E"#u,e t(at t(e #+ua,e"e## of t(e %ut a") ,e-ai"# 7it(i" ,e+ui,e)

tole,a"%e

2 S)a"n0 of %"%e en*

a.


10/19

B3 9 & of $o#itio"# at t(e e") of t(e #$igot@ e+uall #$a%e) i" t(e

%i,%u-fe,e"%e

T(e a%tual #$igot )i-e"#io"# #(all /e )ete,-i"e) afte, )i#-a"tli"g

of t(e #(ae, f,o- t(e $i$e e"). T(e #$igot )i-e"#io"# #(all %o-$l

7it( t(e ,e+ui,e-e"t# of A""e6 C@ Ta/le C.

I" %a#e of "o"9%o-$lia"%e of t(e #$igot e") )i-e"#io"# afte, t(e

#(ae, (a# /ee" ,e-oe)@ %ut t(e #$igot oH t(e $i$e a")

+ua,a"ti"e t(e ,e-ai"i"g le"gt( fo, $o##i/le u#e i" a"ot(e, #e%tio"

of t(e ##te-. egi" $,e$a,atio" of a "e7 $i$e #e%tio"@ #ta,ti"g at

0.1.

9 P-e%a-"n0 fo- bon*"n0

P,e$a,e a "u-/e, of oi"t# to /e /o")e) #i-ila, to t(e "u-/e, t(at

%a" /e -a)e 7it( o"e a)(e#ie it Ba$$li%a/le -o,e to #-all

)ia-ete, $i$e oi"t# i" o,)e, to -i"i-ie 7a#te,. See a)(e#ie

i"#t,u%tio"#.

91 San*"n0 an* &on*"t"on"n0 of bot) bon*"n0 s!-fa&es

Mae #u,e to %o-$l 7it( t(e ,elea"t ,e+ui,e-e"t# #tate) i"

Se%tio" *.

Note;

T(e -a6i-u- "u-/e, of #a")i"g o$e,atio"# fo, ea%( of t(e /o")i"g

#u,fa%e#@ eit(e, t(e #$igot9 o, t(e /ell e")@ i# t7o. I" %a#e t(e #$igot

i# ,e9#a")e) t(e ,elea"t #$igot )i-e"#io"# #(all /e %(e%e) /

-ea#u,i"g. Fo, )i-e"#io"al ,e+ui,e-e"t# #ee A""e6 C@ Ta/le C.

I" %a#e t(e "u-/e, of #a")i"g o$e,atio"# of t(e /o")i"g #u,fa%e# i#

-o,e t(a" t7o@ o, t(e #$igot )i-e"#io"# a,e liel "o lo"ge, i"

%o-$lia"%e 7it( t(e ,e+ui,e-e"t#@ t(e $,o)u%t #(all "ot /e u#e) a")

t(e #$igot e") #(all /e out oH.

92 D-# 5t an* .a-"n0

I" o,)e, to /e a/le to %(e% t(e ,e+ui,e) "al $o#itio" of t(e #$igot

,elatie to t(e /ell a") a Ga"ge t(at -a /e o" t(e #$ool@ t(e oi"t of

a $i$e a") a tti"g #(oul) /e -a,e) 7it( a" alig"-e"t -a,.

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S%,i/e a lo"gitu)i"al li"e o" t(e oute, #u,fa%e of t(e /ell@ %o"ti"ui"g

o" t(e oute, #u,fa%e of t(e $i$e %o"tai"i"g t(e #(ae) #$igot e").

93 Installat"on of %!ll"n0 e,!"%.ent

a. If $o##i/le@ t(e Qui% Loo a)(e#ie /o")e) oi"t i# a##e-/le)

7it(out t(e u#e of -e%(a"i%al $ulli"g e+ui$-e"t. 'o7ee,@ #ta,ti"g

f,o- DN255 B0 it i# allo7e) to -ou"t t(e #$igot i" t(e /ell u#i"g

$ulli"g e+ui$-e"t.

/. T(e $ulli"g e+ui$-e"t i# i"#talle) o" /ot( #i)e# of t(e oi"t "o,-all

t7o 7i"%(e# 7ill #u%e. T(e $o#itio" of t(e 7i"%(e# i# e+uall

#$a%e) oe, t(e %i,%u-fe,e"%e of t(e $a,t# to /e oi"e) i" o,)e, to

,ealie %e"t,i% e"t,a"%e of t(e #$igot i" t(e /ell. Mae #u,e t(e,e i#

e"oug( #$a%e to a$$l a)(e#ie o" t(e /o")i"g #u,fa%e#.

%. I"#$e%t t(e ,e+ui,e) alig"-e"t of t(e $a,t# to /e oi"te) a# 7ell a#

t(e #u$$o,t )u,i"g t(e /o")i"g o$e,atio".

16 /on*"n0

T(e a%tual /o")i"g #ta,t# 7it( t(e $,e$a,atio" of t(e a)(e#ie a")

"i#(e# 7(e" t(e a)(e#ie /et7ee" t(e oi"te) $a,t# i# %oole) )o7"

to a-/ie"t te-$e,atu,e@ afte, %o-$letio" of %u,i"g of t(e a)(e#ie.

T(e a)(e#ie #(all /e #u$$lie) / t(e $i$e -a"ufa%tu,e,. e a7a,e

t(at t(e /o")i"g $,o%e)u,e #(all /e $e,fo,-e) %o"ti"uou#l a")

7it(out a" i"te,,u$tio" o, )ela@ 7it(i" t(e $ot life?7o,i"g life of

t(e a)(e#ie. T(i# -ea"# t(at t(e $e,io) 7it(i" -i6i"g of t(e

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a)(e#ie %o-$o"e"t# u"til t(e #$igot (a# /ee" $ulle) i"to t(e /ell

#(all fall 7it(i" t(e $ot life?7o,i"g life.

161 P-e%a-at"on of a*)es"e

a. Sele%t t(e $,o$e, t$e a") it #ie of a)(e#ie. Dete,-i"e t(e

"u-/e, of a)(e#ie it# ,e+ui,e) fo, o"e oi"t@ o, t(e "u-/e, of

oi"t# 7(i%( %a" /e -a)e 7it( o"e it. Fo, )etaile) i"fo,-atio"

a/out t(e a)(e#ie@ ,efe,e"%e i# -a)e to t(e ,elea"t )o%u-e"t

BSee Se%tio" 2.

/. T(e te-$e,atu,e of t(e a)(e#ie #(all %o-$l 7it( t(e ,e+ui,e-e"t#

#tate) i" t(e ,elea"t )o%u-e"t BSee Se%tio" 2.

%. A$$l t(e a)(e#ie i--e)iatel afte, "i#(i"g t(e -i6 $,o%e)u,e.

). Nee, u#e a)(e#ie t(at (a# #ta,te) to %u,e t(i# i# t(e %a#e 7(e"

t(e -i6tu,e get# %lotte)@ toug(e"# a") t(e te-$e,atu,e ,i#e#

#ig"i%a"tl.

162 A%%l"&at"on of a*)es"e

a. U#e a f,e#( #$atula o, a)(e#ie #%,a$e, fo, t(e a$$li%atio" of

a)(e#ie o" t(e f,e#(l $,e$a,e) /o")i"g #u,fa%e#. I" %a#e t(e

#$atula u#e) fo, -i6i"g i# al#o u#e) fo, t(e a$$li%atio" of t(e

a)(e#ie. t(e #$atula -u#t /e %lea"e) ,#t.

/. et t(e #a")e) #u,fa%e# of /ell9 a") #$igot e") 7it( #o-e fo,%e 7it(

a t(i"@ u"ifo,- %oati"g of a)(e#ie B(a,)l a" t(i%"e##.

%. A$$l a t(i" B5.! 9 5.0 -- a") u"ifo,- lae, of a)(e#ie o" t(e

a)(e#ie %oate) /o")i"g #u,fa%e of t(e /ell e"). A$$l a #o-e7(at

t(i%e, B5.0 9 1.5 -- a") u"ifo,- lae, of a)(e#ie o" t(e a)(e#ie

%oate) /o")i"g #u,fa%e of t(e #$igot e").

Do "ot a$$l -o,e a)(e#ie t(a" #t,i%tl "e%e##a, to aoi) a"

e6%e##ie ,e#i" /ea) o" t(e i"#i)e of t(e oi"t@ ,e#ulti"g i"Go7

,e#t,i%tio"#.

Mae #u,e to a$$l a" a)(e#ie lae, o" t(e %ut e") of t(e #$igot

a") o" t(e $i$e #to$ #(oul)e, i" t(e /ell e").

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). P,

ot

e%t

t(e

a)(e#ie %oati"g# o" t(e /o")i"g #u,fa%e# a") $,ee"t a"

%o"ta-i"atio".

163 Asse.bl# of t)e s%"0ot "n t)e bell

a. Pa,t# to /e oi"te) #(all /e alig"e) a# t,ue a# $o##i/le. A" i#ual

-i#alig"-e"t i# u"a%%e$ta/le.

/. I"#e,t t(e #$igot i"to t(e /ell 7it(out ,otatio" u"til it /otto-# outagai"#t t(e $i$e #to$ #(oul)e,. Slig(t ,otatio" to a)u#t t(e

alig"-e"t -a,# i# allo7e)@ /ut if t(e -a,# a,e -o,e t(a" 4!

)eg,ee# a$a,t@ $ull t(e oi"t a$a,t@ ,e$eat t(e #$,ea)i"g of t(e

a)(e#ie a") ,ea##e-/le.

%. (e" u#i"g $ulli"g e+ui$-e"t fo, oi"t# DN J255--B0@ 7i"%(e#

#(oul) /e e+uall loa)e) a") t(e #e%tio"# to /e /o")e) a,e $ulle)

toget(e, 7it( a #-oot(-oe-e"t.

). Mae #u,e t(at t(e #$igot i# i"#e,te) %o"%e"t,i%all i"to t(e /ell u"til

t(e e"t,a"%e of t(e #$igot i# #to$$e) / t(e $i$e #to$ #(oul)e, i"

t(e /ell.

Note7

O"9goi"g 7o, -u#t "ee, %au#e a oi"t to $ull a$a,t o, ,otate. it t(i#

o%%u,#@ i--e)iatel )i#a##e-/le t(e oi"t a") ,ea##e-/le 7it(o,igi"al $,o%e)u,e.

e. Re-oe t(e e6%e##ie a)(e#ie f,o- t(e oute, #u,fa%e a") if

$o##i/le f,o- t(e i"#i)e of t(e oi"t. T(e llet o" t(e (ea) of t(e /ell

#(oul) /e #-oot(l ,ou")e) t(e i"#i)e -ig(t /e %lea"e) 7it( a

$lug.

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164 C!-"n0 of t)e a*)es"e

a. U"til %o-$letio" of t(e %u,e of t(e a)(e#ie t(e oi"t #(all "ot /e

-oe)@ i/,ate) o, ot(e,7i#e )i#tu,/e).

/. ,a$ t(e ,e+ui,e) #ie a") oltage (eati"g /la"et a,ou") t(e oi"t@

e"#u,i"g full %oe,age of t(e /o") a,ea a") ee$i"g t(e $o7e,

#u$$l %a/le f,ee f,o- t(e /la"et. Tie t(e (eati"g /la"et )o7"

u#i"g a #t,i"g o, #teel 7i,e a") a##u,i"g a" o$ti-al #u,fa%e %o"ta%t

7it( t(e /ell 'eati"g /la"et# #(all /e ,olle) u$ 7(e" "ot i" u#e.

%. U#e of oe,#ie) (eat /la"et# #(oul) /e aoi)e). E6%e##ie oe,la$

of t(e /la"et %a" %au#e oe,(eati"g@ aHe%ti"g t(e a)(e#ie %u,e

a") u#eful life of t(e /la"et.

). I"#ulate t(e (eati"g /la"et 7it( #uita/le i"#ulati"g -ate,ial. Clo#e

at lea#t o"e o$e" e") of t(e oi"te) $i$e li"e #e%tio"# i" o,)e, toaoi) %ooli"g )o7" / ),aug(t. I"#ulati"g -ate,ial #(oul) oe,la$

t(e #i)e# of t(e /la"et at lea#t 155 -- a") #(oul) -at%( t(e $i$e.

e. A$$l ele%t,i% $o7e, to t(e (eati"g /la"et. If a$$li%a/le@ a)u#t t(e

te-$e,atu,e of t(e /la"et #u%( t(at t(e #u,fa%e te-$e,atu,e of t(e

oi"te) $a,t# %o-$lie# 7it( t(e ,e+ui,e-e"t# #tate) i" t(e ,elea"t

a)(e#ie i"#t,u%tio"# BSee Se%tio" 2.

C(e% t(e fu"%tio"i"g of t(e (eati"g /la"et at lea#t at t(e #ta,t a")at t(e e") of t(e %u,i"g $,o%e## / -ea#u,i"g t(e #u,fa%e

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te-$e,atu,e of t(e /ell u#i"g a B)igital t(e,-o-ete,.

f. T(e %u,i"g ti-e #ta,t# 7(e" t(e ,e+ui,e) #u,fa%e te-$e,atu,e of t(e

oi"te) %o-$o"e"t# i# ,ea%(e). ,ite t(e #ta,ti"g ti-e of t(e %u,i"g

o" t(e $i$e@ "e6t to t(e (eati"g /la"et. Fo, t(e ,e+ui,e) %u,i"g

ti-e@ #ee A""e6 D.

g. A)(e#ie /o")e) Ga"ge# #(all /e %u,e) / $la%i"g t(e (eati"g

/la"et agai"#t if t(e i""e, #u,fa%e of t(e Ga"ge. Fo, a" o$ti-al (eat

t,a"#fe,@ t(e /la"et #(all /e $,e##e) agai"#t t(e i""e, #u,fa%e of

t(e oi"te) $a,t#@ afte, t(e e6%e## a)(e#ie (a# /ee" ,e-oe) f,o-

t(e i"#i)e of t(e oi"t.

(. If t(e %u,i"g $,o%e## )oe# "ot %o-$l 7it( t(e ,e+ui,e-e"t# of t(e

%u,i"g %%le@ t(e %o-$lete %u,i"g %%le #(all /e ,e$eate).

i. T(e ele%t,i%al $o7e, to t(e (eati"g /la"et #(all /e #7it%(e) oH

afte, %o-$letio" of t(e %u,i"g ti-e a") afte, (ai"g %(e%e) t(e

#u,fa%e te-$e,atu,e fo, t(e la#t ti-e.

I")i%ate t(e e") ti-e of t(e %u,i"g %%le o" t(e $i$e. It i# a)i#e) to

-a, t(e oi"t@ i")i%ati"g t(at t(e a)(e#ie i# %u,e). Allo7 t(e oi"t

to %ool )o7" /efo,e loa)i"g -e%(a"i%all o, (),o#tati%all.

Anne8 A Flo C)a-t Asse.bl# P-o&ess !"& Lo& /on*e* :o"nt

Anne8 A1 ; S%"0ot D".ens"on"n0 P-o&ess

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Anne8 A2 ; A*)es"e /on*"n0 P-o&ess

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Anne8 / M"n".!. C!t Len0t)

Anne8 C D".ens"ons !"& Loo S%"0ot

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Anne8 D ; C!-"n0 T".e !"& Lo& :o"nts

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GRP Bonding Procedure