Halliburton PESA 2010 Spring Jannise

Completion Process

Ricki JanniseTechnical Advisor - Completion Tools

© 2009 Halliburton. All Rights Reserved. 2


Well Completion

Defined as “the design, selection and installation of equipment and the specification of treatment and procedures necessary to bring the well into production and thereafter to produce in a manner which satisfies the operator’s objectives for the field development”.

TWBPERMA-SERIES®

PACKER

HYDRAULIC CONTROL LINE

SURFACE-CONTROLLEDTUBING-RETRIEVABLESAFETY VALVE

SIDE POCKETMANDREL

LANDING NIPPLE

FLOW COUPLING

FLOW COUPLING

SIDE POCKETMANDREL

SIDE POCKETMANDREL

LO LINERHANGER

RH HYDRAULIC-SETPACKER

CIRCULATINGDEVICE

BLAST JOINT

NO-GO NIPPLE

SLIDING SIDE-DOOR®

CIRCULATING DEVICE


( )( )( )

Evaluating the WellEvaluating the Well

•• After the drill bit After the drill bit reaches target depth reaches target depth the well must be the well must be evaluated.evaluated.

•• Logging While Logging While Drilling (LWD)Drilling (LWD)

•• Electric Wireline Electric Wireline conveyed conveyed logginglogging


Data Inputs to Formulate Design Criteria

Reservoir Parameters

Fluid Characteristics

Rock Characteristics

Production Constraints

Well and Completion Appraisal

Design Criteria


Run and Cement Run and Cement the Casingthe Casing

•• Zonal IsolationZonal Isolation

•• Control flow from the Control flow from the desired formationdesired formation

•• Run the casingRun the casing

Completing the WellCompleting the Well

A.A. Run and cement Run and cement the casingthe casing


Run and Cement Run and Cement the Casingthe Casing

•• Zonal IsolationZonal Isolation

•• Control flow from the Control flow from the desired formationdesired formation

•• Run the casingRun the casing

•• Cement the casingCement the casing

•• Swell packersSwell packers


A.A. Run and cement Run and cement the casingthe casing


What is a Packer?

TUBING

SEAL

CASING

Tool used to form an annular seal between two concentric strings of pipe

OR

Tool used to form an annular seal between the pipe and the wall of theopen hole



A.A. Run and cement the Run and cement the casingcasing

B.B. Displace to completion Displace to completion brinebrine

Displace to Completion Displace to Completion BrineBrine

•• Replace solids laden Replace solids laden fluid with solids free fluid with solids free fluidfluid

•• Run in the work stringRun in the work string

•• Circulate out the drilling Circulate out the drilling mud with the mud with the completion brinecompletion brine

•• Filter the brineFilter the brine

•• Pull the work stringPull the work string





C.C. Perforate the casingPerforate the casing

Perforate the CasingPerforate the Casing

•• Provide a flow path Provide a flow path from the reservoir to from the reservoir to the well borethe well bore

•• Run the packerRun the packer






Perforate the CasingPerforate the Casing

•• Provide a flow path Provide a flow path from the reservoir to from the reservoir to the well borethe well bore

•• Run the packerRun the packer

•• Run the perforating Run the perforating assemblyassembly

•• Fire the guns and Fire the guns and stabilize the wellstabilize the well

•• Pull the spent gunsPull the spent guns


Perforating

Wireline casing guns

Through tubing wireline guns

Tubing conveyed perforating






D.D. Install sand control?Install sand control?

Install Sand ControlInstall Sand Control

•• Filter formation material Filter formation material from oil, gas or water from oil, gas or water production.production.

•• Run screen and packer Run screen and packer assemblyassembly

•• Drop the ball and set Drop the ball and set the packerthe packer











•• Perform gravel packPerform gravel pack












•• ReverseReverse--out excessout excess

























•• Pull out of the wellPull out of the well







E.E. Install production Install production packer and tubingpacker and tubing

Install Production Install Production Packer and TubingPacker and Tubing

•• Seals and protects the Seals and protects the casing from erosion and casing from erosion and corrosioncorrosion

•• Run the production tubing Run the production tubing in the wellin the well

•• Circulate the inhibited Circulate the inhibited packer fluidpacker fluid

•• Set the production packerSet the production packer


What is a Packer?

TUBING

SEAL

CASING

Tool used to form an annular seal between two concentric strings of pipe

OR

Tool used to form an annular seal between the pipe and the wall of theopen hole


Packers

What type of packers are there?

10 basic types of packers

4 most common types

TUBING

SEAL

CASING


Mechanical Double Grip Packer

Description:Mechanically set using combinations of rotation and tension or compression.Tubing may be left in tension, compression, or neutral.Holds pressure from above and below.

Applications:Production, testing, treating, and service work.

Limitations:May be difficult to operate in deep or deviated conditions.Avoid exceeding safe tension rating.

VALVE

SLIP

PACKINGELEMENT

SLIP


Hydraulic Set Packer

Description:Tubing pressure set, shear release.Mechanically held, holds pressure from above and below.Some have counterbalance valve system.

Applications:Deviated wellbores.Below hydraulic set dual packers.Stacked single string completions.

Limitations:Consider load on release pins under all expected operating conditions.With counterbalanced packers, consider temperature effect and compensate with slack-off weight.

VALVE

SLIP

PACKINGELEMENT

SETTING PORTHYDRAULIC

SETTINGCYLINDER

SLIDINGSLEEVE

BLANKINGPLUG


Seal Bore Packer

Description:Wireline, Mechanical, or Hydraulic set.Permanent or retrievable.Holds pressure from above and below.Requires tubing seal assembly.

Applications:Production, testing, treating, gravel packing, extreme service.

Limitations:Force analysis recommended for all applications.

STINGER

POLISHED SEALBORE

SLIP

PACKING ELEMENT

SLIP


Hydraulic Set Dual Packer

Description:Tubing pressure set, shear release.Dual tubing strings.Holds pressure above and below.

Applications:Upper packer in a multi-zone production completion.Generally run with hydraulic set or seal bore packer below.

Limitations:Avoid severe pressure reversals.Force analysis recommended to determine combination of forces.

SECONDARYSTRING

SECONDARYSTINGER

HYDRAULICSETTINGCHAMBER

HYDRAULICSETTINGPORT

PRIMARYSTRINGABOVEPACKER

SLIP

PACKINGELEMENT

SLIP

PRIMARYSTRINGBELOWPACKER

SINGLE PACKER(Hydraulic Set)







E.E. Install production Install production packer and tubingpacker and tubing


What Do We Do with the Oil at the Surface?


Surface Production System

TO SALES STORAGETO SALES STORAGE

PNEUMATICPNEUMATICACTUATORACTUATOR

PNEUMATICPNEUMATICPRESSUREPRESSURETO SSVTO SSV

SAFETYSAFETYCONTROLCONTROL

PANELPANEL

LO AND HILO AND HIMONITOR PILOTMONITOR PILOT

FUSIBLEFUSIBLEPLUGPLUG

SANDSANDEROSIONEROSION

PILOTPILOTHYDRAULIC PRESSURE TO DHSVHYDRAULIC PRESSURE TO DHSV

FUSIBLEFUSIBLEPLUGPLUG

LO AND HILO AND HIMONITOR PILOTMONITOR PILOT

INSTRUMENT AIRINSTRUMENT AIRSUPPLYSUPPLY

LEVEL SWITCHLEVEL SWITCH

TOTOSALESSALESLINELINE

SEPARATORSEPARATOR

LEVELLEVELSWITCHSWITCH

LegendLegend

Pneumatic LinePneumatic LineHydraulic LineHydraulic Line

QUICKQUICKEXHAUSTEXHAUST

HEATERHEATER

CHRISTMAS CHRISTMAS TREETREE


Standard Three Phase Separator

Back pressure vale

Baffle

Mist Extractor

Daniels

Turbine meters Liquid level controllers

PSV Rupture disk

Back pressure valve

Baffle

Mist Extractor

Daniels

Turbine meters Liquid level controllers

PSV Rupture disk

Completion Process

Ricki JanniseTechnical Advisor - Completion Tools

281 988 2282 [email protected]

QUESTIONS & ANSWERS

Documents

Halliburton PESA 2010 Spring Jannise