Heavy Duty Seamless Terminals & Splices Catalog 1308674

Heavy Duty Seamless Terminals & SplicesCatalog 1308674 Issued 4-02

Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.commillimeters unless otherwise reference purposes only. USA: 1-800-522-6752specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222are metric equivalents. Mexico: 01-800-733-8926

2

Introduction

Heavy Duty Seamless Terminals & SplicesCatalog 1308674

Issued 4-02

Product FactsHeavy Duty SeamlessElectrical Lugs■ High conductivity ETP copper■ Utilize seamless drawn body■ Flared wire barrel■ Copper and tin plating

available■ Sight hole versions

available for wire inspection■ Multiple tongue widths

available■ Bent tongues available at

angles up to 90°■ Many part numbers are UL

listedHeavy Duty SeamlessElectrical Splices■ Utilize seamless tubular body■ Flared or chamfered wire

barrel entry■ Dimpled wire stop for

proper placement■ Tin platingIndustrial Electrical Lugs■ High conductivity ETP

copper material■ Utilize seamless drawn body■ Tin plating■ Flared wire barrel■ Sight hole for wire inspection■ Color coding for crimp

identificationCopper Compression Lugs and Splices■ Tubular copper body■ Sight hole for wire inspection■ Single and double stud hole

available■ Long and short crimp barrel

available■ Color coding for crimp

identification■ Chamfered wire barrel entry■ Many part numbers are UL

listedDrawn Sleeves■ Capabilities to produce a

wide range of custom drawnsleeves for electrical andelectronic applications

The Heavy Duty Seamlessand Copper CompressionLug and Splice line providesa robust terminal line forapplications in the manyindustries. The product isused in applicationsincluding industrial andwelding equipment,transportation/marine cableharness, and general-purpose harnesses. TheHeavy Duty Seamless lineutilizes deep-draw stampingtechnology to create arobust terminal withoutbutted seams along thewire barrel or along theouter edge of the ringtongue. The Heavy DutySplice line offers butt spliceversions with either flared orchamfered wire barrels forease of wire entry anddimpled wire stops to assistin proper wire placement.

The Copper CompressionLug and Splice line is aformed tubular line for useon cable assemblies in

Commercial equipment andIndustrial machinery. Thethicker tongue and wirebarrel of this line provideadded strength and rigidityfor more challengingapplications.

The Battery Lug and Spliceline offers the thickestmaterial and strength foryour industrial equipmentand transportation harnessapplications.

Tyco Electronics hasextensive drawn sleevecapabilities to help meetyour customized electricalsleeve needs. The companymanufactures specializedsleeves used in generalelectrical applications andelectronic components.Tyco Electronics has thecapability to manufacturesleeves in a range ofcopper alloys and hasextensive post electro-plating capabilities.Contact us to review yourapplication and discuss thebenefits we can provide.

Need more information?

Call Technical Support atthe numbers listed below.

Technical Support is staffedwith specialists well versedin all Tyco Electronicsproducts. They can provideyou with:

■ Technical support

■ Catalogs

■ Technical Documents

■ Product Samples

■ Tyco Electronics Authorized Distributor Locations

© Copyright 2002 by Tyco ElectronicsCorporation. All Rights Reserved.

AMP and TYCO are trademarks.


33

Table of Contents


Issued 4-02

Product Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7Stud Hole Size Chart/UL486A Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Deep-Drawn Sleeves and Terminals

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Sleeve Illustrations and Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Design Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Heavy Duty Seamless Lugs and SplicesSeamless Ring Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13

8 AWG to 250 MCMSeamless Ring Lugs with Sight Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14, 15

8 AWG to 250 MCMSeamless Angled Ring Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16, 17

8 AWG to 250 MCMSeamless Angled Ring Lugs with Sight Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

8 AWG to 250 MCMSeamless Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

8 AWG to 4/0Industrial Electrical Lugs and Splices

Industrial Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 AWG to 4/0

Industrial Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 AWG to 4/0

Copper Compression Lugs and SplicesStandard Barrel Lug with One Stud Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

8 AWG to 500 MCMStandard Barrel Lug with Two Stud Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

8 AWG to 500 MCMLong Barrel Lug with One Stud Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

8 AWG to 500 MCMLong Barrel Lug with Two Stud Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

8 AWG to 500 MCMStandard Barrel Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

8 AWG to 500 MCMLong Barrel Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

8 AWG to 500 MCMDesign Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Heavy Duty Starter/Battery Lugs and SplicesSuper Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

4 AWG to 4/0Super Butt Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

4 AWG to 4/0Crimp Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30AMP to Former AET Part Number Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . . .31-33Former AET to AMP Part Number Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . . .34-36Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-39

4Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.commillimeters unless otherwise reference purposes only. USA: 1-800-522-6752specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222are metric equivalents. Mexico: 01-800-733-8926

Heavy Duty Seamless Electrical Lugs


Issued 4-02

This line is made from highconductivity ElectrolyticTough Pitch (ETP) copper ina unique deep drawingprocess that enables theseamless characteristics.The seamless designprovides advantages in awide range of environmentaland corrosive applications.The product incorporates a flared wire barrel to easewire entry. The product h a sthe wire gauge stamped onbarrel for ease ofidentification. Different ringtongue pad widths and studhole clearances are availablefor nearly any application.Versions with sight holes inthe barrel are available toassist in wire inspection aftercrimping. Different angledversions are available tomeet your many challengingapplications, and custombend angles can be quotedupon request. The productis available in copper or tin-plated copper varieties. The product is available inwire ranges from 8 AWG to250 MCM.

Standard

Angled Ring Tongue Expanded Tongue


55

Heavy Duty Seamless Butt Splices


Issued 4-02

This line incorporates highconductivity ASTM B-152tubular copper material fora series of butt splices tomeet most applications. Thesplices are available witheither flared or chamferedbarrels to ease in wire entry.Dimpled wire stop featuresare incorporated in eachbarrel to assist in properwire placement forcrimping. All products inthis line are tin plated toprovide additional corrosionprotection.

Flared Wire Barrel

Dimpled Wire Stop

Seamless Barrel

Chamfered Wire Barrel

Dimpled Wire Stop

Seamless Barrel


6

Industrial Electrical Lugs and Butt Splices


Issued 4-02

This line is made from highconductivity ElectrolyticTough Pitch (ETP) copper ina unique deep drawingprocess that enables theseamless characteristics.The seamless designprovides advantages in awide range of e n v i r o n m e n t a land corrosive applications.The products in this line allhave the wire size stampedon the barrel, a sight holefor wire inspection, tinplating, and coded barrelsfor wire and crimpidentification. The productline is available in wireranges from 8 AWG to 4/0.

The Butt Splicesincorporate the same basicfeatures as the standardSeamless Butt Splice lineand are tin plated with colorcoded bands to wire andcrimp identification.

Wire Gauge Identification. Visiblenumerical wire identification to promoteproper selection.

Color Code Band. Standard colorsprovide wire and crimp identification.

Flared Wire Barrel. Providesease of entry for wire during theplacement process.

Seamless BarrelSight Hole. Wire sight hole providesinspection method to ensure proper wireplacement prior to crimping.

Multiple Stud Sizes. Studsize clearance range from#10 to 1/2" to meet mostapplications.

Tin Plating. Electro-plated tin finishprovides enhanced corrosion resistance.

Seamless Edges


77

Copper Compression Lugs and Butt Splices


Issued 4-02

This line utilizes highconductivity ASTM B-75tubular copper for a seriesof Copper CompressionLugs and Butt Splices foradded strength and rigidity.

The Compression Lugs areavailable in single or doublestud hole versions. A widevariety of stud hole sizesare available to meet mostapplications. The productline incorporates featuresincluding a chamfered wirebarrels to ease wire entry,wire identification on thetongue, and a sight hole forwire inspection. The wirebarrels are available instandard or long barrel toprovide either a single ordouble crimp depending onthe application. Each wirebarrel has a color codeband to identify the wireand crimp identification.The product line is availablein wire ranges from 8 AWGto 500 MCM.

The Copper CompressionButt Splice line utilizestubular copper for a seriesof standard and long barrelsplices. All splices in thisline have beneficial featuresincluding chamfered wirebarrels and color coding forwire and crimp identification.Standard barrel productsallow one crimp per wire,and long barrel productsallows for two crimps foreach wire. The product isavailable in wire rangesfrom 8 AWG to 500 MCM.

Barrel Length. Standard or long barrellengths provide increased flexibility forsingle or double crimps.

Multiple Hole Patterns. Single or TwoHole patterns are available. Spacingconsistent within industry.

Multiple Stud Sizes. Studsize clearance for rangesfrom #10 to 5/8" to meetmost applications.

Wire Gauge Identification. Visiblenumerical wire identification to promoteproper selection.

Color Code Band. Standard colorcoded bands provide wire and crimpidentification.

Chamfer Wire Barrel. Providesease of entry for wire during theplacement process.

Tin Plating. Electro-plated tin finishprovides enhanced corrosion resistance.


8

Stud Size Chart


Issued 4-02

Use to Select Proper Size TerminalThe chart shows sizes and dimensions of various studs and the corresponding terminal stud hole sizes used with AMP devices.For example, with stud #5 (.125 [3.18] Diameter), use AMP terminal device listed for #5 stud (.132 [3.35] Hole Diameter).Terminal stud hole sizes may easily be checked by fitting sample terminal to black circle.

Stud Size Typical TerminalU.S. Cust. Metric

Stud Dia. Stud Hole Diameter

0#6 M3.5 .138 .147 6 .0053.51 3.73 6 0.13

0#8 M4 .164 .173 6 .0054.17 4.39 6 0.13

#10 — .190 .212 6 .0054.83 5.38 6 0.13

#12 — .216 .225 6 .0055.49 5.72 6 0.13

#14 — .242 .252 6 .0056.15 6.40 6 0.13

1/4" M6 .250 .275 6 .0056.35 6.99 6 0.13

5/16" M8 .312 .336 6 .0057.92 8.53 6 0.13

3/8" — .375 .405 6 .0059.53 10.29 6 0.13

Stud Size Typical TerminalU.S. Cust. Metric

Stud Dia. Stud Hole Diameter

7/16" — .437 .463 6 .00511.10 11.76 6 0.13

1/2" M12 .500 .525 6 .00512.70 13.34 6 0.13

5/8" .625 .645 6 .005M16 15.88 16.38 6 0.13

3/4" — .750 .780 6 .00519.05 19.81 6 0.13

Wire Size RangeAWG 8 to 500 MCM

Test SequencesTest Group 1Mechanical Sequence1. Secureness2. Pullout

Test Group 2Mechanical Sequence1. Secureness2. Static Heat3. Pullout

Wire Size PulloutAWG Force (lbs.)

8 906 1004 1402 180

1/0 2502/0 3003/0 3504/0 450250 500300 550350 600400 650500 800

Note: Testing conducted on non-plated copper wire with UL approved insulation.

Wire Size Test CurrentAWG (Amperes)

6 954 1252 170

1/0 2302/0 2653/0 3104/0 360250 405300 445350 505400 545500 620

Requirement — Connector temperatures mustnot exceed the ambient temperature plus 50°C[90°F] after stability is attained.Stability — A test sample is considered to haveattained a stable temperature when three readingstaken at not less than 10 minute intervals show nomore than a 2°C [3.6°F] variation between any tworeadings.

Static Heat Test RequirementsPullout Test RequirementsTerminal must not be separate from wire when subjected to the listed load for one minute.

Description of UL 486A Test Procedures and Requirements for Terminals


99

Deep-Drawn Sleeve and Terminal Capabilities


Issued 4-02

With the acquisition ofAmerican ElectricalTerminal Co. in 2001, Tyco Electronics addedextensive manufacturingcapability for fabrication ofhigh-volume precisionseamless deep-drawnsleeves, thimbles, andterminal bodies. The deep-drawing process utilizesspecialized high-speedequipment to extrude a widerange of materials into

customized electrical andelectronic componentbodies. Post-processingcapabilities within Tycoinclude precision cleaning,secondary forming, andheat treatment processes.Furthermore, by utilizing theextensive precious andnon-precious metal platingcapabilities of TycoElectronics, you can obtaincompleted components costeffectively from one source.

The table on page 10 listssome standard componentsand configurationsavailable. The worksheet onpage 11 can be used tospecify a custom design foryour application andreceive a quote from TycoElectronics.


Drawn Sleeves and Thimbles


Issued 4-02

Style A Style B Style D Style EStyle C

Part A B C D E

Number Style Dia. Min. Dia. Min. Dia. Min. Length Length Material Treatment FinishMax. Max.

1527526-2 A .224 .150 .223 .255 .445 Brass — Tin5.69 3.81 5.66 6.48 11.30

1527529-2 A .224 .150 .223 .255 .445 Brass Annealed Tin5.69 3.81 5.66 6.48 11.30

1527530-2 A .157 .100 .161 .263 .378 Brass — Tin3.99 2.54 4.09 6.68 9.60



1527546-2 A .138 .080 .138 .255 .370 Brass — Tin3.51 2.03 3.51 6.48 9.40

Drawn Funneled Sleeve

Part Wire A F E G HNumber Style Range Dia. Dia. Length Length Nominal Material Treatment Finish

Min. Max. Max. Nominal

1527473-2 D 12-10 .140 .220 .820 .370 .065 Copper Annealed Tin3.56 5.59 20.83 9.40 1.65



Drawn Butt ConnectorBarrels

Part A B C D E

Number Style Dia. Min. Dia. Min. Dia. Min. Length Length FinishMax. Max.

1527548-2 B .093 .074 .080 .255 .130 Tin2.36 1.88 2.03 6.48 3.30

Drawn Sleeve

Part A F E JNumber Style Dia. Min. Dia. Max. Length Nominal Material Finish

Max.

1526950-2 E .645 .720 1.270 .250 Copper Tin16.38 18.29 32.26 6.35

Drawn Thimbles

Part A F E

Number Style Dia. Min. Dia. Max. Length Material Treatment FinishMax.

1527514-2 C .150 .202 .340 Steel Annealed Zinc3.81 5.13 8.64

1527516-2 C .088 .135 .310 Steel Annealed Zinc2.24 3.43 7.87

1527523-1 C .150 .202 .340 Steel Annealed —3.81 5.13 8.64

Drawn Inserts


1111

Tyco Electronics Design Sheet — Deep-Drawn Sleeves and Terminals

MATERIAL

M BRASS SPECIFICATION

M COPPER

M STEEL

M OTHER

SHAPE (LENGTH)

M THIMBLE M TUBULAR

THICKNESS

M .008" M .010" M .012"

M OTHER

Fax or Mail to:

Attn: Tyco Electronics Technical Support, 2800 Fulling Mill Road, Middletown, PA 17057Fax Number: 717-986-7575 Phone Number: 1-800-522-6752

Route to Product Manager GPL D90

PLATING

M NONE M TIN M OTHER

PRODUCTION REQUIREMENTS

INITIAL QTY. DUE DATE

1ST YEAR QTY.PROGRAM

2ND YEAR QTY. LIFE

TARGET PRICE

CUSTOM SKETCH AREA(Show Basic Shape & Dimensions)

SHAPE (WIDTH)

M ROUND M SQUARE/RECTANGULAR

M OVALIZED

CUSTOMER INFORMATION: Review with Tyco Electronics Sales Engineer, Tyco Electronics AuthorizedDistributor, or fax to Tyco Electronics Technical Support.

Company Name Your Name

Address City/State

Telephone Number Fax Number

SLEEVE STYLE

M STRAIGHT

M FUNNELED


12

Heavy Duty Seamless Lugs and Splices


Issued 4-02

Seamless Ring LugsWire Size Range8 AWG to 1/0

MaterialTerminal Body — Copper per ASTM B-152Plating — Tin per ASTM B-545

Dimensions Stud Part NumbersWire Size

D L W K Size Plain Copper Tin Plated10 1526109-1 1526109-2

1.20 .445 .235 1/4 1526115-1 1526115-230.48 11.30 5.975/16 1526122-1 1526122-2

.185 1/4 1526128-1 1526128-28 4.70 1.305 .605 .315 5/16 1526134-1 1526134-233.15 15.37 8.00

3/8 1526142-1 1526142-2

1.48 .765 .395 3/8 1526148-1 1526148-237.59 19.45 10.03 1/2 1526154-1 1526154-2

10 1526160-1 1526160-21.27 .445 .235 1/4 1526166-1 1526166-232.26 11.30 5.97

5/16 1526173-1 1526173-2

.232 1/4 1526181-1 1526181-26 5.89 1.410 .605 .315 5/16 1526187-1 1526187-235.81 15.37 8.00

3/8 1526193-1 1526193-2

1.55 .765 .395 3/8 1526209-1 1526209-239.37 19.45 10.03 1/2 1526217-1 1526217-2

10 1526223-1 1526223-2

1.50 .525 .275 1/4 1526229-1 1526229-238.1 13.33 6.98 5/16 1526235-1 1526235-2

.286 3/8 1526242-1 1526242-24 7.26 1.53 .625 .325 5/16 1526251-1 1526251-2

38.89 15.88 8.25 3/8 1526258-1 1526258-2

1.68 .765 .395 3/8 1526267-1 1526267-242.85 19.45 10.03 1/2 1526282-1 1526282-2

1/4 1526290-1 1526290-21.62 .615 .325 5/16 1526397-1 1526397-2

2 .336 41.27 15.62 8.253/8 1526405-1 1526405-28.53

1.75 .755 .395 3/8 1526415-1 1526415-244.45 19.18 10.03 1/2 1526431-1 1526431-2

1.72 .655 .3351/4 1526437-1 1526437-23/8 1526452-1 1526452-2

1.360 43.69 16.64 8.51

1/2 1526459-1 1526459-29.141.83 .755 .395 3/8 1526465-1 1526465-2

46.48 19.18 10.03 1/2 1526479-1 1526479-21/4 1526490-1 1526490-2

1.83 .725 .385 5/16 1526596-1 1526596-2

.407 46.48 18.41 9.78 3/8 1526704-1 1526704-21/0 10.33 1/2 1526713-1 1526713-2

1.90 .825 .425 3/8 1526719-1 1526719-248.41 20.96 10.80 1/2 1526731-1 1526731-2


1313

Heavy Duty Seamless Lugs and Splices (Continued)


Issued 4-02


D L W K Size Plain Copper Tin Plated1/4 1526738-1 1526738-2

.461 2.06 8.15 .425 5/16 1526745-1 1526745-22/0 11.71 52.37 20.70 10.80 3/8 1526758-1 1526758-2

1/2 1526781-1 1526781-21/4 1526793-1 1526793-2

.511 2.16 .895 .465 5/16 1526799-1 1526799-23/0 12.98 54.86 22.73 11.81 3/8 1526805-1 1526805-2

1/2 1526819-1 1526819-21/4 1526830-1 1526830-2

.559 2.35 .985 .505 5/16 1526837-1 1526837-214.20 59.69 25.02 12.83 3/8 1526844-1 1526844-2

1/2 1526852-1 1526852-23/8 1526863-1 1526863-2

4/0 .590 2.39 1.035 .525 1/2 1526873-1 1526873-214.99 60.71 26.29 13.33

5/8 1526883-1 1526883-23/8 1526892-1 1526892-2

.625 2.46 1.09 .555 1/2 1526911-1 1526911-215.87 62.68 27.76 14.10

5/8 1526922-1 1526922-23/8 1526928-1 1526928-2

250 MCM .685 2.65 1.20 .605 1/2 1526934-1 1526934-217.40 67.46 30.55 15.37

5/8 1526941-1 1526941-2

Seamless Ring Lugs(Continued)

Wire Size Range2/0 AWG to 250 MCM





Issued 4-02

Seamless Ring Lugs withSight HolesWire Size Range8 AWG to 1/0



D L W K Size Plain Copper Tin Plated10 1526110-1 1526110-2

1.20 .445 .235 1/4 1526116-1 1526116-230.48 11.30 5.975/16 1526123-1 1526123-2

.185 1/4 1526129-1 —8

4.70 1.31 .605 .315 5/16 1526135-1 1526135-233.34 15.37 8.003/8 1526143-1 1526143-2

1.48 .765 .395 3/8 1526149-1 —37.59 19.45 10.03 1/2 1526155-1 1526155-2

10 1526161-1 1526161-21.27 .445 .235 1/4 1526167-1 1526167-232.26 11.30 5.97

5/16 1526174-1 1526174-2

.232 1/4 1526182-1 1526182-26

5.89 1.410 .605 .315 5/16 1526188-1 1526188-235.81 15.37 8.003/8 1526194-1 1526194-2

1.55 .765 .395 3/8 1526210-1 1526210-239.37 19.45 10.03 1/2 1526218-1 1526218-2

10 1526224-1 1526224-2

1.50 .525 .275 1/4 1526230-1 1526230-238.1 13.33 6.98 5/16 1526236-1 1526236-2

.286 3/8 — 1526243-24

7.26 1.53 .625 .325 5/16 1526252-1 1526252-238.89 15.88 8.26 3/8 1526259-1 1526259-2

1.68 .765 .395 3/8 1526268-1 1526268-242.85 19.45 10.03 1/2 1526283-1 1526283-2

1/4 1526291-1 1526291-21.62 .615 .325 5/16 1526398-1 1526398-2

2 .336 41.27 15.62 8.263/8 — 1526406-28.53

1.75 .755 .395 3/8 1526416-1 1526416-244.45 19.18 10.03 1/2 1526432-1 1526432-2

1/4 — 1526438-21.72 .655 .335 5/16 1526443-1 1526443-2

.360 43.69 16.65 8.513/8 1526453-1 1526453-21 9.14

1.83 .755 .395 3/8 1526466-1 1526466-246.48 19.18 10.03 1/2 1526480-1 1526480-2

1/4 1526491-1 1526491-2

1.83 .725 .385 5/16 1526597-1 1526597-2

.407 46.48 18.41 9.78 3/8 1526705-1 1526705-21/0 10.33 1/2 1526714-1 1526714-2

1.90 .825 .425 3/8 1526720-1 1526720-248.41 20.96 10.80 1/2 1526732-1 1526732-2


1515



Issued 4-02


D L W K Size Plain Copper Tin Plated1/4 1526739-1 1526739-2

.461 2.06 .815 .425 5/16 1526746-1 1526746-22/0 11.71 52.37 20.70 10.80 3/8 1526759-1 1526759-2

1/2 1526782-1 1526782-21/4 — 1526794-2

.511 2.16 .895 .465 5/16 1526800-1 1526800-23/0 12.98 54.86 22.73 11.81 3/8 1526806-1 1526806-2

1/2 1526820-1 1526820-21/4 1526831-1 1526831-2

.559 2.35 .985 .505 5/16 — 1526838-214.20 59.69 25.02 12.83 3/8 — 1526845-2

1/2 1526853-1 1526853-23/8 1526862-1 1526862-2

4/0 .590 2.39 1.035 .525 1/2 1526874-1 1526874-214.99 60.71 26.29 13.34

5/8 1526884-1 1526884-23/8 1526893-1 1526893-2

.625 2.46 1.085 .555 1/2 1526912-1 1526912-215.87 62.68 27.56 14.10

5/8 1526923-1 1526923-2

.685 2.65 1.20 .605 3/8 1526929-1 1526929-2250 MCM 17.40 67.46 30.55 15.37

Seamless Ring Lugs withSight Holes (Continued)




16



Issued 4-02

Seamless Angled Ring LugsWire Size Range8 AWG to 1



D W K Size AnglePlain Copper Tin Plated

10 45° 1526111-1 1526111-2.445 .235 45° 1526117-1 1526117-2

8 .185 11.30 5.97 1/490° 1526118-1 1526118-24.70

.765 .395 1/2 90° 1526157-1 1526157-219.45 10.0310 90° 1526163-1 1526163-2

.445 .235 45° 1 5 2 6 1 6 8 - 1 1 5 2 6 1 6 8 - 2

.232

11.30 5.97 1/490° 1526169-1 1526169-2

6 5.89 .605 .315 5/16 90° 1526190-1 1526190-215.37 8.00 3/8 90° 1526196-1 1526196-2.765 .395 1/2 90° 1526220-1 1526220-219.45 10.03

.525 .2751/4 90° 1526232-1 1526232-2

13.34 6.99 5/16 45° 1526237-1 1526237-23/8 90° 1526245-1 —

.286.625 .325 5/16 45° 1526253-1 —

4 7.2615.88 8.26

45° — 1526272-2

.765 .3953/8

90° — 1526273-219.45 10.03 45° — 1526284-2

1/290° — 1526285-2

1/4 90° 1526293-1 1526293-2

.615 .325 45° 1526399-1 —

2 .336 15.62 8.25 5/1690° 1526400-1 1526400-2

8.53 3/8 90° 1526408-1 —.755 .395 1/2 90° 1526434-1 1526434-219.18 10.03

5/16 90° — 1526445-2.655 .335 45° — 1526454-2

1 .360 16.64 8.51 3/890° 1526455-1 1526455-29.14

.755 .395 1/245° — 1526486-2

19.18 10.03 90° — 1526487-2

45° Bend 90° Bend


1717



Issued 4-02

Dimensions Stud Part NumbersWire Size D W K Size Angle Plain Copper Tin Plated

1/0 .407 .725 .385

45° 1526706-1 1526706-2

10.33 18.42 9.78

3/890° 1526707-1 1526707-245° — 1526715-2

1/290° 1526716-1 1526716-2

5/16 45° — 1526747-2

.461 .815 .42545° 1526764-1 1526764-2

2/0 11.71 20.70 10.803/8

90° 1526769-1 1526769-245° 1526783-1 1526783-2

1/290° 1526784-1 1526784-2

1/4 90° — 1526796-2

3/0 .511 .895 .465 45° 1526809-1 —12.98 22.73 11.81 3/8

90° 1526810-1 1526810-21/2 90° 1526822-1 1526822-2

45° — 1526848-2

.559 .985 .5053/8

90° 1526849-1 1526849-214.20 25.02 12.83

1/245° 1526854-1 1526854-2

4/090° 1526856-1 1526856-2

.590 1.035 .525 1/2 90° — 1526878-214.99 26.29 13.343/8 45° 1526896-1 1526897-2

.625 1.085 .555 45° 1526913-1 —15.87 27.56 14.10 1/2

90° 1526914-1 1526914-2.685 1.20 .605 1/2 90° — 1526937-2250 MCM 17.40 30.55 15.37

Seamless Angled Ring Lugs(Continued)



45° Bend 90° Bend


18



Issued 4-02

Seamless Angled Ring Lugswith Sight HolesWire Size Range8 AWG to 1/0



D W K Size AnglePlain Copper Tin Plated

8 .185 .765 .395 1/2 90° 1526159-1 1526159-24.70 19.45 10.03

6 .232 .445 .235 1/445° 1526170-1 1526170-2

5.89 11.30 5.97 90° 1526171-1 1526171-2

.525 .275 1/4 90° — 1526234-213.34 6.99 5/16 90° 1526240-1 —

4 .286 .625 .325 3/8 45° 1526262-1 —7.26 15.88 8.26.765 .395 1/2 90° — 1526287-219.45 10.03

1/4 90° — 1526295-2

.336.615 .325 45° 1526401-1 1526401-2

2 8.5315.62 8.26 5/16

90° 1526402-1 1526402-2

.755 .395 3/8 45° 1526423-1 —19.18 10.03 1/2 90° 1526436-1 1526436-2

1/4 90° 1526442-1 1526442-21 .360 .655 .335 5/16 90° — 1526447-29.14 16.64 8.51

3/8 90° 1526457-1 —

.725 .385 5/16 90° — 1526701-218.42 9.78 3/8 45° 1526708-1 —

1/0 .407 45° 1526726-1 —10.33 .825 .425

3/890° 1526727-1 —

20.96 10.80 45° 1526735-1 —1/2

90° 1526736-1 —1/4 90° 1526743-1 1526743-2

5/16 90° 1526751-1 1526751-2

.461 .815 .425 3/845° 1526770-1 —

2/0 11.71 20.70 10.80 90° 1526772-1 —45° 1526786-1 —

1/290° 1526788-1 —

.511 .895 .4655/16 90° 1526804-1 —

3/0 12.98 22.73 11.81 3/8 90° 1526813-1 —1/2 45° 1526824-1 —

.559 .985 .505 1/2 45° 1526857-1 —14.20 25.02 12.833/8 45° 1526868-1 —

.590 1.035 .525 45° 1526879-1 —

4/014.99 26.29 13.34 1/2

90° 1526880-1 —45° 1526899-1 1526899-2

.625 1.085 .5553/8

90° 1526901-1 1526901-215.87 27.56 14.10 45° 1526916-1 —

1/290° 1526918-1 1526918-2

250 MCM .685 1.20 .593 5/845° 1526945-1 1526945-2

17.40 30.55 15.08 90° 1526946-1 1526946-2

45° Bend 90° Bend


1919



Issued 4-02

Flared EndsDim. Part

Wire Size Barrel L NumberI.D. Max. Tin Plated

8 .170 .9904.32 25.15 1526961-2

6 .232 1.0905.89 27.69 1526962-2

4 .286 1.2307.26 31.24 1526963-2

2 .336 1.3808.53 35.05 1526965-2

1 .360 1.3809.14 35.05 1526966-2

1/0 .407 1.58010.33 40.13 1526967-2

2/0 .461 1.83011.71 46.48 1526968-2

3/0 .511 1.93012.98 49.02 1526969-2

.559 2.030 1526970-214.20 51.56

4/0 .590 2.030 1526971-214.99 51.56.625 2.030 1526972-215.88 51.56

Chamfered EndsDim. Part

Wire Size Barrel L NumberI.D. Max. Tin Plated

8 .170 .9904.32 25.15 1526979-2

6 .232 1.0905.89 27.69 1526980-2

4 .286 1.2307.26 31.24 1526981-2

2 .336 1.3808.53 35.05 1526982-2

1 .360 1.3809.14 35.05 1526983-2

1/0 .407 1.58010.33 40.13 1526984-2

2/0 .461 1.83011.71 46.48 1526985-2

.559 2.030 1526987-214.20 51.564/0

.625 2.030 1526989-215.88 51.56

Seamless Butt SplicesWire Size Range8 AWG to 4/0



20

Industrial Electrical Lugs and Splices


Issued 4-02



AWG Color Dimensions Stud PartCode D L W K Size Number

.186 1.200 .445 .235 10 1527115-34.72 30.48 11.30 5.97 1/4 1527117-3

1/4 1527119-38 Red .186 1.305 .605 .315 5/16 1527120-34.72 33.15 15.37 8.00

3/8 1527121-3

.186 1.480 .765 .395 3/8 1527122-34.72 37.59 19.43 10.03 1/2 1527123-3

.232 1.270 .445 .235 10 1527124-35.89 32.26 11.30 5.97 1/4 1527125-3

1/4 1527126-36 Blue .232 1.410 .605 .315 5/16 1527127-35.89 35.81 15.37 8.00

3/8 1527128-3

.232 1.550 .765 .395 3/8 1527129-35.89 39.37 19.43 10.03 1/2 1527130-3

.286 1.500 .525 .275 10 1527131-37.26 38.10 13.34 6.99 1/4 1527132-3

4 Grey .286 1.530 .625 .325 5/16 1527135-37.26 38.86 15.88 8.26 3/8 1527136-3

.286 1.680 .765 .395 3/8 1527137-37.26 42.67 19.43 10.03 1/2 1527138-3

1/4 1527139-3.336 1.620 .615 .325 5/16 1527140-3

2 Brown8.53 41.15 15.62 8.26

3/8 1527141-3

.336 1.750 .755 .395 3/8 1527142-38.53 44.45 19.18 10.03 1/2 1527143-3

1/4 1527144-3.360 1.720 .655 .335 5/16 1527096-3

1 Green9.14 43.69 16.64 8.51

3/8 1527146-3

.360 1.830 .755 .395 3/8 1527147-39.14 46.48 19.18 10.03 1/2 1527148-3

1/4 1527149-3

.407 1.830 .725 .385 5/16 1527150-3

1/0 Pink10.34 46.48 18.42 9.78 3/8 1527151-3

1/2 1527152-3

.407 1.900 .825 .425 3/8 1527153-310.34 48.26 20.96 10.80 1/2 1527154-3

1/4 1527155-3

2/0 Black .461 2.060 .815 .425 5/16 1527156-311.71 52.32 20.70 10.80 3/8 1527157-3

1/2 1527158-31/4 1527159-3

3/0 Orange .511 2.160 .895 .465 5/16 1527160-312.98 54.86 22.73 11.81 3/8 1527161-3

1/2 1527162-31/4 1527163-3

4/0 Purple .559 2.350 .985 .505 5/16 1527164-314.20 59.69 25.02 12.83 3/8 1527165-3

1/2 1527166-3

Industrial LugsETP Copper, Color Coded,Tin-Plated, Sight Hole,Flared EndsWire Size Range8 AWG to 4/0


D


2121

Industrial Electrical Lugs and Splices (Continued)


Issued 4-02



Dim.AWG Color Barrel L Part

Code I.D. Max. Number

8 Red .170 .990 1526990-34.32 25.15

6 Blue .232 1.090 1526991-35.89 27.69

4 Grey .286 1.230 1526992-37.26 31.24

2 Brown .336 1.380 1526993-39.14 35.05

1 Green .360 1.380 1526994-39.14 35.05

1/0 Pink .407 1.580 1526995-310.34 40.13

2/0 Black .461 1.830 1526996-311.71 46.48

3/0 Orange .511 1.930 1526997-312.98 49.02

4/0 Purple .559 2.030 1526998-314.20 51.56

Industrial Butt SplicesWire Size Range8 AWG to 4/0



22

Copper Compression Lugs and Splices


Issued 4-02



AWG Color Dimensions Stud Part Code D L W K P T Size Number

.170 1.150 .350 .250 .595 .078 10 1527208-38 Red

4.32 29.21 8.89 6.35 15.11 1.98.170 1.150 .460 .250 .595 .078 1/4 1527209-34.32 29.21 11.68 6.35 15.11 1.98

.204 1.230 .400 .250 .625 .078 10 1527210-3

Blue5.18 31.24 10.16 6.35 15.87 1.98 1/4 1527211-36.204 1.230 .530 .250 .625 .078 5/16 1527214-35.18 31.24 13.46 6.35 15.87 1.98

.252 1.410 .500 .300 .725 .108 10 1527215-36.40 35.81 12.70 7.62 18.42 2.74 1/4 1527216-3

.252 1.410 .640 .300 .725 .108 5/16 1527217-34 Grey 6.40 35.81 16.26 7.62 18.42 2.74

.252 1.410 .500 .300 .725 .108 3/8 1527219-36.40 35.81 12.70 7.62 18.42 2.741/4 1527220-3

2 Brown .312 1.580 .610 .350 .825 .124 5/16 1527221-37.92 40.13 15.49 8.89 20.96 3.153/8 1527222-31/4 1527225-3

1 Green .352 1.850 .690 .400 .975 .134 5/16 1527226-38.94 46.99 17.52 10.16 24.77 3.40 3/8 1527227-3

1/2 1527228-31/4 1527229-3

1/0 Pink .393 2.010 .760 .450 1.025 .140 5/16 1527230-39.98 51.05 19.30 11.43 26.04 3.56 3/8 1527231-3

1/2 1527232-31/4 1527233-3

2/0 Black .443 2.120 .830 .450 1.025 .140 5/16 1527234-311.25 53.85 21.08 11.43 26.04 3.56 3/8 1527235-3

1/2 1527237-31/4 1527238-3

3/0 Orange .490 2.250 .910 .450 1.025 .140 5/16 1527240-312.44 57.15 23.11 11.43 26.04 3.56 3/8 1527242-3

1/2 1527243-31/4 1527244-3

4/0 Purple .548 2.330 1.020 .450 1.025 .155 3/8 1527247-313.92 59.18 25.91 11.43 26.04 3.96

1/2 1527249-3

250 MCM Yellow .600 2.610 1.140 .500 1.165 .186 3/8 1527251-315.24 66.29 28.97 12.70 29.59 4.72 1/2 1527253-3

3/8 1527255-3300 MCM White .660 2.800 1.220 .550 1.235 .186 1/2 1527256-316.76 71.12 30.99 13.97 31.37 4.72

5/8 1527258-33/8 1527259-3

350 MCM Red .711 2.980 1.320 .550 1.275 .202 1/2 1527260-318.06 75.69 33.52 13.97 32.39 5.135/8 1527261-3

400 MCM Blue .758 3.100 1.400 .550 1.305 .218 3/8 1527266-319.25 78.74 35.56 13.97 33.15 5.54 1/2 1527263-3

3/8 1527267-3500 MCM Brown .843 3.350 1.580 .550 1.325 .250 1/2 1527268-321.41 85.09 40.13 13.97 33.66 6.35

5/8 1527270-3

Standard Barrel Lug with One Stud HoleWire Size Range8 AWG to 500 MCM



2323

Copper Compression Lugs and Splices (Continued)


Issued 4-02



Standard Barrel Lug with Two Stud HolesWire Size Range8 AWG to 500 MCM


AWG Color Dimensions Stud Part Code D L W K P G T Size Number

8 Red .170 1.740 .350 .250 1.185 .625 .078 10 1527272-34.32 44.20 8.89 6.35 30.10 15.88 1.98

6 Blue .204 1.900 .400 .250 1.295 .625 .078 1/4 1527273-35.18 48.26 10.16 6.35 32.89 15.88 1.98

4 Grey .252 2.000 .500 .300 1.315 .625 .108 1/4 1527277-36.40 50.80 12.70 7.62 33.40 15.88 2.74 5/16 1527278-3.312 2.100 .610 .300 1.345 .625 .124 1/4 1527279-3

2 Brown7.92 53.34 15.49 7.62 34.16 15.88 3.15.312 2.200 .610 .300 1.465 .750 .124 5/16 1527280-37.92 55.88 15.49 7.62 37.21 19.05 3.15.352 2.250 .690 .300 1.375 .625 .134 1/4 1527281-3

1 Green8.94 57.15 17.53 7.62 34.93 15.88 3.40.352 2.375 .690 .300 1.495 .750 .134 5/16 1527283-38.94 60.33 17.53 7.62 37.97 19.05 3.40.393 2.680 .760 .350 1.695 .875 .140 5/16 1527284-3

1/0 Pink9.98 68.07 19.30 8.89 43.05 22.23 3.56.393 2.900 .760 .400 1.915 1.000 .140 3/8 1527285-39.98 73.66 19.30 10.16 48.64 25.40 3.56

.443 2.900 .830 .350 1.805 1.000 .140 5/16 1527286-32/0 Black 11.25 73.66 21.08 8.89 45.85 25.40 3.56 3/8 1527287-3

.443 3.800 .830 .450 2.705 1.750 .140 1/2 1527288-311.25 96.52 21.08 11.43 68.71 44.45 3.56

.490 3.200 .910 .450 1.975 1.000 .14012.45 81.28 23.11 11.43 50.17 25.40 3.56 3/8 1527291-3

3/0 Orange.490 3.950 .910 .450 2.725 1.750 .140 1/2 1527293-312.45 100.33 23.11 11.43 69.22 44.45 3.56.548 3.330 1.020 .450 1.975 1.000 .156 3/8 1527294-3

4/0 Purple13.92 84.58 25.91 11.43 50.17 25.40 3.96.548 4.120 1.020 .450 2.765 1.750 .156 1/2 1527296-313.92 104.65 25.91 11.43 70.23 44.45 3.96.600 3.420 1.140 .450 1.975 1.000 .186 3/8 1527297-3

250 MCM Yellow15.24 86.87 28.96 11.43 50.17 25.40 4.72.600 4.250 1.140 .500 2.805 1.750 .186 1/2 1527298-315.24 107.95 28.96 12.70 71.25 44.45 4.72.660 3.600 1.220 .450 2.035 1.000 .186 3/8 1527300-3

White16.76 91.44 30.99 11.43 51.69 25.40 4.72

300 MCM.660 4.400 1.220 .500 2.835 1.750 .186 1/2 1527301-316.76 111.76 30.99 12.70 72.01 44.45 4.72.711 3.700 1.320 .450 1.995 1.000 .202 3/8 1527302-3

Red18.06 93.98 33.53 11.43 50.67 25.40 5.13

350 MCM.711 4.550 1.320 .500 2.845 1.750 .202 1/2 1527303-318.06 115.57 33.53 12.70 72.26 44.45 5.13.758 3.800 1.400 .450 2.005 1.000 .218 3/8 1527304-3

Blue19.25 96.52 35.56 11.43 50.93 25.40 5.54

400 MCM.758 4.650 1.400 .500 2.855 1.750 .218 1/2 1527305-319.25 118.11 35.56 12.70 72.52 44.45 5.54.843 4.050 1.580 .450 2.025 1.000 .250 3/8 1527306-3

Brown21.41 102.87 40.13 11.43 51.44 25.40 6.35

500 MCM.843 4.900 1.580 .500 2.815 1.750 .250 1/2 1527307-321.41 124.46 40.13 12.70 73.03 44.45 6.35


24



Issued 4-02



Long Barrel Lug with One Stud HoleWire Size Range8 AWG to 500 MCM


AWG Color Dimensions Stud Part Code D L W K P T Size Number

8 Red .170 1.650 .350 .250 .685 .078 10 1527309-34.32 41.91 8.89 6.35 17.40 1.98

6 Blue .204 1.700 .400 .250 .685 .078 1/4 1527311-35.18 43.18 10.16 6.35 17.39 1.98

4 Grey .252 1.750 .500 .300 .735 .108 1/4 1527313-36.40 41.45 12.70 7.62 18.67 2.741/4 1527317-3

2 Brown .312 2.060 .610 .350 .825 .124 5/16 1527318-37.92 52.32 15.49 8.89 20.96 3.153/8 1527315-31/4 1527320-3

1 Green .352 2.160 .690 .350 .845 .134 5/16 1527321-38.94 54.86 17.53 8.89 21.46 3.403/8 1527319-3

5/16 1527322-31/0 Pink .393 2.350 .760 .400 .965 .140 3/8 1527324-39.98 59.69 19.30 10.16 24.51 3.56

1/2 1527323-35/16 1527589-3

2/0 Black .443 2.500 .830 .450 1.105 .140 3/8 1527325-311.25 63.50 21.08 11.43 28.07 3.561/2 1527326-3

5/16 1527590-33/0 Orange .490 2.700 .910 .450 1.175 .140 3/8 1527327-312.45 68.58 23.11 11.43 29.85 3.56

1/2 1527328-35/16 1527593-3

4/0 Purple .548 3.050 1.020 .500 1.225 .156 3/8 1527329-313.92 77.47 25.91 12.70 31.12 3.971/2 1527330-3

250 MCM Yellow .600 3.350 1.140 .500 1.275 .186 3/8 1527331-315.24 85.09 28.96 12.70 32.39 4.72 1/2 1527332-3

300 MCM White .660 3.500 1.220 .500 1.285 .186 3/8 1527334-317.64 88.90 30.98 12.70 32.64 4.72 1/2 1527335-3

350 MCM Red .711 3.700 1.320 .560 1.335 .202 3/8 1527336-318.05 93.98 33.53 14.22 33.90 5.13 1/2 1527337-3

400 MCM Blue .758 3.900 1.400 .560 1.445 .21819.25 99.06 35.56 14.22 36.70 5.54 1/2 1527340-3

500 MCM Brown .843 4.500 1.580 .560 1.465 .250 3/8 1527341-321.41 114.30 40.13 14.22 37.21 6.35 1/2 1527343-3


2525



Issued 4-02



Long Barrel Lug with Two Stud HolesWire Size Range8 AWG to 500 MCM


AWG Color Dimensions Stud Part Code D L W K P G T Size Number

8 Red .170 2.250 .350 .250 1.266 .625 .078 10 1527344-34.32 57.15 8.89 6.35 32.15 15.88 1.98

6 Blue .204 2.300 .400 .250 1.315 .625 .078 1/4 1527347-35.18 58.42 10.16 6.35 33.40 15.88 1.98

4 Grey .252 2.350 .500 .300 1.335 .625 .108 1/4 1527351-36.40 59.69 12.70 7.62 33.91 15.88 2.74

2 Brown .312 2.800 .610 .350 1.565 .750 .124 1/4 1527353-37.93 71.12 15.49 8.89 39.75 19.05 3.15 5/16 1527355-3

1 Green .352 3.100 .690 .350 1.765 .750 .134 1/4 —8.94 78.74 17.53 8.89 44.83 19.05 3.40 5/16 1527357-3

1/0 Pink .393 3.200 .760 .400 1.825 .750 .140 5/16 1527358-39.98 81.28 19.30 10.16 46.36 19.05 3.56 3/8 1527359-3

2/0 Black .443 4.510 .830 .620 3.095 1.750 .140 3/8 1527360-311.25 114.55 21.08 15.75 78.61 44.45 3.56 1/2 1527361-3

3/0 Orange .490 4.650 .910 .620 3.125 1.750 .140 3/8 1527362-312.45 118.11 23.11 15.75 79.38 44.45 3.56 1/2 1527363-3

4/0 Purple .548 4.950 1.020 .620 3.125 1.750 .156 3/8 1527364-313.92 125.73 25.91 15.75 79.38 44.45 3.96 1/2 1527365-3

250 MCM Yellow .600 5.200 1.140 .620 3.125 1.750 .186 3/8 1527366-315.24 132.08 28.96 15.75 79.38 44.45 4.72 1/2 1527367-3

300 MCM White .660 5.350 1.220 .620 3.135 1.750 .186 3/8 1527369-316.76 135.89 30.99 15.75 79.63 44.45 4.72 1/2 1527370-3

350 MCM Red .711 5.500 1.320 .620 3.135 1.750 .202 3/8 1527371-318.06 139.70 33.53 15.75 79.63 44.45 5.13 1/2 1527373-3

400 MCM Blue .758 5.600 1.400 .620 3.145 1.750 .218 3/8 1527374-319.25 142.24 35.56 15.75 79.88 44.45 5.54 1/2 1527375-3

500 MCM Brown .843 6.200 1.580 .620 3.165 1.750 .250 3/8 1527377-321.41 157.48 63.33 15.75 80.39 44.45 6.35 1/2 1527378-3


26



Issued 4-02



Standard Barrel ButtSplices, Color CodedWire Size Range8 AWG to 500 MCM


AWG Color Barrel Dim. Part Code I.D. L Number

8 Red .170 1.000 1527379-34.32 25.40

6 Blue .204 1.000 1527380-35.18 25.40

4 Grey .252 1.000 1527381-36.40 25.40

2 Brown .312 1.250 1527382-37.92 31.75

1 Green .352 1.440 1527383-38.94 36.58

1/0 Pink .393 1.440 1527384-39.98 36.58

2/0 Black .443 1.560 1527385-311.25 39.62

3/0 Orange .490 1.690 1527386-312.45 42.93

4/0 Purple .548 1.820 1527387-313.92 46.23

250 MCM Yellow .600 2.190 1527388-315.24 55.63

300 MCM White .660 2.190 1527389-316.76 55.63

350 MCM Red .711 2.190 1527390-318.06 55.63

400 MCM Blue .758 2.750 1527264-319.25 69.85

500 MCM Brown .843 2.750 1527392-321.41 69.85


2727



Issued 4-02



Long Barrel Butt Splices, Color CodedWire Size Range8 AWG to 500 MCM


AWG Color Barrel Dim. Part Code I.D. L Number

8 Red .170 2.000 1527393-34.32 50.80

6 Blue .204 2.000 1527394-35.18 50.80

4 Grey .252 2.000 1527395-36.40 50.80

2 Brown .312 2.000 1527397-37.92 50.80

1 Green .352 2.250 1527398-38.94 57.15

1/0 Pink .393 2.250 1527399-39.98 57.15

2/0 Black .443 2.380 1527400-311.25 60.45

3/0 Orange .490 2.500 1527401-312.45 63.50

4/0 Purple .548 3.000 1527402-313.92 76.20

250 MCM Yellow .600 3.620 1527403-315.24 91.95

300 MCM White .660 3.680 1527404-316.76 93.47

350 MCM Red .711 3.930 1527405-318.06 99.82

400 MCM Blue .758 3.930 1527406-319.25 99.82

500 MCM Brown .843 4.930 1527407-321.41 125.22




Tyco Electronics Design Sheet — Copper Compression Lugs and Splices

Cable SpecificationsWIRE GAUGEM 8 M 1/0 M 250 MCM

M 6 M 2/0 M 300 MCM

M 4 M 3/0 M 350 MCM

M 2 M 4/0 M 400 MCM

M 1 M 500 MCM

TYPE OTHER M STD SIZE

M FLEX

Fax or Mail to:Attn: Tyco Electronics Technical Support, 2800 Fulling Mill Road, Middletown, PA 17057Fax Number: 717-986-7575 Phone Number: 1-800-522-6752

Route to Product Manager GPL D89

CUSTOMER INFORMATION: Review with Tyco Electronics Sales Engineer, Tyco Electronics AuthorizedDistributor, or fax to Tyco Electronics Technical Support.

Company Name Your Name

Address City/State

Telephone Number Fax Number

Special FeaturesBARREL COLOR CODE PLATE AGENCY APPROVAL

M YES M TIN M UL M CSA

M NO M OTHER M OTHER

Stud SizeM # 8 M 3/8M #10 M 1/2M 1/4 M 3/4M 5/16 M OTHER

Barrel Length (Lug)M STANDARD

M LONG

M SPECIAL

Barrel Length (Splice)M STD

SINGLECRIMP

M LONGDOUBLECRIMP

Tongue SpecificationsM SINGLE HOLE M DOUBLE HOLE M BLANK M NARROW

Barrel TypeM CHAMFERED

M FLARED

Sight HoleM YES

M NO

PRODUCTION REQUIREMENTS

INITIAL QTY. DUE

1ST YEAR QTY.DATE

2ND YEAR QTY. PROGRAM

TARGET PRICELIFE

YRS

Angle SpecificationsM SINGLE HOLE M DOUBLE HOLE M DOUBLE HOLE

M 45° M OTHER

M 90°


2929

Heavy Duty Starter/Battery Lugs and Splices


Issued 4-02



Super LugsWire Size Range4 AWG to 4/0 AWGHeavier wall thickness andwider pads for greater heatsink capabilities. Longerbarrels for double crimpingwhen necessary. Colorcoded barrel.


Optional Dimensions StudPart Number

AWG Color D L W P T Size Tin Tin & Color

Code Plated Coded

.270 1.800 .525 .925 .108 1/4 1526000-2 1526003-3

4 Grey6.86 45.72 13.34 23.50 2.74 5/16 1526005-2 1526006-3.270 1.800 .640 .925 .108 3/8 1526007-2 1526012-36.86 45.72 16.26 23.50 2.74

1/4 1526013-2 1526014-32 Green .352 2.100 .690 1.025 .134 5/16 1526015-2 1526016-38.94 53.34 17.53 26.04 3.40

3/8 1526017-2 1526022-31/4 1526023-2 1526025-3

1 Pink .393 2.150 .780 1.025 .160 5/16 1526026-2 1526027-39.98 54.61 19.81 26.04 4.06 3/8 1526028-2 1526033-3

1/2 1526034-2 1526039-3

1/0 Black .443 2.200 .850 1.025 .160 3/8 1526041-2 1526046-311.25 55.88 21.59 26.04 4.06 1/2 1526047-2 1526052-3

2/0 Orange .490 2.250 .950 1.025 .180 3/8 1526055-2 1526060-312.45 57.15 24.13 26.04 4.57 1/2 1526061-2 1526066-3

3/0 Purple .548 2.500 1.040 1.025 .180 3/8 1526070-2 1526075-313.92 63.50 26.42 26.04 4.57 1/2 1526076-2 1526081-3

4/0 Yellow .600 2.650 1.140 1.125 .186 3/8 1526083-2 1526088-315.24 67.31 28.96 28.58 4.72 1/2 1526089-2 1526094-3

Barrel Dim.Part Number

AWGI.D. L

Wall Tin Tin & ColorPlated Coded

4 .252 1.800 .054 1526095-2 1526096-36.40 45.72 1.37

2 .352 2.100 .067 1526097-2 1526098-38.94 53.34 1.70

1 .393 2.150 .080 1526099-2 1526100-39.98 54.61 2.03

1/0 .443 2.200 .080 1526101-2 1526102-311.25 55.88 2.03

2/0 .490 2.250 .090 1526103-2 1526104-312.45 57.15 2.29

3/0 .548 2.500 .090 1526105-2 1526106-313.92 63.50 2.29

4/0 .600 2.650 .093 1526107-2 1526108-315.24 67.31 2.36

Super Butt SplicesWire Size Range4 AWG to 4/0 AWG



30

Crimp Tooling


Issued 4-02

Hand Tool■ Crimps seamless and

copper compression lugsfrom 6 AWG through 4/0

■ Unique and simple die-insert design reduces cost,size, and weight

■ Compound lever design foreasy crimping

■ Length: 17.75 [450.85]

■ Weight: 63 ounces

Hand Tool Part Number —1526955-1Instruction Sheet — 408-8540

Cable Size Die Part Number

4 and 6 AWG 1527508-11 and 2 AWG 1527505-12/0 and 1/0 1527507-1


3131

AMP to Former AET Part Number Cross Reference


Issued 4-02

AMP AETPart No. Part No.

1526000-2 41491526003-3 4149-CC1526005-2 45691526006-3 4569-CC1526007-2 43891526012-3 4389-CC1526013-2 21491526014-3 2149-CC1526015-2 25691526016-3 2569-CC1526017-2 23891526022-3 2389-CC1526023-2 11491526025-3 1149-CC1526026-2 15691526027-3 1569-CC1526028-2 13891526033-3 1389-CC1526034-2 15091526039-3 1509-CC1526041-2 103891526046-3 10389-CC1526047-2 105091526052-3 10509-CC1526055-2 203891526060-3 20389-CC1526061-2 205091526066-3 20509-CC1526070-2 303891526075-3 30389-CC1526076-2 305091526081-3 30509-CC1526083-2 403891526088-3 40389-CC1526089-2 405091526094-3 40509-CC1526095-2 40091526096-3 4009-CC1526097-2 20091526098-3 2009-CC1526099-2 10091526100-3 1009-CC1526102-3 10009-CC1526103-2 200091526104-3 20009-CC1526106-3 30009-CC1526107-2 400091526108-3 40009-CC1526109-1 8101-001526109-2 8101-011526110-1 8101-021526110-2 8101-031526111-1 8101-08-451526111-2 8101-09-451526115-1 8141-001526115-2 8141-011526116-1 8141-021526116-2 8141-031526117-1 8141-08-451526117-2 8141-09-451526118-1 8141-08-90


1526118-2 8141-09-901526122-1 8561-001526122-2 8561-011526123-1 8561-021526123-2 8561-031526128-1 8142-001526128-2 8142-011526129-1 8142-021526134-1 8562-001526134-2 8562-011526135-1 8562-021526135-2 8562-031526142-1 8382-001526142-2 8382-011526143-1 8382-021526143-2 8382-031526148-1 8383-001526148-2 8383-011526149-1 8383-021526154-1 8503-001526154-2 8503-011526155-1 8503-021526155-2 8503-031526157-1 8503-08-901526157-2 8503-09-901526159-1 8503-10-901526159-2 8503-11-901526160-1 6101-001526160-2 6101-011526161-1 6101-021526161-2 6101-031526163-1 6101-08-901526163-2 6101-09-901526166-1 6141-001526166-2 6141-011526167-1 6141-021526167-2 6141-031526168-1 6141-08-451526168-2 6141-09-451526169-1 6141-08-901526169-2 6141-09-901526170-1 6141-10-451526170-2 6141-11-451526171-1 6141-10-901526171-2 6141-11-901526173-1 6561-001526173-2 6561-011526174-1 6561-021526174-2 6561-031526181-1 6142-001526181-2 6142-011526182-1 6142-021526182-2 6142-031526187-1 6562-001526187-2 6562-011526188-1 6562-021526188-2 6562-031526190-1 6562-08-901526190-2 6562-09-901526193-1 6382-001526193-2 6382-01


1526194-1 6382-021526194-2 6382-031526196-1 6382-08-901526196-2 6382-09-901526209-1 6383-001526209-2 6383-011526210-1 6383-021526210-2 6383-031526217-1 6503-001526217-2 6503-011526218-1 6503-021526218-2 6503-031526220-1 6503-08-901526220-2 6503-09-901526223-1 4101-001526223-2 4101-011526224-1 4101-021526224-2 4101-031526229-1 4141-001526229-2 4141-011526230-1 4141-021526230-2 4141-031526232-1 4141-08-901526232-2 4141-09-901526234-2 4141-11-901526235-1 4561-001526235-2 4561-011526236-1 4561-021526236-2 4561-031526237-1 4561-08-451526237-2 4561-09-451526240-1 4561-10-901526242-1 4381-001526242-2 4381-011526243-2 4381-031526245-1 4381-08-901526251-1 4562-001526251-2 4562-011526252-1 4562-021526252-2 4562-031526253-1 4562-08-451526258-1 4382-001526258-2 4382-011526259-1 4382-021526259-2 4382-031526262-1 4382-10-451526267-1 4383-001526267-2 4383-011526268-1 4383-021526268-2 4383-031526272-2 4383-09-451526273-2 4383-09-901526282-1 4503-001526282-2 4503-011526283-1 4503-021526283-2 4503-031526284-2 4503-09-451526285-2 4503-09-901526287-2 4503-11-901526290-1 2141-001526290-2 2141-01


1526291-1 2141-021526291-2 2141-031526293-1 2141-08-901526293-2 2141-09-901526295-2 2141-11-901526397-1 2561-001526397-2 2561-011526398-1 2561-021526398-2 2561-031526399-1 2561-08-451526400-1 2561-08-901526400-2 2561-09-901526401-1 2561-10-451526401-2 2561-11-451526402-1 2561-10-901526402-2 2561-11-901526405-1 2381-001526405-2 2381-011526406-2 2381-031526408-1 2381-08-901526415-1 2383-001526415-2 2383-011526416-1 2383-021526416-2 2383-031526423-1 2383-10-451526431-1 2503-001526431-2 2503-011526432-1 2503-021526432-2 2503-031526434-1 2503-08-901526434-2 2503-09-901526436-1 2503-10-901526436-2 2503-11-901526437-1 1141-001526437-2 1141-011526438-2 1141-031526442-1 1141-10-901526442-2 1141-11-901526443-1 1561-021526443-2 1561-031526445-2 1561-09-901526447-2 1561-11-901526452-1 1381-001526452-2 1381-011526453-1 1381-021526453-2 1381-031526454-2 1381-09-451526455-1 1381-08-901526455-2 1381-09-901526457-1 1381-10-901526459-1 1501-001526459-2 1501-011526465-1 1383-001526465-2 1383-011526466-1 1383-021526466-2 1383-031526479-1 1503-001526479-2 1503-011526480-1 1503-021526480-2 1503-031526486-2 1503-09-45


32

AMP to Former AET Part Number Cross Reference (Continued)


Issued 4-02


1526487-2 1503-09-901526490-1 10141-001526490-2 10141-011526491-1 10141-021526491-2 10141-031526596-1 10561-001526596-2 10561-011526597-1 10561-021526597-2 10561-031526698-2 10561-09-451526699-1 10561-08-901526699-2 10561-09-901526701-2 10561-11-901526704-1 10381-001526704-2 10381-011526705-1 10381-021526705-2 10381-031526706-1 10381-08-451526706-2 10381-09-451526707-1 10381-08-901526707-2 10381-09-901526708-1 10381-10-451526713-1 10501-001526713-2 10501-011526714-1 10501-021526714-2 10501-031526715-2 10501-09-451526716-1 10501-08-901526716-2 10501-09-901526719-1 10383-001526719-2 10383-011526720-1 10383-021526720-2 10383-031526726-1 10383-10-451526727-1 10383-10-901526731-1 10503-001526731-2 10503-011526732-1 10503-021526732-2 10503-031526735-1 10503-10-451526736-1 10503-10-901526738-1 20141-001526738-2 20141-011526739-1 20141-021526739-2 20141-031526743-1 20141-10-901526743-2 20141-11-901526745-1 20561-001526745-2 20561-011526746-1 20561-021526746-2 20561-031526747-2 20561-09-451526751-1 20561-10-901526751-2 20561-11-901526758-1 20381-001526758-2 20381-011526759-1 20381-021526759-2 20381-031526764-1 20381-08-451526764-2 20381-09-451526769-1 20381-08-90


1526769-2 20381-09-901526770-1 20381-10-451526772-1 20381-10-901526781-1 20501-001526781-2 20501-011526782-1 20501-021526782-2 20501-031526783-1 20501-08-451526783-2 20501-09-451526784-1 20501-08-901526784-2 20501-09-901526786-1 20501-10-451526788-1 20501-10-901526793-1 30141-001526793-2 30141-011526794-2 30141-031526796-2 30141-09-901526799-1 30561-001526799-2 30561-011526800-1 30561-021526800-2 30561-031526804-1 30561-10-901526805-1 30381-001526805-2 30381-011526806-1 30381-021526806-2 30381-031526809-1 30381-08-451526810-1 30381-08-901526810-2 30381-09-901526813-1 30381-10-901526819-1 30501-001526819-2 30501-011526820-1 30501-021526820-2 30501-031526822-1 30501-08-901526822-2 30501-09-901526824-1 30501-10-451526830-1 40141-001526830-2 40141-011526831-1 40141-021526831-2 40141-031526837-1 40561-001526837-2 40561-011526838-2 40561-031526844-1 40381-001526844-2 40381-011526845-2 40381-031526848-2 40381-09-451526849-1 40381-08-901526849-2 40381-09-901526852-1 40501-001526852-2 40501-011526853-1 40501-021526853-2 40501-031526854-1 40501-08-451526854-2 40501-09-451526856-1 40501-08-901526856-2 40501-09-901526857-1 40501-10-451526862-1 40382-021526862-2 40382-03


1526863-1 40382-001526863-2 40382-011526868-1 40382-10-451526873-1 40502-001526873-2 40502-011526874-1 40502-021526874-2 40502-031526878-2 40502-09-901526879-1 40502-10-451526880-1 40502-10-901526883-1 40582-001526883-2 40582-011526884-1 40582-021526884-2 40582-031526892-1 40383-001526892-2 40383-011526893-1 40383-021526893-2 40383-031526896-1 40383-08-451526897-2 40383-09-901526899-1 40383-10-451526899-2 40383-11-451526901-1 40383-10-901526901-2 40383-11-901526911-1 40503-001526911-2 40503-011526912-1 40503-021526912-2 40503-031526913-1 40503-08-451526914-1 40503-08-901526914-2 40503-09-901526916-1 40503-10-451526918-1 40503-10-901526918-2 40503-11-901526922-1 40583-001526922-2 40583-011526923-1 40583-021526923-2 40583-031526928-1 250381-001526928-2 250381-011526929-1 250381-021526929-2 250381-031526934-1 250501-001526934-2 250501-011526937-2 250501-09-901526941-1 250581-001526941-2 250581-011526943-1 250581-08-451526943-2 250581-09-451526944-1 250581-08-901526944-2 250581-09-901526945-1 250581-10-451526945-2 250581-11-451526946-1 250581-10-901526946-2 250581-11-901526950-2 A-41801526961-2 80011526962-2 60011526963-2 40011526965-2 20011526966-2 1001


1526967-2 100011526968-2 200011526969-2 300011526970-2 400001526971-2 400011526972-2 400021526979-2 8001-201526980-2 6001-201526981-2 4001-201526982-2 2001-201526983-2 1001-201526984-2 10001-201526985-2 20001-201526987-2 40000-201526989-2 40002-201526990-3 8001-251526991-3 6001-251526992-3 4001-251526993-3 2001-251526994-3 1001-251526995-3 10001-251526996-3 20001-251526997-3 30001-251526998-3 40000-251527096-3 1561-601527115-3 8101-601527117-3 8141-601527119-3 8142-601527120-3 8562-601527121-3 8382-601527122-3 8383-601527123-3 8503-601527124-3 6101-601527125-3 6141-601527126-3 6142-601527127-3 6562-601527128-3 6382-601527129-3 6383-601527130-3 6503-601527131-3 4101-601527132-3 4141-601527135-3 4562-601527136-3 4382-601527137-3 4383-601527138-3 4503-601527139-3 2141-601527140-3 2561-601527141-3 2381-601527142-3 2383-601527143-3 2503-601527144-3 1141-601527146-3 1381-601527147-3 1383-601527148-3 1503-601527149-3 10141-601527150-3 10561-601527151-3 10381-601527152-3 10501-601527153-3 10383-601527153-3 10503-601527155-3 20141-60


3333

AMP to Former AET Part Number Cross Reference (Continued)


Issued 4-02


1527156-3 20561-601527157-3 20381-601527158-3 20501-601527159-3 30141-601527160-3 30561-601527161-1 30381-601527162-3 30501-601527163-3 40141-601527164-3 40561-601527165-3 40381-601527166-3 40501-601527208-3 81071527209-3 81471527210-3 61071527211-3 61471527214-3 65671527215-3 41071527216-3 41471527217-3 43871527219-3 45671527220-3 21471527221-3 25671527222-3 23871527225-3 11471527226-3 15671527227-3 13871527228-3 15071527229-3 101471527230-3 105671527231-3 103871527232-3 105071527233-3 201471527234-3 205671527235-3 203871527237-3 205071527238-3 301471527240-3 305671527242-3 303871527243-3 305071527244-3 401471527247-3 403871527249-3 405071527251-3 2503871527253-3 2505071527255-3 300387


1527256-3 3005071527258-3 3005871527259-3 3503871527260-3 3505071527261-3 3505871527263-3 4005071527264-3 4000071527266-3 4003871527267-3 5003871527268-3 5005071527270-3 5005871527272-3 2-81071527273-3 2-61471527277-3 2-41471527278-3 2-45671527279-3 2-21471527280-3 2-25671527281-3 2-11471527283-3 2-15671527284-3 2-105671527285-3 2-103871527286-3 2-205671527287-3 2-203871527288-3 2-205071527291-3 2-303871527293-3 2-305071527294-3 2-403871527296-3 2-405071527297-3 2-2503871527298-3 2-2505071527300-3 2-3003871527301-3 2-3005071527302-3 2-3503871527303-3 2-3505071527304-3 2-4003871527305-3 2-4005071527306-3 2-5003871527307-3 2-5005071527309-3 L-81071527311-3 L-61471527313-3 L-41471527315-3 L-23871527317-3 L-21471527318-3 L-25671527319-3 L-1387


1527320-3 L-11471527321-3 L-15671527322-3 L-105671527323-3 L-105071527324-3 L-103871527325-3 L-203871527326-3 L-205071527327-3 L-303871527328-3 L-305071527329-3 L-403871527330-3 L-405071527331-3 L-2503871527332-3 L-2505071527334-3 L-3003871527335-3 L-3005071527336-3 L-3503871527337-3 L-3505071527340-3 L-4005071527341-3 L-5003871527343-3 L-5005071527344-3 L2-81071527347-3 L2-61471527351-3 L2-41471527353-3 L2-21471527355-3 L2-25671527357-3 L2-15671527358-3 L2-105671527359-3 L2-103871527360-3 L2-203871527361-3 L2-205071527362-3 L2-303871527363-3 L2-305071527364-3 L2-403871527365-3 L2-405071527366-3 L2-2503871527367-3 L2-2505071527369-3 L2-3003871527370-3 L2-3005071527371-3 L2-3503871527373-3 L2-3505071527374-3 L2-4003871527375-3 L2-4005071527377-3 L2-5003871527378-3 L2-5005071527379-3 8007


1527380-3 60071527381-3 40071527382-3 20071527383-3 10071527384-3 100071527385-3 200071527386-3 300071527387-3 400071527388-3 2500071527389-3 3000071527390-3 3500071527392-3 5000071527393-3 L-80071527394-3 L-60071527395-3 L-40071527397-3 L-20071527398-3 L-10071527399-3 L-100071527400-3 L-200071527401-3 L-300071527402-3 L-400071527403-3 L-2500071527404-3 L-3000071527405-3 L-3500071527406-3 L-4000071527407-3 L-5000071527589-3 L-205671527590-3 L-305671527593-3 L-40567

AMP to Former AET Tooling Part Number Cross Reference

1526955-1 T-4061527505-1 59891527507-1 59911527508-1 5992



Former AET to AMP Part Number Cross Reference


Issued 4-02

AET AMPPart No. Part No.

1001 1526966-21007 1527383-31009 1526099-21147 1527225-31149 1526023-21387 1527227-31389 1526028-21507 1527228-31509 1526034-21567 1527226-31569 1526026-22001 1526965-22007 1527382-32009 1526097-22147 1527220-32149 1526013-22387 1527222-32389 1526017-22567 1527221-32569 1526015-24001 1526963-24007 1527381-34009 1526095-24107 1527215-34147 1527216-34149 1526000-24387 1527217-34389 1526007-24567 1527219-34569 1526005-26001 1526962-26007 1527380-36107 1527210-36147 1527211-36567 1527214-38001 1526961-28007 1527379-38107 1527208-38147 1527209-3

10001 1526967-210007 1527384-310147 1527229-310387 1527231-310389 1526041-210507 1527232-310509 1526047-210567 1527230-320001 1526968-220007 1527385-320009 1526103-220147 1527233-320387 1527235-320389 1526055-220507 1527237-320509 1526061-220567 1527234-330001 1526969-230007 1527386-330147 1527238-330387 1527242-330389 1526070-2

AET AMPPart No. Part No.30507 1527243-330509 1526076-230567 1527240-340000 1526970-240001 1526971-240002 1526972-240007 1527387-340009 1526107-240147 1527244-340387 1527247-340389 1526083-240507 1527249-340509 1526089-22-2147 1527279-32-2567 1527280-3250007 1527388-3250387 1527251-3250507 1527253-3300007 1527389-3300387 1527255-3300507 1527256-3300587 1527258-3350007 1527390-3350387 1527259-3350507 1527260-3350587 1527261-3400007 1527264-3400387 1527266-3400507 1527263-3500007 1527392-3500387 1527267-3500507 1527268-3500587 1527270-32-4147 1527277-32-4567 1527278-32-6147 1527273-32-8107 1527272-3

10001-20 1526984-210001-25 1526995-310009-CC 1526102-31001-20 1526983-21001-25 1526994-31009-CC 1526100-310141-00 1526490-110141-01 1526490-210141-02 1526491-110141-03 1526491-210141-60 1527149-310381-00 1526704-110381-01 1526704-210381-02 1526705-110381-03 1526705-2

10381-08-45 1526706-110381-08-90 1526707-110381-09-45 1526706-210381-09-90 1526707-210381-10-45 1526708-1

10381-60 1527151-310383-00 1526719-110383-01 1526719-210383-02 1526720-1

AET AMPPart No. Part No.10383-03 1526720-2

10383-10-45 1526726-110383-10-90 1526727-1

10383-60 1527153-310389-CC 1526046-310501-00 1526713-110501-01 1526713-210501-02 1526714-110501-03 1526714-2

10501-08-90 1526716-110501-09-45 1526715-210501-09-90 1526716-2

10501-60 1527152-310503-00 1526731-110503-01 1526731-210503-02 1526732-110503-03 1526732-2

10503-10-45 1526735-110503-10-90 1526736-1

10503-60 1527153-310509-CC 1526052-310561-00 1526596-110561-01 1526596-210561-02 1526597-110561-03 1526597-2

10561-08-90 1526699-110561-09-45 1526698-210561-09-90 1526699-210561-11-90 1526701-2

10561-60 1527150-31141-00 1526437-11141-01 1526437-21141-03 1526438-2

1141-10-90 1526442-11141-11-90 1526442-2

1141-60 1527144-31149-CC 1526025-31381-00 1526452-11381-01 1526452-21381-02 1526453-11381-03 1526453-2

1381-08-90 1526455-11381-09-45 1526454-21381-09-90 1526455-21381-10-90 1526457-1

1381-60 1527146-31383-00 1526465-11383-01 1526465-21383-02 1526466-11383-03 1526466-21383-60 1527147-31389-CC 1526033-31501-00 1526459-11501-01 1526459-21503-00 1526479-11503-01 1526479-21503-02 1526480-11503-03 1526480-2

1503-09-45 1526486-21503-09-90 1526487-2

1503-60 1527148-3

AET AMPPart No. Part No.1509-CC 1526039-31561-02 1526443-11561-03 1526443-2

1561-09-90 1526445-21561-11-90 1526447-2

1561-60 1527096-31569-CC 1526027-320001-20 1526985-220001-25 1526996-320009-CC 1526104-32001-20 1526982-22001-25 1526993-32009-CC 1526098-320141-00 1526738-120141-01 1526738-220141-02 1526739-120141-03 1526739-2

20141-10-90 1526743-120141-11-90 1526743-2

20141-60 1527155-320381-00 1526758-120381-01 1526758-220381-02 1526759-120381-03 1526759-2

20381-08-45 1526764-120381-08-90 1526769-120381-09-45 1526764-220381-09-90 1526769-220381-10-45 1526770-120381-10-90 1526772-1

20381-60 1527157-320389-CC 1526060-320501-00 1526781-120501-01 1526781-220501-02 1526782-120501-03 1526782-2

20501-08-45 1526783-120501-08-90 1526784-120501-09-45 1526783-220501-09-90 1526784-220501-10-45 1526786-120501-10-90 1526788-1

20501-60 1527158-320509-CC 1526066-320561-00 1526745-120561-01 1526745-220561-02 1526746-120561-03 1526746-2

20561-09-45 1526747-220561-10-90 1526751-120561-11-90 1526751-2

20561-60 1527156-32-10387 1527285-32-10567 1527284-32-1147 1527281-32141-00 1526290-12141-01 1526290-22141-02 1526291-12141-03 1526291-2

2141-08-90 1526293-12141-09-90 1526293-2


3535

Former AET to AMP Part Number Cross Reference (Continued)


Issued 4-02


2141-11-90 1526295-22141-60 1527139-32149-CC 1526014-32-1567 1527283-32-20387 1527287-32-20507 1527288-32-20567 1527286-3

2-250387 1527297-32-250507 1527298-32-300387 1527300-32-300507 1527301-32-30387 1527291-32-30507 1527293-3

2-350387 1527302-32-350507 1527303-32381-00 1526405-12381-01 1526405-22381-03 1526406-2

2381-08-90 1526408-12381-60 1527141-32383-00 1526415-12383-01 1526415-22383-02 1526416-12383-03 1526416-2

2383-10-45 1526423-12383-60 1527142-32389-CC 1526022-32-400387 1527304-32-400507 1527305-32-40387 1527294-32-40507 1527296-3

2-500387 1527306-32-500507 1527307-32503-00 1526431-12503-01 1526431-22503-02 1526432-12503-03 1526432-2

2503-08-90 1526434-12503-09-90 1526434-22503-10-90 1526436-12503-11-90 1526436-2

2503-60 1527143-3250381-00 1526928-1250381-01 1526928-2250381-02 1526929-1250381-03 1526929-2250501-00 1526934-1250501-01 1526934-2

250501-09-90 1526937-2250581-00 1526941-1250581-01 1526941-2

250581-08-45 1526943-1250581-08-90 1526944-1250581-09-45 1526943-2250581-09-90 1526944-2250581-10-45 1526945-1250581-10-90 1526946-1250581-11-45 1526945-2250581-11-90 1526946-2

2561-00 1526397-12561-01 1526397-2

AET AMPPart No. Part No.2561-02 1526398-12561-03 1526398-2

2561-08-45 1526399-12561-08-90 1526400-12561-09-90 1526400-22561-10-45 1526401-12561-10-90 1526402-12561-11-45 1526401-22561-11-90 1526402-2

2561-60 1527140-32569-CC 1526016-330001-25 1526997-330009-CC 1526106-330141-00 1526793-130141-01 1526793-230141-03 1526794-2

30141-09-90 1526796-230141-60 1527159-330381-00 1526805-130381-01 1526805-230381-02 1526806-130381-03 1526806-2

30381-08-45 1526809-130381-08-90 1526810-130381-09-90 1526810-230381-10-90 1526813-1

30381-60 1527161-130389-CC 1526075-330501-00 1526819-130501-01 1526819-230501-02 1526820-130501-03 1526820-2

30501-08-90 1526822-130501-09-90 1526822-230501-10-45 1526824-1

30501-60 1527162-330509-CC 1526081-330561-00 1526799-130561-01 1526799-230561-02 1526800-130561-03 1526800-2

30561-10-90 1526804-130561-60 1527160-340000-20 1526987-240000-25 1526998-340002-20 1526989-240009-CC 1526108-34001-20 1526981-24001-25 1526992-34009-CC 1526096-340141-00 1526830-140141-01 1526830-240141-02 1526831-140141-03 1526831-240141-60 1527163-340381-00 1526844-140381-01 1526844-240381-03 1526845-2

40381-08-90 1526849-140381-09-45 1526848-240381-09-90 1526849-2

AET AMPPart No. Part No.40381-60 1527165-340382-00 1526863-140382-01 1526863-240382-02 1526862-140382-03 1526862-2

40382-10-45 1526868-140383-00 1526892-140383-01 1526892-240383-02 1526893-140383-03 1526893-2

40383-08-45 1526896-140383-09-90 1526897-240383-10-45 1526899-140383-10-90 1526901-140383-11-45 1526899-240383-11-90 1526901-240389-CC 1526088-340501-00 1526852-140501-01 1526852-240501-02 1526853-140501-03 1526853-2

40501-08-45 1526854-140501-08-90 1526856-140501-09-45 1526854-240501-09-90 1526856-240501-10-45 1526857-1

40501-60 1527166-340502-00 1526873-140502-01 1526873-240502-02 1526874-140502-03 1526874-2

40502-09-90 1526878-240502-10-45 1526879-140502-10-90 1526880-1

40503-00 1526911-140503-01 1526911-240503-02 1526912-140503-03 1526912-2

40503-08-45 1526913-140503-08-90 1526914-140503-09-90 1526914-240503-10-45 1526916-140503-10-90 1526918-140503-11-90 1526918-240509-CC 1526094-340561-00 1526837-140561-01 1526837-240561-03 1526838-240561-60 1527164-340582-00 1526883-140582-01 1526883-240582-02 1526884-140582-03 1526884-240583-00 1526922-140583-01 1526922-240583-02 1526923-140583-03 1526923-24101-00 1526223-14101-01 1526223-24101-02 1526224-14101-03 1526224-2

AET AMPPart No. Part No.4101-60 1527131-34141-00 1526229-14141-01 1526229-24141-02 1526230-14141-03 1526230-2

4141-08-90 1526232-14141-09-90 1526232-24141-11-90 1526234-2

4141-60 1527132-34149-CC 1526003-34381-00 1526242-14381-01 1526242-24381-03 1526243-2

4381-08-90 1526245-14382-00 1526258-14382-01 1526258-24382-02 1526259-14382-03 1526259-2

4382-10-45 1526262-14382-60 1527136-34383-00 1526267-14383-01 1526267-24383-02 1526268-14383-03 1526268-2

4383-09-45 1526272-24383-09-90 1526273-2

4383-60 1527137-34389-CC 1526012-34503-00 1526282-14503-01 1526282-24503-02 1526283-14503-03 1526283-2

4503-09-45 1526284-24503-09-90 1526285-24503-11-90 1526287-2

4503-60 1527138-34561-00 1526235-14561-01 1526235-24561-02 1526236-14561-03 1526236-2

4561-08-45 1526237-14561-09-45 1526237-24561-10-90 1526240-1

4562-00 1526251-14562-01 1526251-24562-02 1526252-14562-03 1526252-2

4562-08-45 1526253-14562-60 1527135-34569-CC 1526006-36001-20 1526980-26001-25 1526991-36101-00 1526160-16101-01 1526160-26101-02 1526161-16101-03 1526161-2

6101-08-90 1526163-16101-09-90 1526163-2

6101-60 1527124-36141-00 1526166-16141-01 1526166-2


36

Former AET to AMP Part Number Cross Reference (Continued)


Issued 4-02

AET AMPPart No. Part No.6141-02 1526167-16141-03 1526167-2

6141-08-45 1526168-16141-08-90 1526169-16141-09-45 1526168-26141-09-90 1526169-26141-10-45 1526170-16141-10-90 1526171-16141-11-45 1526170-26141-11-90 1526171-2

6141-60 1527125-36142-00 1526181-16142-01 1526181-26142-02 1526182-16142-03 1526182-26142-60 1527126-36382-00 1526193-16382-01 1526193-26382-02 1526194-16382-03 1526194-2

6382-08-90 1526196-16382-09-90 1526196-2

6382-60 1527128-36383-00 1526209-16383-01 1526209-26383-02 1526210-16383-03 1526210-26383-60 1527129-36503-00 1526217-16503-01 1526217-26503-02 1526218-16503-03 1526218-2

6503-08-90 1526220-16503-09-90 1526220-2

6503-60 1527130-36561-00 1526173-16561-01 1526173-26561-02 1526174-16561-03 1526174-26562-00 1526187-16562-01 1526187-26562-02 1526188-16562-03 1526188-2

6562-08-90 1526190-16562-09-90 1526190-2

AET AMPPart No. Part No.6562-60 1527127-38001-20 1526979-28001-25 1526990-38101-00 1526109-18101-01 1526109-28101-02 1526110-18101-03 1526110-2

8101-08-45 1526111-18101-09-45 1526111-2

8101-60 1527115-38141-00 1526115-18141-01 1526115-28141-02 1526116-18141-03 1526116-2

8141-08-45 1526117-18141-08-90 1526118-18141-09-45 1526117-28141-09-90 1526118-2

8141-60 1527117-38142-00 1526128-18142-01 1526128-28142-02 1526129-18142-60 1527119-38382-00 1526142-18382-01 1526142-28382-02 1526143-18382-03 1526143-28382-60 1527121-38383-00 1526148-18383-01 1526148-28383-02 1526149-18383-60 1527122-38503-00 1526154-18503-01 1526154-28503-02 1526155-18503-03 1526155-2

8503-08-90 1526157-18503-09-90 1526157-28503-10-90 1526159-18503-11-90 1526159-2

8503-60 1527123-38561-00 1526122-18561-01 1526122-28561-02 1526123-18561-03 1526123-2

AET AMPPart No. Part No.8562-00 1526134-18562-01 1526134-28562-02 1526135-18562-03 1526135-28562-60 1527120-3A-4180 1526950-2L-10007 1527399-3L-1007 1527398-3L-10387 1527324-3L-10507 1527323-3L-10567 1527322-3L-1147 1527320-3L-1387 1527319-3L-1567 1527321-3L-20007 1527400-3L-2007 1527397-3L-20387 1527325-3L-20507 1527326-3L-20567 1527589-3

L2-10387 1527359-3L2-10567 1527358-3L-2147 1527317-3L2-1567 1527357-3

L2-20387 1527360-3L2-20507 1527361-3L2-2147 1527353-3

L2-250387 1527366-3L2-250507 1527367-3

L2-2567 1527355-3L2-300387 1527369-3L2-300507 1527370-3L2-30387 1527362-3L2-30507 1527363-3

L2-350387 1527371-3L2-350507 1527373-3

L-2387 1527315-3L2-400387 1527374-3L2-400507 1527375-3L2-40387 1527364-3L2-40507 1527365-3L2-4147 1527351-3

L-250007 1527403-3L2-500387 1527377-3L2-500507 1527378-3L-250387 1527331-3

AET AMPPart No. Part No.L-250507 1527332-3L-2567 1527318-3L2-6147 1527347-3L2-8107 1527344-3

L-300007 1527404-3L-30007 1527401-3

L-300387 1527334-3L-300507 1527335-3L-30387 1527327-3L-30507 1527328-3L-30567 1527590-3

L-350007 1527405-3L-350387 1527336-3L-350507 1527337-3L-400007 1527406-3L-40007 1527402-3

L-400507 1527340-3L-4007 1527395-3L-40387 1527329-3L-40507 1527330-3L-40567 1527593-3L-4147 1527313-3

L-500007 1527407-3L-500387 1527341-3L-500507 1527343-3L-6007 1527394-3L-6147 1527311-3L-8007 1527393-3L-8107 1527309-3

Former AET to AMP Tooling Part Number Cross Reference

5989 1527505-15991 1527507-15992 1527508-1T-406 1526955-1



3737

Part Number Index


Issued 4-02

1526000-2 291526003-3 291526005-2 291526006-3 291526007-2 291526012-3 291526013-2 291526014-3 291526015-2 291526016-3 291526017-2 291526022-3 291526023-2 291526025-3 291526026-2 291526027-3 291526028-2 291526033-3 291526034-2 291526039-3 291526041-2 291526046-3 291526047-2 291526052-3 291526055-2 291526060-3 291526061-2 291526066-3 291526070-2 291526075-3 291526076-2 291526081-3 291526083-2 291526088-3 291526089-2 291526094-3 291526095-2 291526096-3 291526097-2 291526098-3 291526099-2 291526100-3 291526101-2 291526102-3 291526103-2 291526104-3 291526105-2 291526106-3 291526107-2 291526108-3 291526109-1 121526109-2 121526110-1 141526110-2 141526111-1 161526111-2 161526115-1 121526115-2 121526116-1 141526116-2 141526117-1 161526117-2 16

1526118-1 161526118-2 161526122-1 121526122-2 121526123-1 141526123-2 141526128-1 121526128-2 121526129-1 141526134-1 121526134-2 121526135-1 141526135-2 141526142-1 121526142-2 121526143-1 141526143-2 141526148-1 121526148-2 121526149-1 141526154-1 121526154-2 121526155-1 141526155-2 141526157-1 161526157-2 161526159-1 181526159-2 181526160-1 121526160-2 121526161-1 141526161-2 141526163-1 161526163-2 161526166-1 121526166-2 121526167-1 141526167-2 141526168-1 161526168-2 161526169-1 161526169-2 161526170-1 181526170-2 181526171-1 181526171-2 181526173-1 121526173-2 121526174-1 141526174-2 141526181-1 121526181-2 121526182-1 141526182-2 141526187-1 121526187-2 121526188-1 141526188-2 141526190-1 161526190-2 161526193-1 121526193-2 12

1526194-1 141526194-2 141526196-1 161526196-2 161526209-1 121526209-2 121526210-1 141526210-2 141526217-1 121526217-2 121526218-1 141526218-2 141526220-1 161526220-2 161526223-1 121526223-2 121526224-1 141526224-2 141526229-1 121526229-2 121526230-1 141526230-2 141526232-1 161526232-2 161526234-2 181526235-1 121526235-2 121526236-1 141526236-2 141526237-1 161526237-2 161526240-1 181526242-1 121526242-2 121526243-2 141526245-1 161526251-1 121526251-2 121526252-1 141526252-2 141526253-1 161526258-1 121526258-2 121526259-1 141526259-2 141526262-1 181526267-1 121526267-2 121526268-1 141526268-2 141526272-2 161526273-2 161526282-1 121526282-2 121526283-1 141526283-2 141526284-2 161526285-2 161526287-2 181526290-1 121526290-2 121526291-1 14

1526291-2 141526293-1 161526293-2 161526295-2 181526397-1 121526397-2 121526398-1 141526398-2 141526399-1 161526400-1 161526400-2 161526401-1 181526401-2 181526402-1 181526402-2 181526405-1 121526405-2 121526406-2 141526408-1 161526415-1 121526415-2 121526416-1 141526416-2 141526423-1 181526431-1 121526431-2 121526432-1 141526432-2 141526434-1 161526434-2 161526436-1 181526436-2 181526437-1 121526437-2 121526438-2 141526442-1 181526442-2 181526443-1 141526443-2 141526445-2 161526447-2 181526452-1 121526452-2 121526453-1 141526453-2 141526454-2 161526455-1 161526455-2 161526457-1 181526459-1 121526459-2 121526465-1 121526465-2 121526466-1 141526466-2 141526479-1 121526479-2 121526480-1 141526480-2 141526486-2 161526487-2 161526490-1 12

Part No. Page Part No. Page Part No. Page Part No. Page


Part Number Index (Continued)


Issued 4-02

1526490-2 121526491-1 141526491-2 141526596-1 121526596-2 121526597-1 141526597-2 141526701-2 181526704-1 121526704-2 121526705-1 141526705-2 141526706-1 171526706-2 171526707-1 171526707-2 171526708-1 181526713-1 121526713-2 121526714-1 141526714-2 141526715-2 171526716-1 171526716-2 171526719-1 121526719-2 121526720-1 141526720-2 141526726-1 181526727-1 181526731-1 121526731-2 121526732-1 141526732-2 141526735-1 181526736-1 181526738-1 131526738-2 131526739-1 151526739-2 151526743-1 181526743-2 181526745-1 131526745-2 131526746-1 151526746-2 151526747-2 171526751-1 181526751-2 181526758-1 131526758-2 131526759-1 151526759-2 151526764-1 171526764-2 171526769-1 171526769-2 171526770-1 181526772-1 181526781-1 131526781-2 131526782-1 15

1526782-2 151526783-1 171526783-2 171526784-1 171526784-2 171526786-1 181526788-1 181526793-1 131526793-2 131526794-2 151526796-2 171526799-1 131526799-2 131526800-1 151526800-2 151526804-1 181526805-1 131526805-2 131526806-1 151526806-2 151526809-1 171526810-1 171526810-2 171526813-1 181526819-1 131526819-2 131526820-1 151526820-2 151526822-1 171526822-2 171526824-1 181526830-1 131526830-2 131526831-1 151526831-2 151526837-1 131526837-2 131526838-2 151526844-1 131526844-2 131526845-2 151526848-2 171526849-1 171526849-2 171526852-1 131526852-2 131526853-1 151526853-2 151526854-1 171526854-2 171526856-1 171526856-2 171526857-1 181526862-1 151526862-2 151526863-1 131526863-2 131526868-1 181526873-1 131526873-2 131526874-1 151526874-2 15

1526878-2 171526879-1 181526880-1 181526883-1 131526883-2 131526884-1 151526884-2 151526892-1 131526892-2 131526893-1 151526893-2 151526896-1 171526897-2 171526899-1 181526899-2 181526901-1 181526901-2 181526911-1 131526911-2 131526912-1 151526912-2 151526913-1 171526914-1 171526914-2 171526916-1 181526918-1 181526918-2 181526922-1 131526922-2 131526923-1 151526923-2 151526928-1 131526928-2 131526929-1 151526929-2 151526934-1 131526934-2 131526937-2 171526941-1 131526941-2 131526945-1 181526945-2 181526946-1 181526946-2 181526950-2 101526961-2 191526962-2 191526963-2 191526965-2 191526966-2 191526967-2 191526968-2 191526969-2 191526970-2 191526971-2 191526972-2 191526979-2 191526980-2 191526981-2 191526982-2 191526983-2 191526984-2 19

1526985-2 191526987-2 191526989-2 191526990-3 211526991-3 211526992-3 211526993-3 211526994-3 211526995-3 211526996-3 211526997-3 211526998-3 211527096-3 201527115-3 201527117-3 201527119-3 201527120-3 201527121-3 201527122-3 201527123-3 201527124-3 201527125-3 201527126-3 201527127-3 201527128-3 201527129-3 201527130-3 201527131-3 201527132-3 201527135-3 201527136-3 201527137-3 201527138-3 201527139-3 201527140-3 201527141-3 201527142-3 201527143-3 201527144-3 201527146-3 201527147-3 201527148-3 201527149-3 201527150-3 201527151-3 201527152-3 201527153-3 201527154-3 201527155-3 201527156-3 201527157-3 201527158-3 201527159-3 201527160-3 201527161-1 201527162-3 201527163-3 201527164-3 201527165-3 201527166-3 201527208-3 221527209-3 22



39

Part Number Index (Continued)


Issued 4-02

1527210-3 221527211-3 221527214-3 221527215-3 221527216-3 221527217-3 221527219-3 221527220-3 221527221-3 221527222-3 221527225-3 221527226-3 221527227-3 221527228-3 221527229-3 221527230-3 221527231-3 221527232-3 221527233-3 221527234-3 221527235-3 221527237-3 221527238-3 221527240-3 221527242-3 221527243-3 221527244-3 221527247-3 221527249-3 221527251-3 221527253-3 221527255-3 221527256-3 221527258-3 221527259-3 221527260-3 221527261-3 221527263-3 221527264-3 261527266-3 221527267-3 221527268-3 22

1527270-3 221527272-3 231527273-3 231527277-3 231527278-3 231527279-3 231527280-3 231527281-3 231527283-3 231527284-3 231527285-3 231527286-3 231527287-3 231527288-3 231527291-3 231527293-3 231527294-3 231527296-3 231527297-3 231527298-3 231527300-3 231527301-3 231527302-3 231527303-3 231527304-3 231527305-3 231527306-3 231527307-3 231527309-3 241527311-3 241527313-3 241527315-3 241527317-3 241527318-3 241527319-3 241527320-3 241527321-3 241527322-3 241527323-3 241527324-3 241527325-3 241527326-3 24

1527327-3 241527328-3 241527329-3 241527330-3 241527331-3 241527332-3 241527334-3 241527335-3 241527336-3 241527337-3 241527340-3 241527341-3 241527343-3 241527344-3 251527347-3 251527351-3 251527353-3 251527355-3 251527357-3 251527358-3 251527359-3 251527360-3 251527361-3 251527362-3 251527363-3 251527364-3 251527365-3 251527366-3 251527367-3 251527369-3 251527370-3 251527371-3 251527373-3 251527374-3 251527375-3 251527377-3 251527378-3 251527379-3 261527380-3 261527381-3 261527382-3 261527383-3 26

1527384-3 261527385-3 261527386-3 261527387-3 261527388-3 261527389-3 261527390-3 261527392-3 261527393-3 271527394-3 271527395-3 271527397-3 271527398-3 271527399-3 271527400-3 271527401-3 271527402-3 271527403-3 271527404-3 271527405-3 271527406-3 271527407-3 271527473-2 101527480-2 101527514-2 101527516-2 101527523-1 101527526-2 101527529-2 101527530-2 101527531-2 101527539-2 101527546-2 101527548-2 101527555-2 101527589-3 241527590-3 241527593-3 24


Tooling Part Number Index

1526955-1 301527505-1 301527507-1 301527508-1 30

Part No. Page

1308674–5M–LUG–FP–04-02Printed in the U.S.A.

TYCO ELECTRONICS CORPORATIONHARRISBURG, PA 17105

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