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NamA Electronic Industry co., Ltd . SinAn B/D 7F,SungSan-dong,Mapo-gu,Seoul,Korea. Tel (02) 3141-0889, Fax (02) 3141-8890 ♧E-mail : [email protected]

SMT Assembly Equipments Company

Instruction Manual for “Magic Plus Parts Counter”

High Speed Counter

HHEEEEBBKKOO www.NamaSMT.com

SMD Assembly Equipments

3 Year Warranty



Dear user,

This operating manual has been written for the authorized user. Please read this manual

carefully before starting work with the machine. This manual contains important information on

how to operate your parts counter properly and safely. Now we hope you enjoy familiarizing

yourself with your parts counter.

1. Scope of Delivery

Function Remarks

1. Main unit of parts counter

2. Crank handle Rotating handle

3. Power Cable Power Input/Output unit

4. Air Pump For sensor cleaning

5. Hexagonal wrench

6. 10A battery Source of electricity is unavailable

7. User Manual

8. Label Printer Option (Label 1,000pcs offered)

1) If you find any complaint regarding our service or our product, please let us know

within 3 days from delivered date. We shall be glad to make a full investigation and

take a measure immediately.

2) The power supply is AC 220V or 100V and free voltage available in “Switching power”

2. Assembling

The power source of “Magic Plus” should be AC 200V and there is a Handle for transfer.

Magic Plus

The AC power supply of Label Printer and the Parts Counter should be “OFF” as you connect

the Label printer to the machine.

You may link the AC power Input terminal of the printer and AC power output of the counter.

[Notice] Take notice not to confuse DC Printer port with a serial port of the Printer.

3. Description of front view

SMD Guide

Crank Handle Display & Operation

Handle

Dip Type Mark

SMD Adapter

AC Power Lamp DC Power Lamp



4. Description of rear view

5. The Reel part

6. Charge of Electricity

A Recharging battery is in “Magic Plus” and should be charged over 48 hours at the first time.

� Charging time(capacity) : 12 hours / Duration : 20 hours

This device has a lead accumulator as voltage supply. Through discharge of this accumulator may

suffer unrepairable damage

You could prevent this by

- always switching off the counter if it is not used

- always connecting the counter to the charger if it is not used

- never leaving the counter without recharge for more than 3 weeks

[Notice]

This machine always counts the components only with the adapter, which is for DC 6Volt and

toothed wheel shped.

In the model “Magic plus”, the AC power cable is also used to DC power adapter.

You must pay attention to the power cable no to getting jammed under the counter.

Axial, Radial Marker “Push”

AC Power Out

Printer Port

AC Power IN

① You may regulate the intensity of rotation.

② Loosen the screw with a hexagonal wrench.

②

①



7. Count Process for SMD component

1) Put the SMD adapter in front of the counter and tighten the Nut.

2) Insert a SMD tape on the right side of the Counter and pull it to the left reel through the adapter.

3) Push the button “Reset” in the beginning of the component.

4) Adjust the number of holes per SMD-component as the “DIV” switch(See the Short-Form Manual)

* If you want to preset the number of SMD component, please adjust with a key “SET”.

Fig.1

Fig. 2

[Caution]

① The hole in the SMD tape should be geared to the toothed wheel of the adapter.

② You have to start from the beginning of SMD component, not the beginning of SMD Tape.

③ SMD component should be counted from right to left side.

Insert a Reel on the right of counter and

stand the both SMD Guide upright.

Pull the SMD tape to the empty Reel on

the left side.

SMD Adapter stopper (Nut)



8. Counting for Dip type component

All DIP type is counted from left to right side. At first, remove the SMD adapter from the counter.

A) Lay down (90 degrees) the guide bar (This unit is used for SMD Tape)

(B) Loosen the screwed Knob

(C) Remove the SMD adapter (This unit is also used for only SMD Tape)

Fit a Axial or Radial tape from the left side

(D) Tighten the Knob as much as the

(E) For Radial type, adjust DIV "-2" because this radial component has two legs.

(F) The axial/radial components are counted as you pull the tape to right side.

Press the marking button to indicate the position where you finished counting.

(You may see the picture of the marking button in the manual page 3 )

Knob

SMD Adapter

Axial Type

Radial Type

Adjust the width of the Guide Bracket to

the width of Axial tape.

Tape Marker : You can mark the tape for

cutting, when you reach the preset

number.

For Radial type, adjust DIV "-2" because

this radial component has two legs.

Guide bar for only SMD type

How to change the work from SMD to through-hole parts

Press the button DIV -> INT(insert the number of holes per component) -> DIV



9. Functions in Display of Counter

There are 7 functions and buttons in the Counter.

1) “ON” : This turns on the counter.

The power becomes turned off if the counter is not used for more than 10 min.

2) “OFF” : This turns off the counter.

3) “SET” : This presets the number of component

In the display flashes the last cursor of SET and indicates the counter being

ready for preset. (See the Short-Form Manual for more information)

[example] Let’s suppose you count 1,500pcs of component

Push key “SET” -> Push 3 times ->Push “INS” 5times ->

Push once -> Push “INS” once -> Push “SET”

4) “ ” : You may move to the number you want to set.

In input the name of company for Label Printer, this moves to the right side.

5) “INS” : You may set the preset number with this key.

The number is available ‘0’ to ‘9’ and the alphabet is ‘A’~’Z’

6) “DIV” : In the display flashes the divisor and <DIV> appears.

You may adjust the number of holes of SMD tape. (See the Short-Form Manual)

[example] ① Push key “DIV” : the number is increased each time.

② Push : convert ‘+’ or ‘-‘

③ In “-2” (Radial type) : The counter counts every two holes

④ In “+2”, available to 1005 or 0603 type



7) “RESET”: You may set back the buzzer and the preset number.

This key is usually used with other Key

① “RESET” + “DIV” => Decide if you use Label Printer or not

* How to edit company name :

Press key to switch the cursor

between Printer and Co. Ltd.

Printer :

A) When OK, press "Reset + DIV" keys again

simultaneously to edit “company ” name.

B) Press "INS" key to change a character. (A to

Z, symbols). Press key to set next character.

C) Press “SET” key to save company name.

NOTE 1) It should be “Printer : OK” to use printer.

NOTE 2) It should be “Co.,Ltd : OK” to print company name.

* Press “SET” key to save and return to main menu.

② “RESET” + “INS” => Clock setting for printing

③ “RESET” + “ ” => This initializes all figures

- Switch the machine on with key “ON”.

- Push key “INPUT” to set the preset number.

In the display flashes “SET : 000000”. Push key “ ” to move the position of number.

Do the same with the other number.

- [example] Let’s count 250 pcs of component

Push key “SET” -> Push -> Push key “INS” 5 times ->

Push -> Push key “INS” once -> Push “SET” -> The setting is completed

Operating Procedure

Printer : OK

Co.,Ltd : OK

NamA Elec��

��

Printer : OK

Co.,Ltd : OK



10. Label Printer

1) Printing Labels

- After counting, press “INPUT" key to print label.

- Press “INPUT" key again to print one more label.

- It is efficient to print 2 same labels for reel and stock book.

2) Edit date and time of the label

- Press “ ” to see year, month, day and time.

- Press “ “ twice to change date. The cursor moves (underline).

- Press “Reset”+“Input” keys simultaneously 를 “동시에 눌러야” 변화됩니다.

- Press "SET" key to save date and time.

☞ The clock unit contains date and time until year 2100. As it also has own battery,

It can backup date and time for five years regardless of counter battery.

3) Set label roll in right position.

NOTE : Don’t connect power until this manual permit. It may damage the printer.

Roll separater

1. Pull this part to front and separate

SMD Counter DP-06 cover.

Function keys : FEED, BACK, Power and

Ready LED,

2. Insert roll side holes to the pins of the

printer.

NOTE : Don’t move pins manually.

It may damage spring and parts.



3. Ready.

NOTE : Don’t touch printer head.

4. Insert carbon paper between printer

head and transparent plastic.

5. Rotate tension knob clockwise and

adjust the the tension of carbon paper.

6. Connect printer cable.

Printer-side has 25 pins and counter-

side has 9 pins.

NOTE : You don’t need to connect cash

phone jack.

NOTE : Don’t connect power yet.

7. Connect power cable to the printer.

Pull down protection tube and connect

power cable.

When you disconnect the power cable,

pull the protection tube as the same way.

You don’t need to connect cash phone

jack.

NOTE : Don’t connect power yet.



8. Connect power of SMD counter and

printer.

Then switch on them.

NOTE : Double check the connection of

printer and SMD counter before turning

on.

9. Adjust label roll printing position.

It automatically adjust the position when

start-up.

NOTE : Press “FEED” and “BACK’ keys

to adjust the position.

10. Close printer cover.

11. Tips for effective printer usage.

- Insert label roll as to face front.

- If you don’t use the printer for long,

please separate the carbon paper

and keep it in plastic back.

- For smooth feeding, please keep

the paper bracket like picture.



NOTE :

- Please disconnect the plug of a printer after using.

- When you move or reconnect a counter and a printer, please connect them after

disconnect the power.

11. Other Functions of Counter

1) ‘RESET’ Key

This key is to set back the buzzer and the preset number.

This is also efficient to work repeatedly with same preset number

2) ‘DIV’ Key

This key is to adjust the number of holes of SMD or Radial type tape.

The SMD component or IC pitch are usually different and so you may set the number of holes

per component with “DIV” from ‘1’ to ‘8’.

3) Tape Marker

When the preset number is reached, the buzzer sounds. At this place you can mark the tape with

the tape marker. Later you can cut the tapes there with a pair of scissors.

4) Automatic Alarm

The buzzer sounds automatically as the preset number is reached or exceeded.

When you turn this tape to the preset number backward, the sound stops.

5) Battery

If you charge the battery fully, you may use it for 1 week or so.

Please change batteries after 2~3 years use.

The warranty is 6 months.



12. Cautions and Maintenance of the Parts Counter

1) This Parts Counter is made of “INDOOR” product.

2) Please charge the battery before you leave your office.

If the counter is not used for a long time, please keep the machine in a cool and dry place

after 48 hours charge.

3) If the display shows the message “BATTERY CHARGE” with buzzer sounds.

You should recharge the battery at this time.

Please notice that the battery should not be discharged wholly. It is beyond repair.

4) The LED shows the state of counter.

It becomes “green” color as the charging adapter is not used.

When the charging adapter is used, it becomes “Red” color. You may work the counter in this

time.

5) The 9V Adapter should be used in only this Counter machine

The chargeable battery is 10A.

Please inquire seller or manufacturer when you exchange or disassemble the battery.

6) The Printer port is Serial port and only Rx or Tx data are transferred.

Label Printer is option and exclusive printer for this Parts Counter

7) If there is no correct count result, it is possible that the light barrier slot is dirty. Please clear

with air by blowing

Or clean “Air Wash” with ‘Air Gun’ every 3~6 month for maintenance.

8) Please pay attention of any kinds of liquid not soaked into the LCD(Liquid crystal display).

The counter will not work.

9) If the SMD adapter is rusted during operation, please clean the adapter with lubricator like

“WD40” after disassembly.

10) The Parts counter is 3 year warranty except LCD & battery.

※ Please do not hesitate to contact the supplier of manufacturer for more information.

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