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HELICOPTER SAFETY -HELICOPTER SAFETY -ACHIEVING THE NEXT LEVELACHIEVING THE NEXT LEVEL
4-6 June 2007Sao Paulo, Brazil
Roy FoxChief, Flight Safety
2Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
RESTRICTED DISCLOSURE NOTICE
The drawings, specifications, descriptions, and other technical data attached hereto are proprietary to Bell Helicopter Textron Inc. (BHTI) and constitute trade secrets for purposes of the Trade Secret and Freedom of Information Acts. No disclosure to others, either in the United States or abroad, or reproduction of any part of the information supplied is to be made, and no manufacture, sale, or use of any invention or discovery disclosed herein shall be made, except by written authorization of BHTI. This notice will not operate to nullify or limit rights granted by contract. The data subject to this restriction is contained in all sheets and is disclosed to personnel of BHTI for the purpose(s) of internal use and distribution only and other parties that receive written authorization from BHTI.
COPYRIGHT NOTICE
Copyright ©2007Bell ® Helicopter Textron Inc.Unpublished - all rights reserved
3Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
2006 2007 2008 2009 2010 2011 2013 2015 2016
206B3/L4
427
430
LightSingle
Light Twin
Inter-mediate Twin
Medium Single/Twin
Tilt-rotor
407
609
2012
429
609 Fielded
2014
429+
419
Commercial Product Strategy Toward Safety
609
412
407 Series
206 Series
JAROPS Compliant
NMT
Low-cost Safety 206/407 Field upgrades, Then add to production & other models
4Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
429
SPIFR inHostile/Congested
areas
Certification in process Certification in process
Flown 173 kts (110% of Vne)
First flight Feb 27th
Latest Part 27 Amendments
Flown to 20,000 ft
10
02
4
6
8
100
R 21
PWR
PSI – Stay in Limits
5Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
U.S. Fleet: Helicopter and Occupant Safety
0
2
4
6
8
10
12
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
Rat
e/10
0,00
0 ex
po
sure
ho
urs
Accidents/100,000 hr Individual Risk of Fatal Injury/100,000 occ hr
6Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Worldwide Helicopter Accidents/YearLast 15 Years Prior to IHST (1991 - 2005)
0
100
200
300
400
500
600
700
91 92 93 94 95 96 97 98 99 00 01 02 03 04 05
Acc
iden
ts/y
ear
US Military US Civil Registry Non-US Civil and Military
7Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
20-years Bell Civil Turbine Worldwide (1985-2004, 50 million hours)
0
1
2
3
4
5
6
7
85 90 96 2000Year
Acc
iden
ts/1
00,0
00 h
r
NonEng AW Engine AW All Causes
AW = Airworthiness failures
Bell’s Goal is to reduce accidents by 80% over the next ten years
Part 27/29
Part 33
8Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Bell’s Worldwide Fleet
Bell active fleet (14,933 A/C) Model 47 family 10.6% Civil turbine models 52.0% Military surplus 9.1% Military (include V22) 28.3%
Intervention study of Bell civil turbines (fleet which Bell can most influence).
5 million hours (2004-2005)Use applicable outcomes to influence other Bell fleets.
Worldwide Accident Locations: USA = 38.3% Canada = 14.3% Others = 47.4%
Achieving 80% reduction requires focus on fielded A/C
Bell35.5%
World Civil Helicopters
9Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Bell Helicopter Accident Causes
AW: Airworthiness/Material FailureNon-Engine AW: All Aircraft Parts Other Than Engine
10Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Bell’s IHST Safety Approach Underway
Safety Keys - Implementing Technology to Understand CockpitActions and Using Targeted Pilot Training
Safety Keys - Implementing Technology to Understand CockpitActions and Using Targeted Pilot Training
Bell goal of 80% accident rate reduction in 10 years Initial focus on largest 206/407 fielded fleet (83% of Bell civil turbine accidents)
Safety Mitigation PackagesPackage 1: BASIC (55% of accidents) Targeted Pilot Training/Safety Culture (Recurring Effort) New Equipment
Cockpit Information Recorder (CIR) crash hardened, cockpit camera, GPS, microphone, vibration monitoring etc.
Existing Systems Wire Strike Protection System (WSPS)
Package 2: ALERT (13% of accidents)Performance Situation Indicator (PSI)
Package 3: VISION Enhancements with Electronic Display (15% of accidents) Evaluating Tail Rotor Strike Camera & Enhanced Vision System (EVS)
11Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Cost-Effective: Information Gained With Minimal Certificated System Disruption
Cockpit Information
Instruments & Pilot actionsCritical Performance ParametersT/R Drive VibrationsAmbient SoundsGPSWire Strike Protection System
Package #1 - Basic
Crash Hardened
Cockpit InformationRecorder
(CIR)
Operator’s Helicopter •Flight Data Management -Standardize operations-Reduce hot starts-Asset protection-Reduced costs
Accident investigation-Identify root causes-Know what happened-Faster field correction responses
Airborne Ground
Performance Situation Indication:Avoid out-of-envelope
Package #2 - Alert
External camera - reduce T/R strikes
Package #3 - Vision
12Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Added Switch Guard Worked in 1990, CIR Camera Could Have Identified in 1980?
206 Engine Power Loss Accidents(1977-2004 Real, Suspected, & Claimed: 49.788 million hours)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1978
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
Year
Acc
iden
ts/1
00,0
00 h
r
Annual Rate 3-Year Ave Rate
Fuel Switch Guard Added 1990
AD Forced Guard 1995
13Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
206/407 Safety Mitigations
0% 5% 10% 15% 20% 25% 30%
Low cost radar altimeter coupled to descent rates
Advanced ADS sensors, gust anticipation
Auto float arm/disarm and immersion activation
Improved maintenance
Pilot Advisor Situational Awareness - Internal
Obstacle strike detection < 150 feet
Terrain awareness warning system (TAWS) >150'
Dynamic rollover Alert
Tail rotor strike
Enhanced Vision System
Performance Situation Indicator (PSI)
Helicopter vibration monitoring (HVM)
Improved autorotation
Wire strike protection system
Targeted Pilot training
Helicopter operation monitoring program (HOMP)
Cockpit Information Recorder
Package 1 - BasicTargeted Training/Safety CultureEquipment: CIR/HVMSHelicopter Operations Monitoring HOMPExisting Equipment: WSPS/GPS
Package 3 - VisionEnhanced Vision System EVST/R Strike Camera
Package 4 - Deferred
Accident Causes (%)
Package 2 - AlertPerformance Situation Indicator
14Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Targeted Pilot Training
Beyond present In-house/Customer Training (Professional Pilot Program initiated in 2006 for Instructors)
New Targeted Pilot Training Specific training on actual accident
causal elements. Integrate in In-house & BTA traveling
teams/FTDs Portable FTDs modified with
accident causal modules.
Pilot Training Overlaps Many Interventions
15Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
CIR 1st Flight: Recording What Really Happened
If We Understand – We Can Correct, Quickly
16Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
CIR Information
Flight TraceOn Google Earth
17Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Helicopter Operations Monitoring Program (HOMP)
Determines operational issues by trending Usage Exceedences Hot start protection Identify operational hazards
Ground station monitored/software analyses T/R vibration monitoring Asset monitoring – minimize aircraft damage Extends management oversight to remote sites. Part of Flight Data Management (FDM)
Every Day Use – Part of a SMS (Safety Management System)
18Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Package 2 - Performance Situation Indicator (PSI)
Accidents due to pilot demanding more performance than is available in aircraft.
Sense approach to Inadvertent Hover Out of
Ground Effect
PSI alerts pilot of approaching aircraft envelope limits.
19Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
Package 3: VisionA: T/R Strike: Rear-view video camera for hover and turning
B: Inability to see in dark, fog, brownout/whiteouts:
Mitigation: Enhanced Vision Systems (EVS). IR Cameras can see through some obscuration levels
Brownout with EVSCFIT in VFR requires being under full control. Vertigo occurs in less than 2 minutes without visual cues, thenout-of-control.
Visual loss issue – not CFIT
20Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
SummaryBell Goal of 80% Accident Rate Reduction in 10
years is achievable with 3 packages (fielded 206/407 fleet of 4,000+ aircraft)
Benefits: LIVES SAVED Customer safety image improves Customer lower costs/losses due to fewer accidents &
improved operations.- Bell aircraft accident rates approaching airlines.- Faster response to field problems
Pathway to achieve Goal of 80% reduction in accident rates in 10 years
21Use or disclosure of data contained on this sheet is subject to the restriction on the disclosure notice of this document
QUESTIONS?