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High tensile plasticity and strength of a CuZr-based bulk metallic glass composite Zhiliang Ning, Weizhong Liang, Mingxing Zhang, Zongze Li, Haichao Sun, Ailian Liu, Jianfei Sun PII: S0264-1275(15)30694-8 DOI: doi: 10.1016/j.matdes.2015.10.117 Reference: JMADE 856 To appear in: Received date: 7 August 2015 Revised date: 17 October 2015 Accepted date: 20 October 2015 Please cite this article as: Zhiliang Ning, Weizhong Liang, Mingxing Zhang, Zongze Li, Haichao Sun, Ailian Liu, Jianfei Sun, High tensile plasticity and strength of a CuZr-based bulk metallic glass composite, (2015), doi: 10.1016/j.matdes.2015.10.117 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

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    High tensile plasticity and strength of a CuZr-based bulk metallic glasscomposite

    Zhiliang Ning, Weizhong Liang, Mingxing Zhang, Zongze Li, HaichaoSun, Ailian Liu, Jianfei Sun

    PII: S0264-1275(15)30694-8DOI: doi: 10.1016/j.matdes.2015.10.117Reference: JMADE 856

    To appear in:

    Received date: 7 August 2015Revised date: 17 October 2015Accepted date: 20 October 2015

    Please cite this article as: Zhiliang Ning, Weizhong Liang, Mingxing Zhang, Zongze Li,Haichao Sun, Ailian Liu, Jianfei Sun, High tensile plasticity and strength of a CuZr-basedbulk metallic glass composite, (2015), doi: 10.1016/j.matdes.2015.10.117

    This is a PDF file of an unedited manuscript that has been accepted for publication.As a service to our customers we are providing this early version of the manuscript.The manuscript will undergo copyediting, typesetting, and review of the resulting proofbefore it is published in its final form. Please note that during the production processerrors may be discovered which could affect the content, and all legal disclaimers thatapply to the journal pertain.

    http://dx.doi.org/10.1016/j.matdes.2015.10.117http://dx.doi.org/10.1016/j.matdes.2015.10.117

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    High tensile plasticity and strength of a CuZr-based bulk metallic

    glass composite

    Zhiliang Ning,1*

    Weizhong Liang,

    2 Mingxing Zhang

    3 Zongze Li,

    2 Haichao

    Sun,1

    Ailian Liu2

    , Jianfei Sun1

    1. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001,

    China

    2. Heilongjiang University of Science and Technology, Harbin, 150022, China

    3. School of Mechanical and Mining Engineering, The University of Queensland, St Lucia, QLD

    4072, Australia

    * Corresponding author: Tel.: +86-451-88418317; Fax: +86-451-86413904

    E-mail address: [email protected]

    Abstract: A new approach to improve the tensile ductility of CuZr-based bulk metallic glasses

    without significant reduction in high strength is reported. After doping of Nb into CuZr-based

    alloy, a composite was formed with a combination of high strength, large tensile plasticity and

    strong work-hardening effect. The addition of Nb led to a uniform distribution of single B2-CuZr

    phase in the glassy matrix. The optimal tensile properties were attributed to the

    deformation-induced martensitic transformation of the B2-CuZr phase, which in turn interacted

    with the glassy matrix. In addition, the drastic adiabatic heating on the fracture region also

    contributed to the increase in tensile plasticity.

    Keywords:Bulk metallic glass; Composite; Martensitic transformation mediated plasticity; Tensile

    properties

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    1. Introduction

    Due to the high strength and hardness, combined with high corrosion resistance, bulk

    metallic glasses (BMGs) have strong potential to be used as a new type of structural and

    functional materials [1-7]. Currently the bottleneck issues that limit the engineering applications

    of BMGs are the room temperature brittleness and strain softening behaviors [8-12]. It has been

    considered that development of BMGs composites (BMGCs) that contain either in-situ formed or

    externally added crystalline particles within the glassy matrix is an emerging approach to solve

    these problems [1-3, 13-17]. A notably tensile ductility resultantly has been achieved in Ti-based

    [18-19] and Zr-based [19-21] BMGCs. With increasing the plasticity, the strength of BMGCs is

    deteriorated simultaneously. However, the precipitation of the B2-CuZr crystalline phase in the

    glassy matrix in a CuZr-based BMGCs has led to concurrent improvement of both tensile plastic

    deformation ability and work-hardening capacity [22-24]. The plastic-predeformation-induced

    stress state resulted from the B2-CuZr phase in the metallic glass was believed as the reason for

    the higher tensile ductility and strain-hardening capability of CuZr BMGCs [25]. However, it is

    still unclear how to control the B2-CuZr precipitation, such as the shape and size of the crystalline

    particles, and therefore to maximize the advantage of this phase. Up to date, the elucidation of the

    correlation between CuZr phase features, and the tensile properties for CuZr-based BMGCs

    through controlling compositions is still remained unclearly [24]. Hence, the present work aims to

    seek an alternative approach to increase the ductility of a CuZr-based BMGs without significant

    reduction in strength through modification of its chemical composition using Nb to partially

    replace Cu and to understand the related mechanisms. The selection of Nb as an alloy addition is

    based on previous report [27]. That the ductility of BMGCs can be improved by tailoring the

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    stacking fault energy. Furthermore, the effects of the chemical composition on the features of the

    B2-CuZr crystalline precipitate and then on the tensile properties are also investigated and

    discussed.

    2. Experimental Procedures

    Button ingots of Cu48-xZr48Al4Nbx (x=0, 1, 3, 3.7, 5 at. %) alloys were fabricated by arc

    melting of mixtures of the composing element (99.9% purity) in a Ti-gettered argon atmosphere.

    All ingots were re-melted four times to ensure chemical homogeneity by applying arc-melting

    current of 200 A. Cylindrical rods with 3 mm in diameter and 45 mm long were synthesized by

    drop-casting into a copper mould in a purified argon atmosphere. The phase structures were

    characterized by X-ray diffraction (XRD) with Cu-Kα radiation (λ=1.5405Å) using a D/MAX-RB

    diffractometer and Microarea X-ray diffraction (MAXRD). Microstructures of the cast samples

    were examined using a Carl Zeiss optical microscope (OM) and a JEM 2010F field emission

    transmission electron microscopy (TEM). Thermal analysis was carried out by a Pyris-1

    differential scanning calorimetry (DSC) at a heating rate of 0.33K/s. Tensile tests on the BMGCs

    with different Nb content were performed using a dog-bone shape samples in an INSTRON-5569

    testing machine with a strain rate of 3.5× 10-4

    s-1

    . The fracture surfaces of the tensile samples were

    observed in a HITACHI S-4700 scanning electron microscope (SEM). In order to investigate the

    Young’s modulus and hardness of both the crystals and glassy matrix in the cast samples,

    nanoindentation tests were conducted on a TriboIndenter in-situ Nanomechanical test system with

    a maximum load of 10 mN.

    3. Results and discussion

    Fig.1 shows the XRD spectra taken from 3-mm-diameter cylindrical rods of CuZrAl

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    BMGCs with various concentrations of Nb doping. Without addition of Nb, both Al2Zr and

    B2-CuZr crystalline phases were detected, which is consistent with the previous report [23]. For

    the alloy containing 1% Nb, the XRD spectrum shows one broad diffuse peak around the

    diffraction angle of 38o without any apparent crystallization peaks, indicating full glassy structure.

    The larger mixing degree of CuZrAl ternary system induced by the small amounts addition of Nb

    is responsible for the increase of glass-forming ability (GFA). Similar results were reported

    previously [28-29]. Further increasing the Nb content from 3% to 5%, an extra peak that

    corresponds to the B2-CuZr phase appears on the top of the diffuse peak, suggesting that the

    addition of 3-5% Nb promoted the formation of the B2-CuZr phase in the glassy matrix. With

    increase in Nb content, the intensity of the B2-CuZr peak increases, indicating higher volume

    fraction of the B2-CuZr crystalline phase at higher Nb content. In addition, higher Nb content also

    suppressed the formation of the Al2Zr phase as a result of the competitive formation mechanism of

    Al3Nb phase during solidification [23, 26]. It is not contradictive that the different amounts of Nb

    promote the GFA and the precipitation of B2 CuZr. Minor addition of Nb promotes the GFA due

    to increasing mixing degree of CuZrAl system, while the large amount of addition of Nb acts as

    the nucleus of B2 CuZr, resulting in the precipitation of B2 CuZr.

    To understand the effect of Nb addition on the phase structure evolution of the CuZrAl

    BMGCs, DSC analysis was carried out on the Cu48-xZr48Al4Nbx (x=0, 1, 3, 3.7, 5 at.%) alloys

    during continuously heating process. The DSC curves that record information of phase

    transformations are shown in Fig.2. It can be seen that the transformation in all alloys contains a

    glass transition process followed by an exothermic heat characteristic for crystallization. The

    ternary Cu48Zr48Al4 alloy without Nb doping exhibits a smaller heat release than that of the alloy

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    doped by different Nb contents. The heat released due to the crystallization of these BMGCs

    decreases gradually with the increase in Nb concentration from 1% to 5%. This means that the

    volume fraction of the amorphous matrix is reduced due to the increase of the volume fraction of

    the crystalline phase at higher Nb addition. The volume fractions of the crystalline phase are

    estimated to be 8%, 24%, 28% and 40%, for 1%, 3%, 3.7% and 5% Nb-added 3 mm diameter

    samples, respectively. This deduced result is consistent with that from XRD analysis. However,

    both the glass transition temperature (Tg) and the onset crystallization temperature (Tx), decrease

    with increasing Nb concentration. This once again evidences that the addition of Nb promoted the

    formation of the B2-CuZr phase in the CuZr-based BMGCs.

    Figure.3 presents the optical metallographs of the cross-sectional microstructures of the

    Cu48-xZr48Al4Nbx (x=0, 1, 3.7, 5 at. %) alloys. In the Nb-free sample, a larger volume fraction of

    the B2-CuZr and Al2Zr phases with various morphologies can be observed in the glassy matrix,as

    shown in Fig. 3a. For the alloy with 1% Nb addition (Fig. 3b), only a few small spherical B2-CuZr

    particles are found, which agrees with the XRD results. Increasing the Nb content to 3.7%, much

    more spherical B2-CuZr particles with a size ranged from ~30 to ~60 μm homogeneously

    distributed in the glassy matrix (see Fig. 3c), which likely gives rise to enhanced tensile ductility

    because the size of the particles is very close to the plastic zone of the glassy matrix [7]. However,

    in the 5% Nb sample, a few B2-CuZr particles with heterogeneous distribution and non-uniform

    sizes embedded into the glassy matrix. According to the metallography, it is clear that 3.7% Nb

    addition promoted the uniform nucleation of the B2-CuZr particles during the rapid solidification

    process. The distribution of B2 CuZr crystals depends on the Nb content, which may be explained

    by the nucleation and growth kinetics of the Nb added samples. It is speculated that Nb may act as

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    heterogeneous nucleation sites for B2-CuZr phase because the body-centered cubic structure of

    Nb (with a lattice parameter of a = 3.3004 Å) is very similar to that of the B2-CuZr phase (a =

    3.2562 Å). In addition, the finer B2-CuZr particles in the 3.7%Nb sample is possibly attributed to

    the slow growth rate of this particles resulted from the sluggish growth kinetics. Similar effect was

    reported for Ta atom in the Cu-Zr-Al alloy, where the growth of B2-CuZr phase was suppressed

    by 0.9% Ta addition [5].

    The tensile true stress-strain curves of the Cu48-xZr48Al4Nbx (x=0, 1, 3, 3.7, 5 at. %) alloys

    are plotted in Fig. 4. The ternary Cu48Zr48Al4 alloy without Nb-doping exhibited typical brittle

    fracture with lower fracture strength of 1510 ± 65 MPa without distinct yielding. This implies that

    the non-uniformly distributed B2-CuZr and Al2Zr particles in the glassy matrix did not contribute

    to both strengthening and enhancement of ductility. 1% to 5% Nb-doping led to increase in the

    fracture strength up to 1810 ± 50 MPa at of 3.7% Nb, but only the CuZr-based BMGCs doped by

    3.7% Nb exhibited a significantly plastic deformation with the ductility of 7% and a prominent

    work-hardening behavior before fracture. 1%, 3% and 5% Nb-added alloys do not show any

    significant tensile plasticity, which display the fracture strength of 1700 ± 40, 1782 ± 15 and 1600

    ± 60 MPa, respectively. It is evident that the larger fracture strength can be achieved in the

    CuZr-based BMGCs due to the enhanced glassy forming ability by doping of Nb into CuZr-based

    alloy. The addition of 3.7% Nb promoted the martensitic transformation of the reinforcing

    B2-CuZr crystals, which was confirmed by the HRTEM image of the 3.7% Nb-added cast sample

    shown in Fig.5. Some stacking faults inside the B2 crystals were observed, as indicated by the

    white arrow in Fig.5, which is consistent with the features of the B2 crystals in the Co-containing

    alloy [10]. These stacking faults greatly promoted the martensitic transformation, thus notably

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    improved tensile plasticity of the 3.7% Nb-added alloy.

    Previous studies [7, 20] indicated that matching of soft reinforcing particle size to the

    characteristic length scale pR can suppress shear band extension and therefore enhances the

    plasticity. pR is a materials scale related to fracture toughness in tension, it can be expressed as:

    2 2/ 2p IC YR K (1)

    where ICK is fracture toughness, and Y is yield strength [20, 24]. For the 3.7% niobium alloy,

    pR can be estimated to be 175um by adopting ICK =50MPa m1/2

    and Y =1500 MPa. Therefore,

    the crystal size of the 3.7% niobium sample matches to the order of magnitude of pR . As a result

    the tensile ductility was enhanced.

    The fractography of the Cu48-xZr48Al4Nbx (x=0, 3.7, 5at. %) alloys is shown in Fig.6. Fig.6a

    exhibits a shear fracture along a shear angle of 35º and a small number of shear bands on the

    lateral surface of the Nb-free sample (pointed by the white arrow). In the enlarged area circled by

    a white box in Fig. 6a, it can be seen that a spherical B2-CuZr phase inhibits the propagation of

    multiple shear bands, as shown in the inset of Fig. 6a. Some dendrites-like patterns and a few

    melting drops were observed to appear on the fracture surface of the Nb-free sample, as shown in

    Fig. 6b. The shear fracture occurs along a shear angle of 34º for the 5% Nb-added sample, and a

    few slender shear bands come out on its lateral surface, as shown in the inset of Fig. 6c. Some

    typical round-core patterns appear on the fracture surface with obvious melting character for the

    5% Nb-added sample (Fig. 6c). Fig.6d shows that shear fracture occurs along a shear angle of 50º,

    larger than 45º,and many short shear bands appear on the lateral surface of the 3.7% Nb-added

    sample. The amplificatory image of the area circled by a white box in Fig. 6d shows the distorted

    martensite phases with slat structures (see the inset of Fig. 6d), which is the important evidence of

    a phase transformation-mediated plasticity. Afterwards, further observations show that some

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    vein-like patterns and martensite phases indicated by an oval appear on the fracture surface with a

    drastically melting character (Fig.6e). In addition, it is interesting to find a peculiar feature with

    the stripped marks near the interface between the martensite particles and the glassy matrix, as

    indicated by the black arrow in Fig.6f. The parallel slats of the martensite particles are pointed by

    the white arrow in Fig.6f.

    For the Cu48-xZr48Al4Nbx (x=0, 3.7, 5 at. %) BMGCs samples, due to the difference in their

    microstructures, shear deformation occurs along the different shear angles when subjected to a

    tensile load. Their plastic deformation behaviors are mainly controlled by the B2-CuZr phases.

    How to understand why the 3.7% Nb-added sample displays a very high tensile plasticity of 7%?

    There are martensite phases on the side surface and fracture surface, which implies that the

    propagation of the main shear crack may be hindered by the martensite particles in the glassy

    matrix. To further confirm this hypothesis, i.e., the tensile deformation-induced martensitic

    transformation of the B2-CuZr phase, the Microarea-XRD patterns of the fractured 3.7%

    Nb-added sample are obtained and shown in Fig.7. As compared with the XRD pattern taken from

    the as-cast 3.7% Nb-added sample, reflection of the B19’ phase appears in different areas on the

    tensile fractured surface. Area I and area II are marked in the inset of Fig.7, which correspond to

    the beginning position and the concluding position of the shear fracture process.

    Moreover, Fig.6f shows that there are some stripped marks on the fracture surface,

    suggesting that the martensite particles interacted with the glassy matrix under tensile loading,

    similar to the report before [5]. How to further understand clearly the interaction between the

    glassy matrix and martensite particles? Nanoindentation tests on the crystallites and glassy matrix

    were performed on the Nb-free and 3.7% Nb-added samples, respectively. The load-displacement

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    (P-h) curves in load-control mode at different positions of the two samples are shown in Fig.8.

    The P-h curves present few displacement discontinuities marks (pointed by arrows) at position

    B2-CuZr phase (Fig.8e and 8d), implying the better plastic deformation, and the yielding of the

    B2-CuZr phase is suggested to correspond to the initiation of the martensitic transformation [27].

    However, at positions glassy matrix and Al2Zr phase, the shape of the P-h curves became

    smoother (Fig. 8a, 8b and 8c), indicating of the poorer plastic deformation. The nanoindentation

    results are given in Table 1. It is clear that the Young’s modulus and hardness of the microsized

    Al2Zr phase in the Nb-free samples are higher than those of the glassy matrix and the B2-CuZr

    phase. It can be deduced that the stress would concentrate on the interface between the glassy

    matrix and the Al2Zr phase, which leads to the shear fracture of the Nb-free alloy without

    plasticity under tension. In addition, the Young’s modulus and hardness of B2-CuZr phase in 3.7%

    Nb-added sample are lower than those of the glassy matrix. So, the stress concentrate on the

    crystal-glassy matrix interface will be released through the plastic deformation of the B2-CuZr

    phase before the yielding of the glassy matrix [5], which eventually leads to the remarkable plastic

    deformation of the 3.7% Nb-added alloy.

    Accordingly, it is also considered that the deformation-induced martensitic transformation

    of the B2-CuZr phase and its interaction with the glassy matrix may lead to the remarkable tensile

    ductility in the 3.7% Nb-added sample. Furthermore, the dramatic melting on the fracture region

    also contributes to certain tensile plasticity by releasing more elastic energy.

    5. Conclusions

    Through investigating the microstructures and tensile deformation behaviors of rapid

    solidified Cu48-xZr48Al4Nbx (x=0, 1, 3, 3.7, 5 at. %) alloys, the relationship between

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    microstructures and mechanical properties at different Nb-doping levels was characterized. The

    1-5% Nb additions suppressed precipitation of the Al2Zr phase and induced the formation of single

    B2-CuZr phase in the glass matrix, which increased the fracture strength of the Cu48Zr48Al4 alloys.

    The BMGCs with uniformly distributed single B2-CuZr phase was obtained in the 3.7% Nb

    addition alloy, which exhibited larger tensile ductility and work-hardening capability as well as the

    highest fracture strength. The deformation-induced martensitic transformation of the B2-CuZr

    phase and the interaction between the glassy matrix and the martensite particle were responsible

    for the improved tensile properties. The drastic melting on the fracture region also contributed to

    the increase in tensile plasticity. The results highlight that the high strength and large plasticity in

    BMGCs could be achieved simultaneously through dominating the interaction between the glassy

    matrix and the reinforcing phase tailored by proper alloying.

    Acknowledgements

    The authors gratefully acknowledge the financial support by the Foundation of Heilongjiang

    Province Natural Science (A201103), the Foundation of Heilongjiang Province Education

    (12531585), and the National Natural Science of China (51371078) and (51201062).

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    bulk metallic glasses: the solidification range perspective. Mater Des 2014; 61:199-202.

    [29]Zhu JS, Wang YG. Effect of Al addition on the glass forming ability, thermal stability and soft

    magnetic properties of (Fe0.83P0.16Cu0.01)100-xAlx nanocrystalline alloys. J Alloys Compd 2015;

    652:220-4.

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    Figure captions

    Fig.1 XRD patterns of the as-cast Cu48-xZr48Al4Nbx alloys with different Nb additions

    Fig.2 DSC traces of the as-cast Cu48-xZr48Al4Nbx alloys with different Nb additions

    Fig.3 Optical metallographs of the cross-sections microstructures of the as-cast Cu48-xZr48Al4Nbx

    alloys with different Nb additions, (a)x=0, (b) x=1, (c) x=3.7, and (d) x=5

    Fig.4 Tensile true stress-strain curves of the as-cast Cu48-xZr48Al4Nbx alloys with different Nb

    additions

    Fig.5 HRTEM image of the B2 nanocrystal embedded in the Cu44.3Zr48Al4Nb3.7 alloy

    Fig.6 SEM images of the tensile fracture surface and its lateral surface of the as-cast

    Cu48-xZr48Al4Nbx alloys with different Nb additions (a) (b)x=0, (c) x=5, (d) (e)and (f) x=3.7

    Fig.7 MAXRD patterns of the 3.7% Nb-added sample fracture surface

    Fig.8 Load-displacement curves during Nanoindentation of the Nb-free and 3.7% Nb-added

    samples at different positions

    20 30 40 50 60 70 80

    Al2Zr

    CuZrCu48-xZr48Al4Nbx

    x=5x=3.7x=3

    x=1x=0 Intensity(a.u.) 2θ(deg.)

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    Table caption

    Tab.1 Young’s modulus E and hardness H obtained from nanoindentation of the Nb-free and 3.7%

    Nb-added samples

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    Fig.1

    20 30 40 50 60 70 80

    ▲● ▲

    ●●

    ●●

    Al2Zr ▲

    ▲ ▲

    B2-CuZrCu

    48-xZr

    48Al

    4Nb

    x

    x=5

    x=3.7

    x=3

    x=1

    x=0

    Inte

    nsi

    ty (

    a.

    u.)

    2θ (degree)

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    Fig.2

    600 700 800

    Cu48-x

    Zr48

    Al4Nb

    x

    Tx

    Tg

    x=5

    x=3.7

    x=3

    x=1

    x=0

    Ex

    oth

    erm

    ic h

    eat(

    a.u

    .)

    Temperature(K)

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    Fig.3

    200um

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    Fig.4

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    Cu48-x

    Zr48

    Al4Nb

    x

    1%

    x=5x=3.7x=3x=1x=0

    str

    ess(M

    Pa

    )

    strain(%)

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    Fig.5

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    Fig.6

    (e)

    35o

    50o

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    Fig.7

    20 30 40 50 60 70 80

    II

    I

    ●B19

    ,-CuZr

    B2-CuZr

    ●●

    In

    ten

    sity

    (a.

    u.)

    2θ (degree)

    2.0mm ΙΙ Ι

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    Fig.8

    2000

    4000

    6000

    8000

    10000edcba

    a Cu48

    Zr48

    Al4 Al

    2Zr

    b Cu44.3

    Zr48

    Al4Nb

    3.7 amorphous

    c Cu48

    Zr48

    Al4 amorphous

    d Cu48

    Zr48

    Al4 B2

    e Cu44.3

    Zr48

    Al4Nb

    3.7 B2

    Lo

    ad

    (u

    N)

    Displacement(nm)

    150nm

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    Tab.1

    Position )(GPaE )(GPaH

    Nb0 Nb3.7 Nb0 Nb3.7

    B2 80.1±1.6 86.6±4.4 5.04±0.44 3.7±0.4

    Al2Zr 92.4±2.6 7.76±0.34

    Amorphous 83.4±4 109.0±1.0 6.08±0.28 6.1±0.3

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    Graphical abstract

    20 30 40 50 60 70 80

    II

    I

    ●B19

    ,-CuZr

    B2-CuZr

    ●●

    Inte

    nsi

    ty (

    a.

    u.)

    2θ (degree)

    2.0mm ΙΙ Ι

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    Cu48-x

    Zr48

    Al4Nb

    x

    1%

    x=5x=3.7x=3x=1x=0

    str

    ess(M

    Pa)

    strain(%)

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    Highlights

    A metallic glass composite was found to exhibit high tensile plasticity and work

    hardening

    The addition of Nb led to a uniform distribution of B2-CuZr phase in the glassy matrix

    The enhanced plasticity was attributed to the martensitic transformation of B2-CuZr

    phase

    The interaction between martensite particle and glassy matrix further enhanced

    plasticity