Precision is our business.

HOMMEL FORMLINE

Measurement systems for fast, simple assessment of form andposition tolerances

JENOPTIK-Group.

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Competence in quality assurance

Your partner for measurement technology

Precision has a very long tradition atHommelwerke. Its founder, HermannHommel, already revolutionised measuring technology at the turn of the 19th century. The innovativeproducts have since then made thename of Hommelwerke a standard in precision and quality.

As a supplier of both contact and non-contact measurement technologywe offer the right solution for any type of component – on the shop flooror in the measuring room.

Our product programme offers solutionsfor the most diverse measuring tasks –for testing roughness, contours orshapes, gear testing or determiningdimensions. All measuring systems contain high precision mechanics andwith their menu controlled software are easy to operate. Our product rangeis complemented by a comprehensiverange of services including consultation,training and servicing.

Our focus on quality, uncompromisingprecision and optimum system per-formance is second nature to us asprecision is our business.

Flexible form measurement

We offer you the right system for everymeasuring task. The modular structureof our measuring instruments ensuresmaximum flexibility in the application.

You have the choice. Our standard measuring systems range from thecompact roundness measuring instru-ment right up to the fully automaticCNC measuring station for form andposition tolerances. Our spindlemeasuring machines offer the idealsolution for very large, heavy work-pieces. Of course we can also makespecial measuring stations adapted to meet your specific measuringrequirements.

The precise form measurement

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Form measurement – what for?

important especially for the trouble-freeinteraction of several workpieces withcommon functions.

Measurements of form deviations tell us something about the quality of thefinished parts, allow us to draw con-clusions about the overall quality of theproduction process and thus help toreduce costs.

HOMMEL FORMLINE measuring instru-ments allow you to check the functionsof your components easily, quickly andeconomically. Form and position de-

viations are evaluated and displayedclearly by the TURBO FORM software.

Our form measurement instrumentsoffer the suitable solution from simpleroundness measurement right up toCNC-capable determination of allcommon form and position tolerances.

The form measurement systems withrotary table are particularly suitable formeasuring rotationally symmetrical parts.Systems with a rotating scanning headare used for workpieces which are heavyand not rotationally symmetrical.

Defined geometric properties

The shape of a part is based on themacrostructure (shape, position, dimen-sion) and the microstructure (roughnessand waviness) of the reference surface.Every workpiece is machined with amore or less strong deviation from theideal geometrical form.

The slightest deviation from the nominalform may already have a considerableinfluence on the functionability of acomponent. The form and position de-viations of all parts are therefore very

HOMMEL TESTER F1000 HOMMEL TESTER F4004

HOMMEL TESTER FMS 4310

HOMMEL TESTER FMS 6210

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HOMMEL FORMLINE

The right instrument for every occasion – all HOMMEL TESTER form measuring systems at a glance

Rotary table Ø 150 mmmanual workpiece alignment

F1000 F1003 F1004

F2000 F2003 F2004

F4003 F4004

FMS 6210FMS 6220

FMS 4310FMS 5310

FMS 8100FMS 8200

Rotary table Ø 250 mmmanual workpiece alignment

Rotary table Ø 250 mmautomatic workpiece alignment

Rotary table Ø 310 mmautomatic workpiece alignment

Table 400 x 400 mmautomatic workpiece alignment

Table 600 x 450 mmautomatic workpiece alignment

25 kg

80 kg

40 kg

100 kg

200 kg

300 kg

Form measuring systems with rotary table

Spindle measuring machines

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HOMMEL TESTERF1000 – F2000

Compact and cost-effective roundness measuring systems

The compact form measurementsystems HOMMEL TESTER F1000 andF2000 have an air-bearing rotary table.The workpiece is aligned manually. The continuous measurement speedand the motorised vertical adjustmentaxis guarantee maximum flexibility andease of operation.

The HOMMEL TESTER F1000 is suitablefor form testing on rotationally sym-metrical workpieces. The air-bearingrotary table has a diameter of 150 mmand accommodates workpiecesweighing up to 25 kg. The compactdesign allows fast, flexible relocation ofthe instrument.

The HOMMEL TESTER F2000 differs from the HOMMEL TESTER F1000 in the larger rotary table which has adiameter of 250 mm and a loadingcapacity of up to 80 kg. The measuringinstrument is therefore suitable forlarge, heavy workpieces.An ergonomically designed table withintegrated vibration damping is availableas an option.

HOMMEL TESTER F1000

HOMMEL TESTER F2000

Precision measurement of roundness and cylindrical form

HOMMEL TESTERF1003 – F2003

66

The HOMMEL TESTER F1003 and F2003are ideal for measuring precision partswhere the cylindrical form needs to bemeasured in addition to the roundness.

They both have a high-precision, verticalmeasurement axis with a measurementdistance of 350 mm (optional 550 mm)and motorised positioning of the hori-zontal axis. These form measurementsystems are therefore suitable for auto-mated measuring runs.

Alignment of the workpiece is sup-ported by automatic help functions.These include alignment of the rotarytable and display of correction factors.

The probe is protected against collisionsand the design of the instrument allowsprobe movement past the centre of the table to measure parallelism andconicity without rotating the table.

The HOMMEL TESTER F1003 and theF2003 are available as desktop versionsas standard. On request they can also be installed in an ergonomicallydesigned table where they offer anideally adapted workstation.

HOMMEL TESTER F1003

HOMMEL TESTER F2003

The HOMMEL TESTER F2003 has the same principle structure as theHOMMEL TESTER F1003. The traverserange of the horizontal axis is largerwith 220 mm movement. The rotarytable has a diameter of 250 mm for accommodating workpieces up to 80 kg.

The optional manual probe tilt arm FS1simplifies the measurement process on complex workpieces. It can bemoved easily and quickly into the opti-mum operating position.

The traverse distance of the horizontal axis in the HOMMEL TESTER F1003is 170 mm. The air-bearing rotary table with manual workpiece alignment and a diameter of 150 mm is suitable for components up to 25 kg.

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HOMMEL TESTERF1004 – F2004

Exact evaluation of form and position tolerances

HOMMEL TESTER F2004

HOMMEL TESTER F1004 The horizontal traverse distance of the HOMMEL TESTERF1004 is 170 mm. The load capacity of the air-bearing rotarytable is 25 kg with a table diameter of 150 mm.

In connection with the optional motorised tilt and swivelmodule MDS, axial and radial measurements are performedfully automatically without the CNC run being interrupted.

The general version of the HOMMEL TESTER F2004 is identical to theHOMMEL TESTER F1004. However, it has a high load, air-bearing rotarytable with a diameter of 250 mm for automatic measuring runs on large, heavy workpieces up to a max. 80 kg. The measurement distance of the horizontal axis in this form measurement instrument is 220 mm.

Three motorised measurement axes allow CNC-controlledmeasuring cycles for measuring all common form andposition parameters. The vertical measurement length in boththe HOMMEL TESTER F1004 and the F2004 is a standard 350 mm and can also be supplied with 550 mm on request.The high degree of automation with a CNC programme

makes the instruments particularly suitable for using in seriesproduction.

The form measurement instruments can be integrated in anergonomically designed table as an alternative to the desktopversion.

The HOMMEL TESTER F4003 and F4004form measurement instruments offerfully automatic workpiece alignmentand minimum measurement times withmaximum operating comfort.

The measurement distance of themotorised vertical axis in these formmeasurement devices is 350 mm and isalso available with 550 mm on request.The 250 mm rotary table with air-bearing allows loading of workpieces up to 40 kg.The probe is collision-protected. Thesystems also allow traversing past thecentre of the table for measuringparallelism and conicity without rotatingthe table.

The HOMMEL TESTER F4003 isparticularly suitable for measuring thecylindrical form on complex workpieces.The traverse distance of the motorisedhorizontal axis is 220 mm.

The optional manual probe tilt arm FS1simplifies the measuring process oncomplex workpieces and moves theprobe arm quickly and comfortably tothe right operating position.

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Automatic centring and levelling

HOMMEL TESTERF4003 – F4004

HOMMEL TESTER F4003

The GTF2 table offers the idealergonomic platform for theHOMMEL TESTER F4003(optional) and the F4004. Withthe integrated, vibration-dampedgranite plate it offers a strongwork base. The cabinet issupplied with an integrateddrawer for printer and PC. The master / slave power stripprovides added comfort.

HOMMEL TESTERF4003 – F4004

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Fully automatic measurement of form and position tolerances

HOMMEL TESTER F4004

Motorised tilt and swivelmodule MDS

The HOMMEL TESTER F4004 leavesnothing to be desired: three motorisedmeasurement axes in combination withan automatic workpiece alignmentensure a fully automatic CNC measuringrun even for complex tasks.Unlike the HOMMEL TESTER F4003, the horizontal axis on this instrumentperforms a measurement function.

The optional motorised tilt and swivelmodule MDS allows fully automatic axial and radial measurements withoutinterrupting the CNC run. It has onemotorised axis each for tilting androtating the probe and thereforereaches measurement positions whereaccess would normally be difficult.

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For high table load and large measurement volumes

HOMMEL TESTERFMS 4310 – FMS 5310

The HOMMEL TESTER FMS 4310 allowsboth automatic measurements andautomatic centring and levelling. Therotary table has a diameter of 310 mm,a load capacity up to 100 kg andautomatic workpiece alignment issupplied as a standard.

The special scanning function reducesthe alignment time considerably. This fast coarse alignment is achieved by“scanning” the workpiece.

The measurement distance of thevertical axis in the HOMMEL TESTERFMS 4310 is 350 mm (550 mm isavailable as an option), the measure-ment distance of the horizontal axis is150 mm.

The software offers numerous optionsfor workpiece-specific evaluation, e.g.for pistons.

HOMMEL TESTER FMS 4310

The measuring instrument is fully CNC-capable for automaticmeasuring runs.

HOMMEL TESTERFMS 4310 – FMS 5310

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The HOMMEL TESTER FMS 5310 meetsthe highest testing requirements withincremental length measuring systems.The horizontally adjustable Z axis makesit possible to measure workpieces withvery large measuring volumes withmaximum accuracy.The measurement distance of thevertical axis in this form measurementsystem is 500 mm (optional 600 mm). The measurement distance on thehorizontal axis is 250 mm.

The HOMMEL TESTER FMS 4310operates with three measurement axeswith which it can measure and calculateall common form and positiondeviations.

With the bidirectional scanning systemthe measuring instrument changes frominternal to external scanning withoutmanual intervention. It also has anautomatic probe tilt unit for measure-ments on workpieces which are higherthan the vertical axis.

The HOMMEL TESTER FMS 4210 isavailable for simpler applications. Theair-bearing rotary table has a diameterof 220 mm and manual workpiecealignment. Load capacity is 50 kg (notillustrated).

Bidirectional scanning system

Spindle measuring machines with rotating scanning head for large,

HOMMEL TESTERFMS 6210 – FMS 8200

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Both the Z and R axes have air-bearingsand are wear-free. The R axis is equippedwith an additional adjustment system so that larger diameters can be scannedbeyond the measurement distance.The bidirectional, inductive scanninghead enables automatic reversal of theprobing direction.

Crankshaft measurementThe crankshaft measuring arm is usedfor axial and radial measurements onmain and pin bearings without probechanges. It is available either withautomatically or manually rotatedprobe.

HOMMEL TESTER FMS 6210

other. Bores can be measured on largecomponents.Typical application exam-ples are: crankcases, cylinder heads,cylinder blocks or crankshafts.

The HOMMEL TESTER FMS 6210 andFMS 6220 spindle measuring machineshave an air-bearing and a manuallydriven X-Y table with a maximum loadcapacity of 300 kg.

Form measurement systems with arotating scanning head are superior to measuring instruments with a rotarytable when the workpieces are heavyand not rotationally symmetrical.

In addition spindle measuring machinesare used for measurements at differentpositions in the X-Y plane in where themeasured values are related to each

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heavy workpieces

HOMMEL TESTERFMS 6210 – FMS 8200

The HOMMEL TESTER FMS 8100 and FMS 8200 spindle measuring machinesare equipped with an air-bearing,automatically driven X-Y table with amaximum load capacity of 200 kg. All axes are measuring axes in thesesystems. The vertical axis in theHOMMEL TESTER FMS 8100 has ameasurement distance of 900 mm. Thisis 1300 mm in the HOMMEL TESTERFMS 8200.

The advantages at a glance

• spindle with automatic weight balance

• table load capacity up to 300 kgdepending on type

• freely movable operator terminal for the entire machine control

• software options for numerous applications

• wear-free air-bearing guidance• automatic centring and levelling• extensive collision protection

HOMMEL TESTER FMS 8200

The mobile operator terminal movesfreely and can be operated comfortablyby a touch screen. This makes it easy to control and program the spindlemeasuring machines. The measure-ment results are then evaluated on a separate computer.

TURBO FORM

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Evaluation software with parameter-oriented user guidance

The graphical, function-oriented userinterface of the TURBO FORM evaluationsoftware guarantees you simple opera-tion even for complex measuring tasks.Starting with the simple definition of measurement positions and axisreferences, through the fully automaticalignment and measurement of theworkpieces right up to extensive profileanalysis and continuous documentationof the test results.

The graphical user interface can beconfigured flexibly and individually for every measuring programme. Allcommon form and position parametersare calculated with TURBO FORMaccording to current standards. Thetoolbar which can be operated with themouse or keyboard ensures maximumoperating comfort. The software is openfor an unlimited number of measuringprogrammes and measurementprotocols.

The user-friendly guidance through themeasurement is shown here clearlyusing the cylindrical form measurementas an example.

Test plan creation

Select the desired parameter by a mouse click. The wizard thenguides you simply and safely through the individual steps.

Automatic alignment

Alignment is semi-automatic or fully automatic(depending on the version of the form measur-ing instrument) and is optimally supported by the software. The aligned workpiece is measured at themeasurement positions defined in the test plan.

TURBO FORM

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The advantages at a glance

• clear programme sequence• positions can be entered by simple

teach-in functions• possible to create the test plan

without measuring the workpiece• user-friendly interface with obvious

symbols• standard evaluation• comfortable measuring programme

management• user-defined representation of

measurement protocols• numerous options for special

applications• fast evaluation algorithms supply

prompt results even in complexmeasuring tasks

• CNC modules, Fourier analysis andinformative 3D analyses are alreadypart of the standard scope

Printout form

Screen forms and printout forms can beconfigured simply and individually.

Analysis

The measuring profiles are shown clearly in (3D) diagrams afterscanning the workpiece.

Measurement

Help functions and displays in the measuring programme makeit easier for you to find and scan the individual measurementpositions. Visualisation of the measuring profile allows an evalua-tion to be made during the measurement.

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TURBO FORM is convincing in its functional variety

TURBO FORM

3D evaluations

Detailed 3D representations of themeasurement such as flatness, simplifyevaluation of the measurement resultsas shown in the diagram.

Automatic measuring runs: CNC

A CNC run requires far less time than a manual measuring sequence andsupplies operator-independent,reproducible results. The automatic run leaves the operator free to performother tasks.CNC programmes are created by ateach-in process and can be changedstep by step afterwards – either as atotal measuring run or in individualsteps.

Fourier analysis

The Fourier analysis is a specialevaluation of radial measurementpositions. The measured profile isbroken down into its spectralcomponents and displayed graphically.A limit curve is defined here fortolerancing. Amplitudes which exceedthe curve are displayed in red.This makes recurrent, high-frequencyprofile segments recognisable. A typicalapplication is for example the detectionof chatter marks on the workpiece.

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TURBO FORM

Evaluation of special measuring tasks: Software options

Diameter

The external diameter of a cylindricalpart is determined from a roundnessmeasurement. The workpiece diameter is calculatedfrom the arithmetic centre LSC of aroundness profile – relatively to apreviously measured setting master.

Variation in thickness

This software option can be used todefine the thickness variation of twoprofiles, e.g. suitable for measuringbrake disks.

Angular sector

The greatest roundness error isdetermined here in a defined anglesegment.

Export interface

Calculated characteristics can beexported in ASCII format and pro-cessed further with other softwareprogrammes, e.g. Excel.

qs-STAT® interface

Data can be transferred to the statisticspackage for process data analysis viathe qs-STAT® interface.

Laminar jump

This option is provided specially for evaluationson collectors. The interruptions on the collectorare extracted to calculate the laminar jump.

Other software options on request.

Twist evaluation

This hardware and software option allows you to measure the properties of sealsurfaces on shafts. Twist structures on seal surfaces can lead to undesirable flowsand thus to leaks.

Cone angle

The cone angle and the form variation of aconical surface are calculated from several polar and linear profiles with the evaluationprogramme. Tracking of the R and Z axes (scanning mode) enables cone anglemeasurement within wider ranges.

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The probe arm – basis for high-precision measurement

Probe arms

The choice of probe arm has a significant influence on the measurement result. The probe arm often has to be designed to suit a specific part. We will be glad to help you choose the suitable probe arm for your measuring task.

Our probe arm set FTS 1 covers most of the common measuring tasks.Art. 230 580

The probe arm set FTS 1 consists of the following single components:• probe arms FTA 1 and FTA 2:

L=40mm or 100mm; ball tip Ø=3mm• probe arms FTA 1T and FTA 2T:

L=40mm or 100 mm; with toroidal tip r= 0,25 / 8mm• Radial probe arm FTA:

L=40mm; with M2 thread and matching stylus tip with ruby ball Ø=1mm• 2x stylus tip extension TSV:

L=30mm• key for changing the stylus tip

Probe arm FTA 1

Standard probe arm for the commonestapplications with a 2.5 mm connectionthread and a 3 mm ball-tipped probe.

Probe arm FTA 1T

Double-tipped probe with two differentradii 0.25 mm and 8 mm. Surfaceroughness parts can be filtered out withthe large radius. Particularly suitable forturned surfaces.

Probe arm FTA

This probe arm has an M2 thread forscrewing on different stylus tips, e.g. a ruby balled tip, and extensions. Also suitable for measurements in smallbores.

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Probe arms

The carbon fibre probe arms are convincing in their excellent material properties and maximum operational flexibility. They arevariable in structure (length and stylus tip) and easily and quickly adaptable to new measuring tasks. Here are examples from thewide range of probe arms. Ask about the best probe arm for your application!

Probe arm TS FT R L040 KU1500

Universal probe arm with 2 mm threadfor screwing on various stylus tips. Here is a tip with 3 mm ruby ball.Suitable for a number of applications.

Probe arm 40 Art. 244 940Probe arm 100 Art. 244 941Stylus tip Art. 063 935

Probe arm TS FT R L040 KE300

Universal probe arm for inserting 2 mmtips. Shown with two conical tips. Ideal for measurements on ground andslightly soiled surfaces.

Probe arm 40 Art. 256 720Probe arm 100 Art. 1000 1880Stylus tip Art. 243 938

Probe arm FT-RL117

With angled tip for measurements onenvelope lines with interruptions and in small bores from 3 mm.

Probe arm Art. 241 561

Probe arm TS FT special version

Special probe arm with transverse pin for measurements on end faces, in small bores from 3 mm and at thebottom of bores.

Probe arm Art. 256 729

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Accessories for different measuring tasks

Accessories

Hommelwerke offers a wide range of accessories for safe handling of complex workpieces. Accessories made specially for your measuring task are available in addition to the standard accessories.

Probe FT1

The individual lever probe FT1 is distinguished by an interchangeable, 180° swivellable probe arm with reversible probing direction, adjustable gauging force and a variable free stroke limit in both directions. Art. 231 410

Chucks

Precision chucks with three, six or eight hardened jaws guarantee that the workpiece lies firmly on the rotary table for every measurement. This is a particular advantage for workpieces with small diameters.

Chuck FX 70 Chuck range internal 18–62 mm / external 2–68 mm

Art. 232 036

Chuck FX 100 Chuck range internal 28–95 mm / external 2–95 mm

Art. 232 357

Chuck FX 150for 150 mm rotary table Chuck range internal 46–140 mm / external 2–140 mm

Art. 507 001

Chuck FX 150 for 250 mm rotary tableChuck range internal 46–140 mm/external 2–140 mm

Art. 232 359

Centring device

Our centring devices reduce the time necessary for centring small workpieces.

Centring device with magnetic rails (fastening with screws)Chuck range external diameter 10 –128 mm Art. 518 937

Centring device with magnetic rails (3-point ball mount)Chuck range external diameter 10 –128 mm Art. 519 908

Centring device with lamellasChuck range external diameter 15 –190 mm Art. 518 936

Tables (figure for example on page 8/9)

We supply tables in various versions for all our measuring instruments. Desktop and built-in versions are available depending on the measuring system.

GTS for F1000 Art. 232 900 GTF1 for F1003/F1004 Art. 232 953GTF2 for F2000–F4004 Art. 232 902

Accessories for measuring instruments of the FMS series

Accessories

Probe ST200

The bidirectional probe ST200 for the FMS measurement systems allows probing of internal and external diameters without manual reversal of the probing direction.A cross tip stylus is required for this (not illustrated) Art. 518 548

Probe holder for ST200

The probe holder for the spindle measuring machines is available in different lengths.Penetration depth: 200 mm Art. 256 645

450 mm Art. 256 303650 mm Art. 528 941

Probe ST300

This scanning system was specially developed for the spindle measuring machines for penetrating bores from 16 mm. Art. 258 600

Probe holder for ST300

The appropriate probe holders for spindle measuring machines are available in different lengths.Penetration depth: 140 mm Art. 258 620

500 mm Art. 518 963

Tilt modules

Probe tilt arm FS1

The probe tilt arm FS1 simplifies measurements on complex workpieces. It can bemoved easily and quickly into the optimum operating position for every measuringtask. The double zenith setting on the tilt arm guarantees correct measurementsevery time.Art. 513 277

Motorised tilt and swivel module MDS

The motorised tilt and swivel module MDS allows fully automatic axial and radialmeasurements without interrupting the CNC run. It has one motorised axis eachfor tilting and rotating the probe and therefore reaches measurement positionsthat are normally difficult to access. This module is also suitable for automaticmeasurements on conical surfaces. The Autostop function has an intelligent,computer-aided approach with automatic detection of the probing direction. The tilt range is 90° and the swivel range 270°.Art. 513 253

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Customer applications

Tailor made for complex measuring tasks

Our standard form measurement instruments are suitable for variousmeasuring tasks thanks to their widerange of accessories. Our aim is to find the optimum solution for you.If this is not possible with one of the standard measuring systems we will develop a system specially tailored to meet your needs.

You will benefit from our years ofexperience and extensive know-how inthe development of special solutions.

HOMMEL TESTER F2000 for crankshaftsFor measuring the roundness of main and pin bearings.

HOMMEL TESTER F4003 for conrodsFor measuring the roundness and parallelism of the small andlarge ends.

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Customer applications

HOMMEL TESTER F4004 for brake discsStagger, axial runout, waviness, and thickness variation aredetermined with a special probe holder to which 2 probes arefixed. Special measurement protocols are used for evaluation.

HOMMEL TESTER F4004 with cabin for use in production.

Our special measuring stations are usedmainly in the car industry.

Application examples

• conrods• crankshafts• brake discs• pistons

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Permanent accuracy

Calibration

Calibration and adjustment

Hommelwerke measuring systems aswell as single components are deliveredin perfect condition and completelyaligned and tested. All individual partscan easily be changed as a result with-out impairing the measuring accuracy.Due to wear the measuring uncertaintymay increase without being noticed.

In most cases the perfect function of themeasuring devices cannot be detecteddirectly. In general the calibration of thesystem has to be carried out with thehelp of a feedback standard.

Hommelwerke offers a wide range ofcalibration services:

• DKD calibration laboratory*• DKD calibration certificates for

roughness standards• DKD calibration certificates for

roughness measuring systems• DKD calibration certificates for

form standards

Hommelwerke is a DKD calibration laboratory

One particularly important aspect is the continuous monitoring of ourproducts for optimum accuracy. In theDKD calibration laboratory (Germancalibration service) we calibrate yourstandards.If a standard proves impossible tocalibrate you can order new standardsfrom us. We issue a simpler in-housecalibration certificate or test certificatefor variables which are not accreditedand as a low-cost alternative to the DKD calibration certificate.

DKD calibration certificate for form standards

Calibration is done on our DKD measur-ing station in the climatised and vibra-tion-isolated measuring laboratory witha rotary spindle machine with a measur-ing Z axis. All common form parameterscan be determined.

Magnification standard FN 101

For checking the scanning system.

With in-house calibration certificateArt. 521 809

With DKD calibration certificateArt. 532 528

Roundness standard FN 111

With the ceramic roundness standardyou check radial roundness deviationof the rotational axis.

With in-house calibration certificateArt. 521 799

With DKD calibration certificateArt. 532 529

Test cylinder

The parallelism of the vertical axis to the rota-tional axis is checked with the test cylinder.

Diameter: 100 mmLength: 360 mmWith PTB calibration certificate: Art. 535 007With in-house calibration certificate: Art. 060 219

Diameter: 120 mmLength: 500 mmWith PTB calibration certificate: Art. 1000 0338With in-house calibration certificate: Art. 1000 0339

* for the variable length: includes roughness (also according to SEP 1940), profile depth,roughness measuring systems as well asroundness, straightness, parallelism andmagnification standards

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Good advice and strong support

Product

Consultation / Engineering

Training / Installation

Customer requirement Service / Maintenance

All from one provider

Product

At Hommelwerke we are flexibleenough to ensure that we offerindividual yet economic solutions. This is because we invest in researchand product development whichenables us to keep you one step ahead at all times.

Training / Installation

Our products are renown for theirsimplicity of operation and trainingrequirements. Nevertheless all ourrepresentatives actively support ourcustomers during the installation oftheir measuring equipment. Trainingcourses can be carried out on site or at Hommelwerke and are designed to ensure the system operates to itsmaximum potential.

Service / Maintenance

Hommelwerke has an accredited DKD calibration laboratory and carriesout demanding customer and DKDcalibration measurements. We offerlong-term maintenance contracts toguarantee reliability of the measuringcomponents. Numerous servicebranches enable us to respond quickly.

Consultation / Engineering

We offer detailed advise on solvingdifficult measuring tasks. Our engineersare available to advise on all aspects ofmodern metrology and can devisesolutions to meet your individual need.

All our activities are centred on thecustomer. Our modern measuringsystems are developed according to your requirements and specific needs. As a supplier for both contact and non-contact measurement technology weoffer the right solution for any type ofcomponent. Our experience and

technical expertise make us one of themost qualified service providers ofinnovative measuring systems.

Our aim is to give our customersextensive support: already in theplanning phase, during project handlingand of course also after commissioning

of our measuring systems. This meansyou have a competent partner at yourside to support you in all questionsrelating to metrology.

Measuring range Distance C/Z axis mm 220 270 350 265 587Max. test diameter mm 300 440 380 280/300 800Max. measuring height mm 300 350/550 400 350/550 370/640 500/600Max. load N 250 800 400 500 1000

Rotation axis (C axis)Table diameter mm 150 250 220 310Workpiece alignment man. auto. man. auto.Roundness error µm 0.05 0.07+µm/mm measuring height 0.0005 0.0008Axial run-out error µm 0.04 0.07+µm/mm radius 0.0005 0.0008Centring range mm ±2 ±2.5 ±3Levelling range ° ±0.6 ±0.5Measuring speed 1/min 1–10 1–12Bearing air

Vertical axis (Z axis)Traverse distance mm 300 – – 400 – – – – – – –Measuring distance mm – 350 / 550 – 350 / 550 350 / 550 350 / 500 500/600Straightness error / 100 mm µm – 0.2 – 0.2 0.2 0.25 0.3Straightness error / Measuring distance µm – 0.5 – 0.5 0.5 0.8Parallel C-Z / Measuring distance µm – 1.0 – 1.0 1.0 1.0 4.0Collision protection – yes

Horizontal axis (R axis)Traverse distance mm 170 – 220 – 220 – – – 200Measuring distance mm – – 170 – – 220 – 220 150 250Straightness error / 100 mm µm – – 0.5 – – 0.5 – 0.5 0.7 0.3Straightness error / Measuring distance µm – – 0.8 – – 0.8 – 0.8 0.8 0.6Squareness C-R µm – – 2 – – 2 – 2 1.5 2

Weights / DimensionsLength mm 475 630 780 1760 2300Width mm 285 400 500 840 2300Height mm 600 845 /1045 900 865 /1065 1770 1750Weight kg 80 170 176 300 305 311 305 311 580 1500

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Technical data

F100

0A

rt. 9

99 6

00

F100

3 / F

1003

LA

rt. 9

99 6

03 /

999

613

F100

4 / F

1004

LA

rt. 9

99 6

04 /

999

614

F200

0A

rt. 9

99 6

20

F200

3 / F

2003

LA

rt. 9

99 6

23 /

999

633

F200

4 / F

2004

LA

rt. 9

99 6

24 /

999

634

F400

3 / F

4003

LA

rt. 9

99 6

43 /

999

653

F400

4 / F

4004

LA

rt. 9

99 6

44 /

999

654

FMS

4210

/ FM

S 42

10 L

Art

. 999

716

/ 99

9 72

2

FMS

4310

/ FM

S 43

10 L

Art

. 999

718

/ 99

9 71

9

FMS

5310

Art

. 999

720

HOMMEL TESTER

L = systems with greater vertical measurement length

All accuracy data according to DIN 1101.Roundness deviations measured with filter 0-15 W/U; 6 rpm; LSC.Straightness deviations measured with cut-off wavelength 2.5 mm; 100 mm/min; LSS.All data relate to 20°C ± 1°C.

FMS 6210 FMS 6220 FMS 8100 FMS 8200Art. 526 769 Art. 1000 2857 Art. 526 770 Art. 532 636

SpindleBearing air airRadial roundness error µm 0.1 0.1+ µm /mm measuring height 0.0008 0.0008Axial roundness error µm 0.1 0.1+ µm/mm radius 0.0008 0.0008Traversing speed min –1 max.12 max.12Angle measuring system (resolution) ° 0.01 0.01Positioning accuracy ° 0.1 0.1Straightness axis ZMeasuring distance Z mm 900 1300 900 1300Straightness error / 100 mm µm 0.3 0.3Straightness error / 900 mm µm 1.8 1.8Straightness error /1300 mm µm – 2.6Measuring speed mm/s 16 16Positioning speed mm/s 25 25Positioning error/Measuring distance µm/mm 12 12/15Straightness axis RMeasuring distance mm 150 + 100 relative 150 + 100 relativeStraightness error /150 mm µm 1.5 1.5Measuring speed mm/s 16 16Positioning speed mm/s 25 25Positioning error /150 mm µm 5 5Straightness axis XTraverse distance mm 800 –Measuring distance mm – 800Straightness error /100 mm µm – 0.5Straightness error / 800 mm µm – 1.8Measuring speed mm/s – 16Positioning speed mm/s 25 25Positioning error / 800 mm µm – 10Straightness axis YTraverse distance mm 300 –Measuring distance mm – 300Straightness error / 100 mm µm – 0.5Straightness error / 300 mm µm – 0.8Measuring speed mm/s – 16Positioning speed mm/s 25 25Positioning error / 300 mm µm – 6Workpiece tableDimensions mm 400 x 400 600 x 450Load capacity N 3000 2000Workpiece alignment automatic automaticWeights / DimensionsWidth mm 3000 3300Depth mm 4780 4255Height mm 2800 3200 2800 3200Weight (approx.) kg 6700 7000 7500 7800

27

Technical data

HOMMEL TESTER

All accuracy data according to DIN 1101.Roundness deviations measured with filter 0-15 W/U; 6 rpm; LSC.Straightness deviations measured with cut-off wavelength 2.5 mm; 100 mm/min; LSS.All data relate to 20°C ± 1°C.

Product Range

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Precision is our business.

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Precision – worldwideBranch Jena

Prüssingstraße 41D-07745 JenaPhone +49 / (0)36 41/65-44 40Fax +49 / (0)36 41/65-44 41E-Mail arndt.hommel-jena@jenoptik.com

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Branch VS-Schwenningen

Alte Tuttlinger Straße 20D-78056 VS-SchwenningenPhone +49 / (0)77 20/6 02-0Fax +49 / (0)77 20/6 02-123E-Mail info@hommelwerke.de

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Liebigstraße 1D-85301 SchweitenkirchenPhone +49 / (0)84 44/92 09-0Fax +49 / (0)84 44/92 09-20E-Mail hommelwerke.bayern@t-online.de

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Dürrfelder Straße 18D-97508 Grettstadt-ObereuerheimPhone +49 / (0)97 29/9 07 98-0Fax +49 / (0)97 29/9 07 98-29E-Mail hommelwerke.schweinfurt@t-online.de

HEADQUARTERSHommelwerke GmbHAlte Tuttlinger Straße 20D-78056 VS-SchwenningenPhone +49/ (0)77 20/6 02-0Fax +49/ (0)77 20/6 02-123E-Mail info@hommelwerke.deInternet www.hommelwerke.com

Hommel Somicronic

Z.I. La VernangèreF-01390 Saint-André-de-CorcyPhone +33/4-72 26 88 50Fax +33/4-72 26 88 59E-Mail info@hommel.fr

Detroit Precision Hommel Inc.

1505 Hamlin RoadUSA-Rochester Hills, MI 48309Phone +1/24 88 53-58 88Fax +1/24 88 53-15 05E-Mail sales@dphgage.com

Hommel China

Beijing Representative OfficeRoom no. 403, Miyang TowerYongan Dongli,Jian Guo Men Wai AvenueBeijing, 100022Phone +86/10-65 68 48 58Fax +86/10-65 68 48 45E-Mail rogerliang@95777.com

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380-5 Yatapdong, Bundang-guSeongnam-City, Gyunggi ProvincePhone +82/31-707-53 00Fax +82/31-707-5310E-Mail yoonhwk@netsgo.com

Like to know more about precision? A fax, phone-call, e-mail or letter will suffice, we will then be happy to provide you with more precision highlights.

PLANT JENAHommelwerke GmbHWerk JenaPrüssingstraße 41D-07745 JenaPhone +49/ (0)36 41/65-30 49Fax +49/ (0)36 41/65-36 80E-Mail info@hommelwerke.de

OPTI-SENSHommelwerke GmbHOpti-Sens TechnologyRobert-Bosch-Straße 11D-78467 KonstanzPhone +49/ (0)75 31/59 41-0Fax +49/ (0)75 31/59 41-41E-Mail info@hommelwerke.de

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