ComfortPoint OpenExcel 500/600 Hardware

Migration Kit

Supported Documents• ComfortPoint Open XL5000 Migration Guide (EN2B 0056 IE10)

• ComfortPoint Open Excel 500/600 Hardware Migration Kit Datasheet (EN0B 0057 IE10)

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Mounting Instructions

• Install the Excel 500/600 Hardware Migration Kit in a suitable enclosure by following standard installation instructions/practice.

• Not suitable for UUKL/Smoke Control Application.

Copyright 2017 – Honeywell International Inc. MU1B-0058 IE10 R031732322329-002

UNDERSTANDING THE EXCEL CONTROLLER HOUSINGS

Understanding the Excel controller housings The Excel 500/600 Hardware Migration Kit supports XL500/600 controllers used with the XS563 wiring base and the 14507274-001/002 extended wiring base.

XS563 Wiring Base 14507274-001/002 Extended Wiring Base

MU1B-0058 IE10 R031732322329-002 2

Housing 1

Housing 2

Housing 3

Housing 4

Housing 5

While disassembling the existing XL500/600 controller housing, record the housing number, slot number, and the I/O module address switch positions in the following table. This information will be needed to adjust the rotary dials for setting the addresses of panel bus I/O modules on the Excel 500/600 Hardware Migration Kit.

Module HEX switch location

Slot 1 Slot 2 Slot 3 Slot 4I/O Module Address I/O Module Address I/O Module Address I/O Module Address

Power CPU

Slot 1 Slot 2 Slot 3 Slot 4I/O Module Address I/O Module Address I/O Module Address I/O Module Address

Slot 1 Slot 2 Slot 3 Slot 4I/O Module Address I/O Module Address I/O Module Address I/O Module Address

Slot 1 Slot 2 Slot 3 Slot 4I/O Module Address I/O Module Address I/O Module Address I/O Module Address

Slot 1 Slot 2 Slot 3 Slot 4I/O Module Address I/O Module Address I/O Module Address I/O Module Address

3 MU1B-0058 IE10 R031732322329-002

INSTALLING THE EXCEL 500/600 HARDWARE MIGRATION KIT (REPLACING FIRST HOUSING)

Installing the Excel 500/600 Hardware Migration Kit (replacing first housing)

Removing code pins from wiring base1. Check if red code pins have been installed in any of the

terminal blocks on the wiring base.

2. Remove any installed code pins before attempting to install the Excel 500/600 Hardware Migration Kit.

Caution:The Excel 500/600 Hardware Migration Kit will be damaged if you attempt to install it without removing the code pins.

3. (optional) If you want to connect CPO plant controller and replace Excel 500/600 controller containing C-Bus data sharing, remove the C-Bus communication wires from PIN 15, 16, and 17 from Excel 500/600 controller as shown in the following figure.

Note: Connect the C-Bus communication wires to the CPO plant controller after mounting the controller on the Excel 500/600 Hardware Migration Kit (as shown in step 12 on page 6).

4. On the wiring base, make sure the locking screws are positioned as shown in the following figure.

Remove Code PIN

from each terminal block

Remove wire from PIN 16, 17, 18

XS563 Wiring Base

To next XL500 controllerin network

LOCKINGSCREWS

LATCHES

LOCKINGSCREWS

LATCHES

XS563 Wiring Base

Extended Wiring Base

MU1B-0058 IE10 R031732322329-002 4

5. The correct Excel 500/600 Hardware Migration Kit must be inserted onto the intended wiring base. This can be determined by referring to the model number (CPO-XL500MKIT-XXXX or CPO-XL500MKITXXXXE) appearing on the kit and the model number listed in the enclosed CPO XL500 Migration Kit Specifier sheet.

Figure 1 Specifier Example

6. Insert the Excel 500/600 Hardware Migration Kit on the wiring base as shown in the following figure. Make sure that the Excel 500/600 Hardware Migration Kit is positioned correctly and apply firm pressure.

7. Turn the locking screws counter clockwise to lock them.

8. Place the DIN-rail on to the Excel 500/600 Hardware Migration Kit and fasten the screws.

9. Insert the ribbon cables.

XS563 Wiring Base

LOCK LOCK

DIN-rail mounted

Screw positions

5 MU1B-0058 IE10 R031732322329-002

INSTALLING THE EXCEL 500/600 HARDWARE MIGRATION KIT (REPLACING FIRST HOUSING)

10. Insert the 2-wire and 4-wire harnesses on the Excel 500/600 Hardware Migration Kit.

11. Mount the CPO-PC-6A on the DIN-rail and connect the 2-wire and 4-wire harnesses to the plant controller.

12. Connect the C-Bus communication wires to one of the channels on the CPO plant controller which is configured for C-Bus connection (as shown below). This configuration must be made from the CPO Studio tool.

The following example shows the connection details for CPO-PC-6A controller. The wires are connected to channel 3.

The following example shows the connection details for CP-IPC controller.

4-wireharness

2-wireharness

I 2 3ON

CPO-PC-6A side

(+) for RS485 interface 13PIN Comment

45111213141516

(-) for RS485 interface 1(GND) for RS485 interface 1(+) for RS485 interface 2(-) for RS485 interface 2(GND) for RS485 interface 2(+) for RS485 interface 3(-) for RS485 interface 3(GND) for RS485 interface 3

To next XL500 controlle

in network

CH1-

CH1+

BACnet MSTP

FGN

DCH

2-CH

2+FG

ND

CH3-

CH3+

FGN

D

To next XL500 controller

in network

MU1B-0058 IE10 R031732322329-002 6

13. Adjust the rotary dials to set the addresses of panel bus I/O modules. For housing number, slot number, and the I/O module address switch positions, use information which was recorded at the time of disassembling the control panel unit as shown on page 2.This information is also available in the “CPO XL500 Migration Kit Specifier” sheet and the XL Migration Report (generated from the CPO Studio tool). You can refer to these documents only if the CARE project aligns with the hardware connections at the site.

14. Insert the panel bus I/O modules in slots 2 and 3. To ensure the panel bus I/O module is inserted in the correct slot, refer to the text printed on the circuit board in each slot.

A B C

D E F 0 1 2 3 4 5 6 7 8 9

Module HEX switch location

Plant Controller

C-Buscommunicationcable

Panel busIO Modules

2-wire harness cable

4-wire harness cable

Ribbon cable

To next XL500 controller

in network

7 MU1B-0058 IE10 R031732322329-002

INSTALLING THE EXCEL 500/600 HARDWARE MIGRATION KIT (REPLACING REMAINING HOUSINGS)

Installing the Excel 500/600 Hardware Migration Kit (replacing remaining housings)

1. Check if red code pins have been installed in any of the terminal blocks on the wiring base.

2. Remove any installed code pins before attempting to install the Excel 500/600 Hardware Migration Kit.

3. On the wiring base, make sure the locking screws are positioned as shown in the following figure.

4. The correct Excel 500/600 Hardware Migration Kit must be inserted onto the intended wiring base. This can be determined by referring to the model number (CPO-XL500MKIT-XXXX or CPO-XL500MKITXXXXE) appearing on the kit and the model number listed in the enclosed CPO XL500 Migration Kit Specifier sheet.

Figure 2 Specifier Example

5. Insert the Excel 500/600 Hardware Migration Kit on the wiring base as shown in the following figure. Make sure that the Excel 500/600 Hardware Migration Kit is positioned correctly and apply firm pressure.

LOCKINGSCREWS

LATCHES

LOCKINGSCREWS

LATCHES

XS563 Wiring Base

Extended Wiring Base

XS563Wiring Base

MU1B-0058 IE10 R031732322329-002 8

6. Turn the locking screws counter clockwise to lock them. 7. Adjust the rotary dials to set the addresses of panel bus I/O modules. For housing number, slot number, and the I/O module address switch positions, use information which was recorded at the time of disassembling the control panel unit as shown on page 2.This information is also available in the “CPO XL500 Migration Kit Specifier” sheet and the XL Migration Report (generated from the CPO Studio tool). You can refer to these documents only if the CARE project aligns with the hardware connections at the site.

8. Insert the ribbon cables. 9. Insert the panel bus I/O modules in the slots. To ensure the panel bus I/O module is inserted in the correct slot, refer to the text printed on the circuit board in each slot.

LOCK LOCK

A B C

D E F 0 1 2 3 4 5 6 7 8 9

Module HEX switch location

Panel busIO Modules

Ribbon cable

Honeywell Building Solutions

MU1B-0058 IE10 R0317Part Number: 32322329-002March 2017© 2017 Honeywell International Inc.

1985 Douglas Drive North

Golden Valley MN 55422-4386

USA

www.honeywell.com