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dosing for your material handlingHx 800-PET PREFORMERHx 800-PET PREFORMER
Up to 80% grinded material*
Hot dosing device with micro-dosing capabilitySuperior precision for PET preforms
• Holcobatch < 0.01 %• Masterbatch• Virgin & grinded material up to 180°C in a single dosing device• Integrated feed
Patents pending
dosing for your material handlingHx 800-PET PREFORMER
abou
t 185
0 mm
24
Heating collars Disassembly of additive cooling unitUp to 2 drum dosing devices
Hot dosing device Hx 800-PET"PREFORMER"• Up to 80 % grinded material *1
• Dosing directly on the injection moulding machine• For masterbatch, Holcobatch, virgin and grinded material
*1depending on bulk density, grain/flake size and grain/flake percentage
DESCRIPTION This unique device has been developed for PET preform pro-duction and for dosing materials with a low melting point (<40 °C). Flakes, masterbatch and virgin material are opti-mally dosed, mixed and fed to the processing machine. Virgin material flows freely out of the dryer and into the dosing device. Grinded material and additives (pigment) are added on a per-shot basis, the speed of the dosing worms and drums automatically synchronising with the injection moulding machine’s feed time. A special dosing worm developed for bottle flakes works the grinded material into the virgin material and blends the two with the aid of a stuffing unit. Depending on grain size, grain shape and flow behaviour, up to 80% flakes can be processed directly on the injection moulding machine with this arrangement. With precision drum dosing devices, the additive is added to the blend directly via a cooling tube. As well as colour batch, microbatch (PET-based) or Holco-batch (wax-based) can be added.
The integrated feed controller conveys virgin and grinded material to the dryer and draws material into the dosing stations.
abou
t 135
0 mm
about 1100 mm
abou
t 100
0 mm
Component 1 (virgin material) Gravity feed
Water cooling for melting points <40 °C
Mixing and stuffing worm for flakes
Component 3, grinded ma-terial, granules, flakes
Heating collars (optional)
Component 2 & 4, masterbatch & Holcobatch. Dosing with precision drum dosing devices
2x precision dosing drum
1
3
dosing for your material handlingHx 800-PET PREFORMER
Technical dataDosing capacity up to 1000 kg/h *1
*1depending on bulk density and grain/flake size
Max. no. of dosing stations
4 for virgin and grinded material, master-batch and Holcobatch
Component 1 (main component)
Gravity feed for virgin material. Directly from dryers or via feed system. Max. 180 °C
Component 2 Masterbatch <0.5 %. Dosing with drum dosing device WD1. Cooled dosing chute.
Component 3 Grinded material, granules or flakes up to 180 °C
Component 4 Holcobatch <0.01 %. Dosing with drum dosing device WD1. Cooled dosing chute.
Electrical connection 400 VAC, 50 Hz
BENEFITS• Dosing of PET virgin material, grinded flakes, granules, masterbatch & Holcobatch in a single device• Integrated feed• High-precision drum dosing with stepper motor and 870,400 steps per revolution for very small quantities• Stuffing unit allows processing of flakes up to 80 % *1
• Hinged feed channels for components 2, 3 and 4 for test dosing• Thermal insulation with heating collars. Therefore longer dwell time without change in material properties. • Cooled dosing chute for masterbatch and Holcobatch• Very easy and intuitive operation with 4.3” touch display
OPTIONAL EXTRAS• Heating collars for material tank and feeder• Modbus UDP interface• Various drum geometries and worm diameters for dosing capacities from <0.01 % to >80 %*1
*1depending on bulk density, grain/flake size and grain/flake percentage
Contact protectionCooling unit for Holcobatch
Precision dosing drum
Mixing arm main component Mixing and stuffing worm
Hx 800-PET PREFORMER
NeuwareTrockner
FlakesTrockner
VF
Air and material supply
dosing for your material handlingHx 800-PET PREFORMER
ServiceClose contact and communication with our customers is important to us. Our service staff are highly familiar with our devices and the process technology used in plastics production. We will be pleased to answer your questions. Just get in touch with us.
Tschritter GmbHIndustriestr. 2-497904 Dorfprozelten, GermanyTel.: +49 (0)9392-9765-0; fax: +49 (0)9392-9765-201E-mail: [email protected]; website: www.tschritter.com
Intuitive doser control
Manual operation
Your link to the Hx 800-PET PREFORMER
Display, 4.3” Feed with 4 stations
Intuitive operationStation calibration
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Doc:
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-PET
PREF
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WDx controlThe integrated conveying & dosing controller optimally conveys the desired material and ensures the high-precision dosing of up to 4 components.
The colour touch display ensures fast familiarisation thanks to its intuitive interface. Due to this the production process can be started in the shortest time possible. From administrator to operator without modification rights, different access rights can be assigned and controlled. This ensures correct and re-liable control.
Benefits• Dosing of up to 4 components• Intuitive operation with touch panel• User and access rights management• Log can be exported to USB stick• Recipe memory• Meter• External control module for conveying (optional)• Modbus UDP interface• FTP server• Installation of the controller directly on the production machine