HOURGLASS MARIPOSA FLEUR PORTRAITresources.kohler.com/plumbing/kohlerapac/pdf/1457T-G-0.pdf · Type K-556T Cut-out Dimension 1473 711mm E. Dimensions E. 1 1.36 C. Product Information

1

368 201419

� , 2006

Copyright Kohler China Ltd., 2006C

Please read these instructions carefully to

familiarize yourself with the required tools, materials,

and installation sequences. Follow the sections that

pertain to your particular installation. This will help

you avoid costly mistakes. In addition to proper

installation, read all operating and safety instructions.

All information is based on the latest product

information available at the time of publication.

Kohler China Ltd. reserves the right to make

changes in product characteristics, packaging, or

availability at any time without notice.

These instructions contain important care, cleaning,

and warranty information-please leave these

instructions for the consumer.

BEFORE YOU BEGINBEFORE YOU BEGIN

PRODUCT REQUIREMENTSPRODUCT REQUIREMENTS

WHIRLPOOL

INSTALLATION INSTRUCTIONS

HOURGLASSK-1404T-C01/K-556T/K-1404T-H-*/K-556T-H-*

MARIPOSAK-1239T-C01

K-1330T-C01

PORTRAITK-1457T-C01

A.

/

K-1404T-C01

K-17296T-CP

K-1278

B.

220~240 2.3 50K-1404T-C01

A(GFCI) (ELCB)

Applicable product:

Rebated into wall

Accessories/Hardware:

Apron

K-17296T-CP

K-1278

Recommended

Optional

Drain

A. Ordering Information

B. Required Electrical Service

220~240V 2.3A 50Hz.K-1404T-C01

Dedicated branch circuit required, protected withClass A Ground-Fault Circuit-Interrupt (GFCI)orEarth-Leakage Circuit-Breaker(ELCB):

ROUGHING-IN & DIMENSIONSROUGHING-IN & DIMENSIONS

K-1404T-C01

HOURGLASS K-1404T-C01/K-1404T-H-* K-1404T-C01/K-1404T-H-*

FLEUR

220~240 4.5 50/60K-1404T220~240V 4.5A 50/60Hz.K-1404T HeaterHc 103P

1041075-T01-C

2

*

1346 584mm 48Kg

1 220~240 50 2.3

K-1404T-C01

368mm 243

*

C.

1194 508mm

K-1404T-C01

Fixture*: Basin area Top area Weight

Pump HP

1

V Hz A

220~240 50 2.3

Bathing Well

* Approximate measurements for comparison only.

C. Product Information

1346 584mm 48KgK-1404T-C01 1194 508mm

To Overflow

368mm 243LK-1404T-C01

Water depth Capacity

D.

Read the entire installation instruction before beginningthe installation.The optional apron must be installed before the finishfloor and wall matorials are installed.

D. Installation notes

508 381 mm

L

1524mmK-1404T-C01 1473 762mm

508W 381H mmPump Required

Fixture conforms to ANSI Standard Z124.1.All dimensions are nominal.No change in measurements if connected withdrain illustrated.

Access panel

Roughing-In Notes

Length

1524mm

Type

K-1404T-C01

Cut-out Dimension

1473 762mm

E.E. Dimensions

406mm

221mm

Lmm

HOURGLASSK-1404T-C01

K-1404T-H-*

K-1404T-C01

813mm38mm

508mm

1.36 220~240 50/60 4.5

Heater HP

1.36

V Hz A

220~240 50/60 4.5

813mm38mm

508mm

1041075-T01-C

A.

/

K-556T

K-17296T-CP

B.

220 2.3 50K-556T

A(GFCI) (ELCB)


220V 2.3A 50Hz.K-556T

Dedicated branch circuit required, protected withClass A Ground-Fault Circuit-Interrupt (GFCI)orEarth-Leakage Circuit-Breaker(ELCB):

K-556T/K-556T-H-*

3

Applicable product:

Rebated into wall

Accessories/Hardware:

K-17296T-CP RecommendedDrain


K-556T

HOURGLASS K-556T/K-556T-H-*

*

1397 635mm 38Kg

220~240

220~240

50

50/60

2.3

4.6

K-556T

308mm 190

*

C.

1067 432mm

K-556T

D.

Read the entire installation instruction before beginningthe installation.The optional apron must be installed before the finishfloor and wall matorials are installed.


508 381 mm

L( )

1524mmK-556T 1473 711mm

508W 381H mmPump Required

Fixture conforms to ANSI Standard Z124.1.All dimensions are nominal.No change in measurements if connected withdrain illustrated.

Access panel

Roughing-In Notes

Length

1524mm

Type

K-556T

Cut-out Dimension

1473 711mm

E.E. Dimensions

1

1.36



Pump

Heater

HP

HP

V

V

Hz

Hz

A

A

220~240

220~240

50

50/60

2.3

4.6

Bathing Well


1397 635mm 38KgK-556T 1067 432mm

To Overflow

308mm 190LK-556T


1

1.36

1041075-T01-C

K-556T

K-556T-H-*

HOURGLASSK-556T

381mm

216mm

762mm

38 O.D.

432mm

10mm

73mm

1524mm

73mm

76mm

Pump/Control Access/

A.

/

B.

220~240 2.5 50

A (GFCI)

K-17296T-CP

K-1278

K-1491


Accessories/Hareware:

RecommendedDrain


220~240V 2.5A 50Hz.Pump

Dedicated branch circuit required, protected withClass A Ground-fault Circuit-Interrupt (GFCI):

Optional

Optional

Apron

K-17296T-CP

K-1278

K-1491

MARIPOSA K-1239T-C01 K-1239T-C01

Read the entire installation instruction before beginningthe installation.




Pump HP

1

V Hz A

220~240 50 2.5

Bathing Well


To Overflow


1168 610mm 1372 686mm 48Kg

356mm 238L

D.

C.

*

1 220~240 50 2.5

1168 610mm 1372 686mm 48Kg

356mm 238

*

4

762mm

38 O.D.

432mm

1041075-T01-C

5

508 381 mm

K-1239T-C01 1473 864mm

508W 381H mm

Fixture conforms to ANSI Standard Z124.1.All dimensions are nominal.

No change in measurements if connected withdrain illustrated.

Pump Required

Roughing-In Notes

RecommendedSpout

Cut-Out K-1239T-C01,Bath,1473 864mm

Minimum access panel:

E.E. Dimensions

457mm

221mm

1524mm 914mm

470mm508mm

MARIPOSAK-1239T-C01



RecommendedDrain K-17296T-CP

A.

K-1330T-C01

/

K-17296T-CP

FLEUR K-1330T-C01 K-1330T-C01


220~240V 2.5A 50Hz.Pump




Pump HP

1

V Hz A

220~240 50 2.5

Bathing Well


To Overflow


1092 686mm 1473 889mm 60Kg

394mm 318L

B.

220~240 2.5 50

A (GFCI)

C.

*

1 220~240 50 2.5

1092 686mm 1473 889mm 60Kg

394mm 318

*

1041075-T01-C

6


Read the entire installation instruction before beginningthe installation.If installing a rim-mount faucet, make sure there is nointerference with drain overflow and circulating systembefore drilling any holes. Consult local and nationalcodes for minimum air gap requirements if installing aspout on the faucet deck.

D.

FLEURK-1330T-C01

914mm

368mm

1829mm

102mm

21mm

1067mm

656mm

508W 381H mm



Pump


Required

Roughing-In Notes

508 381 mm

E.E. Dimensions

A.

/

B.

220~240 4.6 50

A (GFCI)

K-17296T-CP



RecommendedDrain


220~240V 4.6A 50Hz.Pump


K-17296T-CP

K-1457T-C01PORTRAIT K-1457T-C01

1041075-T01-C

7

*

1.5 220~240 50 4.6

1270 737mm 1549 813mm 54Kg

406mm 379

*

C.C. Product Information


Pump HP

1.5

V Hz A

220~240 50 4.6

Bathing Well


To Overflow


1270 737mm 1549 813mm 54Kg

406mm 379L

D.D. Installation notes

Read the entire installation instruction before beginningthe installation.If installing a rim-mount faucet, make sure there is nointerference with drain overflow and circulating systembefore drilling any holes. Consult local and nationalcodes for minimum air gap requirements if installing aspout on the faucet deck.

508 381 mm

508W 381H mm



Pump


Required

Roughing-In Notes

Spout Recommended

E.E. Dimensions

851mm

343mm

1702mm

51mm

559mm

1067mm

PORTRAITK-1457T-C01

1041075-T01-C

8

PRODUCT NOTICES

A.

(GFCI)(ELCB)

A. Installation Hazard Notification

DANGER: Risk of fire, electric shock, or injury topersons.

WARNING: Risk of electrical shock.



WARNING: Risk of injury or property damage.

NOTICE:

Read important safety instructions on insidefront cover of these instructions.

A licensedelectrician should make all electrical connections.

Connect only toa circuit protected by a Ground-Fault Circuit-Interrupter(GFCI) or Earth-Leakage Circuit-Breaker (ELCB).

Disconnectpower before servicing.

Please read all instructions thoroughly before beginninginstallation, including the following ProductRequirements.

Follow all local plumbing and electrical codes.

B. Factory-Assembled Features

Factory installed components include pump and airswitch transmitter. No installation is needed.The whirlpool pump and piping are factory assembled.

Do not relocate the whirlpool pump, or makeother modifications to the whirlpool system, as thiscould adversely affect the performance and safeoperation of the whirlpool. Kohler . shall not be liableunder its warranty or otherwise for personal injury ordamage caused by any such unauthorized modification.

WARNING: Unauthorized modification may causeunsafe operation and poor performance of thewhirlpool.

Co

B.

PRODUCT REQUIREMENTS

A. Summary of Key Requirements

� Observe all local plumbing codes.

Install the unit to a level subfloor.

Provide properly-dimensioned framing.

Baths are designed for a variety of installations,depending upon the model chosen.

K-1404T-C01/K-556T/K-1404T-H-*/K-556T-H-*HOURGLASS whirlpool can be installed in a corner,recess or sunken installation.

K-1239T-C01MARIPOSA whirlpool can be installed in a corner,recess or sunken installation.

K-1330T-C01Sunken installation is recommended.

K-1457T-C01Sunken installation is recommended.

�

�

�

A.

�

�

�

�

K-1404T-C01/K-556T/K-1404T-H-*/K-556T-H-*

K-1239T-C01

K-1330T-C01

K-1457T-C01

1041075-T01-C

9

B. Plumbing Specifications

If using a rim-mounted bath faucet, flexible connectionsbetween the valves and spout may be required.Confirm adequate mounting, connection space ofspecified faucet for your installation.

Confirm adequate support for the faucet; large faucetsthat may inadvertently used as a means of support arenot appropriate or safe or this installation.

FLEUR K-1330T-C01 whirlpools are designed for to-person, face-to-face bathing. Make sure the bath faucetand spout are positioned so they do not interfere withthe bather s head.

C. Product Inspection

Carefully unpack and inspect the whirlpool for damage.Leave all materials in the carton during constructions toprevent damage.

Make sure both union connections to thepump are securely tightened.NOTICE

B.

K-1330T-C01

C.

E. Clearance Requirements

Check the roughing-in and room dimensions to provideadequate available space for the bath unit.

For applicable whirlpool models, if the optionalremovable apron is used, the whirlpool must be raisedso the whirlpool support feet are level with the finishedfloor.

NOTES:

E.

F. New or Replacement InstallationRequirements

This whirlpool can be installed in new or existingbathrooms.

Position the plumbingaccording to roughing-in dimensions. Cap the supplies,and check for leaks.

Remove the old bath.

Remove the old wall material (e.g. Ceramic or marbletiles) and remove any old floor covering from the area.

Remove any old plumbing that does not conform toroughing-in requirements.

For new installations:

For replacement installations:

F.

()

D. Electrical Connection

1. PumpThe installation must have a 30mA Earth LeakageCircuit Breaker. The GFCI protects against Line-to-Ground shock hazard. Use a 220-240V, 10A(minimum), 50Hz dedicated service for the whirlpool.

2. Heater1) Should be protected by a ground fault circuit

interrupter (GFCI), The GFCI protects against Line-to-Ground shock hazard. Use a 220-240V,10A(minimum), 50Hz dedicated service for thewhirlpool.

2) Check the heater label to make sure the ratedvoltage is the same to yours.

3) The earth cable uses AWG8 copper leads, and theheater supplied earth terminal.

D.

1.

2.1)

2)

3) AWG8

30mAGFCI

220-240 /5010

30mA GFCI220-240

/50 10

1041075-T01-C

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS

�

�

�

�

�

�

�

�

�

Adjustable pipe

wrench

Rule

Level

Safety shoes

Safety glasses

Square

Screwdriver

Pliers

Utility knife

�

�

�

�

�

�

�

Plumbers putty

Wall coverings, as necessary

Silicone sealant

Gypsum cement (optional)

Construction adhesive

(optional)

Protective covering for

bathtub

Nails

B. Materials RequiredA. Tools Required

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

( )

( )

( )

B.A.

Old BathFloor Protection Boards

SITE REQUIREMENTSSITE REQUIREMENTS

A.

A. Old Bath Removal (If Applicable)

Disconnect the drain at the trap. Remove the old wallmaterial. Slip boards under the old bath feet to protectthe floor, and slide the old bath out of the recess asillustrated.

B. Subfloor Preparation

Check the floor under the whirlpool, and make repairsas needed. Make sure the subfloor is level.

C. Whirlpool Area ConstructionPreparation

Possible framing arrangements are illustrated below.Use the framing construction appropriate for yourparticular whirlpool model. Make sure you allow foraccess to the pump in the event the unit requiresservice. When constructing the framing, allow for thethickness of sub and finish wall material (e.g. mortarmix and ceramic or marble tilling).

If an apron wall without a ledge is desired, the finishedapron wall surface must be 2mm under the whirlpoolbath rim.

B.

C.

()

2

101041075-T01-C

2). Recess Installation: The suggested framingconstruction is illustrated.

2).

Finished Wall

Paste Mortar

1). Corner Installation: The suggested framingconstruction is illustrated.

1).

Bath Rim

1/16" (2mm) GapBetween Bath Rimand Framing

2

Finished Wall

Wall

FramingConstruction

3). Oversized Recess Installation: The suggestedframing construction is illustrated.

3).

Finished Wall

4). Peninsular Installation: The suggested framingconstruction is illustrated.

4). :

Finished Wall

Wall

FramingConstruction

Bath Rim


2

111041075-T01-C

12

D. Determine Drain Rough-in

Unless the bottom of the bath is elevated for an above-the-floor drain installation, cut a minimum 152mm305mm hole in the floor for the drain connection.

D.

152mm 305mm

The Bottonof the Bath

305mm

152

mm

A.

B

Your new whirlpool has been manufactured to thehighest possible standards, it has been factory testedand approved.

When removing bath from protective carton. Inspect for any

possible damage that may have occurred in transit.

. DONOT LIFT BATH BY PIPE WORK

A.

B.

BEFORE INSTALLING WHIRLPOOLBEFORE INSTALLING WHIRLPOOL

5). Sunken Installation Refer to rough-in notes onpage 1 to 6 for cut-out details. Make sure the whirlpoolis supported by the supporting feet on the bottom of thewhirlpool.Do not hang the bath by the rim.

5). 1-6Bath Rim


2

C. Identify motor access location before proceeding with

installation.

NOTE NO MOTOR ACCESS NO WARRANTY

SERVICE. Ventilation must be provided in order to

allow heat from motor to dissipate.

C.

PROVIDE MOTOR ACCESS AS SHOWN.

A

A

1041075-T01-C

13

D. IMPORTANT: Bath must be instailed level on all top

edges.

D.

E. PartiallY Install Whirlpool Bath Drain

Install the drain on the whirlpool bath according to thedrain manufacturer's instructions. When installing thedrain overflow tube and hood, be sure to adequatelyseal along the edges of the hood to prevent leakage.

F. Protect Whirlpool Unit

Position a protective covering or similar material in the

bottom of the the unit. Be careful not to scratch the

surface of the product.

E.

F.

INSTALL THE WHIRLPOOLINSTALL THE WHIRLPOOL

Whirlpool Set-in

If the subfloor is not level, some shimming of the bathwill be necessary.

Set the whirlpool into installation. Make sure the unit islevel, and is resting on all supporting feet. Insert thedrain tailpiece into the trap. Apply a bead of siliconesealant under the rim of the whirlpool.

Do not hang the whirlpool by the rim.NOTICE:

Bath Rim


2

1041075-T01-C

Option For Using Gypsum or Mortar:Spread a 54mm thick layer of gypsum mortar on thefloor where the bath is to be set. This will help secure,level, and support the unit. Set the bath into position.Clear any excess cement from the vicinity of the pump.

Insert the drain tailpiece into the trap. Make sure thebath is level and resting on all support feet.

54 Gypsum orPaste Mortar

Paste Mortar/Brick frame

/

Brick orConcrete Wall

Finished Wall

Tile/Marble/

14

K-556T

Pump Banding Strap Cut

NOTICE: This step is necessary to make your Kohlerwhirlpool operate more quietly.

1) Use tin snips to cut the two banding straps. Thesebanding straps secure the pump to the whirlpool-mounted shipping bracket. When the banding strapsare cut, the pump base and pump will drop about13mm until it rests upon the subfloor. If the pumpdrops more than 13mm, be sure the proper pitch ismaintained (with shims under the motor) to allow thepump to drain through the suction line when thewhirlpool is drained.

1)

1313 (

)

Subfloor

Pump

ShippingBracket

BandingStraps

Suction LineBracket

2) If the subfloor is level, no adjustment to the pumpare necessary. Proceed to Step 3. If the subfloor isnot level, slide plywood shims between the pumpbase and the subfloor, but only high enough to allowwater to drain out the suction line when the bath isdrained.

Do not raise the pump higher than it was beforeyou cut the banding straps. If the pump is raised toohigh, it may not prime properly.

NOTE:

2)3

Drainage

Suction Pipe

Shim(If necessary)

( )

INSTALL PUMP-ONLY FOR K-556TINSTALL PUMP-ONLY FOR K-556T

1041075-T01-C

COMPLETE FINISH WALLCOMPLETE FINISH WALL

Drop-In Models:

A.

CAUTION: Risk of product damage. Do notsupport the weight of the bath by the rim.

Install the ceramic or marble tiles. Seal the jointsbetween the bath rim and the finished tiled wall usingsilicone sealant. RTV (Room Temperature Vulcanizing)sealant is recommended.

A. ( )

Finished Tiled Wall

Paste Mortar


Bath

FramingConstruction

Silicone Filler

B. For sunken type installation, construct the ceramicor marble tiles. Seal the joints between the bath rimand the tiled wall with silicone sealant.

B.Finished tiled Wall


Bath

Silicone Filler

Paste Mortar

15

3) To minimize pump nosie and vibration, be sure thepump is not in direct contact with the shippingbracket after the banding straps are out. Secure thesupport bracket to the subfloor with screws or lagscrews (not provided).

3)

( )

Pump

ShippingBracket

Screws orLag Screws

Bracket

1041075-T01-C

CAUTION:

NOTE: An access panel will simplify futuremaintenance.

Risk of damage to bath bottom and subfloor,Ensure a watertight seal on the bath drain connections.

. When the bath is securely positioned, connect thedrain to the trap.

. Install the faucet valving and spout tee. Whendrilling bathtub for faucet, ensure sufficient clearance toavoid brick support wall. Open the hot and cold watervalves and check the supply connections for leaks.

. Run water into the bath and check the drainconnections for leaks.

. Fill the whirlpool up to the overflow level and checkoverflow unit for leaks.

A

B

C

D

A

B

C

D

.

.

.

.

INSTALL PLUMBINGINSTALL PLUMBING

16

F. Fill bathtub with water to approximately 40 mm above

the jets and trial run pump for 10-15 minutes. Check all

the fittings for leaks and test the control functions. Switch

off the spa pump and leave the unit filled with water (pump

is not running) for at least another two minutes. Check the

pump and pipes union connections for leaks. Hand

tighten union connections if required.

. 40mm

10-15

( ) 2

F

IMPORTANT: Your spa has been factory tested and

approved. It is the responsability of the installer to test

run the spa check all the fittings for leaks and test the

control functions.

NON OBSERVANCE WILL INVALIDATE FACTORY

WARRANTY.

UNION CONNECTIONS

UNION CONNECTIONS

E. 220V/50Hz

10A

220V/50Hz

10A

E. Connect power supply (220V/50Hz, 10A) to motor.

This should be a separato line, direct from theswitchboard.Connect power supply (220V/50Hz, 10A) to heater.This should be a separato line, direct from theswitchboard.

The electrical connections must comply with localauthority regulations and must be done by anauthorized electriclan. Please refer to Spa PumpInstallarion & Operation Instructions sheet.

1041075-T01-C

12mm 6mm 1800 / 12mm 900

600

/

2Mequiars 28 ( )

( )

DRILLING AND CUTTING ACRYLICDRILLING AND CUTTING ACRYLIC

DRILLING:

NOTE:

CUTTING:

Small holes can be drilled with a twist drill,but the cutting edge MUST be backed off with an oilstone (the sharp edge dulled). Large holes must bedrilled with a hole saw. Maximum drill size-12mm. Drillspeeds-6mm 1800 RPM-12 mm 900 RPM.

Always drill from acrylic surface.

If for any reason the acrylic requires cutting,use a fine tooth hacksaw and proceed with caution.Edges can be smoothed with a second-cut file andmedium-fine sandpaper. If the surface of the acrylicshould happen to be damaged, it can be restored bypolishing with an abrasive cleaner. Deep scratches canbe removed by rubbing with 600 grade wet & drysandpaper then polishing.

CLEAN-UP AFTER INSTALLATIONCLEAN-UP AFTER INSTALLATION

When cleaning up after installation, do not use abrasive

cleansers as they may scratch and dull the surface.

Use warm water and liquid, non-abrasive detergent to

clean the surface.

Stubborn stains, paint, or tar can be removed with

mineral spirits. Do not use cleaners containing solvent.

Plaster can be removed by scraping with wood edge.

Do not use metal scrapers, wire brushes, or other metal

tools. One of the powder type detergents may be used

on a damp cloth to provide mild abrasive action to the

residual plaster.

IMPORTANT CONSUMER INFORMATIONIMPORTANT CONSUMER INFORMATION

Consumer Responsibilities

Cleaning Acrylic Surfaces: Do not use abrasive

cleansers on any acrylic surfaces, as they will scratch

and dull the surface. Wipe out the bath after each use

to prevent a build-up of soap and scum.

If the acrylic surface becomes dull, an automotive type

rubbing compound may be used on the unit, followed

by an application of paste wax.

We recommended:Rubbing compound mequiars mirror glaze 28 metal

polish (import product) or "green oil".

171041075-T01-C

18

LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY

()

( )

13819

200021

Plumbing Fixtures and Fittings LimitedOne-year Warranty

Kohler plumbing fixtures and fittings are warranted tobe free of manufacturing defects.

This product is warranted for one year from date ofpurchase. Kohler China will be responsible for anyproblems caused by manufacturing defects providedwith the invoice. Kohler China will, at its election, repair,replace or make appropriate adjustment where KohlerChina inspection discloses any such defects occurringin normal usage within one year after purchase.

Implied warranties including that of merchantability andfitness for a particular purpose are expressly limited induration to the duration of this warranty, Kohler Chinadisclaims any liability for special, incidental orconsequential damages. Damages to the productcaused by misuse, abuse and installation that is not inaccordance with the owner's manual are not coveredby this warranty.

To obtain quick warranty service, please contact yourdealer, or write to Kohler China. (Original sales receiptmust be provided as the proof of purchase.)

Kohler China Investment Company Ltd.Central Customer Service Center19/F, Shanghai Square, 138 Huai HaiRoad, Luwan District, Shanghai, PRCZip Code: 200021

This is our exclusive written warranty.

1041075-T01-C

Documents

HOURGLASS MARIPOSA FLEUR PORTRAITresources.kohler.com/plumbing/kohlerapac/pdf/1457T-G-0.pdf · Type K-556T Cut-out Dimension 1473 711mm E. Dimensions E. 1 1.36 C. Product Information