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Morris Sallick Industrial Supplies, Inc. Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
ONBOARD ANALYZER FOR CONTINUOUS MONITORINGOF TRANSMISSION & HYDRAULIC OIL TO DETERMINE:
• WATER CONTAMINATION• SILICA AND VARNISH CONTAMINATION• TAN & TBN ADDITIVE DEPLETION
FEATURES AND BENEFITS
for trouble-free operation Low cost makes it affordable for multiple machines.
• Determine the exact time when oil has passed it's optimal stage and needs to be changed.• Determine the exact time when filtering media has passed it's optimal stage and needs to be changed.• Continuous monitoring capability provides optimal preventive maintenance.• Continuous real-time measurement provides immediate results allowing for quick reaction to problems.• No standards or external calibration is required allowing for easy operation. • Comprehensive kit includes all parts necessary for easy installation Rugged, shop-hardened design provides
Morris Sallick Industrial Supplies, Inc. Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
HYDRAULIC OIL PUMP
FUEL TANK
ENGINE OIL KIDNEY LOOP FILTRATION
SYSTEM
RESERVE OIL TANK
OIL SUMP
INSTEAD OF OIL REMOVAL IT CAN BE DISPOSED BY BLENDING IT INTO THE FUEL TANK
ONBOARD ANALYTIC
EQUIPMENT
EXTENDING HYDRAULC OIL LIFE &ELIMINATING OIL CHANGES
Morris Sallick Industrial Supplies, Inc. Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
-
• ENSURES CONSTANT OIL LEVEL AT HYDRAULIC SUMP - THE ONLY SYSTEM THAT CONSTANTLY REMOVES
AND RETURNS OIL FROM HYDRAULIC PUMP. OVERFILLS AND UNDER - FILLS ARE BOTH AVOIDED.
• THE VOLUME OF OIL IN THE RESERVE TANK BECOMES PART OF THE WORKING OIL FOR THE HYDRAULIC
PUMP. THE LARGER VOLUME OF WORKING OIL SLOW THE OIL DETERIORATION.
• BECAUSE THE OIL SPENDS MUCH OF ITS LIFE IN THE RESERVE TANK RATHER THAN IN THE HYDRAULIC
PUMP, DETERIORATION IS OFTEN SLOWED MORE THAN PROPORTIONALLY. USING OIL ANALYSIS AS THE
GUIDE, EVEN LONGER OIL - CHANGE EXTENSIONS ARE POSSIBLE.
• SYSTEMS HAVE BEEN SUPPLIED WHERE AS MUCH AS SIX MONTHS OF CONTINUOUS OPERATON WITH
OUT ADDITIONS OF OIL OR OIL CHANGES AND WITHOUT SACRIFICING CLEAN OIL OR LONG PUMP LIFE -
NO OTHER SYSTEM CAN MATCH THAT.
• INCREMENTAL OIL CHANGES CAN BE EFFECTED AND TIME CONSUMING TRADITIONAL HYDRAULIC OIL
CHANGE CAN BE ELIMINATED, REPLACED BY MINI - CHANGES OR REPLACED ALTOGETHER VIA AN OIL
BURN SYSTEMS.
• OIL BURN SYSTEMS ARE SYSTEMS THAT METERS AN ULTRA FILTERED HYDRAULIC OIL INTO THE
ENGINE FUEL TANK IN AMOUNTS UP TO 0.5% OF FUEL CONSUMPTION.
• OIL / FUEL BLENDING HAS BEEN DEMONSTRATED TO WORK SAFELY AND CLEANLY THROUGH BURNING
THE HYDRAULIC OIL AS FUEL WHILE PROVIDING BETTER, CLEANER ENGINE OPERATION, CLEAN ENGINE
OIL, LONG ENGINE LIFE AND REDUCTION IN WASTE TO BETTER PROTECT THE ENVIRONMENT.
TANK SYSTEMBENEFITS OF RESERVE HYDRAULIC OIL
Morris Sallick Industrial Supplies, Inc. Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
BENEFITS OF KIDNEY LOOP FILTRATION SYSTEM
-
• NORMAL FILTRATION REMOVES PARTICLES UP TO 10 MICRONS; OUR KIDNEY LOOP FILTRATION SYSTEM REMOVES PARTICLES OF UP TO 2 MICRONS.
• CONTINUOUS REMOVAL OF WATER, GUM, VARNISH, SOOT, SILICA & METALLIC CONTAMINATION WHICH AFFECT THE LUBRICATION PROPERTIES OF HYDRAULIC OIL -WITH THE PROPER REMOVAL OF THESE CONTAMINANTS THE OXIDATION STABILITY OF THE OIL IS PROPERLY MAINTAINED FOR A MUCH LONGER PERIOD.
•KIDNEY LOOP FILTRATION SYSTEMS REMOVE CONTAMINANTS WHICH SHORTEN THE LIFE OF ENGINE OIL –OIL LIFE WILL DEFINITELY BE IMPROVED BUT THIS NEEDS TO BE BACKED UP WITH PROPER ANALYTICS TESTING.
Morris Sallick Industrial Supplies, Inc. Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
BENEFITS OF CONTINUOUS ONBOARDANALYTIC EQUIPMENT
• ONBOARD ANALYTICS ALSO MEASURE HYDRAULIC OIL VISCOSITY.
• ONBOARD ANALYTICS CAN HELP OIL TRENDING ANALYSIS IN ORDER TO DETERMINE THE EXACT TIME WHEN OIL SPECS CHANGE FROM ACCEPTABLE TO UNACCEPTABLE LEVELS.
• ONBOARD ANALYTICS CONTINUOUSLY MEASURE WATER, GUM, VARNISH, METALLIC CONTAMINA- TION AND OXIDATION NUMBERS IN HYDRAULIC OIL.
Morris Sallick Industrial Supplies, Inc. Mechanical, Electrical, Control/Automation & Instrumentation Process Engineering
•HYDRAULIC OIL QUANTITY CAN BE DOUBLED THROUGH A RESERVE TANK WHICH MORE THAN PROPORTIONALLY IMPROVES THE LIFE OF THE OIL.
• KIDNEY LOOP ULTRA FILTRATION SYSTEM WILL REMOVE CONTAMINANTS UP TO 2 MICRONS WHICH MEAN THAT OIL IS KEPT AS GOOD AS NEW.
• CONTAMINANTS THAT AFFECT THE OXIDATION STABILITY OF OIL ARE TO BE REMOVED THUS THE LIFE OF THE OIL SHOULD BE DRAMATICALLY INCREASED
• ONBOARD ANALYTICAL EQUIPMENT THAT CONTINUOUSLY MEASURES OIL CONDITION MAKES SURE THAT OIL PARAMETERS ARE WITHIN TOLERANCES.
• AS OIL IS ALWAYS IN NEAR NEW CONDITION OIL REPLACEMENT CAN BE ELIMINATED, INSTEAD, WHENEVER THE OXIDATIVE STATE OF OIL IS FALLING BELOW ACCEPTABLE STANDARDS THIS CAN BE CORRECTED BY AN INFSION OF A FRACTION OF THE OIL VOLUME WITH NEW OIL.
• INSTEAD OF OIL REPLACEMENT AN OIL BURN SYSTEMS CAN BURN A FRACTION OF THE HYDRAULIC OIL AND NEW OIL CAN BE QUICKLY REINJECTED DURING FUELING OPERATIONS.
BENEFITS OF COMBINATION OF:HYDRAULIC PUMP OIL RESERVE TANK OIL BURNING CAPABILITY KIDNEY LOOP FILTRATION SYSTEM & HYDRAULIC OIL ANALYTICS