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Click to edit Master subtitle style 4/14/12  MANUFACTURING FOR THE FUTURE Chapter 7 Anand Bhushan  Tiwari(A-43) Archana Pandurangi(A-9) Aniruddha Bagool(A- 46) - Presented By

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MANUFACTURING FOR

THE FUTURE

Chapter 7

Anand Bhushan

 Tiwari(A-43)ArchanaPandurangi(A-9)

Aniruddha Bagool(A-

46)-

PresentedBy

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INTRODUCTION

Innovativeness in ancient and

medieval times

Industrial revolution in Europe

India was a latecomer in learningthe new manufacturingtechniques

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THE MODERN FACE OFMANUFACTURING

Mass production, the basis of new business strategies

Large scale consumptionChange in Technology

Customized product design or

flexible manufacturing

Improvement in manufacturingtools

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India is being looked at as a

source of software the world over

Vision for India and Indians

Capturing higher end of the

market

COUPLING OF COMPUTERSAND MANUFACTURING

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ADVANCED SOFTWARE

Boom of software export andapplication

Paradox: a fundamental source of technological progress, it is also

going to be a growing source of technological vulnerability

Innovative concepts being

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 Technology Vision for

Software

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Reliable software formanufacturing, healthcare andother applications

10 to 15 per cent of the totalworld market for upper end

manufacturing software to becaptured by 2020

f In i n l n f r

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Cater to demand for modern

technologies, hence earning astrong position in the softwareindustry

Sectors like agro-food, chemicals,biotechnology, electronics,

packaging etc to benefit from it

Aim to manufacture the most

sophisticated and automated

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Other manufacturingsectorsNeed for:

◦ Systematic upgradation of humanskills in most of these industries

◦ Large scale modernization of manyof them by continuous injection of 

technologies◦ Reorient themselves speedily for

different product ranges and

production processes

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ENGINEERING INDUSTRIES

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VISION: 2000-10

Indian industries were to go in for flexible

manufacturing systems (FMS), artificial intelligence(AI) applications, processing using laser, water jet,etc. cold forming / extrusion, near net shapemanufacturing, high speed machining , intelligentmanufacturing using sensors, continuous forming,

reduced setup times virtual reality applications andhard machining

Boiler designs for many alternate fuels were to beavailable

 Technological up-gradation covering materialsdesign, manufacturing, quality, reliability,packaging, marketing and servicing was to takeplace.

Also to include computer Aided Design (CAD),computer Aided Manufacturing (CAM), FMS,

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VISION: 2010-20

India to become a net exporter of technologies

Software development forprocesses and systems to takeplace

60 per cent of the machine tools

produced to be computer andn m ri ll ntr ll N

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India to be a leading producer of quality castings and forgings anda large exporter of these items.

India to be self-sufficient inadvanced machine tools and

boilers using ‘state-of-the-art’technologies. Exports of theseitems to progressively increase

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ACTION

Select areas of strength areautomobile parts, casting, forgingand CNC machine tools

Gradation of processes

Improving the supplier base forcomponents and subassemblies

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Forging sector- better toolingcapabilities CAD, adopt coldforging and near net shape

technologies and resort tomechanization and automationwith large volume production

Foundry sector- control of dimension / surface finish, value

addition through machined

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RESEARCH ANDDEVELOPMENTFundamental research in

machining includingmicromachining

Development of advancedautomation systems includingsoftware

Development of robotics

Mechatronic development

Development of measuring andt tin i m nt f r lit n

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VISION FOR TEXTILE MACHINER

Reduction in the cost

Eco-friendly textile exports

Machinery modernization

Development of advanced machine

Employment of women

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VISION FOR TEXTILE MACHINER

 Technology upgradation

Productivity improvement

Energy conservation and

environmental protection aspects

Quality improvement

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VISION FOR TEXTILEMACHINERY 

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VISION FOR THEELECTRICAL MACHINES

INDUSTRY R&D focus will be on :

materials

electromagnetics

mechanical engineering

manufacturethermal engineering

power electronics.

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VISION FOR THEELECTRICAL MACHINES

INDUSTRY Maintenance free machines

Large scale flexible manufacturing

facilities

Use of new materials as alternative

enamel

V F

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V FELECTRICAL MACHINES

INDUSTRY 

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VISION FORTHE MANUFACTURE

OFTRANSPORT EQUIPMENT

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Commercial vehicles withhigher power to weight ratioand two wheelers with four

stroke engines and electroniccontrols.

Diesel engines with directinjection and electronic controlwill come up.

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ANYTHING UNIQUELY 

INDIAN? 

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In the ancient past, India had hadunique inventions and discoveries

in diverse fields of philosophy, art,trade, statecraft and technologicalartefacts.

However, India can’t boast of manysuch examples of the recent past.

During the five decades afterindependence we had so manymajor problems to solve.

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AGRICULTURE

Green Revolution was based onresearch done elsewhere in theworld. It was later adapted to

Indian conditions.

 Today, India faces the challenge

of having to find her ownsolution for higher yields.

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CHEMICALS

Need to adapt newer inventionsmade elsewhere speedily andalso produce our own

innovations.

 There are immense possibilities

for Indian contributions inspecific areas of the chemicalssector: catalytic sciences and

their applications, new clean

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NATURAL PRODUCTS

Given India’s rich biodiversityand immense base of ancientknowledge, we may be able to

make several contributions.

Further, being a virgin areaworldwide, the success rate forIndia’s efforts is likely to be veryhigh.

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MANUFACTURINGSECTOR

Our uniqueness can manifestitself in terms of applications.

For instance, consider theapplications of advanced

software in manufacturing, andyou would realise that somemodules or approaches mayemerge with a novel thrust andtake India on the world scene.

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ALL-ROUND ECONOMICGROWTH

Need to create an enablingenvironment and try something

uniquely Indian.

Such an inventive spirit will be

useful for the long-termsustainability of our grains.

 

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THANK 

 YOU