Industrial Application of Winches

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Zertifiziert nach DIN EN 9001QM 00414-1

Winches for Industrial applianceSales program

New :

Series ESF / ESG quick delivery up to 2100 kg!

P r o f e s s i o n a l S e r i e s

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We reserve the right to amend specifications without notice or obligation


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to our enlarged motorized winches sales program We took the opportunity to change the literature to be more a reference ma-nual than an inventory list. Taking stock of our activities, we found that most winches we produced were "special" in one way or the other, be it a slightly modified standard winch or a winch that has no resemblance to anything in the catalogue other than the makers name. With this knowledge we decided that we would serve our customers better by providing them with a detailed background to winch selection and design, rather than providing them with a standard program only. In this catalogue you can find several diagrams that help to make a primary selection of type and size, type of motor and the required power. As always you are very welcome to ask us, or our local representative for advice on the final selection or possibilities not covered by this catalogue.

Quick selection

Winch types are now described in general terms, with a short list of non - op-tions. Although our company philosophy is "nothing is impossible", we must be realistic too. The non-options are options or combina tions that cannot be made in that particular series. They will be covered by other series.

We choose not to list all options and winch applica tions, so we have more space for technical information and possibly you have found a use for the winch that we had never thought about.

The options indicated by drawings at the bottom of each page are a small selection of special versions, not saying that these are the only versions available. The winch capacities listed in the tables refer to a FEM / ISO clas-sification. The classification system is discussed in detail on page 21 of this catalogue. The loads and speeds are averages and with increasing demands the ultimate winch to select might differ from the data average given in this catalogue.

We hope you will find this catalogue a useful guide that will lead to a suc-cessful, reliable and above all a safe use of haacon equipment.

The long list of more or less boring data and compli cated calculations might suggest otherwise, but the true interaction between haacon and the custo-mer lies in personal contact, so…… in case of doubt or questions do contact us. We are there for you, not the other way around.

WelcomeWe are happy to welcome you in the new haacon catalogue and hope we can give you a clear view of our products. Winch engineering is constantly developing, so some pro-ducts have been changed, some disappeared and others took their place. What remains the same is haacon's ingenuity and dedication.

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ContentWelcome.....................................................................................................3

Designs ......................................................................................................5

ESF-Series ..................................................................................................6

ESG-Series .................................................................................................8

HEB-series ..................................................................................................10

P-series ......................................................................................................10

VTF-series...................................................................................................11

VP-series ....................................................................................................12

CTF-series ..................................................................................................13

TN-series ....................................................................................................14

TME-series..................................................................................................14

TMV-series ..................................................................................................14

Capstans for marine and industrial purposes .......................................................15

Winch options ..............................................................................................16

Motors .......................................................................................................17

Controls......................................................................................................18

Power ........................................................................................................19

Duty...........................................................................................................20

Life-time .....................................................................................................21

Application sheet ..........................................................................................22

Application ..................................................................................................23

Just an example. Please find some more applications on page 23

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DesignsESF Series Floating DrumElectric

ESG Series Supported DrumElectric

HEB SeriesP Series Compact winchElectric Hydraulic Pneumatic

VTF Series Floating DrumElectric Hydraulic Pneumatic

TN/TME/TMV SeriesOnly Hydraulic

CTF SeriesCustom MadeElectric Hydraulic Pneumatic

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For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

ESF-SeriesOptions:

• Grooved drum

• Devided drum

• Pressure roller

• Load limiter

• Limit switch

• Slack rope device

• Special coating

If a larger drum capacity is needed, please favor annother series

Non-options

• Clutch

• Hydraulic drive

• Pneumatic drive

MotorIzed - rope WInch type eSF Specifications

Voltage 400 V 50 hz/ 3-phase 230V/ 50 hz ≈

1st Layer W.L.L kg 150 250 500 200 400

Storage m 3,4 2,8 3,2 3,4 3,2

VSeil m/min 8,3 7,2 7,5 7,1 7,5

3rd Layer W.L.L kg 125 200 400 165 320

Storage m 11,5 9,6 11,0 11,5 11,0

VSeil m/min 10,2 9,1 9,4 8,6 9,4

max. no. of Layers 3 6 5 6 6 6

max. Storage m 26 17,8 25 26 25

Rope Ø 5 mm Ordinary rope 4 1 5 1 6 1 4 1 6 1

Rating 4 1Am 1Am 1Bm 1Am 1AmNon twisting rope 4 1 5 2 6 2 4 2 6 2

Rating 4 1Am 1Bm 1Bm 1Bm 1BmPower kW 0,37 0,55 1,1 0,55 1,1

Current A 1,09 1,43 2,82 4,5 7,5

Weight kgw.o. rope

18 21,5 38 23 43,5

Type ESF 150 250 500 200 400

1) Single strain strength min. 1570 N/mm2


3) Regular No. of layers: 34) Rating according to DIN 15020 resp. FEM 9.5115) suitable ropes, differing rope dimension on request, rope not included

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Dim

ens

ion

s in

mm

ESF-Series

eSF winches are designed as modular rope winches for small and medium loads with flanged on wormgear. The simple design is suitable for many lifting tasks with lower load cycles and small load requirements. The winch can also be easily integrated into the given construction by the mounting holes provided on all sides of the gearbox casing. The wire can take off in any direction. It has a compact design, because the basic configuration only consists of gear, motor, and drum. The robust outward impression of the ESF winch is completed by practical corrosion protection and a combination of high-quality finishing and galvanised parts.The ESF winch is immediately available.

Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions, and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial Lifting Equipment/Motorized rope winches/Accessories1 .pdf)

Remark: W.L.L. = Working Load Limit S.W.L. = Safe Working Load

Type ESF A B HCenter Drum Ø Flange Ø Drum Length

150 94 145 72.5 70 140 61 200 94 145 72.5 70 140 61250 94 145 72.5 70 140 61400 125 200 100 90 190 67 500 125 200 100 90 190 67incl. Pressure roller and base150 225 200 84.5 70 140 61 200 225 200 84.5 70 140 61250 225 200 84.5 70 140 61400 280 220 112 90 190 67 500 280 220 112 90 190 67

Dimension sheets delivered on demand

HB

A

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ESG-SeriesOptions:

• Grooved drum

• Devided drum

• Enlarged drum

• Pressure roller

• Load limiter

• Limit switch

• Slack rope device

• Clutch

• Special coating

Non-options

• Hydraulic drive

• Pneumatic drive

MotorIzed rope WInch - type eSG Specifications

Voltage 400 V 50 hz/ 3-phasen 230V/ 50 hz~

1st Layer W.L.L. kg 150 250 500 750 990 /10007 1500 2100 200 400 650 1100

Storage m 10 8 10,5 12,5 12 14 14 10 10,5 14 17

Speed m/min 8,3 7,2 7,5 5,1 4,4 5 5 7,1 7,5 4,3 5

3rd Layer W.L.L. kg 125 200 400 590 775 1200 1650 165 325 520 910

Storage m 34 28 35 43 43 45 45 34 35 48 56

Speed m/min 10,2 9,1 9,4 6,5 5,5 6,1 6,1 8,6 9,4 5,3 5,9

max. Layer3 6 5 6 7 7 3 3 6 5 7 4

Full storage m 79 53 82 126 126 45 45 79 82 138 76

Rope Ø 5 mm Ordinary rope

4 1 5 1 6 1 8 1 8 2 11 1 11 2 4 1 6 1 7 1 9 2

Rating 4 1Am 1Am 1Bm 1Bm 1Bm 1Am 1Cm 1Am 1Am 1Bm 1Am

Non twisting rope

4 1 5 2 6 2 8 2 8 2 11 2 11 3 4 1 6 1 7 2 9 2

Rating 4 1Am 1Bm 1Bm 1Bm 1Cm 1Bm 1Cm 1Bm 1Bm 1Bm 1Bm

Power kW 0,37 0,55 1,1 1,5 1,5 1,5 2,2 0,55 1,1 1,1 1,1

Current A 1,09 1,43 2,82 3,8 3,8 3,8 5,4 4,5 7,5 7,5 7,5

Weight kg w.o. rope

29 32,5 52,5 90 98 193 198 34 58 100 195

Type ESG 150 250 500 750 990 1500 2100 200 400 650 1100




4) Regular No. of layers: 35) Rating according to DIN 15020 resp. FEM 9.5116) suitable ropes, differing rope dimension on request, rope not included7) From 1000 kg (10 kN) on a load monitoring system is mandatory

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ESG-SeriesD

imen

sio

ns in

mm

eSG winches are modular rope winches for small and medium loads with flanged on wormgear. The drum is accommodated in a second support bearing.The ”workhorse“ in winch construction. Since winch and drum are always mounted on a base plate, which serves as a stand, all options for electrical rope winches can be realised. The ESG winch will be predominantly used for medium loads and larger rope capacities than offered by the ESF... model. The robust outward impression of the ESG winch is completed by practical corrosion protection and a combination of high-quality finishing and galvanised parts.The ESG winch is immediately available.

Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions, and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial Lifting Equipment/Motorized rope winches/Accessories1 .pdf)

Remark: W.L.L. = Working Load Limit S.W.L. = Safe Working Load

Dimension sheets delivered on demand

Type ESG A B HCenter Drum Ø Flange Ø Drum Length

150 418 190 84.5 70 140 181 200 418 190 84.5 70 140 181250 418 190 84.5 70 140 181400 485 220 112 90 190 211 500 485 220 112 90 190 211650 581 260 140 110 248 282

750 581 260 140 110 248 282

990/1000 581 260 140 110 248 2821100 750 380 164 168 279 2781500 750 380 164 168 279 2782100 750 380 164 168 279 278

HB

A

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HEB-seriesAll options are possible on the HEB -series

P-seriesNon-options

All options are possible on the P-series, although the compact design with the gearbox shaft fixed to the winch frame, and the gear-box rotating at drumspeed. This makes options more expensive than in the other series

On a daily base we are asked to produce something new or special. In general manufacturers will be reluctant to even start when the lot to develop is smaller than 10 pieces, let alone when we speak about single units. haacon realizes that requests for single units or smaller series are to be taken serious. We know were and when we started, and what made us the company we are today. The heB-series have the most basic design and are build in a modular way. All op-tions are possible and can easily be adapted to the basic design. Development now is reduced to simply adding or combining existing options with the basic design. Consequently we treat your request for a single unit with the same enthusiasm as a bigger series.

The p simply stands for planetary, because a planetary gearbox is mounted inside the winch drum. Having the gearbox inside the drum, means that the overall dimensions are reduced. The basic dimensions are shown in the tables on this page, but off course we can modify the design according to your specific requirements.

WINCHHEB../..

Nom.TorqueNm

1st layer 3rd layer Full S2 FEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

Storagem / Lay

kWkW

0.0 1000 9 15 36 7 17 120 500 / 9 3 L4-T310 1750 17 15 32 15 18 98 375 / 9 5,5 L4-T220 2500 22 15 29 18,5 18 100 375 / 9 7,5 L4-T245 5000 35 13,5 25 29 16 90 200 / 6 11 L4-T365 7500 50 12 27 42 14 95 220 / 6 15 L4-T390 14000 66 12 24 54 14 90 250 / 7 18,5 L4-T3

… …

800 80000 250 5 21 207 6 85 250 / 7 30 L4-T6P../.. 1st layer 3rd layer Full S2 FEM20 2500 16 10 33 14 11 115 250 / 6 4 L3-T4

… …

800 80000 300 5 48 250 6 170 250 / 4 30 L3-T4

WINCHHEB../..

LengthA

WidthB

C-HeightH

DrumØ

FlangeØ

DrumLength

RecommRope Ø

Weight± kg

0.0 1400 500 315 195 410 500 8 24510 1500 500 315 195 410 500 10 26020 1500 600 360 244 500 500 12 34045 1600 600 360 298 500 500 16 40065 1900 700 410 355 600 500 20 62090 1900 800 480 406 700 500 22 790

… …

800 2500 1500 820 660 1200 500 36 2450P../..20 646 500 580 326 480 450 12 325

… …

800 1275 1030 1150 660 1000 960 36 1800

Cap

aCit

ies

Dim

ens

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en in

mm

WINCHHEB../..

Nom.TorqueNm

1st layer 3rd layer FullStoragem / Lay

S2 FEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

PowerkW

0.0 1000 9 15 36 7 17 120 500 / 9 3 L4-T310 1750 17 15 32 15 18 98 375 / 9 5,5 L4-T220 2500 22 15 29 18,5 18 100 375 / 9 7,5 L4-T245 5000 35 13,5 25 29 16 90 200 / 6 11 L4-T365 7500 50 12 27 42 14 95 220 / 6 15 L4-T390 14000 66 12 24 54 14 90 250 / 7 18,5 L4-T3

… …

800 80000 250 5 21 207 6 85 250 / 7 30 L4-T6P../.. 1st layer 3rd layer Full S2 FEM20 2500 16 10 33 14 11 115 250 / 6 4 L3-T4

… …

800 80000 300 5 48 250 6 170 250 / 4 30 L3-T4

WINCHHEB../..

A B HCenter DrumØ

FlangeØ

DrumLength

RecommRope Ø

Weight± kg

0.0 1400 500 315 195 410 500 8 24510 1500 500 315 195 410 500 10 26020 1500 600 360 244 500 500 12 34045 1600 600 360 298 500 500 16 40065 1900 700 410 355 600 500 20 62090 1900 800 480 406 700 500 22 790

… …

800 2500 1500 820 660 1200 500 36 2450P../..20 646 500 580 326 480 450 12 325

… …

800 1275 1030 1150 660 1000 960 36 1800

HEB-Series P-Series

H

BA

H

BA

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VTF-seriesOptions

Drum dimensions can be modified within certain limits, but capacities will change accordingly

Non-options

• De-clutch

Manufacturing winches means making a clever combinations of existing components. The pla-netary gearbox is one of the most important component used in today's winches. A feature of the planetary gearbox is that it has a reinforced shaft with a set of conical roller bearings, capa-ble of taking very high radial loads. The drum is not sup ported by an end bearing, making it look as if it's floating. The advantages are obvious. Reduced cost price, because part of a frame and the end bearing can be saved and as a consequence the winch is very compact. The wire can take off in any direction. Another feature is the modular motor adaptor, giving us the possibility by simply selecting the right adaptor to mount any electric, hydraulic or pneumatic motor.

Cap

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TypVTF../..

Nom.TorqueNm


S2 FEMW.L.L.kN

Speedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

PowerkW RATE

800 1000 8,5 11 13 7,5 12,5 50 150 / 8 2,2 L4-T21400 1750 15 8 10 13 9 40 100 / 7 3 L4-T31500 2500 20 8 10 17 9 40 95 / 6 4 L4-T32500 5000 34 8 8 28 9,5 32 60 / 5 5,5 L4-T33500 7500 40 8 14 35 9 50 75 / 4 7,5 L4-T54500 9000 49 8 13 41 9,5 50 71 / 4 7,5 L4-T36000 14000 60 9,5 15 50 11 57 105 / 5 11 L3-T38500 17000 75 9,8 13 62 11,5 53 100 / 5 15 L3-T3

With Pneumatic or Hydraulic drive the speed will change

TypVTF../..

A B HCenter DrumØ

FlangeØ

DrumLength

RecommRope Ø

Weight± kg

800/1400 310 440 215 244 380 176 8 \11 120/1401500/2500 350 500 235 272 410 191 12\14 200/2403500/4500 455 580 280 355 500 266 16\18 370/4206000/8500 510 750 355 406 625 310 20\22 590/650

B

A

H

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VP-seriesOptions:

All options are possible on the VP-series

Pulling a load is fundamentally different from lifting a load. A load pulled in a horizontal plane can not cause danger when released. This is the reason why regulations for pulling winches differ a lot from regulations for lifting. Pulling winches allow for a declutch possibility and the drum dia-meters are allowed to be smaller than with lifting tools. The main advantage is that with a smal-ler drum diameter, we can get a higher force (line pull) than with a bigger drum diameter, using the same size of gearbox. With a declutch we can spool off the steel wire freely and relieve the gearbox from high static loads (holding capacity) when the drum is held by a bandbra ke. With a de-clutched drum, we can also use the driving shaft running through the drum for another purpose. Often this almost free advantage is used to mount a warping head (horizontal capstan, bottom left drawing).

Cap

aCit

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Dim

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WINCHVP../..

Nom.TorqueNm


S2FEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

PowerkW

65 8500 60 13 19 49 16 78 187 / 6 L2-T3150 18500 97 13 22 80 16 91 218 / 6 L2-T3400 35000 145 13 24 121 16 101 241 / 6 L2-T3600 50000 180 13 28 150 16 117 221 / 5 L2-T3

With Pneumatic or Hydraulic drive the speed will be changed

WINCHVP../..

A B HCenter Drum Ø

Flange Ø

DrumLength

RecommRope Ø

Weight± kg

65 930 600 350 270 600 500 16 495150 1085 700 400 360 700 550 20 750400 1205 900 500 460 880 600 24 1000600 1340 1000 510 533 950 700 28 1300

B A

H

| 13 |For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

CTF-seriesOptions like press rol-ler, upper and lower limit switch etc. are always to be discussed in cooperation with the customer, since there is no frame on which to fasten these options.

Non-options

• Electric motor

• Air motor

• Coupling/drum de-clutch

Most winches can be considered stand alone units. If there is a solid foundation, the winch frame can be fastened to the foundation. But if the foundation is part of a machine, for example the jib of a crane, why not use it as the winch-frame. It saves space and money and it looks bet-ter. The ctF series are winches without a frame, developed for OEM crane-building. Cranes are very often production tools, think of harbors, offshore platforms, mining etc. So called power applications where speed is an important way to improve the results. The high speed in the CTF is obtained by hydraulic motors from Danfoss on the series 700 and 1500 and for the series 1750 upto 30000 Rexroth motors are build on. Both the fail safe multi-disc brake and the "nose" of the motor are integrated in the gearbox, to build as compact as possible.

Cap

aCit

ies

WINCHCTF..Bearing


OilFEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

Pressurebar

Flowl/min

700 7 50

Dep

ends

on

dr

umle

gth

6,2

Dep

ends

on

dr

umle

gth

Dep

ends

on

dr

umle

gth

29 \ 4 100 501500 15 50 13 45 \ 4 175 601750 17,5 50 15 45 \ 4 175 753250 32,5 50 27 37 \ 4 200 90 L1-T55750 57,5 35 48 50 \ 4 230 1009000 90 36 74 55 \ 4 230 140

… …

25000 250 25 210 76 \ 4 220 300

WINCHCTF..Floating


OilFEMRATEW.L.L.

kNSpeedm/min

StorageM

W.L.L.kN

Speedm/min

Storagem

Pressurebar

Flowl/min

700 7 50 6 6,2 6,2 20 29 \ 4 100 501500 15 50 9 13 13 32 45 \ 4 175 601750 17,5 50 9 15 15 32 45 \ 4 175 753250 32,5 50 8 27 27 25 37 \ 4 200 90 L1-T55750 57,5 35 10 48 48 35 50 \ 4 230 1009000 90 36 11 74 74 40 55 \ 4 230 140

… …

25000 250 25 15 210 210 53 76 \ 4 220 300

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TN-series

TME-series

TMV-seriesOptions:

• Grooved drum

• Pressure roller

• Load limiter

• Lower limit switch

• Marine paints

Things other people do better. We think we can build you good, excellent value for money, winch, almost regardless of its specification. For some types of winches however other people simply do a better job than we. The notable ex-ceptions are hand winches, and very compact hydraulic crane winches. Located in one particular region in the north of Italy a small number of companies are in fierce competition to make the best and most competitive hydraulic crane winches world wide. We represent the smallest but most dedicated manufac-turer (TMA) which has three different series of winches. The tn type is the most compact type. It has been a long time favourite of the pile driving business as

an auxiliary winch for lifting piles and general light lifting work. Also for use on compact marine cranes or indeed on truck mounted cranes. If you are looking for a very compact winch with amazing performance for its size, this is it.

The heavy type tMe covers what is effectively the middle field in the TMA programme, both in capacity as in weight. Swl’s from 1,5 tonne to 7,5 tonne, combined with speeds of around 20 to 40 m/min. It is a competent performer for applications were a medium lifting capacity is required albeit not at the speed of the fast type but at a more competitive price.

The fast type tMV covers a range of winches starting with a 3,5 tonne model, and ending with an impressive 16 tonne swl model. The speeds are between 40 and 60 m/min , but these are maximum speeds, and the winches can indeed run much slower for accurate lifting and lowering. These winches are not designed for compactness or lightness, in spite of the fact that there is a "heavy" type available, these are the fastest and biggest winches in the TMA line up.

Cap

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Dim

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mm

WINCHTN..


OilFEMRATEW.L.L.

kNSpeedm/min

Storagem

W.L.L.kN

Speedm/min

Storagem

Pressurebar

Flowl/min

TN 04 5 42 8 4,3 48 26 36 / 4 175 25TN 07 8 38 13 6,9 44 41 74 / 5 165 30TN 09 10 38 11 8,5 45 34 50 / 4 175 40TN 14 15 43 13 12,8 50 42 59 / 4 190 50 L1-T5TN 18 20 34 11 16,8 40 38 53 / 4 200 50

… …

TN 51 57 27 22 47,7 33 72 101/ 4 205 100

WINCH TN..

A B HCenter Drum Ø Drum Length

Recomm Rope Ø

Weight ± kg

TN 04 239 218 117 146 110 6 25TN 07 275 295 133 167 174 7 40TN 09 275 295 133 167 174 8 41TN 14 319 315 175 202 187 9 71TN 18 325 315 175 202 187 10 71

… …

TN 51 570 630 292 353 360 18 296

B

AH

| 15 |For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

Capstans for marine and industrial purposesThis picture shows a brand new replica of an historic capstan.

To respect the characte-ristic view of the ”Port de Marseille”. No other than the current capstans were allowed on site. Again a good example that we build what the customer asks for, rather than to sell what is available.

Capstans have been part of ships equipment for centuries. The modern capstan is motor driven and can achieve high line pulls and high speeds thanks to powerful motors integrated with sturdy trans missions. Electric, hydraulic or pneumatic, the choice is yours. We do a wide range of capstans ranging from flush fitted deck capstans for a clean deck line to the classic console mounted capstan. Also very popular proved to be our horizontal capstans used in varying roles from pulling rolling stock on shunting yards in Belgium to moving cable ferry’s in deepest Africa. You want a standard electric capstan? we are happy to supply one. Or rather an exotic capstan no one can supply? we can help 100 kg line pull we have them, 10 tonne yes, those too.

| 16 |


Spooler Brake release pump

Pressure Roller Band brake

Pushes slack wire to drum, helps to spool the wire better on the drum.

Extra brake fitted on the drum, manual or automatic.

Slack rope device Limit switchDetects slack wire. Stops the winch or gives a warning signal.

Counts the number drum revolutions.Limits upper and lower stroke.

Drum guard Clutch

Covers rotating parts, protects user.

Manual clutch to release the drum. On pulling winches only.

Guides wire on to drum, helps to spool the wire betteron the drum.

Releases the brake for emergency operationFor example on "man riding" winches.

For all other options please contact haacon

Winch options

| 17 |

MotorsWhat motor is the best motor to use for a winch, and why?

The choice for the right motor depends mainly on the available power source.

Mobile applications like earth moving machines, piling equipment and mobile cranes normally have a hydraulic power source, they don't carry high power com-pressors or generators. For these applica-tions a hydraulic motor is selected.

Stationary applications, most of the time can obtain power from the main grid, also on ships the electric power sources become more and more power ful, so an electric motor would be the right choice.

Than we have the so called hazardous en-vironments, where explosions might occur, think of exploitation of natural sources, mining on and off-shore oil and gas.

Air motors are very common in these fields.

Advantages and disadvantages:

Each winch motor needs a control, after all motors are machines and they don't start moving unless they are told to do so (or to stop for that matter). The manner to control the winch depends on its task. Is it a stand alone lifting tool or a part of a complete automated process, to name just two extremes. There are no "standard" controls. You can express exactly what is needed. This can vary from the cheapest basic control, to a completely computeri-zed control system. Some control options are shown on page 18.

Electric

Hydraulic

Air vane motor

Air piston motor

Wheel Fan Brake Electric motor

Brake valve Valve Hydraulic motor Brake

Valve Air vane motor

Remote valve Hand valve Air piston motor Brake

Electric motors

economical and efficient Speed control expensiveclean and simple Explosion proofing expensiveEnergy mostly available difficult to protect from

extreme environmentHydraulic motors

small size Power pack neededSpeed control easy Pipes and hoses neededPneumatic motors

small size Compressor neededsmall size Pipes and hoses neededSpeed control easy noisysuitable for harsh environ-ments

Torque drops with speed

abs

traC

t pr

ote

Cti

on

Cla

ss Dust proofing (1) Water proofing (2)

Protection class

max. Ø. of object that can penetrate the protection

Protection class

protect against

0 everything 0 nothing1 under 52,5 mm 1 Tripping from straight top2 under 12,5 mm 2 Tripping from at angle 0 bis15°3 under 2,5 mm 3 Spray at max. 60° (rain proof)4 under 1 mm 4 Water from all directions no pressure5 semi-dustproof 5 All directions, low pressure6 dustproof 6 All directions, medium pressure

7 Immersion at 1m for 30 min.8 Immersion no limit

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

P

| 18 |


For all other options please contact haacon

Electric Hydraulic Pneumatic

Push Button Up / Down / Emergency

Hydraulic Aluminium Valve

Pendant Control Pendant Control Cast Iron Valve

Radio Control Foot Control Remote Control

Variable Speed Function Valves Pendant Control

Controls

| 19 |

PowerPower is the ability to deli-ver a certain performance in a certain time.

Speed (V) and load (F) combined, can be ex-pressed in power (P in kW) by a mathematical formula:

P = (V x F) : 6120 P in kW, V in meters/min., F in kg (1 kg ~ 10 Newton), 6120 is constant.

The theoretical value can easily be calculated, but in practice we need to install sufficient power to over-come efficiency losses. Cable on sheaves, cable on drum, gearbox, motor electric or hydraulic and the supply lines all create losses.

To overcome these losses we need to install extra power. In the power chart we already accounted for an average loss,

so the power you find in the graph is roughly the instal-led power.

Planetary winch total efficiency 80%

Example:Load (F) 27 Ton, speed (V) 16 meter/min, give 88 kW by calculation. Installed electric motor will be 90 kWHydraulic required, with available 300 liter/min, a pressure of 190 bar is needed. Or; When we only have 150 liter/min. available oil flow, we need to go to a pressure over 360 Bar. Please check the available pressure and flow in hydraulic applications and make sure it suits the power chart's requirements.

160Kw132Kw110Kw90Kw75Kw55Kw45Kw37Kw30Kw22Kw

18.5Kw15Kw11Kw7.5Kw5.5Kw3Kw2.2Kw

1.1Kw

60

L/Min Oil Flow

Pre

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eB

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TonneLINE PULL

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E S

PE

ED

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PLANETARY WINCHExample:27 tonne pull at 16 m/min speed give 90 kW90 kW at 186 bar give min. 300 l/min

Air winchesAir pressure 7 barAir consumsion 21 l/s per kW

5

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75 150 225 300

0 5 10 15 20 25 30 35 40

120

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DutyWinch selection

The basic winch-data in this catalogue, are based on the international FEM classification. Note that some local regulations might differ from these standards. This will help you to select the proper winch for the required application, and to un-derstand the philo so phy behind the data in this catalogue.

Some winches are seldom used, others quite often and some have to work all day. A basic 500 kg winch, lifting the 500 kg once or twice in it’s lifetime, will have an unlimited life, whereas the same winch working 24 hours a day might not last for a year.

Linespeed and drumtorque

The linespeed of the winch is an important issue, because there is a direct link between linespeed and life-time. Basically the life-time is based on the drumtorque and total number of drumcycles. Any linespeed value in the catalogue can be changed according to customers request. Incre-asing the linespeed, with the same drumtorque, reduces the amount of time to reach the total number of drumcycles, thus reduces the life-time.

Increasing or decreasing the drumtorque by alte-ring linepull or drumdiametre, has an even more dramatic (exponential) effect on the winches life-time. (time is considered to be working time, standing still does not matter) For this reason it’s important to know how and how often the winch will be used, rather than just to select a winch that according the catalogue "seems" to have the right capacity. The haacon catalogue roughly guides you to select a winchtype, with linepull linespeed, drumtorque and FEM rating.

FEM rating

Once we know;

•What has to be lifted, the load in kg or in Newton (1 kg = 9,81 N.)

•Is the load always the same, or does it vary? If the load changes we need to know the percen-tage off load in relation to the percentage in time.

For example:

Max load 500 kg, use 20% off the time.

Average load 400 kg, use 70% off the time. Minimum load 200 kg, use 10% off the time. With this "load spectrum" you can work out the Spec-trum factor Km.

Once we have worked out the average daily use and load, we can "FEM- rate" the winch. In gene-ral the haacon wormgear winches are rated FEM M3/M4. The planetairy winches are rated FEM M6/M7. If a lower FEM rating is allowed, because the winch will be seldom used or the max. load is seldom lifted, we could select a smaller transmis-sion, or up-rate the winch capacity. Should the winch be for heavy-duty and work very often, we need to select a bigger transmission, or de-rate the winch capacity.

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Life-time

We must be carefull not to make selecting winches to difficult. From experience we learned that very often the people working with the winch, cannot always give all the details, they simply want the 5 tons winch, running 10 meters/min.In that case our catalogue at least provides the information about the "real" winch capacity.The request sheet (page 22) might help you to get as many as possible answers for a proper selection. The haacon technical and commercial staff is glad to verify your selection and discuss all possi-bilities to design and produce your "taylor made" winch.

The formulaKm = ((F1/Fmax)3 x (t1/T)) + ((F2/Fmax)3 x (t2/T)) + ((F3/Fmax)3 x (t3/T)) etc.Example:Winch max load 2000 kg (20 kN)Winch life request 1000 hoursWinch use 1 hour/day – 10 % time at 1800 kg, 30 % time at 1200 kg, 60% time at 1000 kgIn this example the Km factor (winch use) will be;Km = ((1800/2000)3 x 0,1) + ((1200/2000)3 x 0,3) + ((1000/2000)3 x 0,6) = 0,21Km = 0,21 (table 3) leads to symbol L2The use and life-expectancy (table 2) leads to symbol T3The FEM classification (table 1) leads to symbol M3The FEM rating for this application is T3-L2 – M3

taBLe 1 - WInch „FeM“ cLaSSIFIcatIon

Winch Class Load spectrum

Effective use

T0 T1 T2 T3 T4 T5 T6 T7 T8 T9L1 M1 M1 M1 M2 M3 M4 M5 M6 M7 M8L2 M1 M1 M2 M3 M4 M5 M6 M7 M8 M8L3 M1 M2 M3 M4 M5 M6 M7 M8 M8 M8L4 M2 M3 M4 M4 M6 M7 M8 M8 M8 M8

taBLe 2 - eFFectIVe uSe and LIFetIMe

Symbol Total effictive use(lifetime in hours) „T“

Daily usehours

T0 T< 200 < 0,12T1 200 <T< 400 < 0,25T2 400 <T< 800 < 0,5T3 800 <T< 1600 < 1T4 1600 <T< 3200 < 2T5 3200 <T< 6300 < 4T6 6300 <T< 12500 < 8T7 12500 <T< 25000 < 12T8 25000 <T< 50000 < 16T9 50000 <T > 16

taBLe 3 - SpectruM Factor

Symbol Spectrum factorL1 Km ≤ 0,125L2 0,125 < Km ≤ 0,25L3 0,25 < Km ≤ 0,5L4 0,5 < Km ≤ 1

Reference ISO- to FEM- Identification

Effective use and lifetimeFEM V0,06 V0,12 V0,25 V0,5 V1 V2 V3 V4 V5ISO T0 T1 T2 T3 T4 T5 T6 T7 T8

Load spectrumFEM 1 2 2 3ISO L1 L2 L3 L4

RatingFEM 1 Dm 1 Cm 1 Bm 1 Am 2m 3m 4m 5mISO M1 M2 M3 M4 M5 M6 M7 M8

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Application sheet

Fax to 0049 (0) 9375- 8486via email to [email protected]

Company .................................................... Date ...........................................................

Street ........................................................... Phone .........................................................

PO Box ........................................................ Fax ...........................................................

Official in charge .......................................... Email ..........................................................

Pieces ...........................

REQUIREMENTS: Hoisting (vertical) ...........kg Pulling (horizontal) ...........kg Rope capacity ...........m Line speed ...........m/min BGV D81 BGV C12

Temperature ...........°C

MOTOR:Electric400 V - AC 230 V - AC 24 V - DC Protection IP......... duty ratio..............Indoor useOutdoor use

Hydraulic Pressure................ bar Flow rate ............... l/min.Pneumatic Air pressure........... bar Air capacity ........... l/s

OPTION:Limit switchSlack wire switchLoad limiterDisengager / clutch (applicable for pulling

winches only)Pressure roller Grooved drumDevided drumothers ......................................................

CONTROLS:Pendant remote controlControl box with push-buttonsothers ......................................................

PAINTING:Standard RAL 5010 gentian blueSpecial RAL-N°.:

Documentation / Type plate english german french other

Application:.............................................................................................................................................

.............................................................................................................................................

.............................................................................................................................................

.............................................................................................................................................

1 German Accident Prevention Regulations (BG) for winches, lifting- and pulling equipment2 German Accident Prevention Regulations (BG) for event areas, studios and scenes

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Application

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haacon hebetechnik gmbh

haacon France Sàrl

haacon hebetechnik austria gmbh


Josef-Haamann-Str. 6D-97896 Freudenberg/MainTel. + 49 (0) 93 75/84-0Fax + 49 (0) 93 75/[email protected]

Regional Sales

3 D, rue du FortF - 67118 StrasbourgTel. + 33 (0)3 90 / 40 30 10Fax + 33 (0)3 90 / 40 30 [email protected]

Ing. Johannes HallerHauptplatz 44A-2293 MarcheggTel. + 43 (0) 2285 6 48 39Fax + 43 (0) 2285 6 48 [email protected]

All sales partner adresses are available on www.haacon.com/contact/Sales partner/

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Documents

Industrial Application of Winches