Industrial PC Computer System - Steven Engineeringstevenengineering.com/Tech_Support/PDFs/18MPC1510.pdf · 2003-09-09 · use of the momentary switch with Wake On LAN control capability

1510

Industrial PC

Computer System

�� 2001 XYCOM AUTOMATION, INC. Printed in the United States of America

Revision Record

3

Revision Description Date

A Manual Released 02/01

B Update notes/UL 04/01

Xycom Automation Part Number 140412

Trademark Information

Brand or product names are registered trademarks of their respective owners.Windows is a registered trademark of Microsoft Corp. in the United States and other countries.

Copyright InformationThis document is copyrighted by Xycom Incorporated (Xycom) and shall not be reproduced orcopied without expressed written authorization from Xycom.

The information contained within this document is subject to change without notice. Xycomdoes not guarantee the accuracy of the information and makes no commitment toward keepingit up to date.

United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:

NOTE: This equipment has been tested and found to comply with the limits for a Class A digitaldevice, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonableprotection against harmful interference when the equipment is operated in a commercial envi-ronment. This equipment generates, uses, and can radiate radio frequency energy and, if notinstalled and used in accordance with the instruction manual, may cause harmful interference toradio communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his own expense.

For European Users:

WARNING

This is a Class A product. In a domestic environment, this product may cause radio interferencein which case the user may be required to take adequate measures.

INSTALLATION: Electromagnetic Compatibility WARNING

The connection of non-shielded equipment interface cables to this equipment willinvalidate FCC EMI and European Union EMC compliance and may result inelectromagnetic interference and/or susceptibility levels which are in violation ofregulations which apply to the legal operation of this device. It is the responsibil-ity of the system integrator and/or user to apply the following directions whichrelate to installation and configuration:

1. All interface cables must include shielded cables. Braid/foil type shields are recommended.Communication cable connectors must be metal, ideally zinc die-cast backshell types, andprovide 360 degree protection about the interface wires. The cable shield braid must beterminated directly to the metal connector shell, ground drain wires alone are not adequate.

2. Protective measures for power and interface cables as described within this manual mustbe applied. Do not leave cables connected to unused interfaces or disconnected at one end.

1510 Industrial PC Computer System Manual

4

Changes or modifications to this device not expressly approved by the manufacturer couldvoid the user’s authority to operate the equipment.

3. EMC compliance is, in part, a function of PCB design. Third party add-on AT/XT peripheralPCB assemblies installed within this apparatus may void EMC compliance. FCC/CE compli-ant PCB assemblies should always be used where possible. XYCOM can accept no re-sponsibility for the EMC performance of this apparatus after system integrator/user installa-tion of PCB assemblies not manufactured and/or expressly tested and approved for compli-ance by XYCOM. It is the responsibility of the system integrator/user to ensure that installa-tion and operation of such devices does not void EMC compliance

Table of Contents

5

Table of ContentsProduct Overview ..................................................................................................................................................... 7

Standard Features...................................................................................................................................................... 7

Optional Features...................................................................................................................................................... 8

Processors .............................................................................................................................................................. 8

SDRAM ................................................................................................................................................................. 8

Operating Systems ................................................................................................................................................. 8

Power On Management Configuration...................................................................................................................... 8

Unpacking the System ............................................................................................................................................ 11

Quick Start-up......................................................................................................................................................... 11

Preparing for the Tests............................................................................................................................................ 13

Running the Tests ................................................................................................................................................... 15

System Components................................................................................................................................................ 17

Internal View .......................................................................................................................................................... 17

Front View.............................................................................................................................................................. 18

Back View .............................................................................................................................................................. 19

PS/2 keyboard and mouse connector ...................................................................................................................... 20

Installing Options.................................................................................................................................................... 20

Internal Hardware Options...................................................................................................................................... 20

DRAM and Additional DRAM Single In-Line Memory Modules (SIMMs) ....................................................... 21

ISA or PCI Boards ............................................................................................................................................... 21

Reinstalling Operating Systems .............................................................................................................................. 22

MS-DOS� reinstallation ........................................................................................................................................ 22

Windows� 95 reinstallation ................................................................................................................................... 23

Windows� NT reinstallation.................................................................................................................................. 23

Installing Drivers .................................................................................................................................................... 24

Ethernet Drivers...................................................................................................................................................... 24

Video Drivers ......................................................................................................................................................... 24

CD-ROM Drivers ................................................................................................................................................... 25

Miscellaneous Drivers ............................................................................................................................................ 25

Mounting Considerations........................................................................................................................................ 25

Enclosures............................................................................................................................................................... 26

System Power ......................................................................................................................................................... 26

Excessive Heat........................................................................................................................................................ 27

Electrical Noise....................................................................................................................................................... 27

Line Voltage Variation ........................................................................................................................................... 27

Mounting Dimensions............................................................................................................................................. 28

Mounting Brackets and Mounting Dimensions Vertical Mount ............................................................................. 28

Mounting Brackets and Mounting Dimensions Horizontal Mount ......................................................................... 29

Mounting the Unit................................................................................................................................................... 30

Safety Agency Approval ......................................................................................................................................... 31

Preventive Maintenance.......................................................................................................................................... 33

Fuse Replacement ................................................................................................................................................... 34

Product Repair Program/Returning a Unit to Xycom ............................................................................................. 34

Hardware Specifications ......................................................................................................................................... 35

Environmental Specifications ................................................................................................................................. 36

COM1/COM2 Serial Port Connectors .................................................................................................................... 37

VGA Connector ...................................................................................................................................................... 37

Parallel Port Connector (LPT1) .............................................................................................................................. 38

LAN RJ45 Connector (SBC-370 only) ................................................................................................................... 38

Keyboard/Mouse Connector ................................................................................................................................... 38

Chapter One - Introduction

7


Product Overview

The 1510 Node Box PC Computer System offers a powerful, compact package for thefactory floor and other harsh environments. The 1510 features an open architecture tomeet a wide variety of applications that require both a powerful PC and a durable indus-trial enclosure. The system integrates a 10 GB hard drive, 10 slot backplane, and CD-ROM in a truly industrial form.

The system’s highly expandable design allows easy access to expansion boards, jumpers,power supply, and disk drives.

Standard Features

The 1510 offers the following standard features:

� Panel or shelf mountable, horizontally or vertically

� 3.5-inch (1.44 MB) internal floppy drive

� 10 slot backplane with the following available expansion (2 slots are dedicated to theCPU):

� four full length ISA

� three full length PCI

� one half length PCI length

� Status LEDs

� Power

� Hard Disk activity

� CD-ROM activity

� External connection ports

� Two serial

� One parallel

� PS/2 keyboard and mouse (use of both via Y-cable)

� VGA

� Intel Celeron or Pentium III processors up to 700 MHz

� 10/100 BaseT Ethernet port

� Integrated AGP graphics controller with 4 MB video RAM

� CD-ROM drive

� 10 GB hard drive (minimum)

� MS-DOS®

� Integrated PCI IDE

� Power switch (refer to warning in Quick Startup section of this chapter)

� Flash BIOS


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Optional Features

Processors

� Socket 370 Celeron� 433 MHz processor

� Socket 370 Pentium� III 600 MHz processor

� Socket 370 Pentium� III 700 MHz processor

SDRAM

� 32 MB SDRAM

� 64 MB SDRAM

� 128 MB SDRAM

� 256 MB SDRAM

Operating Systems

� MS-DOS� (standard unless specified “no operating system”)

� Windows� 95

� Windows� NT

Power On Management Configuration

The standard configuration for power management of the 1510 includes the use of amomentary switch connected to CN2 on the backplane, allowing Wake On LAN controlof the system. If you require the ability to control the 1510 with a central power control,you must reconfigure the 1510’s power supply. Disconnect the cable attached to CN2(disabling the power switch on the front of the unit), located on the back plane near theprocessor, then jumper PIN2 to PIN3 on CN2. The jumper is included in the kit shippedwith the 1510.

The following instructions describe the conversion of the 1510’s power control from theuse of the momentary switch with Wake On LAN control capability to that of centralpower on/off control.

1. Unplug the power cord on the rear of the 1510.

2. Remove the side panel. With the front of the unit facing you, lay the 1510 on its rightside. Remove the eight screws that hold the left side panel in place (see figure 1-1).

3. Locate the CN2 connector on the backplane (see figure 1-2). Detach the connectorand let it rest inside the unit.

4. Jumper CN2 PIN 2 and CN2 PIN 3 together (see figure 1-2).

5. Reattach the side panel.

6. Apply the power cord to the rear of the 1510.


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WARNING

After reconfiguring power on management, the front panel power switch will no longer

function. The Wake On LAN function will also be unavailable after reconfiguration. The

only way to power the 1510 on or off is by connecting or disconnecting the power supply

cord in the rear of the unit, or by using an external main power supply switch.

Remove the eight

side panel screws

(when unit is facing

front, remove the

panel on the left).

Figure 1-1. Removing Side Panel


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Power Supply

Expansion

Slots

I/O Ports

CD-ROM

Floppy Drive

Hard Drive

Processor

and SBC-370

(under DRAM)

DRAM

STB5VPS ON

GND

View of CN2 PINS

PIN 1PIN 2

PIN 3

CN7 PIN 16 & 18

Figure 1-2. 1510 Power On Configuration

NOTE

CN2 PIN 2 (PS ON) connects to the SBC-370 CN7 PIN 16.

CN2 PIN 1 (STB5V) connects to the SBC-370 CN7 PIN 18.


11

Unpacking the System

When you remove the 1510 from its box, verify that you have the parts listed below.

Save the box and inner wrapping in the event you need to reship the unit.

� 1510 unit

� Documentation kit, which includes:

� Diagnostic software disk (units shipped with MS-DOS only)

� Documentation Support Library CD (documentation and drivers)

� 1510 manual

� CPU manual

� Drivers

� Xycom Automation Recovery Media and documentation for MS-DOS, Windows95, Windows NT

� AC power cord

� Mounting Hardware

� Four 10-32 x 5/8 screws

� Mounting brackets for vertical or horizontal mounting

� Miscellaneous:

� Screws

� Cables

� Ties

� Feet

Quick Start-up

This section gives you the steps to get the 1510 up and running without explaining thecapabilities and options of the system.

Note

Refer to Chapter 3 for a detailed outline of the 1510’s components.

Warning

Turn off the power to the unit and disconnect the power cord before ad-justing the inside or the outside of the computer.

To prepare the system for use, perform the following steps.

7. Attach a keyboard to the keyboard port.

8. Attach other optional equipment following the instructions in Chapter 3.

9. Attach a monitor to the VGA connector.


12

10. Attach the power cord from the power receptacle to a properly grounded 115/230VAC, 50-60 Hz outlet.

11. Turn on the power to the unit.

Warning

The 1510 has a momentary switch. To power the system up press and release the power

switch. To power the unit off press and hold the power switch for 4 seconds until the

system powers off, and then release.

12. The system will boot up at the C:\ prompt.

13. Install application software that you will use onto your system via the CD-ROMdrive or network.

Chapter Two - Testing

13


On units with MS-DOS installed, diagnostic tests are provided as a tool to verify the op-eration of the system hardware functions. If any of these tests fail, either you do not havethe correct default setting or there is a failure. Check the default settings and run the testsagain. If another failure occurs, contact Xycom’s Product Repair & Customization De-partment (see Chapter 4).

NoteRemove any device drivers or memory resident programs (TSRs) in-

stalled on the system before running Xycom diagnostic tests. If you donot, unexpected failures may occur.

Note

You must hook up a monitor before running any tests.

Make sure the BIOS setup menus are configured properly (factory set configuration).

To enter the Setup Menu:

1. Press F2 after the POST RAM test has completed.

2. Make the necessary changes by following directions on the screen.

3. Press ESC.

4. Press ENTER twice to save the Setup and exit.

Refer to your CPU manual for more information on the BIOS setup menus.

Preparing for the Tests

To test your system, you need the following equipment:

� Floppy disk drive

� IBM PC or PS/2-compatible keyboard

� Diagnostic Disk shipped with your computer

� Supplemental Software Floppy Disk

� Centronics-compatible printer cable

� Parallel printer (Centronics-style interface)

� Two serial loopback test connectors (refer to Figure 2-1 for pinouts)

� Formatted 3.5-inch, DS/HD (1.44 MB) disk


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Perform the steps below before starting the system tests:

1. Set the CPU board jumpers and switches to the factory set positions. Refer to yourCPU manual for these settings.

2. Plug the female end of the AC power cable into the rear of the unit and the male endinto a properly grounded outlet.

3. Connect the serial loopback connector(s) and the printer cable to the appropriateconnectors and connect a PC/AT or PS/2 keyboard. Figure 2-1 illustrates the wiringnecessary for the loopback connection.

4. Default the CMOS setup to the factory settings.

Figure 2-1. Serial Loopback Connection


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Running the Tests

To run the test, insert the diagnostics disk into drive A. Turn on the computer (the diag-nostics program will boot-up). The following figure shows the Main Menu.

Copyright 1990-1996, Xycom, Inc. All rights reserved.

Diagnostic Tests Sequence/Selection Menu (Rel. xx)

1. WILL pause on error

2. SINGLE PASS test mode

3. Save setup to file

4. Extract setup from a file

5. Auto-select tests

6. Deselect all tests

7. Quit and exit to DOS

8. Return to previous screen

A) RAM Test

B) Video RAM Test

C) Extended RAM Test

D) Real Time Clock Test

E) COM1 Serial Port Test

F) COM2 Serial Port Test

G) COM3 Serial Port Test

H) COM4 Serial Port Test

I) Math Coprocessor Test

J) Video Adjustments Test

K) Video Interface Test

L) Speaker Port Test

M) LPT1: Printer Port Test

N) LPT2: Printer Port Test

O) C: Hard Drive Interface Test

P) D: Hard Drive Interface Test

Q) A: Floppy Drive Interface Test

R) B: Floppy Drive Interface Test

S) Keyboard, Keypad Tests

� = Test Selected

[ENTER]=START TESTING

Use the letters to move the cursor and select/deselect, or use the arrow keys to move, then

use the [SPACE] key to select/deselect a test or function.

Figure 2-2. Main Menu

Note

Please read the DIAG.TXT file on the diagnostics disk for detailed in-formation about the tests.

Note

Avoid repeated running of any hard disk diagnostic utility if you use theSolid State (Flash) drive option. The Flash drive has a limited number of

writes to each logical sector. Repeated writes from a diagnostic utilitywill prematurely shorten the life of the drive.

Chapter Three - Installation

17


System Components

This section describes the components on the unit to help you locate features relevant toinstallation.

Internal View

Power Supply

Expansion

Slots

I/O Ports

CD-ROM

Floppy Drive

Hard Drive

Processor

and SBC-370

(under DRAM)

DRAM

Figure 3-1. 1510 Internal View

Feature Description

Power Supply The 1510 has a power supply of 235W AC, auto sensing, 50/60 Hz, 10.0 (max) @115V, 5.5 A (max) @ 230V

Expansion Slots The 1510 has a 10-slot passive backplane with 4 full length ISA, three full lengthPCI, and one half length PCI available for expansion. Two PICMG expansion slotsare dedicated to the CPU.

I/O Ports The 1510 has 2 serial, 1 parallel, PS/2 keyboard and mouse, and VGA ports.

CD-ROM The 1510 has a CD-ROM Drive included in the 1510.

Floppy Drive The 1510 has a 1.44 MB Floppy Drive included in the 1510.

Hard Drive The 1510 has a 10 GB (minumum) hard drive.


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Front View

Diagnostic LEDs

Fan and Filter

Floppy Drive

Power Switch

Keyboard Lock

Reset

CD-ROM Drive

Figure 3-2. 1510 Front View

Feature Description

CD-ROM Drive The 1510 has a CD-ROM drive.

Floppy Drive The 1510 has a 3.5-inch internal floppy drive.

Diagnostic LEDs Power Lit when there is power to the 1510.

HDD Lit when the computer module is accessing the CD-ROM or harddrive.

During power-up, firmware on the processor board checks the hardwareconfiguration against the configuration stored in the CMOS memory.

Fan and Filter The 1510 has a fan and filter. The filter can be removed for cleaning (refer tothe Fan Filter Cleaning section in Chapter 4 for more details).

Reset Resets the 1510 system.

Keyboard Lock The 1510 has a keyboard/mouse port that can be disabled using the keyboardlock button.

Power Switch The 1510 has a momentary power switch. To power the unit up press and releasethe power switch. To power the unit off press and hold the power switch for 4seconds until the system powers off, and then release.


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Back View

Power

Receptacle

Expansion

Slots

Power Supply Fan

Parallel Port

VGA Port

Ethernet Port

KBD/Mouse Port

Serial Ports

Figure 3-3. 1510 Back View

Feature Description

Expansion Slots The 1510 has a 10-slot passive backplane with 4 full length ISA, three full lengthPCI, and one half length PCI available for expansion. Two PICMG expansionslots are dedicated to the CPU.

Ports The 1510 has two serial, one parallel, PS-2 keyboard and mouse, and VGA ports.

Power Supply Fan The 1510 has an exhaust fan that cools the unit power supply.

KBD/Mouse Port The 1510 has a KBD/Mouse Port on the rear of the unit.

Ethernet Port The 1510 has an Ethernet port that provides a 10/100BASE-T port.


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PS/2 keyboard and mouse connector

Both a keyboard and a mouse can be connected to the PS/2 compatible port through theY adapter cable included with your unit. Connect a mouse to the cable that has the mouseicon on it, and a keyboard into the cable that has a keyboard icon on it. If connectingonly a keyboard, you can connect directly to the PS/2 compatible connector on the rearof the unit. If connecting only a mouse, the mouse must be connected using the Y adaptercable port. Either the mouse or the keyboard can be used alone and connected using theY-cable.

Figure 3-4. Y-Cable

Refer to Table B-5 for the `keyboard/mouse connector pin assignments.

Note

Refer to Appendix B pinout information.

Installing Options

Warning

For qualified service personnel only.

Caution

Turn off the unit before installing internal hardware.

Internal Hardware Options

This section describes how to install internal hardware options.

Y adapter cable for rear keyboard

and mouse connector.


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DRAM and Additional DRAM Single In-Line Memory Modules (SIMMs)

You can order your 1510 CPU with many DRAM configurations. To reconfigure theDRAM capacity, change the DRAM SIMMs on your board. For more information, referto the CPU manual.

ISA or PCI Boards

Warning

Total power available for ISA and/or PCI boards is 85 W maximum.Total power for +5 V DC and +3.3 V DC combined (summed) must not

exceed 45 W.

The following instructions describe the installation of PCI or ISA expansion boards.

1. Turn off power to the unit and unplug the power cord on the rear of the 1510.

2. Check that the board’s memory and I/O configuration do not conflict with the CPUand I/O memory maps in your CPU board manual.

3. Remove the side panel. With the front of the unit facing you, lay the 1510 on its rightside. Remove the eight screws that hold the left side panel in place (see figure 1-1).

4. Remove the ORB screw and blank ORB from the desired track (see figure 3-5).

5. Remove the two (2) screws from the hold down bracket and remove the hold downbracket (see figure 3-5).

6. Slide the ISA or PCI expansion board into the desired slot.

7. Push the board into the backplane connectors.

8. Use the clamps included in the kit shipped with your unit to secure the board to thehold down bracket (see figure 3-5).

Note

Do not force the boards or apply uneven pressure.

9. Secure the board by installing the screw through the hole in the board’s metal ORBand into the top of the track.

10. Replace the side panel.


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Expansion

Slots

Hold Down

Bracket

Clamp

Placement

Screw on

Hold Down

Bracket

Screw on

Hold Down

Bracket

ISA Boards

PCI Boards

Figure 3-5. Installing ISA or PCI Boards

Reinstalling Operating Systems

The 1510 CPU ships with MS-DOS pre-installed. Optionally available, are Windows�95 and Windows� NT operating systems. If you want to install a different operatingsystem, refer to that operating system’s manual for directions.

MS-DOS�� reinstallation

If you need to reinstall MS-DOS, refer to the Xycom Automation Workstation RecoveryMedia Software Installation Instructions for Microsoft� DOS 6.22 (shipped with sys-tems pre-installed with MS-DOS). This document is devoted to the reinstallation of yourMS-DOS operating system and drivers utilizing the Recovery Media provided with yourXycom Automation industrial computer.

NOTE: This procedure assumes that the computer hard disk drive has been completely

corrupted or replaced.

WARNING: This procedure will destroy data that may exist on the hard disk drive.


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Windows�� 95 reinstallation

If you need to reinstall the Windows� 95 operating system, refer to the Xycom Automa-tion Workstation Recovery Media Software Installation Instructions for Microsoft�Windows 95 (shipped with systems preinstalled with Windows� 95). This document isdevoted to the reinstallation of your Microsoft� Windows� 95 operating system anddrivers utilizing the Recovery Media provided with your Xycom Automation industrialcomputer.




Windows�� NT reinstallation

If you need to reinstall Windows� NT, and need to reinstall your operating system, referto the Xycom Recovery for Xycom Automation Windows� NT Workstation (shipped withsystems preinstalled with Windows� NT). This document is devoted to the reinstallationof your Windows NT Workstation 4.0 operating system and drivers utilizing the Recov-ery Media provided with your Xycom Automation industrial computer.




Note

If you need to reinstall the Windows� NT or Windows� 95 operatingsystem, you must have an internal CD-ROM drive or an external parallel

port CD-ROM drive. Windows NT ships only on a CD-ROM disk.


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Installing Drivers

This section describes how to install the drivers associated with the 1510. Informationabout installing drivers for your computer is included in the Documentation and SupportLibrary CD shipped with your computer, or on the web at www.xycom.com.

Ethernet Drivers

Note

If you want to use Ethernet capabilities with Windows 95, your systemmust have BIOS revision level 1.1 or higher.

If MS-DOS� is installed on your system, the Ethernet drivers are supplied on your harddrive in the C:\netdrv directory, but they are not installed.

To install the MS-DOS Ethernet drivers,

1. At the C: prompt, type “cd netdrv”.

2. Once the C:\netdrv path is specified, type “install”.

3. Follow the on-screen instructions to complete installation.

If you install Windows� on your system, Xycom provides the Ethernet drivers. They canbe found on the Ethernet Drivers disk that ships with your system, on the Support Li-brary CD, or on the web at www.xycom.com.

Note

If you install Windows� NT 4.0 or Windows� 95 on your system, beaware that the Ethernet drivers included in those operating systems donot work with the Ethernet controller in the 1510. You must use the

drivers provided by Xycom.

These drivers can be found on the Ethernet Drivers disk or Documenta-tion Support Library CD that ships with your system, or on the web at

www.xycom.com.

Video Drivers

Video drivers for each operating system are on the diskettes included with the documen-tation kit. Drivers are also included on the Documentation and Support Library CD or onthe web at www.xycom.com. To install a video driver, refer to the INSTALL.TXT fileon the diskette for your operating system.


25

CD-ROM Drivers

A CD-ROM driver disk comes with the CD-ROM option, as well as the preinstalleddriver for the operating system you have selected. Drivers are also included on theDocumentation and Support Library CD or on the web at www.xycom.com. If youchange operating systems and need help loading the required CD-ROM driver, contactXycom technical support at 1-800-289-9266 ext. 595.

Miscellaneous Drivers

Refer to your operating system and peripheral manuals for information on installingdrivers. See the Documentation and Support Library CD, or the web addresswww.xycom.com, for drivers associated with Xycom equipment and software.

Mounting Considerations

This section describes issues you must address before placing the 1510 inside an enclosure.

Consider the following points and precautions:

� Select an enclosure and place the unit in a position that allows easy access to the1510 ports.

� Account for the unit’s depth when choosing the depth of the enclosure.

� The unit must be mounted in an approved fire and electrical enclosure.

� The 1510 can be mounted in a vertical or horizontal position. See Mounting Bracketsand Mounting Dimensions, and Mounting the Unit in Chapter 3.

� Consider locations of accessories such as AC power outlets for installation andmaintenance convenience.

� Prevent condensation by installing a thermostat-controlled heater or air conditioner.

� To allow for maximum cooling, avoid obstructing the airflow.

� Place any fans or blowers close to the heat generating devices. If using a fan, ensurethat outside air is not brought inside the enclosure unless a fabric or other reliablefilter is used. This filtration prevents conductive particles or other harmful contami-nants from entering the enclosure.

� Do not select a location near equipment that generates excessive electromagnetic in-terference (EMI) or radio frequency interface (RFI) (equipment such as high powerwelding machines, induction heating equipment and large motor starters).

� Place incoming power line devices (such as isolation or constant voltage transform-ers, local power disconnects, and surge suppressers) away from the 1510. The properlocation of incoming line devices keeps power wire runs as short as possible andminimizes electrical noise transmitted to the 1510.

� The power cord outlet must be installed near the equipment and shall be easily ac-cessible.

� Avoid overloading the supply circuit.

� Incorporate a readily accessible disconnect device in the fixed wiring for perma-nently connected systems.

� Make sure the location does not exceed the 1510’s shock, vibration, and temperaturespecifications.


26

Enclosures

The 1510 systems are designed for installation within a clean and dry enclosure. The re-quirements for enclosure fittings, conduit, and wiring vary according to the specific rat-ing of the location and the type of flammable or combustible material involved. Thoserequirements are beyond the scope of this document and it is the responsibility of thecustomer to ensure that their installation is compliant with codes and regulations that ap-ply to their specific location. Reference NFPA 70, Article 500 for specific regulations inthe United States.

System Power

On the average, the temperature within the 1510 is 7-10°C higher than that outside theenclosure. When the ambient (exterior) temperature reaches 42°C, the system’s powersupply will begin to derate at a rate of 3.25 watts per increase of 1°C. The 1510 is ratedto work at temperatures up to 50°C.

It is always a good idea to use isolation transformers on the incoming AC power line tothe 1510. An isolation transformer is especially desirable in cases where heavy equip-ment is likely to introduce noise onto the AC line. The isolation transformer can alsoserve as a step-down transformer to reduce the incoming line voltage to a desired level.The transformer should have a sufficient power rating (units of volt-amperes) to supplythe load adequately.

Proper grounding is essential to all safe electrical installations. Refer to the relevant Fed-eral, State, Provincial, and local electric codes that provide data such as the size andtypes of conductors, color codes and connections necessary for safe grounding of electri-cal components. The code specifies that a grounding path must be permanent (no solder),continuous, and able to safely conduct the ground-fault current in the system with mini-mal impedance (minimum wire required is 18 AWG, 1 mm).

Observe the following practices:

� Separate ground wires (P.E. or Protective Earth) from power wires at the point ofentry to the enclosure. To minimize the ground wire length within the enclosure, lo-cate the ground reference point near the point of entry for the plant power supply.

� All electrical racks or chassis and machine elements should be Earth Grounded in in-stallations where high levels of electrical noise are expected. Ground the chassiswith a ground rod or attach to a nearby Earth structure such as a steel support beam.Each different apparatus should be connected to a single Earth Ground point in a“star” configuration with low impedance cable. Scrape away paint and other non-conductive material from the area where a chassis makes contact with the enclosure.In addition to the ground connection made through the mounting bolt or stud, use aone-inch metal braid or size #8 AWG wire to connect between each chassis and theenclosure at the mounting bolt or stud.


27

Excessive Heat

The 1510 withstands operating temperatures from 0º to 50º C (32º to 122º F). To keepthe temperature in range, the cooling air at the base of the system must not exceed 50°C.Allocate proper spacing between internal components installed in the enclosure.

When the air temperature is higher than 50ºC in the enclosure use a fan or air conditioner.

Electrical Noise

Electrical noise is seldom responsible for damaging components, unless extremely highenergy or high voltage levels are present. However, noise can cause temporary malfunc-tions that can result in hazardous machine operation in certain applications. Noise maybe present only at certain times, may appear at widely spread intervals, or in some casesmay exist continuously.

Noise commonly enters through input, output, and power supply lines and may also becoupled through the capacitance between these lines and noise signal carrier lines. Thisusually results from the presence of high voltage or long, close-spaced conductors. Whencontrol lines are closely spaced with lines carrying large currents, the coupling of mag-netic fields can also occur. Use shielded cables to help minimize noise. Potential noisegenerators include switching components relays, solenoids, motors, and motor starters.

Refer to the relevant Federal, State, Provincial, and local electric codes that provide datasuch as the size and types of conductors, color codes and connections necessary for safegrounding of electrical components. It is recommended that the high voltage and lowvoltage cabling be separated and dressed apart. In particular, the AC cables and switchwiring should not be in the same conduit with all communication cables.

Line Voltage Variation

The unit’s power supply is built to operate with output voltage ranges of 100-120 VACand 200-240 VAC with an AC power supply, and still allow the system to functionwithin its operating margin. As long as the incoming voltage is adequate, the power sup-ply provides all the logic voltages necessary to support the processor, memory, and I/O.

In cases in which the installation is subject to unusual AC line variations, use a constantvoltage transformer to prevent the system from shutting down too often. However, a firststep toward the solution of the line variations is to correct any possible feed problem inthe distribution system. If this correction does not solve the problem, use a constant volt-age transformer.

The constant voltage transformer stabilizes the input voltage to the 1510 by compensat-ing for voltage changes at the primary in order to maintain a steady voltage at the secon-dary. When using a constant voltage transformer, check that the power rating is sufficientto supply the 1510.


28

Mounting Dimensions

Mounting Brackets and Mounting Dimensions Vertical Mount

K/BOARDK/BOARDK/BOARDK/BOARD

BRACKETS

POWERPOWERPOWERPOWERH.D.D.H.D.D.H.D.D.H.D.D. POWERPOWERPOWERPOWERKB/LKKB/LKKB/LKKB/LK

RESETRESETRESETRESET

OPTIONAL FEET

(WHEN NOT USING BRACKETS)

12.087

(307.01)

7.604

(193.14)

11.142

(283.00)

15.992

(406.19)

13.036

(331.11)

VERTICAL

SHELF OR PANEL MOUNT

Figure 3-5. 1510 Mounting Dimensions for Vertical Mount


29

Mounting Brackets and Mounting Dimensions Horizontal Mount

PP PP OO OOWW WWEE EERR RR

KK KK BB BB // // LL LL KK KKHH HH.. .. DD DD.. .. DD DD.. ..

PP PP OO OOWW WWEE EE RR RR

KK KK// // BB BB OO OO

AA AARR RRDD DD

RR RREE EESS SS EE EE TT TT

OPTIONAL FEET

(WHEN NOT USING BRACKETS)

BRACKETS

14.488

(367.99)

13.880

(352.55)

14.488

(367.99)

12.992

(329.99)

12.087

(307.01)

11.142

(283.00)

15.992

(406.19)

13.036

(331.11)

6.763

(171.78) 6.970

(177.03)

16.060

(407.92)

HORIZONTAL

SHELF OR PANEL MOUNT

Figure 3-6. 1510 Mounting Dimensions for Horizontal Mount


30

Mounting the Unit

Once the mounting considerations in this chapter have been met, mount the 1510 ac-cording to the following instructions.

1. Locate a position for your 1510 that meets the specifications required (see previoussections in this chapter and Appendix A).

2. Refer to the Mounting Dimensions (figure 3.5 or 3.6) as a guide for mounting yoursystem.

3. Mount and secure the 1510 unit, if required, using the mounting brackets. Refer tothe section titled Securing the Mounting Brackets for information about attachingmounting brackets to the 1510.

4. Attach one end of the power cord to the power receptacle and the other end to aproperly grounded 115/230 VAC outlet.

5. Implement the proper grounding techniques. Establish a ground path from the 1510chassis to the enclosure chassis. A 6-32 threaded ground point ( ) hole is providedon the left back of the front panel (as viewed from the front) of the unit. There is alsoan internal ground point ( ).

6. Turn on the power. The system will boot up to the operating system installed.

7. Install application software via a floppy drive or CD-ROM.


31

Securing Mounting Brackets

1. Determine the mounting orientation that you need. The 1510 can be shelf or panelmounted, vertically or horizontally. Refer to figures 3.5 and 3.6 for mounting dimen-sions and views.

2. Using the six FH M3 x 6 screws for the mounting brackets, provided in the kitshipped with your 1510, secure the brackets to the unit, again referring to MountingDimensions figure 3.5 or 3.6 and figure 3.7. Mount the 1510, using the mountingbrackets that you secured to the 1510 unit, to the shelf or panel where the unit willreside.

1.30"(33 mm)

1.30"(33 mm)

Figure 3-7. Mounting Bracket


32

Safety Agency Approval

The Xycom 1510 is UL approved to meet the following standards:

� Canadian Standards Association, Specification C22.2 No. 950Information Technology Equipment (CUL recognized, File E181675)

� Underwriters Laboratories Standard UL 1950Information Technology Equipment (UL recognized , File E181675)

Chapter Four - Maintenance

33

Chapter Four – Maintenance

The 1510 was designed to withstand the harsh environment of the factory floor. Routinemaintenance can help keep your 1510 in good operating condition. Preventive mainte-nance consists of several basic procedures that significantly reduce the chance of systemmalfunction. Schedule preventive maintenance along with the regular equipment mainte-nance to minimize 1510 down time.

Preventive Maintenance

You can take these preventive measures:

� Clean the fan filter periodically to ensure that the air circulating in the unit is clean.Wash the filter with warm water and dish soap, and let it air dry. Do not scrub thefilter, and do not re-install it into the unit until it is completely dry.

� Base your maintenance schedule on the operating environment of the system. If thearea is dusty, you should schedule maintenance more often than if it is a dry, cleanarea. Check the filter often to determine if it needs to be changed ahead of schedule.

� Remove dust and dirt from PC components. If dust builds up on heat sinks and cir-cuitry, an obstruction of heat dissipation could cause the unit to malfunction. If dustreaches the electronic boards, a short circuit could occur.

� Check the connections to I/O modules, especially in environments where shockcould loosen the connections. Check to see that all plugs, sockets, terminal strips,and module connections are secure.

� Remove unnecessary articles, such as drawings or manuals, from the unit. They canobstruct airflow and create hot spots, which causes the system to malfunction.

� Do not place noise-generating equipment near the 1510.

� Stock spare parts to minimize down time resulting from part failure. The spare partsstocked should be 10 percent of the number of each unit used. The main CPU cardsshould have one spare each. Each power supply should have a back up. In certainapplications where immediate operation of a failed system is required, you may needto stock a spare computer module.

� Replace the module with the correct type. If the new module solves the problem butthe failure recurs, check for inductive loads that may be generating voltage and cur-rent spikes and may require external suppression.

Caution

Do not operate the 1510 without a fan filter. Dust build-up could causethe unit to malfunction.


34

Fuse Replacement

The 1510 has no accessible fuse. Return the unit to Xycom for fuse replacement.

Product Repair Program/Returning a Unit to Xycom

Xycom’s Product Repair & Customization Department (PR&C) restores equipment tonormal operating condition and implements engineering changes that enhance operat-ing specifications. Xycom tests products returned to Xycom with the standard Xycomtest diagnostics.

Follow the steps below to prepare the unit for shipment:

1. Obtain an RMA number for your unit by calling your local Product Repair Depart-ment or the Xycom Repair Center 1-800-289-9266 or 734-429-4971. Have the fol-lowing information available:

� Company name, shipping and billing address

� Type of service desired - product repair or product exchange

� Product model number, part number, quantity, serial number(s), and warranty status

� Failure mode and failure systems

� Purchase order number or repair order number

2. Attach failure information to the unit to speed processing.

3. Place the unit securely in its original packaging or an equivalent heavy-duty box.

4. Mark the RMA number on your purchase order and on the outside of the box.

5. Send the unit to your local Xycom repair center.

Appendix A – Technical Specifications

35

Appendix A – Technical Specifications

Hardware Specifications

1510 Hardware Specifications

Characteristic Specification

Mechanical

HeightWidthDepthWeight

Horizontal Mounting Vertical Mounting (with brackets attached)

6.97” (177.0 mm) 14.4914.49” (368.0 mm) 6.9716.06” (407.9 mm) 16.0624 lbs 3 oz (11 kgs)

Power Supply 235W AC

Input Rating 115/230V AC, auto sensing, 50-60 Hz, 10A (maximum) @ 115V, 5.5A(max.) @ 230V

Passive Backplane Ten slots: (2 reserved for CPU):Four full length ISA SlotsThree full length PCI bus expansion slotOne and one half PCI bus expansion slot

Mounting Shelf or panel, horizontal or vertical mount.

Agency Approvals UL 1950CUL C22.2, No. 950

RegulatoryCompliance

FCC 47 CFR, Part 15, Class ACE: EMI EN55022: 1994 Class A

IMMUNITY EN50082-2:1995

HARMONICS EN61000-3-2

FLICKER EN61000-3-3SAFETY EN60950

ISO 9001 The manufacturing facility at Xycom, Inc. is ISO certified and is accreditedby ANSI-RAB and the RvA.


36

Environmental Specifications

1510 Environmental Specifications

Characteristic Specification

TemperatureOperating

Nonoperating

0° to 50° C (32° to 122° F)

-40° to 60°C (-4° to 140°F)

HumidityOperating

Nonoperating

20% to 80% RH noncondensing

20% to 80% RH noncondensing

AltitudeOperating

Nonoperating

Sea level to 10,000 feet (3048 m)

Sea level to 40,000 feet (12192 m)

Vibration*Operating

Nonoperating

(packaged)

5-500 Hz, 0.006” peak to peakdisplacement1.0g maximum acceleration

5-500 Hz, 0.015” peak-to-peakdisplacement2.5 g maximum acceleration

Shock*Operating

Nonoperating

(packaged)

15g peak acceleration, 11 msec duration

30g peak acceleration, 11 msec duration

*These values are with solid state hard drives and not rotating media drives.

Note

CD-ROM and standard hard disk drives should not be used in applica-tions where high levels of shock and vibration are present.

If a CD-ROM drive is installed, the shock and vibration specifications ofthe 1510 are limited to the shock and vibration specifications of the

CD-ROM drive.

Appendix B - Pinouts

Appendix B – Pinouts

This appendix describes the pinouts for the COM1, COM2, VGA, and parallel port con-nectors.

COM1/COM2 Serial Port Connectors

The COM1 and COM2 serial ports are standard DB-9 connectors located on the I/O sideof the unit.

Table B-1. COM1/COM2 Serial Port Pinouts

Pin Signal Pin Signal

13579

DCDTXDGNDRTSRI

2468

RXDDTRDSRCTS

VGA Connector

The VGA is a 15-pin connector located on the CPU board. Refer to the CPU manual formore information.

Table B-2. VGA Pinouts


12345678

REDGREENBLUEID2

GNDGNDGNDGND

9101112131415

KEYGNDID0ID1

HSYNCVSYNCRSVD


38

Parallel Port Connector (LPT1)

The parallel port connector is a 25-pin female connector located on the CPU board.

Table B-3. Parallel Port Pinouts


1

2

3

4

5

6

7

8

9

10

11

12

13

STROBE

PD0

PD1

PD2

PD3

PD4

PD5

PD6

PD7

PACK

PBUSY

PE

SELECT

14

15

16

17

18

19

20

21

22

23

24

25

AUTOFEED

PERROR

INIT

SELIN

GND

GND

GND

GND

GND

GND

GND

GND

LAN RJ45 Connector (SBC-370 only)

Table B-4. LAN RJ45 Pinouts

Pin Number Description

1 TX+

2 TX-

3 RX+

4. 75 W termination

5 75 W termination

6 RX-

7 75 W termination

8 75 W termination

Keyboard/Mouse Connector

Table B-5. Keyboard Pinout

Pin Signal

1 KB DATA

2 NC

3 GND

4 +5V

5 KB CLK

6 NC

Refer to the PS2 Keyboard and mouse connector section in Chapter 3 for simultaneoususe of keyboard and mouse.

Index

INDEX

approvals, 30

BIOS setup menus, 13

CD-ROM drivers, 25

COM1 port, 35

COM2 port, 35

connectors

keyboard, 36

parallel port (LPT1), 36

serial port, 35

diagnostic testing, 13

documentation kit, 11

DRAM installation, 20

drivers

CD-ROM, 25

installation, 24

miscellaneous, 25

video, 24

electrical noise, 27

enclosures, 26

environmental specifications, 34

Ethernet port, 19

expansion slots, 19

Fan, 31

fan and filter, 18

features

optional, 8

standard, 7

fuse, replacing, 32

hardware specifications, 33

heat, excessive, 27

I/O panel, 19

I/O Panel, 19

installation

DRAM, 20

drivers, 24

operating systems, 22

PC/AT or PCI boards, 21

keyboard connector, 36

LEDs, 18

line voltage variation, 27

LPT1 port, 36

maintenance, 31

mounting, 25, 30

dimensions, 28

operating systems

installation, 22

optional features, 8

options

Ethernet port, 19

PC/AT boards, 21

PCI boards, 21


PC/AT boards, installation, 21

PCI boards, installation, 21

pinouts

keyboard connector, 36


serial ports, 35

VGA connector, 35

ports

COM1, 35

COM2, 35

Ethernet, 19

keyboard, 36

parallel, 19

parallel (LPT1), 36

printer, 19

VGA, 35

power, 26

power switch, 18

printer port, 19

product overview, 7

product repair service, 32

safety agency approval, 30

serial ports, 35

Spare parts, 31

standard features, 7

start-up, 11

system components

I/O panel, 19

system power, 26

testing, diagnostic, 13

unpacking the system, 11

VGA connector, 35

video drivers, 24

140412(B)

Xycom Automation, Inc.

734-429-4971 • Fax: 734-429-1010

http://www.xycom.com

Canada Sales: 905-607-3400

Northern Europe Sales: +44-1604-790-767

Southern Europe Sales: +39-011-770-53-11

Documents

Industrial PC Computer System - Steven Engineeringstevenengineering.com/Tech_Support/PDFs/18MPC1510.pdf · 2003-09-09 · use of the momentary switch with Wake On LAN control capability