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industryplastics for longer life®...
... www.igus.eu/offshore ...
offshoreigus® solutions for the maritime and offshore industry
II 2 GDMud resistant acc. NEK 606
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Offshore solutions with igus®
Cost down, life up!
Frank SchlögelHead of Engineering Projects,Sales & MarketingPhone: +49 2203 9649 166Email: [email protected]
Resistant to sea water and free from lubricants and maintenance – light and robust igus® plastics solutions for the off-shore industry.
They are already in use in numerous applications on the high seas and have been proven and tested: energy chain systems® and plain bearings from igus® withstand the toughest environmental conditions. They provide reliable energy supply and perform highly dynamic movements with a long service life in wind power plants and oil rigs.We test all products in the largest test laboratory in the industry under practical conditions.Thus we can guarantee the reliability of our products and implement precisely tailored solutions for energy chain systems® and plain bearings for a wide variety of customer demands. Travels for e-chains® of up to 800 metres, or 600 kg/m cable fill weight or high edge loads up to 250 MPa with plain bearings. More than 200,000 customers per year rely on motion plastics® solutions from igus®.
From the port area to the high seas, we offer igus® products for the offshore industry: e-chains®: Maintenance-free, resistant to sea water and oil
Highest loads up to 600 kg/m Stable, yet lighter than steel Corrosion-resistant Conductive ESD types chainflex® cables:
Certificated cables, e.g. according to Germanischer Lloyd
Cold flexible till -40°C, UV-resistant Resistant to oils according to MUD NEK606 Specifically designed for highly dynamic movements in energy chains®
iglidur® bearings: Dry-running and lubrication-free High edge loads and surface pressure up to 250 MPa
Resistant to dirt
With our 30 online tools you can also save processing costs. igus® delivers in 24 to 48 hours from stock! Visit our industry website
www.igus.eu/offshore
I look forward to meet you.
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Rig Skidding
Jack up rig, China
Transverse travel Travel: 6,4 mAdditional load: 37,7 kg/mSpeed max.: 0,3 m/se-chain®: 800.40.600.0
Longitudinal travelTravel: 19,2 mAdditional load: 74,5 kg/mSpeed max.: 0,3 m/se-chain®: 600.25/178/178/25.600.0
Reference from 1993e-chain®: 50.20/20/20/20.400.0Additional load: 39 kg/m Travel stoke: 42 m
Claymore drill rig, North Sea e-chain®: 5050.18/18/18/18.450.0Additional load: 36.5 kg/mTravel stroke: 29.7 m
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Rig Skidding
AMORAS - long travel reference in the Port of Antwerp
Travel: 137 mSpeed max.: 1,5 m/sAcceleration: 1 m/s²e-chain®: E4.350R.500.1000.0chainflex®: CF300Total fill weight: 100 kg/m
... and long travel application ...
Rig skidding concept E4.350 for huge hoses and cables. Smaller cables guided with E4.168 and E4.112. Cable and hose guidance is improved and the access is much better.
Jack-up rig, Caspian Sea
Year Built: 2000Nested e-chains®: 600.45/45.350,0
600.45/45.500.0Additional load: 267 kg/mTravel stroke: 21,5 m
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Pipe HandlingIch bin eine Überschrift
Uns treibt seit 50 Jahren eine Vision an – motion plastics: Innovationen aus Kunststoffen, die Maschinen bewegen.Unsere Kerntechnologie s ind Tribopolymere – Hochleistungs.kunststoffe, die wir reibungs- und verschleißtechnisch optimieren. D i e s e T e c h n o l o g i e m a c h t uns wel twei t führend in der Entwicklung und Herstellung von
Energieführungssystemen und Gleitlagern. Uns treibt seit 50 Jahren eine Vision an – motion plastics: Innovationen aus Kunststoffen, die Maschinen bewegen. Unsere Kerntechnologie sind Tribopolymere – Hochleistungs.kunststoffe, die wir reibungs- und verschleißtechnisch optimieren. Diese Technologie macht uns weltweit führend in der Entwicklung und
Vertical pipe handling systems with opposing e-chains® E4.80.23.300.0
Gantry Crane with e-chain® 5050C.26.250.0
Catwalk machine with e-chain® 5050C.25.200.0
NOV Starracker with Series 600
Starracker with e-chain® 60020/25/25.500.0
Long travel with e-chain® 5050C.55.400.0
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Heavy Lifting
Sheerleg Crane 1, Singapore
e-chain®: 5050.15/17/15.300.0Additional load: 34,6 kg/m Travel: 54 mSpeed: 1,0 m/sAcceleration max.: 1,0 m/s²Installation/commissioning: 2001
Sheerleg Crane 2, Singapore
e-chain®: 5050RHD.18/18/18/18.300.S10.0.EAdditional load: 45 kg/m Travel: 74,4 mSpeed: 1,2 m/sAcceleration max: 1,0 m/s²Installation/commissioning: 2014
... with heavy duty rol e-chains®
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Heavy Lifting ... Jack-up vesselIch bin eine Überschrift
Uns treibt seit 50 Jahren eine Vision an – motion plastics: Innovationen aus Kunststoffen, die Maschinen bewegen.Unsere Kerntechnologie s ind Tribopolymere – Hochleistungs.kunststoffe, die wir reibungs- und verschleißtechnisch optimieren. D i e s e T e c h n o l o g i e m a c h t uns wel twei t führend in der Entwicklung und Herstellung von
Energieführungssystemen und Gleitlagern. Uns treibt seit 50 Jahren eine Vision an – motion plastics: Innovationen aus Kunststoffen, die Maschinen bewegen. Unsere Kerntechnologie sind Tribopolymere – Hochleistungs.kunststoffe, die wir reibungs- und verschleißtechnisch optimieren. Diese Technologie macht uns weltweit führend in der Entwicklung und
INNOVATION: Windmill installation vesselOperation area: North Sea Rotation angle: 900° e-chains®: E4.56.60.200/6000.0
E4.56.60.300.6000.0chainflex® cables: CF300, CF34, CF10 CFPE,
CFLG, CFBUSigus® has designed a customized rotary trough system for the Innovation and Vidar. Assembly and commissioning of both systems done at Crist Shipyard in Gdynia, Poland
540°
+360°
... 900° Multi Rotation Module
The Innovation is a heavy lift jack-up vessel and is built to install and maintain offshore wind farms. The igus® Multi Rotation Module is the main power supply for the “crane around the leg” and the 2 layer design allows a rotation angle of 900°.
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Heavy Lifting with ...
Power Supply for rotary crane
Rotation angle: 470° Speed: 1,82°/se-chain®: 4040C.40/40.300/3792.0chainflex® cable: CF27, CF11, CF14,
CF Coax, CFLG Split guide trough system Total weight of e-chain® and cables: 3,5 t
Opposing e-chains® series 5050 with igus® guide trough system and support structure – outer diameter: 12 m, rotation angle 340°
Rotary system with “floating islands” for safe operation on rough Sea – rotation angle 540°
... standardised Rotary Systems
e-chain® 4040C
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Pipe Lay Vessel
Flexlay vessel: Seven Waves
The vertical tiltable lay tower works with the biggest polymer chain in the world.
e-chain®: E4.350.800.1000.0 Additional load: 120 kg/m
Long travel with E4.56
ROV A-Frame with E4.42
Series 4040 on vertical tensioner
E4.350 at the hinge point of the lay tower
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ATEX/ESD solutions ... ... for FPSOs
E4.350 to be installed on a skidding application on a FPSO. Stainless steel guide trough with hook solution.
e-chain®: E4.350.450.1100.0.ESD.E44Additional load: 108 kg/mTravel stroke: 14,7 m
igus® rol e-chain® on a maintenance crane
e-chain®: 2828R.10.200.0.ETravel: 202 mSpeed max.: 1,5 m/sAcceleration max.: 1 m/s²
ATEX-MaterialThe conductive material igumid ESD has offered explosion protection and protection against electrostatic buildup since 2002. This material is based on a material which was developed as early as 1992, modified in 2002 and certified by the PTB as early as eleven years ago.
igumid ESD with PTB certificate All standard e.chains® available in igumid ESD Tested and successfully proven in explosion- protection areas for many years
Marking: II 2 GD – Special color of the ESD e.chain® color: gray (similar to RAL 7015)
ATEX version igus® e-chainsystem®, series E4, harnessed with hydraulic hoses and igus® chainflex® cables. Here shown on a test stand, now in operation on Dalia FPSO (linear motion of mooring)
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Anchor Handling Tug Supply
Anchor- and System-handling vessels with igus® e-chains®.
The A-Frame structure of this vessel works with e-chain® 5050C.47.400/400.0. The special design with a “reversed bending radius“ allows safe operation to any position on the vessel. The system was installed and commissioned in year 2008.
... deepwater construction vessels
Vessel: Aegir
The heavy lift crane has a max. rotation angle of 560° and igus® e-chains® guide the cable package for the main hoist- and the slewing-system.
The lay-tower is equipped with two paralell E4.350 e-chains®.
Series E4.1 works on the tensioners.
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Access Platforms ... ... and other references
Self-stabilizing platform “Ampelmann”
This platform, which has been given the name “Ampelmann”, is used on the open sea. It automatically compensates all wave movements, so that safe work can be done on oil platforms from a ship base. For this purpose, the platform is supported by several hydraulic cylinders. The energy supply to the platform is guaranteed by igus® triflex® R energy chains®.
e-chain®: E4.56.17.200.0chainflex® cables: CF78.UL.15.25, CF78.UL.15.25,
CFBUS.045, CFPE.100.01
e-chains® Series 600 and drylin® linear slides on automated “multi roughneck”.
Vertical boom riser crane with Series 5050C. Unsupported cross travel with e-chain® 4040C and stainless steel guide trough.
OpenHydro tidal turbine, UK e-chain® 4040 and chainflex® cables follow the turbine into the sea water.
Ampelmann Access Platform in action Corrosion free, UV- and sea water resistant: Fully harnessed e-chain® series 600 in a hanging application with high fill weights and sea water resistant. (North Sea)
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Highest loads ... corrosion-free ... ... long service life
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Corrosion free and UV- and sea water resistant high stabile energy supply systemsPolymer e-chains® with inner heights up to 350 mm and fill weights (additional loads) up to 600 kg/m
Corrosion free and UV resistant High stable and maintenance-free Easy to install and high service life
www.igus.eu/e-chain
Cables acc. to “DNV-GL” certification and Mud resistant acc. NEK 606The certification of 348 chainflex® cable types with the DNV-GL seal of approval provides further evidence of their high performance – including in the offshore and cargo ship sectors. With 3,942 certified cable types, we offer more approvals and certificates for e-chain® cables than any other provider. Our chainflex® cables are now also certified for the Russian, Belarusian and Kazakh markets with CTP and EAC! These certificates replace the former GOST certificates.
Resistant against dirt, mud, oil, sea water and UV High flexible also at low temperatures (-40°C) For highest demands in energy chains®
www.igus.eu/chainflex
Dirt resistant and corrosion-free polymer bearing productsDry running polymer bearings and linear bearings for high loads up to 150 MPa and dirty applications.
Lubrication-free and dirt resistant Low wear also with high loads Maintenance-free and cost effective Also available as stainless-steel version (drylin® linear bearings)
www.igus.eu/iglidur
www.igus.eu/drylin
Improve technology and safe costs with maintenance-free energy chains® and polymer bearings
igus® is a specialist in the area of polymer research, with more than 50 years of experience. Special high performance polymers allow the use of igus® e-chains® and bearings in almost all environments. Heat, cold, corrosion, humidity, dirt – we have a solution for almost every application.
In more and more heavy duty applications, steel systems are succesfully replaced with igus® polymer e-chains®, because of their extraordinary capabilities:
Corrosion-free UV- and sea water resistant Lightweight AND high stability Low maintenance and long service life Resistant to dirt, sea water, chemicals, extreme temperature Easy to install Flexible modular design ATEX EX II 2GD solutions available MUD resistant acc. to NEK606 for many chainflex® cables DNV-GL certificate for many chainflex® cables
Pipelay / Heavy Lift vessel: Seven Borealis
The crane has a lifting capacity of 5000t and works with igus® rotation modules and chainflex® cables.
Rotation angle: 540°
Also the welding equipment and the tensioner system is equipped with igus® e-chains®.
E4.1 e-chains®
chainflex® cables
iglidur® polymer bearings
drylin® linear technology
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Application examples
New test standard for dynamic cables in moving applications guarantees reliability in maritime equipment.A total of 348 chainflex® cables have received DNV-GL certification, making them the world‘s first cables especially designed for energy chains® on ships and in offshore applications. This new test standard for the certificate has been jointly developed by igus® GmbH and the classification association DNV-GL (Det Norske Veritas and Germanische Lloyd). chainflex® cables certified with this certificate can be used on ships and for offshore applications without special certification or concession. The increase in automation of maritime applications in recent years has also increased the demand for energy chain systems® in this sector. The expertise offered by igus® GmbH, which has almost 25 years experience of design, manufacture and testing in this area, has been used to help develop a testing procedure for guaranteeing the reliability of chainflex® cables on ships and in offshore applications. In creating this procedure,
the two partners used igus® internal standards as a basis for guaranteeing the service life of the cables in moving applications. Consideration was also given to the standard type approval tests used by DNV-GL, which are based on international tests and standards.
NEK 606 – MUD resistanceNEK 606 is an norwegian standard for all cables which are in use in offshore applica-tions. Our PUR outer jackets of 14 selected cables according to the requirements of the MUD oil-test of NEK 606.
DNV-GL certificateCertified according to DNV-GL classification
chainflex® cablesThe igus chainflex® range is specially developed, manufactured and tested for use in e-chains® with a guaranteed service life. More than 1,040 types are available from stock.
DNV-GL approval Mud resistant acc. NEK 606 For outdoor applications Special design prevents cable failure Perfect for use in e-chains®
www.chainflex.eu
www.igus.eu/chainflex-guarantee
Tested!1,750 m2 lab ... more than 700 cable tests ... 2 billion test cycles ... proven reliabilityIn over 2 billion test cycles per year in igus® own test lab (1750 m²) we have been gaining a unique level of knowledge of cables in the area of e-chains®.
For example: cold testOjective: Determine the maximum service life of igus® chainflex®
TPE cables at temperatures of -40 °C.Test setup: An igus® CF35 TPE cable was moved in an e-chain® in the
igus® climate container at a travel of 7 m and a speed of 1.5 m/s at -40°C
Results: The test was ended after 3.7 million double strokes. The cable exhibits little /no wear and is fully functional.
guarantee
chainflex®
A world first: chainflex® cables with DNV-GL certificate
chainflex® cables with DNV-GL approval
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chainflex® CF77.UL.D – PUR control cable for heavy duty use, oil- and coolant-resistant, flame-retardant, notch-resistant, PVC-/halogen-free, min. bending radius 6.8-7.5 x cable-Ø www.igus.eu/CF77ULD
348 chainflex® cables with DNV-GL approval
The certification of 348 chainflex® cable types with the DNV-GL seal of approval offers further evidence of their high performance – including in the offshore and ship sectors.
chainflex® CF78.UL – PUR control cable for heavy duty use, shielded, oil- and coolant-resistant, flame-retardant, notch-resistant, PVC-/halogen-free, min. bending radius 6.8-7.5 x cable-Ø www.igus.eu/CF78UL
chainflex® CF9.UL – TPE control cable for extremely heavy duty use, oil- and biooil-resistant, PVC-/halogen-free, low temperature flexible, min. bending radius 5 x cable-Ø www.igus.eu/CF9UL
chainflex® CF10.UL – TPE control cable for extremely heavy duty use, shielded, oil- and biooil-resistant, PVC-/halogen-free, low temperature flexible, min. bending radius 5 x cable-Ø www.igus.eu/CF10UL
chainflex® CF240.PUR – PUR data cable for heavy duty use, overall shielded, resistant to oils and coolants, flame-retardant, PVC-/halogen-free, min. bending radius 10-12 x cable-Ø www.igus.eu/CF240PUR
chainflex® CFBUS – TPE bus cable for heavy-duty use, overall shielded, oil- and biooil-resistant, flame-retardant, min. bending radius 10-12.5 x cable-Ø www.igus.eu/CFBUS
chainflex® CFBUS.PUR – PUR Profibus cable for extremely heavy-duty use, overall shielded, oil- and biooil-resistant, flame-retardant, min. bending radius 10-12.5 x cable-Ø www.igus.eu/CFBUSPUR
chainflex® CF310.UL – TPE motor cable for maximum load requirements, oil- and biooil-resistant, flame-retar-dant, UV-resistant, min. bending radius 7.5 x cable-Ø www.igus.eu/CF310UL
chainflex® CFPE – TPE motor cable for extremely heavy duty use, oil- and biooil-resistant, flame-retardant, UV-resistant, min. bending radius 7.5 x cable-Ø www.igus.eu/CFPE
chainflex® CF300.UL.D – TPE motor cable for extremely heavy duty use, oil- and biooil-resistant, flame-retardant, UV-resistant, min. bending radius 7.5 x cable-Ø www.igus.eu/CF300ULD
chainflex® CF35.UL – TPE motor cable for extremely heavy duty use, shielded, oil- and biooil-resistant, flame-retardant, UV-resistant, min. bending radius 7.5 x cable-Ø www.igus.eu/CF35UL
chainflex® CF34.UL.D – TPE motor cable for extremely heavy duty use, oil- and biooil-resistant, flame-retardant, UV-resistant, min. bending radius 7.5 x cable-Ø www.igus.eu/CF34ULD
chainflex® CF27.D – PUR servo cable for heavy duty use, shielded, resistant to oils and coolants, flame-retardant, PVC-/halogen-free, min. bending radius 7.5 x cable-Ø www.igus.eu/CF27D
chainflex® CF113.D – PUR measuring system cable for heavy duty use, shielded, resistant to oils and coolants, flame retardant, PVC-/halogen-free, min. bending radius 10 x cable-Ø www.igus.eu/CF113D
chainflex® CF111.D – PUR system cable for medium duty use, shielded, resistant to oils and coolants, cut-resistant, flame-retardant, min. bending radius 10 x cable-Ø www.igus.eu/CF111D
NEW: chainflex® CFLG.LB.PUR – PUR fibre optic cable for heavy duty use, oil-resistant metal-free, cold flexible down to -40°C, PVC-/halogen-free, min. bending radius 5-7.5 x cable-Ø www.igus.eu/CFLG.LB
You can find our DNV-GL certifications online:For control cables www.igus.eu/61935-14HH For data/measuring system cables www.igus.eu/61936-14HH
For bus cables www.igus.eu/61937-14HH For motor/servo cables www.igus.eu/61938-14HH
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Supply energy to sea ground
Study: Under water energy supply
Offshore wind farms pose particular challenges with re-gard to cable routing. Among other things, drilling work has to be carried out under water on the pylons for the wind turbines. Heavy duty energy supply systems are necessary to withstand the difficult environmental con-ditions and the huge tensile forces when freely suspen-ded over great lengths. The specially developed, media-resistant and flexible offshore e-chain® from igus® routes even cables with large diameters safely to the applica-
Tested!In the large igus® lab in Cologne
Supply energy to the sea groundHeavy duty energy feed to the sea ground. e-chain® for enormously high torque thanks to hanging use with up to 200 m length. Very flexible and adaptable setup, so that large hoses and cables can be guided reliably.
For very high tensile froces Hanging applications up to 200 m length Very resistant against dirt, mud and sea water Very flexible and adaptable For underwater applications
tion. The heavy duty support wire holds the weight of the system. Intensive tests in the igus® laboratory have proven the extraordinary load bearing capacity of the offshore chain.
www.igus.eu/offshore-chain
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The Allrounder – System E4.1The E4.1 system is the best igus®
e-chain® in the product range. With the igus® E4.1 system, the service life of your application can be increased still more and thereby lower costs.
www.igus.eu/E41
Heavy Duty – System E4/4igus® “Heavy Duty” e-chains® are especially developed for highest demands and rough environments.
www.igus.eu/5050HD
High speed, long travels – System P4igus® P4 rol e-chains® for long travels up to 600 m and speed up to 10 m/s. Rolling instead of gliding saves energy up to 57%.
www.igus.eu/P4
e-chains® – designed to guide and protectenergy chains® are like the umbilical cords of modern machines. They reduce downtimes and increase the service lives of cables and hoses. Plastic energy chains® have been developed, produced and tested by igus® since 1971. energy chains® carry sensitive bus, data and fiber optic cables, as well as energy forms such as electricity, gas, air and liquids.
Up to 350 mm inner height / 200-1000 mm inner width Fill weights up to 600 kg/m Travel speeds up to 600 m/min. Maintenance-free – no grease or oil needed to lubricate the joints Modular design saves assembly time Highly resistant to wear, corrosion and sea water Easy lengthening and shortening Plastic material reduces noise Electrically insulating
www.igus.eu/e-chain
Integrated wear pads for longer cycle life in gliding applications
Inner/outer links design for easy assembly
ESD/Atex version available
Large integrated gliding surface
Crossbars from robust high tech polymer
Tongue and groove side links for torsion strength
Dirt-resistant outer contour
igus® e-chains® strong, modular, corrosion resistant and easy to install.
II 2 GD
e-chains® for 600 kg/m ... ... in rough environmentApplication examples
3534
iglidur® bearings are corrosion-free, mainte-nance- and lubrication-free.
More than 45 materials from stock Online lifetime calculator and product finder to find the right solution for every application
Types: Sleeve bearing, with flange or thrust washers Dimensions from Ø 3 - 195 mm
www.igus.eu/iglidur
Corrosion-free ... high loads ... maintenance-freeApplication examples
Wear test results on St52 / gas nitirifiedWear in μ/km; p= 30 MPa; v= 0.01 m/s; pivoting
Wea
r rat
e [μ
m/k
m]
0
50
100
150
200
250
300
iglidur® Q iglidur® G iglidur® Z Brass withinitial lubrication
Rolled materialwith gliding layer
“Swivel” testOjective: Wear test for iglidur® plastic plain bearings
against metallic plain bearings.Test setup: Swivel test on a shaft with a weight of 1,200 kg.
The figure to the right illustrates the procedure.Results: All tested iglidur® materials exhibit significantly lower
wear than metal plain bearings. The shafts of the metal plain bearings exhibit significant wear marks and are therefore unsuited for further use.
Tested!In the large igus® lab in Cologne
Out of a wide range of lubrication-free dry-tech® solutions a selection for the offshore industry
dry-tech®: Improve technology without lubricationigus® dry-tech® bearings are an alternative for lubricated plain and roller bearings. igus® develops tribopolymers for continuous dry-running operation. By avoiding lubrication, dry-tech® polymer technology attains superior service life: from -100°C up to +250°C at continuous exposure, from cleanrooms to extreme dirt exposure, from vacuum to extreme humidity. dry-tech® bearing technology for:
Applications without lubrication and for long service-life Extreme environmental conditions Lowest possible friction and wear values in continuous and intermittent operation
www.igus.eu/drytech
iglidur® J – Low wear
iglidur® X – For high temperatures
iglidur® H – High media resistance
iglidur® H370 – For under water use
Especially for offshore applications igus® developed a material combination with stainless steel and lubrication-free tribo-polymers.
All steel components are absolutely corrosion-free Use of 1.4571 and 1.4301 stainless steel Resistant to sea water and aggressive chemicals Ready-to-fit solutions from stock iglidur® J liners for under water use
www.igus.eu/drylin
drylin® W guide systems
drylin® R round guide systems
drylin® SHT linear slide tables
36 37
www.igus.eu/offshore
Visit our offshore industry webpage with much more information, products, application examples and online-tools.
www.igus.eu/offshore
Different industries need different solutions. Whether in mechanical engineering, automobile manu- facturing or in the robot industry – igus® offers customised support for special applications.igus® already has many years of experience and specialised resources for many industries.
www.igus.eu/industries www.igus.eu/quickchain100
Simple on-line configuration:Use one of our many online tools to configure your product as you need it. Reduce your process costs with online tools and many other useful online services. Should you need support using these, we will gladly provide you with telepho-ne support.
For example: Quickchain.100 - calculate and design com-plete e-chainsystems® with cables for travels up to 100 m
www.igus.eu/online
For all tasks – in all batch sizes
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RoHS
igus® outside test field, 224 m travel, long term test
E4.350 - biggest e-chain® of the word.
Research and Development
The igus® lab and field experience
Cutting costs while also guaranteeing maximum process reliability - only those who conduct intensive research and testing will successfully bridge this gap.The industry's largest test lab conducts more than two billion test cycles per year on a total of 107 test rigs.
Our mechanical engineering components pass the “litmus test” presented by production reality, because they have already passed this test before leaving the igus® warehouse.
www.igus.eu/test
Because iglidur® is free of lubricants, no contaminants are discharged to the environment. Even the low weight of iglidur® polymer plain bearings render them ecologically valuable.
The igus® quality assuranceThe quality policy of igus® GmbH is based on the ob-jective to identify and meet customer needs, and to always be a competent and reliable supplier. igus® has always been committed to produce products at the best available quality level, and to consistently de-velop innovative solutions.
Extensive test databaseWhat is probably the world's largest database was created from more than 15,000 test. This database gives us the ability to select the right product for your specific application.
Better products for less - a key element: the industry’s largest test lab1,750 m2 lab, more than 15,000 tests and 2 billion test strokes per year
Better for the environment
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igus® ServicesHarnessed energy supply systems, and cables with connectors
readycable® igus® provides more than 2,830 harnessed cables for drive technology according to 20 different manufacturer standards. Professionally produced, 100% tested.
Servo, power and signal-/encoder cables No cutting charges, no surcharges for small quantities and packaging Cable length accurate to the centimetre per customer spec Smallest bending radius from 7.5 x d Reduce storage costs and increase cashflow From stock in 24-48 hrs
www.igus.eu/readycable
readychain® Fully harnessed systems in 3-10 days, 700 sys-tems per week in 11 readychain® factories world-wide – optimised assembly time and better cash flow.
Eliminate storage costs for cables, e-chains® and connectors Cut turnaround times by half Flexibility when order fluctuation Reduce the number of suppliers and orders by 75% Minimise your machine downtimes System guarantee - depending on application
www.igus.eu/readychain
The igus® assembly service
Ensure error-free installation, avoid downtimes and additional costs - with the igus® e-chainsystem® as-sembly service
Products and services from a single source – with low logistics costs for you igus® system guarantee, customised for each application
www.igus.eu/assemblyservice
igus® delivery service - quick & reliable
* Products leave our facility within the indicated time.
The indicated delivery time means time until shipping of goods.
From 24 hrs or same day*All catalogue parts and individual componentsfor instance: one e-chain® link, 6 metre e-chain®, 3 strain reliefs, one iglidur® Q2 plain bearing, one drylin® linear plain bearing
24 - 48 hrs*Customised systemsfor instance: 11.46 m e-chain® with interior separation, guide rails, mounting brackets; 2.46 m drylin® profile rail with 2 carriages
3-5 business daysHarnessed systemsfor instance: simple, harnessed e-chainsystems® with filled cables without connectors; lead screw unit based on specific needs
10 business daysComplex systems and machined componentsfor instance: harnessed e-chainsystem® with cables of all types and connectors, interfaces, protrusions, machined shafts to drawing, or mechanically shortened plain bearings, or tool-based injection-moulded parts
For 50 years, we have been driven by a single vision – motion plastics®: Innovations from plastics that move machinery.
Our core technology are tribo-polymers - high-performance plastics, that we engineer for optimised friction and wear. This technology makes us a world-leader in the development and manufacturing of energy supply systems and plain bearings.
motion plastics®
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... world-wide
igus® addresses ...igus® offices
igus® distributors
1 Germany igus® GmbHSpicher Str. 1aD-51147 CologneP.O.Box 90 61 2351147 ColognePhone + 49 2203 9649-0Fax +49 2203 [email protected], www.igus.eu
2 AustraliaTreotham Automation Pty. Ltd.14 Sydenham Road Brookvale NSW 2100Phone +61 2 9907-17 88Fax +61 2 [email protected]
3 Austriaigus® polymer Innovationen GmbHOrt 554843 AmpflwangPhone +43 7675 4005-0Fax +43 7675 [email protected]
4 ArgentinaBorintech SRL Av. Elcano 4971 C1427CIH Buenos Aires Phone +5411 4556 1000 Fax +5411 4556 1000 [email protected]
5 BelarusSOOO Hennlich Kharkovskaya Str. 90-8 Minsk, 220015Phone +375 17 207-1828Fax +375 17 [email protected]
6 Belgium/Luxemburgigus® B.V.B.A.Kolonel Begaultlaan 753012 WilselePhone +32 16 314431Fax +32 16 [email protected]
7 Braziligus® do Brasil Ltda.Avenida Marginal Norte da via Anhanguera 53.780Vila Rami – JundiaíCEP 13206-245 – SPPhone +55 11 3531-44 87Fax +55 11 3531-44 [email protected]
8 Bulgariaigus® EOOD2, Lui Ayer str., fl.4, off. 4 1404 Sofia, BulgariaíPhone +359 2 850 8409Fax +359 2 850 [email protected]
8 BulgariaHennlich OOD, BG4003 Plovdiv, Bulgaria 147A, Brezovsko shose Str., Rota center, fl. 3Phone +359 32 511 326Fax +359 32 621 [email protected]
9 Canada
igus® Office Canada201 Millway Ave.UNIT 25ConcordOntario L4K 5K8Phone +1 905 7608448Fax +1 905 [email protected]
10 ChileVendortecSan Martín # 2097Maipú – SantiagoPhone +56 2 [email protected]
11 Chinaigus® Shanghai Co., Ltd.No.46 Warehouse, 11 Debao Road, WGQ FTZ, Shanghai 200131, P.R.China Shanghai 200131, P.R.C.Phone +86 21 51303100Fax +86 21 [email protected]
12 ColombiaColsein LtdaParque Industrial Gran Sabana Edificio / Building 32 Tocancipá, CUN 251017Phone [email protected]
13 Costa RicaEnesa Equipos Neumaticos S.A.Del Colegio Marista 100 este, 200 sur, 25 esteUrbanizacion CiruelasAlajuela, Costa RicaPhone +506 2440-2393Fax +506 [email protected]
14 Croatiaigus® d.o.o.Ventilatorska 9 10250 Lucko Zagreb Croatia Cell: +385 913 007 233 [email protected]
14 CroatiaHennlich, Industrijska d. o. o.Stupničkoobreška 17 Stupnički Obrež 10255 Gornji StupnikPhone +385 1 3 874334Fax +385 1 3 [email protected]
15 Czech RepublicHENNLICH s.r.o.Českolipská 9412 01 LitoměřicePhone e-chains® +420 416 7113 32Phone Plain bearings +420 416 7113 39Fax +420 416 7119 [email protected]
16 Denmark
igus® ApSPostboks 2438800 ViborgPhone +45 86 603373Fax +45 86 60 32 [email protected]
16 Denmark – e-chains®
Solar A/SIndustrievej Vest 436600 VejenPhone +45 76 961200Fax +45 75 36 47 [email protected]
17 EcuadorEcuainsetecEl Zurriago E9-32 y el VengadorQuitoPhone +593 2 2253757Fax +593 2 [email protected]
18 EgyptFedicom Trading Mohamed Fayed Sami & Co.12, El Mahaad El Swissri St.,Flat 10 – 2nd Floor-ZamalekCairo – A.R of EgyptPhone +202 27362537Fax +202 [email protected]
18 EgyptIEE International Companyfor Electrical Engineering2nd floor, 25 Orabi StDown Town, CairoPhone +202 25767370Fax +202 [email protected]
19 Estoniaigus® OÜLõõtsa 4ATallinn 11415Phone +372 667 5600Fax +372 667 [email protected]
20 FinlandSKS Mekaniikka OyMartinkyläntie 5001720 VantaaPhone +358 20 7646522Fax +358 20 [email protected]
20 Finland – chainflex®
SKS Automaatio OyMartinkyläntie 5001720 VantaaPhone +358 20 7646748Fax +358 20 [email protected]
21 Franceigus® SARL49, avenue des PépinièresParc Médicis94260 FresnesPhone +33 1 49840404Fax +33 1 [email protected]
22 Greece – e-chains®
Chrismotor s.a.71, Sp. Patsi str.118 55 AthensPhone +30 210 34 25574Fax +30 210 [email protected]
22 Greece – Plain bearingsJ. & E. Papadopoulos S.A.12 Polidefkous strPiraeus, 185 40Phone +30 210 4113133Fax +30 210 [email protected]
23 Hong KongSky Top Enterprises Ltd.Room 1707, Block C; Wah TatInd Centre; Wah Sing Street;Kwai Chung; Hong KongPhone +852 22434278Fax +852 [email protected]
24 Hungaryigus® Hungária Kft.Ipari Park u.10.1044 BudapestPhone +36 1 3066486Fax +36 1 [email protected]
24 HungaryTech-Con Kft.Vésõ utca 9-111133 BudapestPhone +36 1 4124161Fax +36 1 412 [email protected]
25 Indiaigus® (India) Pvt. Ltd.36/1, Sy No. 17/3Euro School Road,Dodda Nekkundi Industrial Area, - 2nd StageMahadevapura PostBangalore 560048Phone +91-80-45127800Fax [email protected]
26 IndonesiaPT igus® IndonesiaGerman Centre Suite 6040-6050Jalan Kapten Subijanto Dj.BSD CityTangerang 15321 Phone +62 21 537 61 83 / [email protected]
27 IranTameen Ehtiajat Fani Tehran (TAF CO.) 62, Iranshar Ave., Unit 5 15816 Tehran, Iran Phone +98-21-8831 78 51,2 Fax +98-21-8882 02 68 [email protected]
28 Irelandigus® IrelandCaswell RdNorthampton NN4 7PWPhone +44-1604 677240Fax +44-1604 [email protected]
29 IsraelConlog LTDP.O. Box 3265 17 Hamefalssim Str. Industrial Zone Kiryat Arie Petach-Tikva 49130Phone +972 3 9269595Fax +972 3 [email protected]
30 Italyigus® S.r.l.Via delle Rovedine, 423899 Robbiate (LC)Phone +39 039 5906.1Fax +39 039 [email protected]
31 Japanigus® k.k.Arcacentral 15F, 1-2-1 Kinshi,Sumida-ku Tokyo JAPANZip 130-0013Phone +81 358 192030Fax +81 358 [email protected]
32 JordaniaAl Hezam AdtechAbu Alanda Street ,Building No. 1 AmmanPhone +962 64 170100 Fax: +962 64 [email protected]
33 LatviaINPAPKatrinas Str. 16Phone +371 7509404Fax +371 [email protected]
34 LebanonMecanix ShopsGebran Safi Charles Helou Avenue BeirutPhone +961 1 486701Fax +961 1 [email protected]
35 LithuaniaHitech UABTerminalo g. 354469 Biruliskiu k.Kauno raj.Phone +371 67509404Fax +371 [email protected]
36 Macedonia, Albania, KosovoHennlich DOOELBoris Kidric 88 zip: 1200, Tetovo MKPhone +389 44614411Mob. +389 76 200 [email protected]
37 Malaysiaigus® Malaysia Sdn BhdNo. 19-1, Jalan PJU 1/3FSunway Mas Commercial Centre47301 Petaling JayaSelangor D.E.Phone +603 7880 5475Fax +603 7880 [email protected]
38 MaroccoAFIT5, Rue Amir Abdelkader20300 CasablancaPhone +212 522 633769Fax +212 522 [email protected]
39 Mexicoigus® México S. de R.L. de C.V.Boulevad Aeropuerto Miguel Alemán 160 Int. 135Col. Corredor Industrial Toluca Lerma Lerma, Estado de México C.P. 52004Phone +52 728284 3185Fax +52 728284 [email protected]
40 Netherlandsigus® B.V.Sterrenbergweg 93769 BS SoesterbergPhone +31 346 353932Fax +31 346 [email protected]
40 - Netherlands Plain bearingsElcee Holland BVKamerlingh Onnesweg 28NL-3316 GL DordrechtPhone +31 78 6544777Fax +31 78 [email protected]
41 New ZealandAutomation Equipment Ltd.26 Tawn PlacePO Box 5656HamiltonPhone +64 7 8490281Fax +64 7 [email protected]
42 NorwayASI Automatikk ASIngv. Ludvigsensgate 233007 DrammenPhone +47 9006 [email protected]
43 PeruProfaco S.A.C.Calle Bolivar 388/of. 203 MirafloresLima 18 – PerúPhone +51 1 2414370Fax +51 1 [email protected]
44 PhilippinesSilicon Exponents Corp. Suite 6A, 8414 Dr. A. Santos Ave., Sucat, 1700 Paranaque CityMetro Manila Phone +63 2 8250126Fax +63 2 8250141 [email protected]
45 Polandigus® Sp. z o.o.ul. Nakielska 301-106 WarszawaPhone +48 22 8635770Fax +48-22 [email protected]
47 RomaniaTechCon Industry SRLCalea Crangasi nr. 60060346 BucurestiPhone +40 21 2219-640Fax +40 21 [email protected]
47 RomaniaHennlich SRLStr. Patria, Nr17310106 AradPhone +40 257 211119Fax +40 257 [email protected]
48 RussiaOOO igus®
1-st Lesnie Polyany str. 263/1Gazoprovod, Sosenskoe142704 [email protected]
48 RussiaOOO HennlichOzernaja 16 building 1, office 4 170008 TverPhone +7 4822630-180Fax +7 [email protected]
48 RussiaOOO Barti Ul.Kustodiewa 19 194352 St.-PetersburgPhone +7-812-972-4914 +7-812-973-8849Fax [email protected]
48 RussiaOOO Eka-Service Kompani1-aja Dubrowskaja, 2A, k. 35109044 MoscowPhone +7 495 6326623Fax +7 495 [email protected]
49 Saudi ArabiaAFIKhalaf Bin Hesham StreetBox 999831423 DammamPhone +966 38740033Fax +966 [email protected]
50 Serbia + MontenegroHennlich doo BeogradRadomira Markovica 1/311222 Beograd / SrbijaPhone : +381 11 63 098 17 Fax: +381 11 63 098 20 Mob.: +381 65 58 81 [email protected]
51 Singapore – HQ ASEANigus® Singapore Pte Ltd15 Shaw Road, #03-02Singapore 367953Phone +65 64 87-1411Fax +65-64 [email protected]
52 Slovakiaigus® Slovakia s.r.o. Fatranská 3 949 01 Nitra Slovakia Mobile: +421 949 459 409 [email protected]
52 SlovakiaHennlich s.r.o.Miletičova 16SK-821 08 BratislavaPhone +421 2 50202504Fax +421 2 [email protected]
53 Sloveniaigus® d.o.o.Tržaška c. 1341000 LjubljanaSlovenijaMobile: +386 (0)30 601 [email protected]
53 SloveniaHennlich, d. o. o.Industrijska tehnikaPodnart 33SI-4244 PodnartPhone +386 4 53206-10Fax +386 4 53206- [email protected]
54 South Africaigus® Pty. Ltd.Unit 29 Midline Business ParkCnr Le Roux & Richards DriveMidrand 1682Phone +27 11312-1848Fax +27 [email protected]
55 South Koreaigus® Korea Co. Ltd.613-14 Namchondong, Namdonggu Incheon City, 405-300Phone +82 32 82129-11Fax +82 32 [email protected]
56 Spainigus® S.L.C/ Llobatona, 6Polígono Noi del Sucre08840 Viladecans – BCNPhone +34 936 473950Fax +34 936 [email protected]
57 Swedenigus® abKnut Påls väg 8256 69 HelsingborgPhone +46 42 329270Fax +46 42 [email protected]
57 Sweden – e-chains®
OEM Automatic ABBox 1011 Dalagatan 4573 28 TranåsPhone +46 75 2424100Fax +46 75 [email protected]
57 Sweden – Plain bearingsColly Components ABP.O. Box 76164 94 KistaPhone +46 8 7030100Fax +46 8 [email protected]
58 Switzerlandigus® Schweiz GmbHWinkelstr. 54622 EgerkingenPhone +41 62 3889797Fax +41 62 [email protected]
59 SyriaETTA SystemsAl-Hamra St. Shalan Building 12850 DamascusPhone +96 311 332 5519 Fax: +96 311 334 [email protected]
60 Taiwanigus® Taiwan Company Ltd.5F, No. 35, 24th RoadTaichung Industrial ParkTaichung 40850 Phone +886 4 2358-1000Fax +886 4 [email protected]
61 Thailandigus® Thailand Co., Ltd10 Floor, Unit C1 Thanapoom Tower 1550 New Petchaburi Road Makkasan Ratthawi Bangkok 10400 ThailandPhone/Fax +66 (0)2 652 [email protected]
61 ThailandAutoflexible Advanced Engineering Co., Ltd.111 Soi. Sukhumvit, 62/1 Sukhumvit Rd, Bangjak, Phakanong, Bangkok 10260Phone +66 2 3112111Fax +66 2 [email protected]
62 TunesiaBOUDRANT53, Avenue de Carthage1000 Tunis – TunisiaPhone +216 71340244Fax +216 [email protected]
63 TurkeyHIDREL Hidrolik ElemanlarSanayi ve Ticaret A.S.Percemli Sk. No. 7Tünel Mevkii34420 Karaköy / IstanbulPhone +90 212 2494881Fax +90 212 [email protected]
64 United Arab EmiratesUnigroup (FZE)1st floor Rasana Building M602 Sharjah Intern. Airport Freezone P.O. Box 120300Sharjah - UAEPhone +971 6 5578386Fax +971 6 [email protected]
64 United Arab EmiratesPower & Technology Trading Co. L.L.CP.O. Box 33372 SHJSharjah - UAEPhone +971 6 5421300Fax +971 6 [email protected]
65 Great Britainigus® Caswell RdNorthampton NN4 7PWPhone +44 1604 677240Fax +44 1604 [email protected]
66 UkraineCominpro Ltd.Romena Rollana 12, Office 22061058 KharkovPhone +38 0577174914Fax +38 [email protected]
66 UkraineHennlich Ukraine LLC (HQ)Kramatorska Street 1584100 Slovyansk City, Donetsky RegionPhone +38 06262 [email protected]
67 UruguayLarrique Rulemanes SAGalicia 1204Montevideo-UruguayPhone +598 29021773Fax [email protected]
68 USAigus® inc.50 N. BroadwayP.O. Box 14349East Providence, RI 02914Phone +1 401 4382200Fax +1 401 [email protected]
69 VenezuelaNeumatica Rotonda C.A.Prolong Av. MichelenaC.C. Atlas Locales B-10 y B-11Valencia, Edo. CaraboboPhone +58 241 832.64.64 +58 241 832.32.50 +58 241 838.88.19Fax +58 241 [email protected]
70 Vietnamigus® Singapore Pte LtdThe Representative Office in HCMCCentec TowerUnit 028, 4th Floor 72-74 Nguyen Thi Minh Khai Street, District 3, Ho Chi Minh City, VietnamPhone +84 8 6299 9197Fax +84 8 6299 [email protected]
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52
igus® GmbHSpicher Str. 1a 51147 Cologne GermanyPhone +49 2203 9649-0Fax +49 2203 [email protected] www.igus.eu
© 2014 igus® GmbH
Published by igus® GmbH, GermanyMAT0071350.20 Issue 08/2014Subject to technical alterations
/9001:2008 /16949:2009
igus® is certified in accordance with ISO 9001:2008 and ISO/TS 1649:2009 in the field of energy supply systems, cables and harnessing, as well as plastic bearings.
